By Mr. Saradindu Ghosh

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    By

    Mr. Saradindu Ghosh

    MTB/09/1029

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    First of all, what is MEMS ?MEMS stands for MicroElectro Mechanical Systems. It is a technique of combining Electrical and Mechanical

    components together on a chip, to produce a system ofminiature dimensions ..

    By miniature, we mean dimensions less than the

    thickness of human hair !!!!

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    Figure 5.1: JonathanSwift.Courtesy Sandia National Laboratories, SUMMiT Technologies,

    www.sandia.gov/mstc.

    Drive gear chain and linkages, with a grain of pollen(top right) and coagulated red blood cells (lowerright, top left) to demonstrate scale.

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    The Scale of Things.

    Introduction, Continued

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    MST - Microsystems Technology (European)

    MEMS - Microelectromechanical Systems (U.S.)

    Manmade devices created using compatiblemicrofabrication techniques that are capable of

    Converting physical stimuli, events and parameters toelectrical, mechanical & optical signals

    Performing actuation, sensing and other functions

    Introduction, ContinuedDefinition and Terms

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    Spider mite with legs on a mirror drive assembly.

    Introduction, Continued

    Image Courtesy of Sandia National Laboratories, SUMMiTTM Technologies,www.mems.sandia.gov

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    1962 Silicon Integrated piezo actuators BY O.N. Tufte et al.

    1967 Anisotropic deep silicon etching H.A. Waggener

    1967 The resonant gate transistor by H. Nathanson, et.al

    1972 National Semiconductor - Pressure Sensor

    1979 Thermal inkjet technology is invented at HP laboratories

    1982 Silicon as a Mechanical Material K. Peterson

    1982 Liga Process (KFIK, Germany)

    1983 Infinitesimal Machinery R. Feynman

    1983 Silicon Micromechanical devices J.B.Angel etc.

    1983 Integrated Pressure Sensor Honeywell

    1985 Airbag Crash Sensor

    1987 Dr. Hornbeck Digital Micromirror Device or DMD (DLP by Texas Instruments)Later in 1990s micromachining begins leveraging microelectronics industry

    1993 Accelerometer integrated with electronics Analog devices

    1994 DRIE Etching (Bosch process is patented)

    1999 Optical network switch - Lucent

    Brief History

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    Electromechanical Systems functional block diagram.

    Electromechanical SystemsFunctional Block Diagram

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    MEMS

    Practice of making and combining miniaturized

    mechanical and electrical components

    Micromachines in Japan

    Microsystems Technology in Europe

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    Materials

    Crystallography Forms of SiliconAmorphous

    PolycrystallineCrystalline

    Miller Planes

    Miller Indices, Direction Examples

    MEMSMicrostructure Fabrication

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    Pattern definitionPhotolithography

    DepositionOxidation, chemical-vapor

    deposition, ion implantationRemovalEtching, evaporation

    -Structural layer-Sacrificial layer

    deposit

    pattern

    etchMicrostructure Fabrication

    MEMS, ContinuedMicrostructure Fabrication, Continued

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    MEMS, Continued

    Processing Techniques

    Deep Reactive Ion Etching (DRIE)

    Surface Micromachining

    LIGA process Lithography / Electroplating / Molding

    SUMMIT process

    Microstructure Fabrication, Continued

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    MEMS Advantages

    The advantages of MEMS devices include

    Size

    High sensitivity

    Low noise

    Reduced cost

    Batch Processing

    The applications for MEMS are so far reaching that a multi-billion

    dollar market is forecast. Key industry applications includetransportation, telecommunications and healthcare.

    MEMS, Continued

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    The wonder called

    nanotechnology

    Nanotechnology is the technology of arranging atoms and

    molecules in a material.

    This allows to alter the properties of a material and build

    structures of desired features.

    A nanometer is one-billionth of a meter.

    Nanotechnology makes it possible to manufacture devices

    80,000 times smaller than the thickness of human hair !

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    A simple analogy..The atoms in an object can be

    compared to the blocks in abuilding game.

    In a building game, the blockscan be arranged to createdifferent looking structures.

    Similarly, atoms can bearranged differently toproduce a multitude ofdevices. This forms the basisofnanotechnology.

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    Benefits of MEMS andnanotechnology in medical

    applications Small volume of reagent samples (like blood),

    required for analysis. Low power consumption, hence lasts longer on the

    same battery. Less invasive, hence less painful. Integration permits a large number of systems to be

    built on a single chip. Batch processing can lower costs significantly.

    Existing IC technology can be used to make thesedevices.

    Silicon, used in most MEMS devices, interferes lesserwith body tissues.

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    Can MEMS devices really replace

    the existing medical devices ?

    A lot of MEMS medicaldevices have been

    developed that are muchmore sensitive and robustthan their conventionalcounterparts.

    Market trends for MEMS

    medical devices show apromising future ahead.

    http://www.sensorsmag.com/articles/0497/medical/main.shtml

    www.edmond-wheelchair.com/ bp_monitors3.htm

    http://www.sensorsmag.com/articles/0497/medical/main.shtmlhttp://www.edmond-wheelchair.com/bp_monitors3.htmhttp://www.edmond-wheelchair.com/bp_monitors3.htmhttp://www.sensorsmag.com/articles/0497/medical/main.shtml
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    Projected MEMS market share

    in 2009

    Medical 11

    Automotive 17

    Computer 26

    Communiction

    21 %

    Industrial 22

    Consumer 3

    http://www.memsindustrygroup.org/industy_statistics.asp

    http://www.memsindustrygroup.org/industy_statistics.asphttp://www.memsindustrygroup.org/industy_statistics.asp
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    Classification of biological MEMS

    devicesBiomedical MEMS deals in vivo, within the host body.

    precision surgery Biotelemetry Drug delivery Biosensors and other physical sensors

    Biotechnology MEMS deals in vitro, with the biologicalsamples obtained from the host body.

    Diagnostics

    gene sequencing Drug discover pathogen detection

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    Biosensor statusThere are many promising systems on the horizon,

    but the only commercially-deployed biosensorsare glucose monitors (~$4B). 3 main types:

    Single Use: Disposable sensing material, oftenstatic measurement. Cheap and portable, butlow sensitivity and accuracy.

    Intermittent Use: Often use hydrodynamics generally much better performance from sensinga moving fluid. Its still a challenge to move theseout of the lab and onto a chip.

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    Biosensor statusContinuous (In Vivo) Sensors: Very economical,

    but very hard to calibrate and may suffer fromunknown amount of drift.

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    Biosensor design While these were originally fabricated in silicon

    using MEMS techniques, the trend is towardglass and plastic as the substrate.

    Both glass and many plastics allow opticalmeasurements, but silicon is opaque to visiblelight.

    Glass and plastic are also more resistant tocontamination from the chemicals used in themeasurement.

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    Biosensor designSurface immobilization:The first step is sensing

    is creating a selective surface to react to thesensed agent

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    Biosensor designBead immobilization: A variation that uses beads

    to increase relative surface area.

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    Biosensor designDetection: Several methods, including resonant

    frequency of MEMS cantilevers. Butamperometry (current measurement) is the mostwidely used approach. Typical mechanisms for

    current flow include redox cycles between thetarget group and variants.

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    Biosensor designOptical Detection: A 2D

    array of agent/antigenreactions producesfluorescent traces:

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    Biosensor designMagnetic Detection:The antibodies are

    immobilized on a surface and magnetic beadsbind to sites where the analyte is attached.

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    Enzyme-Linked ImmunosorbentAssay

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    ReuseMost immunosensors use bound antibodies andimmobilization. Removing the bound species can bedifficult without destroying the sensors.

    Methods and results vary, but a recent detector forChagas disease used glycine-HCl to wash thesensor, and reported efficacy for more than 30cycles.

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    Biosensor designSystems-on-a-chip: are promising but coming

    slowly. Biosensing still seems a long way fromcommercial viability. But there are somepromising prototypes:

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    A Field Effect Transistor An optical

    micrograph

    showing the gate,

    source, and drain ona pMOSFET device.

    The Scale is L/W

    20m/220m

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    MEMS and drug delivery

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    A Graphical Representation of nanorobots working in ablood vessel, to remove a cancerous cell

    www.e-spaces.com/portfolio/ trans/blood/

    http://www.e-spaces.com/portfolio/trans/blood/http://www.e-spaces.com/portfolio/trans/blood/
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    MEMS microneedles MEMS enables hundreds of

    hollow microneedles to befabricated on a single patch ofarea, say a square centimeter.

    This patch is applied to theskin and drug is delivered tothe body using micropumps.

    These micropumps can beelectronically controlled toallow specific amounts of thedrug and also deliver them atspecific intervals.

    Microneedles are too small toreach and stimulate the nerveendings, and hence cause nopain to the body.

    gtresearchnews.gatech.edu/ newsrelease/NEEDLES.h

    http://www.pharmtech.com/pharmtech/data/articlestandard/pharmtech/0

    http://gtresearchnews.gatech.edu/newsrelease/NEEDLES.htmlhttp://www.pharmtech.com/pharmtech/data/articlestandard/pharmtech/022004/80733/article.pdfhttp://www.pharmtech.com/pharmtech/data/articlestandard/pharmtech/022004/80733/article.pdfhttp://gtresearchnews.gatech.edu/newsrelease/NEEDLES.html
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    Smart Pill A MEMS device that can beimplanted in the human body. Consists of

    biosensors

    Battery

    Control circuitry

    Drug reservoirs

    The biosensors sense thesubstance to be measured,say insulin.

    Once this quantity falls belowa certain amount required bythe body, the pill releases thedrug.

    http://mmadou.eng.uci.edu/

    http://mmadou.eng.uci.edu/http://mmadou.eng.uci.edu/
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    As Detecting Biosensor

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    Challenges for MEMS medical

    sensorsBiocompatibility remains the biggest hurdle

    for MEMS medical devices.

    Life of the device.

    Retrieving data out of the device.

    Resist drifting along with the body fluids.

    Summary and

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    Summary andConclusionsSelective, field portable sensors have been

    demonstrated with rapid sub ppb

    Wide dynamic ranges and good selectivity fortarget analytes analytes

    Field portable system demonstrated

    FET and CV modes of operation

    FET gives total change in gate potential, e.g. allactinides actinides.

    CV differentiates species based on redoxpotential

    More optimization and characterization is needed

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    THANK U