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COMPANY PRESENTATION
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Paint Industry
Page 1
FÜLLs KNOWHOW EXCELS IN:
Designing, manufacturing and commissioning of engineered storage- and dispensing systems for the handling of liquids in various since 1965.
German engineering at its best. FÜLL Dispensing Systems are renowned for its quality, reliablility and flexibility. In over 45 years, we have installed more than 3.000 dispensing systems worldwide.
Above all we have learned one very important thing: Each customer is special and has its specific working and production conditions and particular products. To consider that and to develop the most suitable solution taking technical and economical aspects into consideration is our priority.
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
COMPANY PROFILE
Page 2
‘STATE OF THE ART’ CUSTOM-ENGINEERED INTERMEDIATE BULK STORAGE &
FULLY AUTOMATIC DISPENSING CENTRES FOR ALL LIQUID PRODUCTS IN
THE PAINT, INK & CHEMICAL INDUSTRY
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
by
Mrs. HELGA GOLLESALES MANAGER INTERNATIONAL– FÜLL SYSTEMBAU
GmbH, Germany
Page 3
INDUSTRIES
•Paint Industry
•Coatings Industry
•Printing Industry
•Cosmetics
•Specialty Chemicals
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
PROFILE
IN A NUTSHELL
•Dispensing Systems for Fluids since 1965
•More than 2.500 Dispensing Systems Installed Worldwide
•Standard and Customized
•Quality, Reliability, Flexibility
APPLICATIONS
•Small to Large Scale Productions
•Upper Retail Market
•Laboratories
DISPENSING CONCEPTS
•Gravimetric Dispensing
•Volumetric Dispensing
•Mass-Flow-Meter Dispensing
•Combinations and Hybrids
Page 4
PAINTS AND COATINGS
Industrial Paints Wood Conservation
Coil Coating Dispersion Paints
Floor Coating Additives
Building Protection Lacquers
Automotive Paints …
INKS AND PACKAGING
Solvent Based Water Based
UV-Hardened Offset
Coatings Products Solvent Supply Systems
Adhesives Textile Dyes
Preservatives …
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
FIELDS OF ACTIVITY
CHEMICALS
Latex Aromatic Substances
Resins Fragrances
Adhesives Flavours
Cosmetics
Silicones
Page 5
INKS, PAINTS, LAQUERS
BASF Coatings AG, Jotun OY, PPG Industries, Krautol, Sun Chemical, The Valspar, Huber, Siegwerk DF, Jänecke & Schneemann, Flint Group, TOA Thailand, Marshall/AKZO etc.
CHEMICAL AND COSMETIC INDUSTRY
Amberger Kaolinwerke, BASF, Benecke Kaliko, 3M Deutschland, Fischerwerke, Hermes Schleifmittel, Orafol-Klebetechnik, REHAU AG, Henkel, Klingspor, Allergan Medical etc.
PRINT AND PACKAGING
AMCOR Flexibles, Donau-Dekor, Europa Carton, Heyne & Penke, Hueck Folien, Masa Dekor, MM Graphia, SIG Combiblock, ALCAN Packaging, Huhtamaki, Schattdecor, Herma GmbH, Nordenia, Beucke & Söhne etc.
MECHANICAL ENGINEERING
Betz Druckmaschinentechnik, Bison Bähre & Greten, Siempelkamp, Windmöller und Hölscher
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
REFERENCES
Page 6
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
QUALITY
fundamental to our thinking - from the smallest part to final commissioning
EXPERIENCE
our source of ideas – from the first dispensing system built in 1965 till today
EMPLOYEES
motivated, qualified and with an average employment time of 9 years
SERVICE
quick, available, measurable - from first contact to after sales
FLEXIBILITY
small or large, standard or customized –your needs are the benchmark
SOFTWARE
down-to-earth, intuitive, adaptable – developed and maintained in-house
STRENGTHS AND VALUES
Page 7
QUALITY FROM IDSTEIN / FRANKFURT. EVERYWHERE AT HOME!
Algeria · Austria · Belarus · Belgium · Bulgary · China · Costa Rica · Croatia · Czech Republic · Denmark · Egypt · England · France · Finland Germany · Greece · Hungary · Ireland · Italy · Kazakhstan · Korea · Netherlands · Nigeria · Norway · Poland · Russia · Saudi Arabia · Spain ·
Sri Lanka · Sweden · Switzerland · Thailand · Turkey · Tunesia · Ukraine · United Arab Emirates · USA · VenezuelaFÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
GERMAN ENGINEERING AND SERVICE.
WHEREVER YOU NEED IT!
Page 8
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
PAINT INDUSTRY
Page 9
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Layout of a modern Paint Plant
Page 10
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Tank Farm for Solvent-Based Clear Coatings-/White and Highly Concentrated Universial Tinters; Explosion-Proof Design/ATEX-Certified
Page 11
Tank Farm for Solvent-Based Clear Coatings-/White and Highly Concentrated Universial Tinters; Explosion-Proof Design/ATEX-Certified
Client: Coil-Coating Manufacturer, Finland / Kazachstan
Dispensing Centre K 36/21 / 60 kg and 300 kg scale
Base Tanks – Separate charging Pumps
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Page 12
Tank Farm for Solvent-Based Clear Coatings-/White and Highly Concentrated Universial Tinters; Explosion-Proof Design
Client: Paint Manufacturer, Finland
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Page 13
Container / Tank-Farm with Automatic Dispensing Centre for Solvent-Based Bases and Highly Concentrated Universial Tinters; Explosion-Proof Design/ATEX-Certified GOST and RTN-Certification
Automatic Dispensing Centre K 50/26
•Ex-proof 300 kg scale ± 1g / ATEX•Ex-proof 3000 kg scale ± 10 g/ATEX •Ex-proof PC/Operating Terminal•Tank farm with electric revolution-controlled pumps•FÜLL CALIPSO Software specialized for Paint Manufacturers•With lot traceability•Job costing
Client: Coil-Paint Manufacturer, Russia
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Page 14
Water-Based Universal Tinters and Bases for Wood Paint Production
2 Dispensing Centres - Small Batch Production Completion of Main Reactors Storage Concept for Universal
Bases / Tinters
Client: Paint Manufacturer, England and Germany
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
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Dispensing Centre with complete Equipment for Solvent-Based Automotive Paints, Explosion-Proof-Design, ATEX-Certified
Dispensing Centre FS 182 K 52/36
• Including automatic valve-head cleaning system• Floor scale 3000 kg ± 20 g and precision scale 60 kg ± 0,1 g• Online connection to color matching system• Online connection to host computer• Füll software package CALIPSOProVI
•Products: solvent - based top-coats for the automotive industry
Client: Paint Manufacturer, Germany
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
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64 Component Tank/Barrel-Farm with Automatic Dispensing Centre Explosion-Proof-Design / ATEX-Certified; for Solvent-Based, Concentrated Industrial PaintsAutomatic Dispensing Centre FS 182.2 K64/64
• Ex-proof floor scale 3.000 + 60 kg• Ex-proof PC Operating Terminal / ATEX• CALIPSO BATCH Software • Solvent-based colorants• Additives and• External products
Client:. Paint Company, San Salvador / El Salvador
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
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22 Component Bulk-Tank-Farm with Automatic Dispensing Centre, Vertically Adjustable
Dispensing Centre FS 182 K 22/18
• Including Automatic valve-head cleaning system• Precision scale 60 kg ± 1g• 3.000 kg floor scale ± 100 g• Non-explosion proof design• Products: Water based bases and colorants • Tankfarm: 20.000 l, 10.000 l, 5.000l, 3.000 l
Client: Production System for large Paint Manufacturer
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
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Bulk Storage and 3 Automatic Dispensing Systems Explosion Proof Design
Products: Inks for Artificial Leather Products, Wallcover Paints and PVC Plastisols
Client: Al Jubail / Kingdom of Saudi Arabia
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
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Automatic Dispensing Centre Explosion-Proof-Design ATEX Certified with Automatic Conveyor
Client: Paint Manufacturer - Germany
Products: Solvent-Based Industrial Paints, Bases, Additives, etc.
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Automatic Dispensing Centre K 42/35
• With Ex-proof 60 kg scale ± 5gms ATEX• Ex-proof PC/Operating terminal with manual override• Exhaust system to connect to client´s main vent system• Barcode for pail identification• 35 Component Bulk Storage Tank Farm
Page 20
Bulk-Tank-Farm Installed with Complete Equipment, Automatic Dispensing Centre, Explosion-Proof-Design, ATEX Certified for Solvent-Based Industrial Paints
Client: Istanbul / Gebze / Turkey
Dispensing Centre FS 182 K 42/32
• Including Automatic Valve-Head cleaning System• Floor Scale 300 kg ± 1,0 g and precision Scale 60 kg ± 0,1 g• Complete Electric Installation• Explosion Proof Design• FUELL Software Package CALIPSOProVi
• Products: Solvent -Based Pastes, Resins, Additives and External Solvents• Tankfarm 5.000 l, 3.000 l, 1.500 l
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
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Tank-Barrel-Farm with Automatic Dispensing Centre for Solvent-Based Industrial and Automotive Paints, Lacquers etc. Explosion-Proof-Design
Client: Paint Manufacturer / Germany
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
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Combined BulkTank-Barrel-Farm with Automatic Dispensing Centre - ATEX Certified
Automatic Dispensing Centre K 42/38
• With 300 kg floor scale ± 5 g ATEX• With 60 kg scale ±1g ATEX• PC-Operating Panel / ATEX with manual override• With electric revolution-controlled • Electric pumps and double mechanical seals•Products: high concentrated pastes varnishes & solvents
Client: Paint Producer / Turkey
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Page 23
Client: Adhesive Film Manufacturer / Germany
Storage Concept with Automatic Dispensing Centre for Solvent-Based Lamination and Adhesive Products - Explosion Proof Design - ATEX Certified
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Page 24
Automatic Dispensing Centre for Solvent-Based Paints - Explosion-Proof Design
26 Component Container Farm
• with Automatic Dispensing Centre K 42/26
• with 300 kg Floor Scale ± 1 g, ATEX
• with PC Operating Terminal, ATEX
•with gravimetric dispensing of bases
•with volumetric dispensing of pastes
•with automatic conveyor, automatic
agitation
Client: Production System for Paint Bases and Pastes
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
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Automatic Dispensing Centre for Solvent-Based Paints - ATEX Certified
Automatic Dispensing Centre K36/29
• Ex-Proof Scale 60 kg / ± 1 g ATEX• Ex-Proof PC Operating Terminal (ATEX)• Ex-Proof Agitators for Pails• Pneumatic Lift Unit• Press Return Integration• Host Computer Connection
Client : Paint Manufacturer Germany – Small Batch Production
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Page 26
Container-Farm – 64 Components for Solvent-Based Bases and Pastes Explosion-Proof Design - ATEX Certified
Stainless steel container system with diaphram pumps
With Level Indicators min./max. With Flame Arrestors With agitators ATEX Certified System Parts With 2 Automatic Dispensing Centres 1 Floor Scale 300 kg ± 5 g 2 Precision Scales 60 kg ± 1 g Automatic Mixers for Pails and Barrels
Client: Ukraine – Tank Storage Concept
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
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2 Automatic Dispensing Centres for Solvent-Based Bases and Pastes ATEX Certified - with 64 Component Tank Farm
AUTOMATIC DISPENSING CENTRE K 42/42
AUTOMATIC DISPENSING CENTRE K 32/32
Client: Ukraine -Production of Small and Medium Size Paint Batches
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
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Automatic Dispensing Centre with Bulk-Tank Farm for Water-Based Printing Inks Automatic Dispensing Centre
K 26/18• with 3000 kg scale ± 500 g• non-Ex design
Products: Solvents and Binders
Client: Paint Producer / Russia
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Page 29
48 Component Tank Farm & 2 Automatic Dispensing Centres for Solvent-Based Colour Concentrates, Varnishes, Additives, Solvents, Explosion-Proof Design
2 Automatic Dispensing Centres K36/36
• 2 x 60 kg scales ± 1 g• 1 x 600 kg floor scale ± 10 g• 2 x Ex-proof operating terminals• Host computer connection
Client: Germany – Paint Producer - Europe
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Page 30
58 Component Container Storage Farm with Automatic Dispensing Centre Explosion-Proof , Design/ATEX-Certified
Automatic Dispensing Centre K 58
• 1 x 300 platform scale ± 2 g• With automatic valve head cleaning system• FÜLL software package Calipso ProVi • Integration of external solvents
Client: Paint Manufacturer / Germany
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Page 31
Dispensing Centre
New Servo Drive
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Precision Dispensing Valves
Valve Cleaning Unit
Page 32
Pumps
Pumps for charging, dispensing, recirculation
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Page 33
Agitators
Pail Agitator
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Barrel Agitator
Page 34
Agitators
IBC Agitator
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
Pail Agitator
Page 35
FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM
THANK YOU YERY MUCH FOR YOUR KIND ATTENTION
Page 36