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Cable Preparation & Compression. Business Development (Service). T O C. (Table of Content). Cable Parts & Connectors Preparation Tools & Connectorisation Tools Cable Preparation Process Do’s & Don’t of Cable Preparation Connectorisation Process. C able P arts & C onnectors. - PowerPoint PPT Presentation
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Business Development (Service)Business Development (Service)
Cable Parts & Connectors
RG 6 Cable
“Connectorisation” is the process of connecting Connector with Cable.
Bonded AluminumFoil Shield
Center conductor
Dielectric
AluminumBraided Shield
Jacket
RG 6 Connector
RG 6 Connector (PPC)
Cable Preparation & Connectorisation Tools
Cable Cutter
RG 6 Compression Tool
RG 6 Cable Preparation Tool
Cable Preparation Process
Step 1 :– Cut the Cable straight ( Perpendicular to the Cable ) by using Cable Cutter.
Cable should never be Cut angled or CrushedCable should never be Cut angled or Crushed
Angled Crushed
Step 2 :– After Cutting the Cable, give Circular shape to dielectric using fingers
Do not use Cable Stripper, Pliers or other tools for giving round shapeDo not use Cable Stripper, Pliers or other tools for giving round shape.
Never use Cable Stripper Never use Pliers
Cable Preparation Process
Step 3 :– Insert cable in Preparation Tool.
Cable should always Flush with the stopper.
Cable inserted too short, Not touching Stopper Cable inserted too short,
Cable Preparation Process
Step 4 :– Press the Cable Preparation Tool gently for Cable grip.Step 4 :– Press the Cable Preparation Tool gently for Cable grip.
Cable Preparation Process
Step 5 :– Hold Cable near Preparation Tool & rotate tool 3 times in clockwise direction and not in Anti - Clockwise direction.
No Anti Clock-wise rotation3 times Clock-wise rotation
Cable Preparation Process
Step 6 :– Hold Cable and Pull out Preparation Tool.
After Preparation, Length of the various Parts of Cable should be as mentioned below
Cable Preparation Process
1/4”
Center Conductor too long
Center Conductor too short
Dielectric too long
Do’s Topic Don’t
Dielectric Length Always dielectric length should be 1 / 4 inch
Dielectric should Never be too long or too short.
Length of Center Conductor
Always Center Conductor’s length should be 5 / 16 inch
Center Conductor should Never be too long or too short.
5/16”
Dielectric too short
There should not be any Scratch on Center Conductor
Braid’s too long
Do’s Topic Don’t
Aluminum Braid’s Length
Aluminum Braid’s Length should be 1 / 4 inch
Aluminum Braid’s Length should never be too long or too short.
Braid’s too short
1/4”
Use Preparation Tool
Always use company approved Preparation tool
Never use knife, Cutter, blade or other than company approved tools for cable preparation
Cable Preparation Process
Step 7 :– Fold back Aluminum Braided Shield 180o on the jacket.
Braid wire should not damage. At least 95% braid should be there. Fold all braid wires on Jacket. No braid should be on foil / Center Conductor.
• Unfold the Braids• Turn the braids perpendicular to the cable length
• Fold back the Aluminum braids 180 degree on the jacket
Step 8 :– Clean the Center Conductor with Soft dry Cloth.
Aluminum Braid / Foil should never touch center conductor.
Cable Preparation Process
Step 9 :– Insert Cable into RG-6 connector (gently push the connector).
Insert cable into connector Dielectric should flush with Post of the connector
Dielectric should never be below or above the Connector Post
Cable Preparation Process
Connectorisation Process
Step 10 :– Insert RG-6 Connector in to the Compression Tool & compress.
Connector inserted for compression
Compressing the Connector Connector fully Compressed
Connectorisation Process
Step 11 :– Take out fully Compressed Connector from compression Tool.
Di Electric flush with Post
Connector Fully Compressed
Straight Center Conductor
Aluminum Braid / Foil not touching center conductor.
Co-Axial Cable - Loss
@ Frequency MHz
RG 11dBuV/100
meter.
RG 6dBuV/100 meter
900 MHz 13.94 20.43
1000 MHz 14.83 21.62
1200 MHz 16.10 24.60
1450 MHz 17.68 26.37
1800 MHz 19.71 28.86
2200 MHz 21.78 31.81
RG 613.2 ohm
RG 116.6 ohm
Resistance/100 meter
Resistance/100 Feet
RG 64 ohm
RG 112 ohm
Cable Routing
Cable Routing: Cable Routing: Purpose :Purpose :Install the cable with all considerations.Install the cable with all considerations.
General Guidelines: General Guidelines: Do not use any previously installed cable run or outlet plate. Ensure the cable jacket is not damaged due to any sharp edges. Cable should be protected with flexible conduits where necessary. Drill the cable entry hole in the wall / wooden frame / window frame using suitable drill bits. Use sealant and cover the exposed holes at each entry point from both the side. Use sealant and cover the exposed holes at each entry point from both the sides
Cable Routing
Do not run the cable along with electrical cables. Running along with Telephone cables or TV cables is acceptable.
Prior to drilling or running cable – take all necessary precautions to:
avoid damage to customer’s property
avoid injury
Use cable cleats ( P – Clips ) to secure the cable
Ensure Right Size of P-Clip is Used
Not supported - can crush cable
Flattens cable
Ensure Correct Bend Radius
Center and outer conductor relationship changed by excessive bending/pulling. Cable can buckle or ripple if bend radius is not maintained
Guideline for bend radius :
4 times the outer diameter for single bend. RG 6 Series Cable 28mm to 31mm. RG11 Series Cable 41mm to 42mm.
For Multi-Bends, use 10 times the diameter.
Cable Routing
Cable Routing
Wrong Correct
Ensure correct bend radius
Cable Routing
The head of the hammer can be used as a reliable guide for minimum bend radius
For external corners, typically round the corner of a house, then the bend radius recommendation may not be feasible.
Form an “S” shape and rotate to fit corner
Minimum Bend Radius
Minimum Bend Radius
Wall
Cable Clip
Cable Clip
Cable Clip
Cable Clip
Minimum Bend Radius
Wall
External Bend
Minimum Bend Radius
Cable Clip
Wall
Cable Clip
Internal Bend
Drip Loop
TYPICAL CABLE RUN
Drip Loop to prevent rain water entry
DRIP LOOP PRESENT IN THE CABLE AS IT ENTERS THE HOUSE
2mm wide is too narrow
5mm or wider is better
Use cable tie of proper size
30
Av Cable, yellow for Video, Red color for right Audio, white color or left or mono audio
AV Cables
RF Inputs
Video Input
Video Output
Audio Input
Audio Output
S-Video Input
S-Video Output
These Symbols are common to all kinds of AV Systems like TV,LCD Tv, Plasma TV,LED TV, Audio System, Stereo System, Home Theater Systems etc..
Connectivity Symbols
RF INPUT RADIO FREQUENCY INPUT
AV INPUT AUDIO VIDEO INPUT
S-VIDEO INPUT SUPER VIDEO INPUT
SVHS SUPER VIDEO HOME SYSTEM INPUT
Y/C INPUT LUMINANCE / CHORMINANCE INPUT
Y-Pb-Pr INPUT COMPONENT INPUT
DVI INPUT DIGITAL VIDEO INTERFACE INPUT
HDMI INPUT HIGH DEFINATON MULTIMEDIA INTERFACE INPUT
RCA RADIO CORPORATION OF AMERICA
Abbreviations..Abbreviations..
In the meanwhile, till such time the activation process is in progress, clear up the mess, internally and externally, especially dust created by drilling and cable bits.
Leave the installation site neat and clean both externally & internally.
Cleaning Work Place
SAF Completion
Fill up the work order & CAF in presence of the customer. Obtain customer remarks and signature along with date & time.
LOS must be clear, Check for present & Future Obstructions,Prefer to use wall mount option to fix the dish, The Mast must be kept 90 degree from both axis.All the fixture of the Accessories must be tight. Cable routing & Connectorisation must be done as per procedure.Do not run Cable along with Electric Lines, Cable should not be damaged during P-ClippingDust must be cleaned by the Installer, TV,STB & Auxiliary equipments should be switched off during connection.Connect the AV Cords as per color code or symbolic code given in the back panel of the STB/TV
AV ChordYellow Color: VideoRed Color : Right AudioWhite Color: Left Audio
Fill in the CAF & W.O form legibly in front of the customer with details information with date , time and ask for Customer Signature.