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Reduce Operating ExpenseObtain maximum efficiency for every hour of operation.u Decrease expense incurred maintaining inefficient loadersu Reduce dependency on fuelu Control increasing labor expendituresu Ask us for haul truck, loader and TeleStacker conveyor operating cost comparisons
Overcome Costly Material SegregationCapable of consistently creating layered stockpiles, the TeleStacker conveyor is the most effective solution for stockpile segregation problems.u Create fully desegregated stockpilesu Stack up to 30% more material with trapezoidal-shaped pile
Automated IntelligenceThe unlimited flexibility of Superior’s PilePro™ automation package adds efficiency to your operation and produces a higher quality product.u In house programmers and developersu Custom designed programs tailored for the applicationu Flexibility for adjusting programs in the fieldu Easy to use touch screen automation package
Limitless ConfigurationsFrom highly mobile to stationary or fixed, Superior offers the largest range of sizes and options on the market.u Up to 72” x 190’u Patented FD axle, swing axle, pit portable and low profile configurationsu Experience in galvanized finishes and epoxy paint coatingsu Patented FB® Undercarriage is standard on all units
More Sizes Means More Flexibility
TeleStacker® Conveyor
Over 750 in service units and counting...
5,000 TPH 72”
4,000 TPH 60” 60” 60”
2,400 TPH 48” 48” 48” 48” 48”
1,800 TPH 48” 48” 48” 48” 48”
1,500 TPH 42” 42” 42” 42” 42” 42” 42” 42”
1,200 TPH 42” 42” 42” 42” 42” 42” 42” 42”
1,000 TPH 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36”
800 TPH 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36”
500 TPH 36” 30” 30” 36” 36” 36” 36” 36” 30” 36” 36”
110’ 130’ 136’ 150’ 158’ 170’ 190’ 115’ 130’ 135’ 150’ 158’ 170’ 190’ 110’ 130’ 136’ 150’ 158’ 170’ 190’ 110’ 130’ 136’ 150’ 158’ 170’ 190’
TeleStacker Conveyor Competitor One Competitor Two Competitor Three
22
Containerized Units
FD Axleu Highly mobile applicationsu Quick set up between transport and stockpile modesu Enclosed hydraulic planetary wheel driveu Tandem walking beam suspensionu Road portable
Models
Swing Axleu Designed for applications where mobility is less essentialu Load equalizing walking beam arrangementu Hydraulic power travelu Road portable
Pit Portableu Designed for highest capacity, highest tonnage applicationsu Heavy duty, fabricated steelu Stationary applications
Options
Standard Features
Low Profileu Eliminates feed conveyor between portable plant u Minimizes the number of loads in transport u Faster, easier relocation with quick change fifth wheel hitch u Reduces space requirements
Hot-dipped Galvanized Steel
Additional Optionsu 3 Coat Epoxy Finish
u Hydraulic Landing Legs
u Rockguards
u Sentinel™ Belt Speed Sensors
u Sonicscout™ Material Sensors
u Spray Bar
u Urathon® Return Rolls
u Wireless Remote System
FB Undercarriageu Strongest undercarriage support in the industry u Extra beef allows for increased capacityu Added strength and stability
Superior Conveyor Componentsu Idlers, pulleys and belt cleaners u Stocked locally by North American distribution partners
Discharge Chute and Stinger Conveyor Cover
Covered Conveyor and Walkway
Navigator® Return Traineru Provides continuous belt alignment to combat the constant radial movement of the conveyoru Avoids damaging side contact with the belt
Sealing Systemu Eliminates spillage between belt and hopper skirtingu Prevents belt sag in load zoneu Quick change UHMW cartridges designed to fit into idler frame
3
PilePro Automation
Applications
Inline WindrowRadial Conical Inline ConicalRadial Windrow
60x190, Mining
48x150, Barge Loading
36x150, Non-Metallic Minerals 42x170, Rail Unload
36x150, Aggregate
36x190, Ship Loading
Powerfulu Increase your tons per hour and pile volumesu Consistently creates fully desegregated stockpilesu Radial and inline windrow, radial and inline conicalu Easy to use touch screen with optional remoteu Predelivery testing completed at Superior
Flexibleu In-house programmers and developersu Custom designed programs tailored for the applicationu Ability to download upgrades in the fieldu Standard program, creates four different pile typesu Recalls up to four previous pile projects
4
Dimensions
Maximum Stockpile Capacity
FD Axle Units Swing Axle Units
Extended Length (ft) 110 130 136 (LP) 150 130 150 170 190
Axle Weight (lbs) 30,500 34,500 36,000 40,000 37,500 38,000 46,000 47,000
Kingpin Weight (lbs) 12,500 18,300 13,000 24,600 13,600 18,550 19,100 22,500
Total Weight (lbs) 43,000 53,100 49,000 64,600 51,100 56,550 65,100 69,500
Travel Height 12' 3" 13' 8" 13' 1" 13' 10" 12' 5" 13' 11" 13' 11" 13' 11"
Travel Length 60' 70' 80' 80' 80' 80' 100' 100'
Travel Width 11' 11" 11' 11" 11' 11" 11' 11" 11' 11" 11' 11" 11' 11" 11' 11"
Highest Extended Discharge Height 41' 2" 45' 5" 44' 52' 9" 47' 52' 8" 61' 67' 8"
Lowest Extended Discharge Height 18' 20' 1" 20' 3" 19' 3" 14' 5" 15' 10" 15' 16' 1"
Highest Retracted Discharge Height 25' 27' 3" 27' 1" 30' 10" 30' 9" 31' 3" 39' 39'
Lowest Retracted Discharge Height 11' 8" 13' 1" 12' 8" 12' 6" 10' 4" 11' 2" 11' 3" 11' 3"
Maximum Pile Height 37' 7" 42' 6" 41' 9" 50' 44' 1" 48' 7" 60' 66' 8"
Available Belt Widths by Lengths
Conveyor 30" BW 36" BW 42" BW 48” BW 60" BW 72” BW
110' TSFD x x
130' TSFD x x x
130' TSSA x
136' TSLP x
150' TSFD x x x x
150' TSSA x x
158’ TSLP x
170' TSSA x x x
190' TSSA x x
170’ TSPP x x x
190’ TSPP x x
TeleStacker Conveyor Dimensions
Conveyor 90° Pile 180° Pile 270° Pile
110' 19,670 yards 21,200 tons
34,447 yards 37,700 tons
49,223 yards 87,800 tons
130' 27,252 yards 35,400 tons
48,284 yards 63,100 tons
69,317 yards 90,900 tons
136’ 30,074 yards 35,500 tons
53,263 yards 62,700 tons
76,452 yards 90,400 tons
150’ 40,984 yards 51,800 tons
72,634 yards 92,200 tons
104,283 yards132,600 tons
170’ 56,143 yards 73,600 tons
99,292 yards130,900 tons
142,442 yards188,100 tons
190’ 82,260 yards107,500 tons
145,798 yards190,500 tons
209,337 yards273,400 tons
© 2010 Superior Industries, LLC. B-111
For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
5
Quick Transition from Road to WorkFrom one location, the hydraulic control center performs all the functions to convert your PowerStacker conveyor from transport to stockpile mode and back again.u Fold to unfoldu Raise and loweru Move conveyor over radial arc
Patented FD axle AssemblyWith one lever and no tools, the PowerStacker conveyor’s FD axle assembly shifts from road ready to radial travel position in a minute.u Avoid using road travel tires for radial travel functionu Enclosed power travel protected from exposure to environmentu Radial travel tires hydraulically engage while road travel tires lift
Patented Power FoldsThis long-lasting system is designed to provide extra protection to the hydraulic cylinders while the conveyor is operating in its stockpile position.u Cylinder rod protected from elements during operationu Lever actuated folding and unfoldingu Double acting cylinders
Warranty and SupportSuperior stands behind their work! Backed by the strongest warranty program in the industry, our products are guaranteed tough.u 5 year complete structural warrantyu 2 year complete conveyor warrantyu 2 year complete components warrantyu Local dealer support network
PowerStacker® Conveyor
Patented power fold protects hydraulic cylinders from contaminants.Patented FD axle assembly quickly transforms from road to work.
6
A
D EC
B
A
EB
D
C
A
D
18˚
C
B
37˚
PowerStacker Conveyor
Transport Specs
Conveyor Length 95' 110' 125' 150'
Travel Length A 78' 7" 60' 9" 70' 9" 80' 6"
Travel Height B 13' 6" 14' 1" 14' 13' 10"
Tail to Kingpin C 5' 1" 6' 6' 5' 9"
Kingpin to Axle D 50' 11" 29' 2" 33' 6" 49' 6"
Axle to Head E 22' 8" 25' 8" 31' 3" 25' 3"
FD Axle Size FD15 FD20 FD40 FD50
Weight at Axle 17,750 19,940 33,000 34,200
Weight at Kingpin 4,000 3,060 3,500 10,200
Conveyor Length A 95' 110' 125' 150'
Conveyor Ground Length B 88' 4" 102' 116' 1" 140' 4"
Raised Height to Center of Pulley C 32' 3" 36' 4" 41' 4" 48'
Lowered Height to Center of Pulley D 13' 8" 17' 2" 17' 7" 15' 2"
Anchor Pivot to Center of Axle E 47' 7" 56' 3" 59' 11" 79' 2"
Operating Specs
A
D EC
B
A
EB
D
C
A
D
18˚
C
B
37˚
Stockpile Dimensions
Conveyor Length A 95' 110' 125' 150'
Stockpile Height B 31' 35' 6" 39' 5" 47' 6"
Radius of Pile C 41' 1" 47' 1" 52' 5" 63'
Anchor Pivot to Center of Pile D 91' 105' 6" 119' 144'
A
D EC
B
A
EB
D
C
A
D
18˚
C
B
37˚
PowerStacker Conveyor 36” x 95’ 30” x 110’ 36” x 125’ 36” x 150’
Conical Pile Volume 2,747 4,125 5,683 9,882
90˚ Stockpile Volume 11,857 17,976 25,025 37,852
Stockpile Volumes (Tons)
Conical Stockpile 90˚ Stockpile Volume
B
B
B
E
E
D
D
D
C
C
C
A
A
A
© 2010 Superior Industries, LLC. B-113
For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
7
Quality CraftsmanshipSuperior builds products and equipment that hold tough to their conditions in the field.u Beefy, rigid, durable constructionu Four decades of building dependable, long-lasting conveyorsu Superior components (CEMA-rated idlers, Exterra® belt cleaner)u American Society of Mechanical Engineering (ASME) certified our welders to create consistent results.
Custom Engineered ConfigurationsThere are some options you need and some you just do not. Our application engineers will work with you to design a unit suited for your specific application.u Manual or hydraulically powered head or tail foldsu Size ranges from 24”– 42” belt widths and to 40’x150’ in length
Superior CEMA-rated IdlersSuperior’s full line of idlers are a strong, maintenance-friendly solution.u Bullet proof SpinGuard® seal system for long lasting bearing protectionu Angled base frame sheds materialu No pinch points between end stand and outside rollu Upgrade to high density polyethylene Moxie® rolls
Industry Leading Warranty and Local SupportBacked by the strongest warranty and support program in the industry, Superior’s stacking conveyors are built to withstand a harsh working environment for many years to come. u 5 year complete structural warrantyu 2 year complete conveyor warrantyu 2 year complete components warrantyu Local dealer support network
Portable Radial Stacking Conveyor
36” x 80’ PRSC 36” x 95’ PRSC
8
E
A
C
D
D C
A
37˚
B
A
ED
C
B
E
A
C
D
D C
A
37˚
B
A
ED
C
B
Portable Radial Stacking Conveyor
Operating Specs
Conveyor Length A 40' 50' 60' 70' 80' 90’ 95' 100' 110' 125' 150'
Conveyor Ground Length B 36' 2" 45' 8" 55' 2" 64' 7" 74' 85’ 89’ 93’ 102’ 116’ 6” 140’ 4”
Fully Raised Height to Center of Pulley C 14' 5" 17' 11" 21' 24' 5" 28' 1" 29' 5" 33’ 33’ 8" 36' 40' 8" 47' 11"
Lowered Height to Center of Pulley D 11' 6" 12' 5" 12' 5" 15' 14' 1" 14' 3" 14' 6" 14' 7" 16' 10" 17' 6" 18'
Anchor Pivot to Center of Axle E 19' 9" 25' 5" 31' 2" 36' 4" 40' 11" 45' 47' 9" 51' 4" 55' 3" 60' 4" 79' 5"
Transport Specs
Conveyor Length A 40' 50' 60' 70' 80' 90’ 95' 100' 110' 125' 150'
Travel Length A 43' 10" 49' 5" 59' 5" 69' 3" 63' 7" 68' 8" 73' 3" 78' 8" 60' 4" 68' 2" 80' 6"
Travel Height B 12' 7" 11' 8" 11' 10" 12' 8" 14' 1" 13' 8" 13'10" 14' 13' 9" 13' 10" 14'
Tail to Kingpin C 5’ 11” 5' 2" 5' 2" 5' 2" 5' 2" 5' 2" 5' 2" 5' 6" 5' 6" 5' 9" 6'
Kingpin to Axle D 19’ 7” 24' 8" 30' 11" 36' 12" 40' 9" 44'- 8" 49' 6" 51' 6" 30' 4" 37' 3" 49'
Axle to Head E 24' 10" 24' 9" 28' 7" 33' 1" 22' 10" 24' 23' 9" 27' 2" 30' 30’ 1" 31'
Stockpile Dimensions
Conveyor Length A 40' 50' 60' 70' 80' 90' 95' 100' 110' 125' 150'
Stockpile Height B 13' 6" 16' 5" 19' 4" 22' 9" 26' 4" 29' 9" 31' 31' 9" 35' 2" 39' 3" 46' 4"
Radius of Pile C 19' 23' 27' 30' 5" 36' 6" 39' 9" 41' 4" 42' 9" 47' 55' 4" 61' 10"
Anchor Pivot to Center of Pile D 39' 3" 47' 10" 57' 6" 67' 3" 76' 5" 86' 90' 6" 95' 3" 104' 6" 119' 143' 4"
E
A
C
D
D C
A
37˚
B
A
ED
C
B
E
EE
B
BB
B
A
AA
A
D
D
D
C
C
C
For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
© 2010 Superior Industries, LLC. B-112
9
Onboard Power SupplyA solution for track-mount crushing and screening applications, this stacking conveyor powers itself with an onboard diesel engine.u Diesel engine mounted on undercarriageu 110 gallon hydraulic tanku 70 gallon fuel cell
Quality Craftsmanship Superior’s comprehensive manufacturing efficiencies are designed to build products and equipment that hold tough to their conditions in the field.u Welders certified by the American Society of Mechanical Engineers (ASME)u Durable, long-lasting constructionu Superior brand conveying components
Industry Leading Warranty and Local SupportBacked by the strongest warranty and support program in the industry, Superior’s stacking conveyors are built to withstand a harsh working environment.u 5 year complete structural warrantyu 2 year complete conveyor warrantyu 2 year complete components warrantyu Local dealer support network
Specifically EngineeredFrom fold options to hydraulic packages, customize your conveyor to work for your particular environment and preferences.u Top, side, manual or hydraulic foldsu Hydraulic raiseu Power travel
Self-ContainedPortable Radial Stacking Conveyor
10
Self-Contained Portable Radial Stacking Conveyor
Transport Specs
Operating Specs
80’-2”
27’-1”
14’-8”Lowered Position
74’-4”
14’-2”
40’-9”63’-7”
4’-1”
For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
© 2010 Superior Industries, LLC. B-120
11
More Stockpile VolumeDesigned with a higher angle of incline, Pinnacle conveyors stockpile 25-40% more material than standard portable radial stacking conveyors.u Incline of 22˚ compared to standard of 18˚u Set back axle allows more room for materialu Stockpiles stickier, wet material with higher angle of repose
Pinnacle® Conveyor
Conveyor Components by SuperiorDesigned to be the problem solvers in your operation, Superior’s conveyor components will reduce maintenance related issues and improve your efficiencies.u Exterra® belt cleaner packed with 15-40% more urethane than the competitionu Standard SpinGuard® seal technology provides bullet proof protection for idler bearingsu Optional Navigator® return trainer keeps belts aligned
Pinnacle Conveyor 36” x 80’ 36” x 100’ 36” x 125’
Conical Pile Volume 2,904 5,344 11,320
90˚ Stockpile Volume 10,644 19,854 41,595
Conventional Radial Stacker 36” x 80’ 36” x 100’ 36” x 125’
Conical Pile Volume 1,650 3,200 6,010
90˚ Stockpile Volume 8,020 13,000 25,066
Stockpile Volumes Comparison (Tons)
Conical Stockpile 90˚ Stockpile Volume
Quick SetupIn just a couple minutes the Pinnacle conveyor’s patented FD axle assembly shifts from road ready to a radial travel position.u No tools necessaryu Avoid using road travel tires for radial traveling functionu Radial travel tires hydraulically engage while road travel tires liftu Other axle options include swing or telescoping tube u Track mounted upgrade available
Patented Power FoldsThis long-lasting system is designed to provide extra protection to the hydraulic cylinders while the conveyor is operating in its stockpile position.Cylinder rod protected from elements during operationLever actuated folding and unfoldingDouble acting cylinders
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37.0˚
A
D C
B
37.0˚
A
BE
C
D
D E
B
CA
37.0˚
A
D C
B
37.0˚
A
BE
C
D
D E
B
CA
Pinnacle Conveyor Dimensions
Operating Specs
Transport Specs
Conveyor Length 80' 100' 125'
Travel Length A 53' 7" 68' 8" 84' 2"
Travel Height B 13' 5" 13' 2" 13' 11"
Tail to Kingpin C 5' 1" 5' 5' 6"
Kingpin to Axle D 34' 7" 39' 7" 49' 4"
Axle to Head E 19' 29' 1" 34' 10"
Weight at Axel 28,000 34,000 49,000
Conveyor Length A 80' 100' 125'
Conveyor Ground Length B 72' 3" 91' 116' 4"
Fully Raised Height to Center of Pulley C 32' 5" 39' 4" 50' 8"
Lowered Height to Center of Pulley D 18' 1" 20' 1" 18' 2"
Anchor Pivot to Center of Axle E 32' 2" 39' 8" 46' 5"
Stockpile Dimensions
Conveyor Length A 80' 100' 125'
Stockpile Height B 31' 7" 38' 8" 49' 8"
Radius of Pile C 42' 2" 51' 7" 66' 5"
Anchor Pivot to Center of Pile D 74' 6" 93' 114' 7"
37.0˚
A
D C
B
37.0˚
A
BE
C
D
D E
B
CA
36” X 80’
C
C
D
D
E
E
A
A
A
D C
B
B
B
A
D EC
B
A
EB
D
C
A
D
18˚
C
B
37˚
36” X 125’
For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
© 2010 Superior Industries, LLC. B-125
13
Conveyor Components by SuperiorDesigned to be the problem solvers in your operation, Superior’s conveyor components will reduce maintenance related issues and improve your efficiencies.u Exterra® belt cleaner packed with 15-40% more urethane than the competitionu Standard SpinGuard® seal technology provides bullet proof protection for idler bearings
Maximum Strength Designu Engineered truss for longer lifeu Easy to use and handle
Adjustable Height Axle Systemu Allows accurate feed into varying heightsu Easy to adjust for changes in terrain
Hopper Designed for Tough Conditionsu Vertical skirting adds to belt life and increases material centeringu Tail support keeps conveyor from dust and debrisu Radial extensions increase load zone target size
Portable Jump Conveyors
14
5'-4 1/4"
3'-5 1/2"
6'-1 1/4"4'-9 1/8"
3'-4 9/16"
4'-1 7/8"
2'-11 7/16"
5'
40'-10 3/16"
9'-10 15/16"
4'
13.0˚
LOWERED POSITION
RAISED POSITION
5'
7'-7 1/2"
OPERATING POSITION
60'-10"
4'
TRANSPORT POSITION
5'-1 1/4"
4'-1"
41'-7 1/2" 17'-8 1/4"
80'-10"
RAISED POSITION
LOWERED POSITION
9'-6"
6'-9 1/2"
Portable Jump Conveyor Dimensions
Raised Position
Lowered Position
Conveyor Length A 40' 50’ 60' 70’ 80' 100’
Conveyor Ground Length B 43’-3” 49’ 3” 59’-8” 69’-8” 79’-9” 94’-9”
Fully Raised Height to Center of Pulley C 10’-4” 10’-10” 11’-10” 11’-5” 11’ 13’-11”
Lowered Height to Center of Pulley D 6' 9" 4’-2” 6’-11” 7’-2” 6'-10" 7’
A
C
D
B
Lowered Position
Tail Support Adjustable Height
For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
© 2010 Superior Industries, LLC. B-118
15
Versatile SolutionsTransport up to 210’ of conveyors in one load60’, 70’ and 75’ length options
Highly Portableu Specially-designed field truss conveyors stack one on top of anotheru Trailer unit equipped with air brakes, fifth wheel hitch and travel lightsu Piggyback conveyor axles offset to accommodate easy stacking
Quick Setupu Quickly unload and place conveyorsu Independent height adjustment tubes for uneven ground
Stack-Pac™ Conveyors
42” x 75’
36” x 60’Piggyback conveyors’ adjustable height legs can adjust to uneven terrain independently
For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
© 2010 Superior Industries, LLC. B-123
16
Slide-Pac™ Conveyors
Maximum Speed SetupBuilt with high efficiency rollers at the head end of each of the top conveyors, this system is designed for high speed transition between operating and transportation ready positions.
u Unload middle and top units from trailer unit in less than 10 minutesu Return conveyors to transport mode in less than 10 minutes
Safety by DesignAvoid lifting portable conveyors with loaders or cranes and gain extra safety and security at your site.
u Slide-off method reduces hazards created when lifting heavy equipmentu Heavy-duty locking system fastens conveyors together during transportation
Accommodating SizesDepending on your needs, owners can transport up to 240 feet of conveyors in one load.
u 36” x 80’ or 36” x 60’ conveyor packagesu Top unit equipped with manual raise strut axle, capable of a 12’-3” discharge height
Highly PortableStay active and significantly increase your portable plant’s efficiencies with this proficient conveyor system.
u Tandem axle on 80' systemu Trailer unit equipped with air brakes, fifth wheel hitch and travel lights
Loader Assisted Setup Quickly Roll Conveyor On or Off
17For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
© 2010 Superior Industries, LLC. B-124
Operation Ready
Transport Ready
Loader Assisted Setup
A
B
C D
E
Maximum Efficiency
Conveyor Dimensions A B C D E
36” x 70’ 69’ - 8” 4’ - 2” 55” 14’ - 2” 13’ - 6”
36” x 75’ 74’ - 8” 4’ - 2” 60” 14’ - 2” 13’ - 6”
36” x 80’ 79’ - 8” 4’ - 2” 64’ - 9” 14’ - 2” 13’ - 6”
18
•
Transfer Multiple Conveyors in One Loadu Reduces freight expenseu Quickly transportu Easy to setup and start production
Superior Brand Conveying Componentsu CEMA-rated idlersu Pulleysu Accessories
Quality Workmanshipu High resale valueu Components located inside compact conveyor frameu Welds certified by American Society of Mechanical Engineers (ASME)u Robust, durable design
Multiple Capabilitiesu 24”, 30”, 36” and 42” belt widthsu Transfer conveyoru Stacking conveyoru Low profile bend option
Stackable ConveyorStackable Conveyors
19
Stackable Conveyor Dimensions
Stackable with Kick Stand Support
Stackable Plus with Axle Undercarriage Support
Bend Option
Available Options Stackable Stackable Plus30' to 60' Lengths x x
24" to 36" BW x x
24” Truss Depth x
27” Truss Depth x
Drive Upgrade x
Bend Option x
Kickstand Support x x
U-C Options x
Pit and Road Portable x
Electrical Package x x
Radial Receiving Hopper x x
Belt and Idler Upgrade x x
Options
30'- 3/8"
4'-11 11/16" 4'
40'-3 1/2"
61'-5 3/8"
10'5'
7'- 1/6"
20'-2 15/16"Fully Raised
50'-11 1/16"
4'
3'-5/8"
5'-5 3/16"
18.4˚
4'-2"
20'-10 7/16"32'-4 9/16"
18'-5 3/16"
22'-15/16"
4'
38'-3/4"
19.5˚
9'-3 1/8"
5'
30'- 3/8"
4'-11 11/16" 4'
40'-3 1/2"
61'-5 3/8"
10'5'
7'- 1/6"
20'-2 15/16"Fully Raised
50'-11 1/16"
4'
3'-5/8"
5'-5 3/16"
18.4˚
4'-2"
20'-10 7/16"32'-4 9/16"
18'-5 3/16"
22'-15/16"
4'
38'-3/4"
19.5˚
9'-3 1/8"
5'
30'- 3/8"
4'-11 11/16" 4'
40'-3 1/2"
61'-5 3/8"
10'5'
7'- 1/6"
20'-2 15/16"Fully Raised
50'-11 1/16"
4'
3'-5/8"
5'-5 3/16"
18.4˚
4'-2"
20'-10 7/16"32'-4 9/16"
18'-5 3/16"
22'-15/16"
4'
38'-3/4"
19.5˚
9'-3 1/8"
5'
30’
3’-1”
5’-6”
38’-1” 22’-1”
18’-4”
9’-3”
32’-5” 20’-11”
59’-11”
20’-3”Fully Raised
4’-1”
10’
61’-6”
7’
4’-2”
40’-4”
4’5’
18.4˚
19.5˚
4’
5’
4’
For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
© 2010 Superior Industries, LLC. B-104
20
u Eliminates need for multiple transfer conveyorsu Reduce freight costsu Extends and retracts to meet various transfer lengthsu Reduce setup timeu Completely road portable unit
Extender™ Conveyor
Extender Conveyor Hydraulic Head Extend Power Tail Fold Slide-on Conveyor
Main Frame 80' 80' 80'
Mode and Length of ExtensionTelescoping Conveyor with
70' StingerTelescoping Conveyor with 50'
Stinger and 70' Hydraulic Tail FoldTelescoping Conveyor with 70'
Stinger and 80' Slide-on Conveyor
Total Extension 150' 200' 230'
21
150'-3 1/4"
150'-9 3/4"
57'-11 1/2" 76'-10 1/2"
86'-0 1/4"
80'-1 3/4"
195'-6 3/4"FULL EXTENSION
LENGTH
12'-11 1/2" 11'-3"
10'-0 1/2"
18'-1 1/2"
8' 6"
10'-0 1/2"
10'-0 1/2"
17'-3"FULL EXTENSION RAISED HEIGHT
7'-6"
44'-11 1/4"
47"
81'-6 1/4"FULL EXTENSION LOWERED HEIGHT
13'-10"
59'-5 1/4" 20'-8 1/2"
93'-3"
9'-0 1/4"
13'-10 3/4"
87'-0 1/2"
80'-1 1/2"
226'-9 1/4"
18'-1 3/4"
58' 77'-5 3/4"
11'-6"
150'-3 1/4"
150'-9 3/4"
57'-11 1/2" 76'-10 1/2"
86'-0 1/4"
80'-1 3/4"
195'-6 3/4"FULL EXTENSION
LENGTH
12'-11 1/2" 11'-3"
10'-0 1/2"
18'-1 1/2"
8' 6"
10'-0 1/2"
10'-0 1/2"
17'-3"FULL EXTENSION RAISED HEIGHT
7'-6"
44'-11 1/4"
47"
81'-6 1/4"FULL EXTENSION LOWERED HEIGHT
13'-10"
59'-5 1/4" 20'-8 1/2"
93'-3"
9'-0 1/4"
13'-10 3/4"
87'-0 1/2"
80'-1 1/2"
226'-9 1/4"
18'-1 3/4"
58' 77'-5 3/4"
11'-6"
150'-3 1/4"
150'-9 3/4"
57'-11 1/2" 76'-10 1/2"
86'-0 1/4"
80'-1 3/4"
195'-6 3/4"FULL EXTENSION
LENGTH
12'-11 1/2" 11'-3"
10'-0 1/2"
18'-1 1/2"
8' 6"
10'-0 1/2"
10'-0 1/2"
17'-3"FULL EXTENSION RAISED HEIGHT
7'-6"
44'-11 1/4"
47"
81'-6 1/4"FULL EXTENSION LOWERED HEIGHT
13'-10"
59'-5 1/4" 20'-8 1/2"
93'-3"
9'-0 1/4"
13'-10 3/4"
87'-0 1/2"
80'-1 1/2"
226'-9 1/4"
18'-1 3/4"
58' 77'-5 3/4"
11'-6"
Extender Conveyors150’ Extender
200’ Extender
230’ Extender
150’-3”
195’-7”Full Extension
Length
Full Extension Lowered Height
150’-10”
18’-2”
76’-11”57’-11”
86’
44’-11”
87’-1”
56’-5”
93’-3”9’
77’-6”58’
80’-2”
20’-9”
81’-6”
226’-9”
7’-6”
11’-6”
18’-2”
11’-3”13’
47”
13’-10”
13’-11”
80’-2”10’-1”
10’-1”
10’-1”
8’-6”
17’-3”Full Extension Raised Height
For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
© 2010 Superior Industries, LLC. B-115
22
Conveyor Mobility Options
Low Pressure Soils Transfer Point MobilityRadial TravelAllows for radial travelIncreases flotationIncreases onsite mobilityHeap leach and RCC site mobilityMovement on dock during vessel loading
u Increases flotationu Moving and operating over types of terrain where high flotation is neededu Attach to jump conveyors for heap leach or dirt moving
u Where flotation and traction are problematicu Heap leach site mobilityu Total mobility on low pressure soils with the use of Mobile Pivot Base
Jump Conveyor Application
Non-Powered Tracks
Mobile Pivot Base
Single Wheel DrivePowered Radial Tracks
Powered Radial Tracks
Applications for Increased Mobility
1 2 3
23
Single Wheel Drive
u Designed for radial travel at base conveyoru Hydraulically lifts for storage under conveyoru 20,000 pound gross weight capacityu Produces a maximum of 5,125 pounds of tractive effort
Mobile Pivot Base
u Self-contained unit runs off 48 HP Deutz diesel engine u 30 gallon hydraulic oil and diesel fuel tanku Two speeds: 165 FPM and 333 FPMu Two axis gimbal navigates uneven groundu Equipped with 107.2 inch tracku Wireless remote
Radial Travel Tracks
u Attach directly to FD axle radial fold down armsu (2) 24” wide steel tracks on each side of conveyoru Equipped with drives, hydraulic hoses and fitting connections
© 2010 Superior Industries, LLC. B-144
For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
24
ManufactureSuperior has more than 400,000 square feet of manufacturing space at three U.S. locations. Our attention to modern manufacturing concepts combined with a strong commitment to employee training enables us to control costs and increase efficiencies.
ConstructionIn addition to efficient designs and quality manufacturing, we have the experience and equipment to provide conveyor installation, steel erection and mechanical setup.
Our skilled and experienced installation crews have a long history erecting complete plants. From drawings to construction, we provide complete turnkey installations for screen towers, crushing stations, closed loop systems and transfer conveyors.
EngineeringAided by the latest in technology and training, our team of more than fifty strong provides solutions for your structural and conveying requirements with ease and efficiency.
Design Build SystemsF e s c o S y s t e m s D i v i s i o n
With more than half a century of experience, Superior’s Fesco Systems Division understands how to build your system from a concept into complete turnkey installation.
25
34's5's6's7's89's
SMA 7's
SMA 89's
95'-3
1/4
"
195'-
0"34
8'-5"
102'-8 1/2"102'-8 1/2"102'-8 1/2"102'-8 1/2"
6'-0"
6'-0"
20'-0"TYP.
7'-7 1/4"
C49
21'-0 1/2"
10'-6 1/4"
82'-4 1/4"
41'-6
"
1392'-6"
SAND
6 COMPARTMENTTRUCK BINS
665'-
0"
C44
C48C51
C47
C50
77'-6
"11
6'-0"
108'-2 1/2"
C32C39C35
C40
C43
C42
C41C38
C37
C36 C33
C34
C31C30
C19
C16
C15
C26
C22C24C25
C21
C29
C14
C10
C12C11
C28
C17C18
500'-0"127'-2 1/16"140'-11 7/8"
C5
BLENDING TUNNEL
CRUSHER RUN
SURGE PILE
C6
C23
257'-6 1/2" 201'-9"574'-7 1/2"
C20
153'-
6"
121'-
7"
22'-6
"93
'-6"
9000 DUOPACTOR
47'-10 1/2"
C4
C7
C3
SANDVIK8800
SYMONS 7ft
CLCRUSHERS & C8
BABY SURGE
SMA 7's
SMA 89's
SYSTEM WP 5
100'-
0"14
0'-10
1/4
"12
9'-6"
SYSTEM WP 3
20'-0"TYP.
C49
10'-6 1/4"
1392'-6"
SAND
6 COMPARTMENTTRUCK BINS
C44
C45
C47
C50
20'-3 3/16"
107'-6"
C40
C38
C27
500'-0"
C5
BLENDING TUNNEL
290'-0 3/4"314'-0 1/8"
121'-
7"
22'-6
"
39'-0"
(2)-TWIN SAND SCREWS
N 1286967.831E 2283256.201
N 1285934.084E 2283490.65
N 1286149.97E 2283929.971
N128
7000
N128
6500
N128
6000
N128
5500
N128
5000
N128
4500
E2283500
E2284000
E2284500
C9
810
7'-7 1/4"
81'-5 1/4"
227'-
3 1/
4"44
6'-6"
1033'-9"
215'-10 5/8"N 1284757.47E 2283264.971
C46
RAPRIP
C2
C1
C8
C13
�146'-0"
CLSYSTEM WP'S 4 & 5 & C44
FLOW
FLOW
FLOW
FLOW
FLOWFLOW
FLOW
FLOW
FLOW
FLOW
FLOWFLOW
FLOW
FLOW
FLOW
FLOW
FLOWFLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
23'-0
"15700 TONS (TOTAL)4600 TONS (LIVE)
15700 TONS (TOTAL)6000 TONS (LIVE)
16300 TONS (TOTAL)6000 TONS (LIVE)
17000 TONS (TOTAL)6000 TONS (LIVE)
18600 TONS (TOTAL)6000 TONS (LIVE)
�146'-0"
15350 TONS
15350 TONS
47700 TONS
47700 TONS
�93'-6"5350 TONS
57600 TONS
TOWER 1 SYS WPN 1285649.97E 2283929.971
TOWER 2 SYS WPN 1285395.628E 2283929.971
TOWER 4 SYS WPN 1284757.47
E 2283888.471
TOWER 3 SYS WPN 1285172.285E 2283939.846
SYSTEM WP 4N 1284757.47
E 2283929.971
254'-4 1/8"223'-4 1/8"414'-9 3/4"
CLTOWER 1SYSTEM WP
CLTOWER 2SYSTEM WP
CLTOWER 3SYSTEM WPCL
TOWER 4SYSTEM WP
100'-
0"
E2283000
CLSYSTEM WP 3
C LSY
STEM
WP
5
C LBL
ENDI
NG TU
NNEL
C LSY
STEM
WPS
3 &
4
FLOW
FLOWFLOW
3cp pit646.13
5cp pit 2646.08
788'-0"
784'-0"
780'-0"
778'-0"
776'-0"
774'-0"
772'-0"
790'-0"
792'-0"
794'-0"
792'-0"
790'-0"
788'-0"
786'-0"
784'-0"
782'-0"
780'-0"
806'
-0"
804'
-0"
808'
-0"
786'-0"
201
504/204503/203
202
401
402
601
505
506
502
Turnkey SolutionsAt Superior Industries, we are fully experienced in design build systems on a turnkey basis. Our goal is to deliver the kind of concept-to-operation job you need.u Conceptual Designu Complete Engineeringu Project Managementu Fabrication
26
Crushing/Screening/Washing Towers
Primary jaw chrushing station
Double screen tower with two 3 deck screensTwin tower with two 3 deck screens feeding secondary crusher
Twin tower with two 3 deck screens feeding secondary crusher
Scalping screen tower with 3 deck screen, rip-rap cover over chute feeding bunker
27
Design Build Capabilities
Load Out
20’ x 20’ truck bins 20’ x 20’ truck bins with 3 deck wash screen and shuttle conveyor to feed bins
20’ x 20’ truck bins with 3 deck wash screen and shuttle conveyor to feed bins
For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558
© 2010 Superior Industries, LLC. B-135