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www.alchemglobal.com 2nd EDITION CATALOGUE (062019) Alchem Manufacturing Pte Ltd C SmartSeal ® REPAIR REBUILD RESOLVE REPAIR REBUILD RESOLVE

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Page 1: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

w w w . a l c h e m g l o b a l . c o m

2n

d E

DIT

ION

CA

TALO

GU

E (

06

20

19

)

Alchem Manufacturing Pte Ltd

C SmartSeal®REPAIR REBUILD RESOLVE

REPAIR REBUILD RESOLVE

Page 2: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

PSB Singapore

Alchem Manufacturing Pte Ltd

Alchem Manufacturing excels in providing great products in this

ever-changing world. We believe in continuous innovation to

provide the best quality assured products to everyone.

Alchem Manufacturing gel technologies and profes-

sional expertise to provide exclusive chemical

related products to suit industrial requirements.

Our Vision

“REPAIR – REBUILD – RESOLVE”

Any time, Any day and Anywhere

Our Mission

To listen attentively to the industries’ needs

and develop great solutions to our clients,

industries and the environment.

Page 3: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

C SmartSeal®REPAIR REBUILD RESOLVE

C-SmartSeal

C-SmartSeal produces external repair products, to

rebuild the properties of the existing materials;

resolving the challenges of additional resources

required for replacement.

C-SmartSeal’s products excel in sealing live pipe,

valve or tank leak. The rebuilding properties of the

products allow extension of life span and in return, it

reduces the need to replace the vital component of

the system through the external repair.

The products are specially formulated and applicable

for systems that experience extreme systems conditions.

Page 4: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

C SmartSeal®REPAIR REBUILD RESOLVE

LEAK REPAIR SYSTEM

ANTI CORROSION SYSTEM

REPAIR PRODUCTS

REBUILDING PRODUCTS

QUICK REPAIR PRODUCTS

TABL

E O

F CO

NTE

NTS

ACCESSORIESWrap-Pro® Stainless Steel Pipe Clip

CorSmart® Resin & Activator 8

7

CorSmart® Glass Flake Epoxy 8

QuikControl® Sealing Tape

QuikControl® Hi-Temp Sealing Tape

QuikControl® Expanded PTPE Tape

QuikControl® Carbon Fiber

QuikControl® Fiberglass Repair Tape

QuikControl® Uncoated Fiberglass Repair Tape

QuikControl® Chopped Strand Mat

QuikControl® Surface Tissue

Fix’n’Fast Bond® Metal Repair Putty 9-10

C-Smartseal® Composite Corrossion Repair System

SealXtreme® Plus Active Leak Repair Kit

SealXtreme® Leak Repair Kit

SealXtreme® Composite Leak Repair System

SealXtreme® Steam Leak Repair System

SealXtreme® Flange Leak Repair System

SealXtreme® Pipe Thread Leak Repair Kit

2

3

4

5

5

6

SmartStic® Epoxy Sticks 11

12

12

13

13

14

14

15

15

16

17

18

19

Wrap-Pro® Leak Repair Clamp (Premium)

Wrap-Pro® Leak Repair Clamp (standard)

Wrap-Pro® Leak Repair Clamp (Standard Bundle Kit)

Page 5: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

LEAK REPA

IR SYSTEM

2

C SmartSeal®REPAIR REBUILD RESOLVE

SEALXTREME® Active Leak Repair Kit seals active pressurised leak

under 30 minutes. It stops leaks on pipe without the requirement of

system shut down. The maximum pressure Active Leak Repair Kit can

seal is approximately 150 psi (10Bar) of live operating water pressure.

This is a specially formulated wrap repair system that is durable and

cost effective to seal pipe leaks with high industrial strength.

SEALXTREME® Plus Active Leak Repair Kit

FEATURES• Handy wrap repair system designed to fix active leaks under 30 minutes• Provide permanent repair• Repair active leak up to 150 psi• Extend pipe life without pipe replacement• No system shutdown required• Applicable to any metal or non-metal pipes up to 18-inch diameter• Withstand pressure up to 400psi and temperature up to 120°C when cured• Chemical resistance (acids, alkalis, solvents etc)

KEY TECHNICAL DATA• Tensile Strength : 36,000 psi• Lap Shear Strength : 900 psi• Flexural Strength : 26,000 psi• Application Temperature : 0°C to 65°C• Dielectric Strength : 16,000 volts• Hardness : 85 Shore D• Service Temperature : -50°C to 120°C • Design Pressure : 400 psi

APPLICATION• Put on the gloves• Knead the SmartStic Underwater Epoxy until 80% harden• Place the 80% cure SmartStic Underwater Epoxy Stick beside the leak• Wrap the QuikControl Sealing tape on the SmartStic Underwater Epoxy Stick• Gravitate the QuikControl Sealing tape and push the SmartStic Underwater Epoxy Stick towards the leak• Continue wrapping the pipe with QuikControl Sealing tape until the leak stops• Dip the QuikControl Fiberglass Repair Tape in water for 5 seconds • Reinforce repair area with QuikControl Fiber glass Repair Tape• Polish the surface of QuikControl Fiberglass Repair Tape with water and rub in parallel direction with the pipe

SmartStic Underwater Epoxy Stick

QuikControl Sealing Tape

QuikControl Fiberglass Repair Tape

Protective Gloves

Pipe Diameter Pipe Pressure: 50PSI Pipe Pressure: 150PSI

Active Leak Repair Kit Active Leak Repair Kit

Size Qty 2inch x 6ft 1 2inch x 6ft 1 2inch x 6ft 1

2inch x 6ft 1 2inch x 6ft 2

3inch x 9ft 1 3inch x 9ft 1

3inch x 9ft 1 3inch x 9ft 1 4inch x 12ft 2 4inch x 12ft 2

4inch x 12ft 2 4inch x 12ft 3 4inch x 12ft 4 4inch x 12ft 4 4inch x 12ft 5 4inch x 12ft 5

Size2inch x 6ft2inch x 6ft2inch x 6ft2inch x 6ft2inch x 6ft3inch x 9ft3inch x 9ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft

Inch1/23/411 1/4 1 1/222 1/2345681012141618>18

mm15mm20mm25mm32mm40mm50mm65mm80mm100mm125mm150mm200mm250mm300mm350mm400mm450mm>450mm

APPLICATION CHART

PACKAGE PRODUCT CODE

2inch x 6ft SALRK0206

2inch x 12ft SALRK0212

3inch x 9ft SALRK0309

4inch x 12ft SALRK0412

IMPA

812173

-

-

812174

*Follow application instruction for best results. Above chart is for reference and recommendation only

*This is a hand-applied product and results may vary on the skill of the applicant

PACKAGING INFORMATION

11122112222345678

Qty

Contact Alchem Manufacturing

Page 6: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

LEAK REPA

IR SYSTEM

C SmartSeal®REPAIR REBUILD RESOLVE

3

SEALXTREME® Leak Repair Kit

SEALXTREME® Leak Repair Kit seals leak found on pipe

under 30 minutes when pipe medium is drained with no

pressure. The maximum pressure Leak Repair Kit can seal is

approximately 400psi (27 Bar) when the pipe medium is

emptied and allowed to cure fully. This is a specially formulated

wrap repair system that is durable and cost effective to seal

pipe leaks with high industrial strength.

FEATURES• Seal pipe leak when the system has no pressure• Quick repair and online installation• Withstand pressure up to 400psi and temperature up to 120°C• Provides permanent repair• Extends pipe life without pipe replacement• Applicable to any metal or non-metal pipes up to 18-inch diameter• Chemical resistance (acids, alkalis, solvents etc)

KEY TECHNICAL DATA• Tensile Strength : 24,000 psi• Lap Shear Strength : 900 psi• Flexural Strength : 16,000 psi• Application Temperature : 0°C to 65°C• Dielectric Strength : 16,000 volts• Hardness : 85 Shore D• Service Temperature : -50°C to 120°C • Design Pressure : 400 psi

APPLICATION• Put on the gloves• Knead the SmartStic Underwater Epoxy until 80% harden• Place the 80% cure SmartStic Underwater Epoxy Stick on the leak• Dip the QuikControl Fiberglass Repair Tape in water for 5seconds• Reinforce repair area with QuikControl Fiberglass Repair Tape• Polish the surface of QuikControl Fiberglass Repair Tape with water and rub in parallel direction with the pipe

* Follow application instruction for best results. Above chart is for reference and recommendation only

*This is a hand-applied product and results may vary on the skill of the applicant

Pipe Diameter Pipe Pressure: 50PSI Pipe Pressure: 150PSI

Leak Repair Kit Leak Repair Kit

Inch mm Qty 1/2 15mm 1 3/4 20mm 1 1 25mm 2 1 1/4 32mm 3 1 1/2 40mm 1 2 50mm 1 2 1/2 65mm 2 3 80mm 2 4 100mm 3 5 125mm 3 6 150mm 4 8 200mm 5 10 250mm 6 12 300mm 8 14 350mm 8 16 400mm 9 18 450mm

Size2inch x 6ft2inch x 6ft2inch x 6ft2inch x 6ft2inch x 6ft3inch x 9ft3inch x 9ft3inch x 9ft3inch x 9ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft

Qty11112111122234455

4inch x 12ft

Size2inch x 6ft2inch x 6ft2inch x 6ft2inch x 6ft2inch x 6ft3inch x 9ft3inch x 9ft4inch x 12ft

4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft4inch x 12ft 9

>18 >450mm

APPLICATION CHART

PRODUCT CODE

SALRK0206

SALRK0212

SALRK0309

SALRK0412

PACKAGING INFORMATION

PACKAGE

2inch x 6ft

2inch x 12ft

3inch x 9ft

4inch x 12ft

IMPA

812173

812174

-

-

SmartStic Underwater Epoxy Stick

QuikControl Fiberglass Repair Tape

Protective Gloves

Contact Alchem Manufacturing

Page 7: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

LEAK REPA

IR SYSTEMC SmartSeal®

REPAIR REBUILD RESOLVE

4

KEY TECHNICAL DATA APPLICATION

• Tensile Strength

• Flexural Strength• Dielectric Strength

• Application Temp• Service Temp • Tested Cured Pressure

: 22,000 psi: 19,200 psi: 16,000 volts

: 0°C to 120°C: -50°C to 280°C : 2000 psi

• Different combination of products is required based on the repair criteria. Kindly Contact Alchem’s representative for technical and material advices

SEALXTREME® Composite Leak Repair System

SEALXTREME® Composite Leak Repair system offers permanent repair solutions addressing Leak and corro-

sion. C-SmartSeal Composite repair system fixs leak and provides excellent extension of the pipe service life. The

composite materials provide structural strengthening to weakened pipes, vessels, tanks, structures, equipment

etc.,

FEATURES

• Repairs active leak and offline leak

• Repairs complex geometry of pipes elbow, tee, flanges, reducers, bends, manifold etc.,

• Customised Composite repair solutions

• Tested to maximum of 2000psi pressure and temperature of maximum 280°C

• High Chemical Resistance to acids, alkalis and solvents

• Eliminate the requirement of pipe replacement and hot work

• Act as Permanent solution for leak repair and corrosion repair

• Composite Repair Design & Application comply with ASME PCC 2: 2018 (Article 2.1)

Fiberglass tape

Sealing tape

Epoxy Stick

Page 8: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

LEAK REPA

IR SYSTEM

C SmartSeal®REPAIR REBUILD RESOLVE

5

SEALXTREME® Flange Leak Repair System

SEALXTREME® Steam Leak Repair System

SealXtreme Carbon FIber

QuikControlExpanded PTFE Tape

Fix’n’Fast Bond Liquid Putty

QuikControlCarbon Fiber

Wrap-Pro Stainless Steel Pipe Clip

KEY TECHNICAL DATA APPLICATION

• Tensile Strength

• Flexural Strength• Dielectric Strength

• Application Temp• Service Temp• Design Pressure

: 18,000 psi: 17,100 psi: 16,000 volts

: 0°C to 200°C : 0°C to 280°C : 1500 psi

SEALXTREME® Steam Leak Repair system seals active high temperature steam leak up to 280°C. This is a specially

formulated steam leak repair that conjoins carbon fiber and composite materials to form a durable and high strength

repair system

FEATURES• Seal active high temperature steam pipe leak• Repair under pressure and online • Reinforce and strengthen pipe with carbon fiber materials• Provides permanent repair• Extends pipe life without pipe replacement• Applicable on any pipe configuration, tee, bends, elbows, etc• Engineered calculation based on ASME PCC2 standards

• Clean or sand repair area • Cut the PTFE tape and apply the PTFE tape with a stainless steel sheet• Place it against the leak and seal the leak by pressing the PTFE tape firmly and secure using Wrap-Pro Stainless Steel Pipe clip.• Reinforce the repair area using Carbon fiber wetted out with liquid putty

QuikControl Fiberglass Repair Tape

CorSmart Resin & Activator

APPLICATIONKEY TECHNICAL DATA•

•• •

••

Tensile Strength : 16,000 psi

: 1,000 psi

: 15,600 psi: 16,000 volts

Flexural StrengthDielectric StrengthApplication Temp : 0°C to 80°C Service Temp : -50°C to 120°CMaximum Pressure

SEALXTREME® Flange Leak Repair system seals active leak from flange to flange joint. This is an engineered

technique to seal leak via durable and secure anchor method. It can be applied within the limited width of flanges.

SmartStic Steel Epoxy Stick

Wrap-Pro Stainless Steel Pipe Clip

FEATURES• Engineered technique to seal active flange leak• Durable and secure anchor method• Repair under pressure and online installation • Bolts and screws system protection * The quantity of products shall be based on the

actual project requirement

* For application, please speak to Alchem

Manufacturing representative

• Clean or sand of the repair area if possible • The repair area is boxed-up using the Corsmart Resin & Activator whereby the leak is diverted to a single point• Knead the SmartStic Underwater Epoxy Until 80% harden. Place the 80% cured SmartStic underwater epoxy stick on the leak point • Reinforce repair area with QuikControl Fiberglass Repair Tape

Wrap-ProStainless Steel Pipe Clip

Wrap-ProStainless Steel Pipe Clip

SmartStic Steel Epoxy Stick

CorSmartResin & Activator

* The quantity of products shall be based on the actual project requirement.

* For application, please speak to Alchem Manufacturing representative

Page 9: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

LEAK REPA

IR SYSTEM

6

C SmartSeal®REPAIR REBUILD RESOLVE

KEY TECHNICAL DATA APPLICATION

: 17,000 psi

: 1,000 psi

: 14,000 psi : 16,000 volts

: 0°C to 80°C

: 0°C to 100°C

• Tensile Strength

• Flexural Strength• Dielectric Strength

• Application Temp

Service TempDesign Pressure

SEALXTREME® Pipe Thread Leak Repair Kit seals leaks in pipe threads. The composite repair consists of unique

range of products that provide complete protection of pipe threads.

FEATURES

• Seal active thread leak on pipe

• No operational shutdown required

• Applicable on any metal or non-metal

pipes

• Withstand pressure up to 1000 psi and

temperature up to 100ºC

• Permanent repair and extends service

life of pipes

SEALXTREME® Pipe Thread Leak Repair Kit

SmartStic Steel Epoxy Stick

Fix’n’Fast Bond Metal Repair Putty

QuikControl Fiberglass Tape

Wrap-ProStainless Steel Pipe Clip

• Clean or sand the repair area

• Knead the SmartStic Underwater

Epoxy until 80% harden

• Place the 80% cured SmartStic

Underwater epoxy on the leak

and tighten it with Wrap Pro

Stainless Steel Pipe clip

• Strengthen the repair area by

applying a layer of Fix ‘n’ Fast

Bond Metal Repair Putty

• After cured, Reinforce the repair

area with QuikControl Fiberglass

tape

Page 10: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

AN

TI-CORO

SSION

SYSTEM

7

Resin

Putty

C SmartSeal®REPAIR REBUILD RESOLVE

APPLICATIONKEY TECHNICAL DATA

• Tensile Strength

• Flexural Strength• Dielectric Strength

• Application Temp• Service Temp• Tested Cured Pressure

: 22,000 psi: 19,200 psi: 16,000 volts

: 0°C to 120°C : -50°C to 220°C : >2000 psi

• Different combination of products is required based on the repair criteria. Kindly Contact Alchem’s representative for technical and material advices

C-SMARTSEAL® Composite Corrosion Repair System:Provides corrosion repair, protection and reinforcement for pipes, tanks, vessels, structures that experience corro-

sion. The corrosion repair restore pipe to it allowable operating pressure. The corrosion repair uses non-intrusive

remediation and reinforcement method.

C-SMARTSEAL® Composite Corrossion Repair System

FEATURES

• Provides excellent corrosion protection and reinforcement for pipes, tanks, vessels, structures etc.,• Pipe restoration to its allowable operating pressure.• Extend the life span of the existing pipe• Applicable in wet and dry surfaces• No system shutdown required• Repair areas that are difficult to access

• Composite Repair Design & Application compliant with ASME PCC 2: 2018 (Article 2.1)

UncoatedFiberglass Tape

Page 11: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

C SmartSeal®REPAIR REBUILD RESOLVE

REPAIR PRO

DU

CTS

8

CORSMART® Resin & Activator is a two-component

epoxy anti-corrosive coating used for corrosion resistance

and protection for metals, plastics and many substrate

materials. It acts as a corrosion barrier, remediates &

reinforce pipelines, vessels, storage tanks, secondary

containment areas, pumps, valves etc. The product can be

used for Composite Repair applications which acts as a

matrix to provide exceptional reinforcement, to structural

applications.

CORSMART® Glass Flake Epoxy is a two-component high

build epoxy that contains a high level of chemically resistant

glass flake. The product imparts properties of excellent corro-

sion, abrasion and chemical resistance. It remediates & reinforce

splash zone areas, jetties decks, bridges, chemical plants etc.

FEATURES KEY TECHNICAL DATA

• Tensile Strength : 24,500 psi

• Flexural Strength : 42,000 psi• Compressive Strength : 35,000 psi• Viscosity : (Resin)17,800 Cps

(Activator) 30 Cps

• Hardness : 82 Shore D • Application Temp : 0°C to 80°C• Service Temp : -50°C to 120°C • Color

• Pot Life: : 20mins @23°C - 25°C• Coverage Per set

(500grams)

APPLICATION

• Sand of existing rust area• Pour activator into resin• Stir the contents thoroughly for at least 2 to 3 minutes• Apply 2 layer of 12 mm each for best corrosion isolation• Optional: Apply with Corsmart Chopped Strand Mat or SealXtreme Carbon Fiber Repair Tape for strengthening and reinforcement on the repair work

• High Anti-corrosion factor• High adhesion & compressive strength• Cures at room temperature• Excellent bonding to all rigid substrates• Bonds to: steel, copper, stainless steel, polyethylene, FRP/GRE, PVC etc

FEATURES KEY TECHNICAL DATA

• High abrasion and corrosion resistant• Very high solid content and low in VOC’s• High adhesion & compressive strength• Cures at room temperature (23°C to 25°C)• Excellent bonding to all rigid substrates• Long term protection of sub-sea structures

• Volume Solids : 92%• Typical Thickness : 500-1000 microns • Theoretical Coverage : 1.80 m²/liter

Package Size

• Part A : 20 liter• Part B : 5 liter

APPLICATION

• Sand of existing rust area• Pour activator into resin• Stir 2minutes for 30mins applications or 5 minutes for 20mins applications• Apply 2 layer of 12mm each for best corrosion isolation• Optional: Apply with QuikControl Chopped Strand Mat or QuikControl Carbon Fiber Repair Tape for strength- ening and reinforcement on the repair work

Part A Part B

CORSMART® Resin & Activator

PRODUCT CODE

CRA0500 812301500gCRA0500

-5000gCRA5000

PACKAGING INFORMATION

PRODUCT CODE IMPAPACKAGEPACKAGE

0.5 liter

PRODUCT CODE IMPA

PACKAGING INFORMATION

PRODUCT CODE IMPAPRODUCT TYPE PACKAGE PACKAGE

20 liters

5 liters

CORSMART® Glass Flake Epoxy

*Mixing to be done only after surface preparation as the mixed product cures up fast

*CorSmart Resin & Activator be tailor-made to suit specific corrosion repair applications

: Cloudy Translucent

: 0.44m²

PART ACGE1000

PART B

20 liters

5 liters

-

-

Page 12: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

REPAIR PRO

DU

CTS

C SmartSeal®REPAIR REBUILD RESOLVE

9

FIX ‘N’ FAST BOND® Metal Repair Putties are high perfor-

mance metal-filled two-component epoxies that allows fast,

economical and permanent repairs. It acts as a space filling

adhesive that repairs holes, cracks and defects. They are also

used as a rebuilding product that facilitate reinforcement to

fiberglass wrapping on pipe reinforcement applications.

There are 10 types of putties developed for different materials

applications or requirement. Fix ‘n’ Fast Bond Metal Repair

Putties cures quickly, resist corrosion and are exceptionally

resistant to chemicals.

FIX ‘N’ FAST BOND® Metal Repair Putty

FEATURES APPLICATION

• Apply on the surface to rebuild strength of the material or fill up void• High adhesion & compressive strength• Chemical resistance (Acids, bases, alkali’s and solvents)• Cures at room temperature (23°C – 25°C)• Excellent bonding to all rigid substrates• Can be machined, drilled, tapped or filled after cure• Bonds to: steel, copper, stainless steel, polyethylene, FRP/GRE, PVC etc

• Clean or sand off existing area• Mix two components – Part A & Part B together• 5-50mins applications time (check the table below for pot life)• Apply as required• Optional: Apply with Corsmart Chopped Strand Mat or QuikControl Carbon Fiber Repair Tape for strengthening and reinforcement on the repair work

KEY TECHNICAL DATA

* Package Size: 454 g/set

* Pot life is the application time within which the product has to be applied to avoid hardening of the product.

For application below 15°C, it is recommended to induce heat to decrease curing time

PRODUCTCODE

COMPRESSIVESTRENGTH STRENGTH

(psi)

ADHESIVE TENSILESHEAR(psi)

FLEXURAL

(psi)

CUREDHARDNESS

(Shore D)

TEMP(°C)

MIXTURE (A : B)

Pot Life (mins)

MIN. CURING(HOUR)

IMPA By Wt. By Vol. 50%

Strength100% Strength

Liquid Repair PuttyFFP111

9,100 2,100 17,900 80-50 to 120

3.6:1 1.4:1 20

8 24

Steel Repair PuttyFFP101 8,557 2,100 17,940 80

-50 to 120

3.6:1 1.1:1 30 8 24 812181

-

Aluminum Repair PuttyFFP201 8,430 2,480 8,270 80 -50 to

120 3.6:1 1.4:1 50 24

24

812177

Bronze RepairFFP301 8,560 2,320 8,100 80 -50 to

120 3.6:1 1:1 40 12

12

812290

Stainless Steel Repair Putty FFP401 8,410 2,250 8,200 80 -50 to

120

-50 to 120

3.6:1 1:1 20 12 24 812178

Underwater Repair PuttyFFP501 11,450 2.000 5,600 80 -50 to

120 4.5 :1 2:1 40 6 12 812195

5 min Repair PuttyFFP601 8,300 2,010 7,600 80 -50c to

120c3.0 :1 1.3:1 5 ½ 1 812199

Titanium Repair PuttyFFP701 14,792 2,000 7,600 80 3.6:1 1.4:1 30

40

40

8

6

10

16

12

24

812241

FFP801Hi-temp Repair Putty 8,400 2,100 7,500 80 -50 to

220 3.6:1 1.5:1 812345

FFP901Wear Resistant Putty 8,260 2,200 6,400 80

-50 to120

3.6:1 1.6:1 812281

Page 13: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

REPAIR PRO

DU

CTSC SmartSeal®

REPAIR REBUILD RESOLVE

10

FIX ‘N’ FAST BOND® Metal Repair Putty

• Bronze-filled two component epoxy putty• Designed for repairing bronze and brass machinery parts• Employed on castings, bushes and shafts when brazing is not possible.• Bonds securely to bronze alloys, brass, copper and ferrous metals• Cures at room temperature• Can be machined, drilled or tapped using conven- tional metal working tools

FFP301 Bronze Repair Putty

• Stainless-steel filled two component epoxy putty• Designed for patching, repair and rebuilding stainless steel parts and equipment• Employed on castings, bushes and shafts when brazing is not possible.• Bonds to ferrous and non-ferrous metals• Machinable to metallic finish• Cures at room temperature• Fully machinable, drillable and works like metal after curing

FFP401 Stainless Steel Repair Putty

• Two-component ambient temperature cured epoxy putty• Designed for patching, repair and rebuilding for wet and moist applications• Penetrates wetness to bond securely to many metallic and non-metallic surfaces• Eliminates the need for substrate to be dry before repair• Cures temperature as low as 5°C-10°C• Can be drilled, tapped, machined or painted

FFP501 Underwater Repair Putty

• Fast curing, Metal-filled two component epoxy putty• Designed to address quick and emergency repairs • Provides permanent emergency repairs to pipes, chutes, tanks and bearing houses• Sets up in less than 5 min after mixing• Can be applied in temperatures as allow as 5°C• Bonds to ferrous and non-ferrous metals• Machinable to metallic finish• Cures at room temperature

FFP601 5-Min Repair Putty

• Smooth, non-rusting all-purpose two-component epoxy putty• Designed to rebuild and pre-protect the machine or equipment’s prone to wear and tear• Ideal for repairs requiring low-friction surfaces• Thixotropic viscosity, brushable, non-sagging• Bonds to ferrous and non-ferrous metals• Cures at room temperature• Can be drilled, tapped, machined or painted

FFP901 Wear Resistant Putty

• Steel filled two component Epoxy liquid• Proprietary formulation used as a wet out for Carbon fiber or E-Glass• Capable of withstanding high pressure and high temperature environments• Also used for filling and levelling equipment• Repairing hard to reach areas where a flowable epoxy is required• Duplicating or tracing masters

FFP111 Liquid Repair Putty• Steel filled two component epoxy putty• Designed for rebuilding worn out surfaces in machinery, pipes and equipment• Cures at room temperature• Bonds to ferrous and non-ferrous metals• Can be drilled, tapped, machined or painted

FFP101 Steel Repair Putty

• Aluminium filed two component epoxy putty• Provides resistance to wear, tear and abrasion of aluminium castings, machinery and equipment• Fills porosity in aluminium castings• Cures at room temperature• Can be drilled, tapped, machined or painted

FFP201 Aluminium Putty

• Titanium-reinforced two-component epoxy putty• Designed for making critical repairs to machinery and precision parts• Withstands heavy loads in harsh chemical environments • High compressive strength, Exceptional chemical resistance• Bonds to ferrous and non-ferrous metals• Cures at room temperature• Machinable to metallic finish

FFP701 Titanium Repair Putty

• Metal filled two-component epoxy putty• Designed to repair equipment abrasion, scratch, corrosion, cracks etc., at high temperatures• Withstands high temperature up to 200 °C (continuous) and 230 °C (intermittent)• Bonds to ferrous and non-ferrous metals• Cures at room temperature• Can be drilled, tapped, machined or painted

FFP801 Hi-Temp Repair Putty

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REPAIR PRO

DU

CTS

11

C SmartSeal®REPAIR REBUILD RESOLVE

SmartStic Steel Epoxy Stick

SmartSticBronze Epoxy Stick

SmartSticAluminum Epoxy Stick

SmartSticUnderwater Epoxy Stick

SMARTSTIC® Epoxy Stick are hand-kneadable high performance metal-filled epoxies that bonds and cures rapidly

at room temperature. It forms strong, permanent industrial repair on steel, bronze, Aluminum and wet surface

applications.

Epoxy sticks are easily kneaded to fill and repair holes, cracks and defects on both horizontal and vertical surfaces.

The product does not crack or pull away. It can be drilled, tapped, machined, filled or painted after cure.

SMARTSTIC® Epoxy Stick

FEATURES APPLICATION

• Seal & stop cracks on pipes and repair and rebuild corroded materials• Non-rusting, permanent repair for steel, bronze, aluminum castings, machinery and equipment• Repair and rebuild strength on metal tools, engine parts, striped threads, rust or damaged metal, tanks, doors and gutters• Bonds instantly with superior strength• Can be drilled, tapped, machined, or fill up void• Hand kneadable, pre-mixed reinforced epoxy-based formulation• Cures at room temperature (23°C-28°C)• SSE501 (underwater) can be cured with wet surface

• Clean or sand off existing area• Mix two components together• Apply it on any void or upon 80% cure for leak repair application• SSE505 (underwater) repair, seal and stop live pipe leaks

* Best use with ‘WRAP-PRO® Stainless Steel Pipe Clip’

to secure

* For comprehensive repair, refer to ‘SEALXTREME®

Leak Repair System

KEY TECHNICAL DATA

• Flexural Strength : 4,200 psi• Compressive Strength : 3,423 psi• Hardness Shore (D) : 77• Operating Temp : -50°C to 120°C• Pot Life (min) : 10• Curing Time (min) : 20• Coverage Per tube : 9000 mm2

@6mm thick

* Package Size: 114 g/tube

PRODUCT TYPEPRODUCT CODE

IMPA

Steel Epoxy Stick 812191

PACKAGING INFORMATION

Aluminum Epoxy Stick

Bronze Epoxy Stick

Underwater Epoxy Stick

SSE101

SSE201

SSE301

SSE501

812176

812966

812993

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QUIKCONTROL® Sealing Tape

QUIKCONTROL® Hi-Temp Sealing Tape

• Create airtight and waterproof

seal in seconds capable of

withstanding up to 200°C

• Self-fusing, no adhesive required

• Excellent resistance to radiant

heat, corrosive environments,

moisture, chemicals, vibration

and electricity

FEATURES

QUIKCONTROL® Sealing Tape provides a perfect solution for a perma-

nent air-tight and water-tight seal in emergency situations. Designed

specifically for fixing active leak in pipes, quick plumbing repairs, sealing

electrical connections, wrapping tool handles or to insulate electrical

wiring. It is being basically employed in electrical, automotive, hardware,

marine sports and many more. The product is resistant to fuels, acids, oils

and solvents.

QUIKCONTROL® Hi-Temp Sealing Tape is a perfect solution for a

permanent air-tight and water-tight seal in emergency situations. Designed

specifically for quick plumbing repairs, wrapping tool handles or to insulate

electrical wiring. It is resistant to fuels, acids, oils and solvents.

C SmartSeal®REPAIR REBUILD RESOLVE

12

REBUILD

ING

PROD

UCTSFEATURES

• Create airtight and waterproof

seal in seconds

• Seal active pipe leaks under

pressure up to 150 psi

• Self-fusing, no adhesive required

• Seal irregular shapes, weathering

resisting

• Wrap QuikControl® Sealing Tape around repair area by stretching and overlapping onto itself• Stretch at least double to ensure a good bond• For high pressure leaks stretch to maximum amount• Continue wrapping the sealing tape by overlapping 75% onto itself • Repeat the same process for additional layers

PRODUCT CODE

QST2510

QST2505

QST3205

QST3210

QST5005

QST5010

QST5005

PACKAGING INFORMATION

KEY TECHNICAL DATA

• Thickness : 0.5mm• Elongation Min : 300%• Operating Temp : -50˚C to 80˚C • Hardness • Tensile Strength : 700 psi

: 50 Shore A

IMPA

812491

812491

812492

812492

812493

812493

IMPA

QHT2510

QHT2505

QHT3205

QHT3210

QHT5005

50mm x 10m QHT5010

QHT5005

PACKAGING INFORMATION

KEY TECHNICAL DATA

• Thickness : 0.5mm• Elongation Min : 300%

• Operating Temp : -50˚C to 200˚C • Hardness

• Tensile Strength : 700 psi : 50 Shore A

812491

812491

812492

812492

812493

812493

PACKAGEPRODUCT CODE

PACKAGEPRODUCT CODE

APPLICATION

APPLICATION

50mm x 10m

25mm x 10m

32mm x 5m

32mm x 10m

50mm x 5m

25mm x 5m

PACKAGE

25mm x 5m

32mm x 5m

PACKAGE

25mm x 5m

25mm x 10m

25mm x 5m

32mm x 5m

32mm x 10m

32mm x 5m

50mm x 10m

50mm x 5m

• Wrap QuikControl® Sealing Tape

around repair area by stretching

and overlapping onto itself

• Stretch at least double to ensure

a good bond

• For high pressure leaks stretch to

maximum amount

• Continue wrapping the sealing

tape by overlapping 75% onto itself

• Repeat the same process for

additional layers

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C SmartSeal®REPAIR REBUILD RESOLVE

13

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• The repair surface should be roughened and wiped clean• Mix and stir CorSmart® Resin & Activator for atleast 1 min until it is mixed well• Apply one coat of activated resin evenly over the repaired area• Measure & cut the required length of QuikControl® Carbon Fiber according to the dimensions of the repair area• Place one layer of QuikControl® Carbon Fiber around the pipe• Wet out the wrapped layer with the activated resin and wrap the layer as firm as possible• Repeat the same process with the second layer and for more number of wraps/ thickness (as per ASME calculations) to achieve the maximum strength for reinforcement

QUIKCONTROL® Carbon Fiber

• Clean the sealing surface and

previous sealing remains if any

• Remove the adhesive protec

tive tape progressively.

• Position the end of the sealant

tape around the bolt hole.

• Complete the installation by

overlapping both ends of the

sealing tape at the starting bolt

hole

• After installation, cut away any

excess material

KEY TECHNICAL DATA

• Thickness : 5mm••

Operating Temp : -268˚C to 260˚C

• Color• Ph Range : 0-14

: 0.75+/0.1g/cm³: White

Density

APPLICATION

QUIKCONTROL® Expanded PTFE Tape is produced by expanding

100% virgin PTFE into a highly fibrillated structure which conforms easily

to irregular and rough surfaces. The product is easier to compress and

exhibits excellent resistance to creep and cold flow. It seals flanges,

pump housings, compressors, air ducts, heat exchangers etc., and

hence the product is suited for varied industries – chemical, pharma-

ceutical, metallurgy, food and many more.

QUIKCONTROL® Expanded PTFE Tape

FEATURES

• Gasket tape made from pure, expanded,

virgin PTFE

• Supplied with adhesive backing to

facilitate easy installation

• Quick and simple to install

• Seal aggressive chemicals over the entire

0 to 14 pH range

APPLICATION

PRODUCT CODE IMPA

QEP0210 812502

PACKAGING INFORMATION

PACKAGE

50mm X 3m

FEATURES

• Repairs leak with high strength• Bonds to any metal or plastic pipes• Restores pipe to original strength• Reinforce pipes with wall thickness deteriorated up to 80%• Resistant to most chemical (Acids, alkalis, salts etc.) : 121˚C

QUIKCONTROL® Carbon Fiber Carbon Fabric is a product made by

weaving carbon yarn into cloth on a loom. The weaving of the cloth is plain

weaving. The product when used with CorSmart Resin & Activator gives excep-

tional reinforcement to weakened pipes.

KEY TECHNICAL DATA

• Thickness : 0.27mm• Density : 1.76 g/cm3• Flexural Strength : 1,810 Mpa • Compressive Strength • Tensile Strength : 1,860 Mpa

• Service Temp

: 1,470 Mpa

QCF0105 1m width x 5m length

PRODUCT CODE

PACKAGING INFORMATION

IMPA

-

-

PACKAGE

1.27 width QCF0127

PRODUCT CODE

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14

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C SmartSeal®REPAIR REBUILD RESOLVE

KEY TECHNICAL DATA

APPLICATION

: 24,000 psi : 900 psi: 12,000 psi

• Tensile Strength

• Lap Shear Strength• Flexural Strength

• Application Temp

• Service Temp

QUIKCONTROL® Fiberglass Repair Tape

QUIKCONTROL® Uncoated Fiberglass Repair Tape also known as Boat

tape is usually a narrow, cloth strip with woven edges made up of twisted

strands of fiberglass that has the highest glass-to-resin ratio and strength of all

fiberglass materials. The tape can be used with epoxy, vinyl lester and polyester

resins. This tape will not ravel when wetted out making application easier,

neater and faster. The product when used with the CorSmart Resin & Activator

forms an excellent composite to provide exceptional reinforcement properties.

QUIKCONTROL® Uncoated Fiberglass Repair Tape

QUIKCONTROL® Fiberglass Repair tape is a water activated pre-impreg-

nated fiberglass tape that provides high industrial strength, permanent, quick,

and cost-effective solution to repair and reinforce any kind of pipe leaks-Live/Of-

fline in minutes, without the need for expensive and time-consuming pipeline

shut-down.

FEATURES

• Does not require any measuring or mixing• No tools or hot works required• Repair leak in 15-30 minutes• Bonds to any metal or plastic pipes• Restores pipe to orignal strength• Reinforce pipes with wall thickness deteriorated up to 80%• Resistant to most chemical (Acids, alkalis, salts etc.) • Immerse the QuikControl® Fiber

glass tape in water for 5 seconds• Wrap the QuikControl Fiberglass tape around the repair area as firmly as possible• Polish the surface of QuikControl® Fiberglass repair tape with water and rub in line with the parallel direction of the pipe• Continue to polish until all the bubbling of resins stop• The completed repair will have a smooth ivory finish

• The repair surface should be roughened and wiped clean• Mix and stir CorSmart® Resin & Activator for atleast 1 min until it is mixed well• Apply one coat of activated resin evenly over the repaired area• Measure & cut the required length of QuikControl® Uncoated fiberglass repair tape according to the dimesions of the repair area• Place one layer of QuikControl® Uncoated fiberglass repair tape around the pipe• Wet out the wrapped layer with the activated resin and wrap the layer as firm as possible• Repeat the same process with the second layer and for more number of wraps/thickness (as per ASME calculations) to achieve the maximum strength for reinforcement

PACKAGEPRODUCT CODE IMPA

2inch x 6ft -

PACKAGING INFORMATION

2inch x 12ft

3inch x 9ft

4inch x 12ft

QFT0206

QFT0630

QFT0309

QFT0412

812362

812452

812363

PACKAGEPRODUCT CODE IMPA

4inch x 328ft 812225

PACKAGING INFORMATION

QUF4328

: 0˚C to 65˚C

: -50˚C to 120˚C• Dialectic Strength : 16,000 volts• Hardness : 85 Shore D• Tested Pressure

After Cured: 400 psi

KEY TECHNICAL DATA APPLICATION

: 750 psi : 620 psi: E-glass

• Tensile Strength Warf

• Tensile Strength Weft• Glass Type

• Weight

• Thickness

FEATURES

• High mechanical properties when used with CorSmart Resin & Activator and/or with Fix ‘n’ Fast Bond Liquid Putty• Easy wet out with epoxy, vinyl ester and polyester resins• High strength and high fiber content

: 1.56g/m²

: 0.15mm• Weaving Pattern : Plain• Moisture Absorption : 0.3 %

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REBUILD

ING

PROD

UCTS

15

: 0.01” (0.25 mm)

C SmartSeal®REPAIR REBUILD RESOLVE

FEATURES

QUIKCONTROL® Surface Tissue

• Fast wet out capability with lower resin to glass ratios• Easy to use and good laminate smoothness• Build thickness into parts, molds or repair with swiftness• Create equal stiffness in all directions

FEATURES

• Provides excellent reinforcement when used with CorSmart Resin & Activator• Excellent weather proofing• Extend service repair life• Improve aesthetics of final finishes

QUIKCONTROL® Chopped Strand Mat is composed of glass fibers

laid randomly across each other and held together by a binder. The

product is wetted out with CorSmart® Resin & Activator which could be

used as a general-purpose reinforcement product for traditional fiberglass

molds or parts, pipes, storage tanks and large surfaces.

QUIKCONTROL® Surface Tissue is a randomly oriented fiberglass

which when distributed with a resin binder provides resin reinforcement

and a smooth resin-rich surface to the composite. The product is used in

combination with CorSmart® Resin & Activator that forms as a composite

to exhibit high mechanical properties & provides corrosion resistance

and protection for pipes, storage tanks & roofs.

QUIKCONTROL® Chopped Strand Mat

: 12.5 µm ± 1: Styrene-acrylic

• Clean the existing corroded area• Mix and stir CorSmart® Resin & Activator for atleast 1 min until it is mixed well• Apply two coats of Activated Resin evenly over the repair area• Measure & cut the required length of QuikControl® Chopped Strand Mat according to the dimensions of the repair area• Lay the QuikControl® Chopped Strand Mat over the activated resin coating • Smoothen it out by applying another coat of Activated Resin on the Chopped Strand Mat• Repeat the process to apply several layers of QuikControl® Chopped Strand Mat (as per ASME calculations) to achieve the maximum Strength

• Clean the existing corroded area• Mix and stir CorSmart® Resin & Activa- tor for atleast 1 min until it is mixed well• Apply two coats of Activated Resin evenly over the repair area• Measure & cut the required length of QuikControl® Surface Tissue according to the dimensions of the repair area• Lay the QuikControl® Surface Tissue over the activated resin coating • Smoothen it out by applying another coat of activated resin on the Surface Tissue• Repeat the process to apply several layers of QuikControl® Surface Tissue (as per ASME calculations) to achieve the maximum strength

QCS1064

PRODUCT CODE

812322

IMPAPACKAGE

1m x 64m

PACKAGING INFORMATION

QST1200

PACKAGEPRODUCT CODE

-

IMPA

1m x 200m

PACKAGING INFORMATION

KEY TECHNICAL DATA APPLICATION

: White: 450 g/m2: ± 10.0

• Appearance

• Density• Area Weight (%)

• Moisture Content : ≤ 0.20

• Thickness : ≈2mm

KEY TECHNICAL DATA APPLICATION

• Fiber Diameter

• Binder Type• Thickness

• Glass Type : C

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CLAMPING RANGE (MM)

C SmartSeal®REPAIR REBUILD RESOLVE

QU

ICK REPAIR PRO

DU

CTS

16

WRAP-PRO® Leak Repair Clamp (Premium)

• Easy to use, handle, quick and simple to install• Best shock resistance and advanced sealing effect• Can connect pipeline made of all kinds of material• Suitable for underwater facilities• Shell: Stainless steel 304 material• Product tested pressure: 500 psi• Seal: EPDM Media: can be used on all kinds of water, waste effluent, air, solid and chemicals NBR Media: can be used on gas,

propane gas, oil, Fuel, and

many kinds of hydro carbon• In addition: H NBR, MVQ and VITON A are optional

FEATURES

• Clean or sand of the repair area

• Fix the leak repair clamp over the leak

area

• Place the other half of the clamp to the

previous and connect the bolt and nut

• Ensure the clamp does not move out

from the alignment of the location such

as the gasket should be properly

be fixed to the outer surface of the pipe

• Once ensured tighten all bolt nuts

APPLICATION

WRAP-PRO® Premium Leak Repair Clamps are employed specifically for permanent pipe repair for corrosion,

cracks and impact damage under high pressure and elevated temperature environment. The product comes in broad

ranges (sizes) that are suitable for use with a wide variety of pipe materials.

(Fig. A) 1½in to 12in (Single side lock)

(Fig. B) 14in to 24in (Double side lock)

TECHNICAL SPECIFICATION

• ΦA48.3mm - ΦA323.9mm - Single side lock• ΦA355.6mm - ΦA609.6mm - Double side lock• Axiflex parameters (OD) • ΦA 48.3-60.3 ±5mm• ΦA 70-114.3 ±8mm• ΦA 120-609.6 ±10mm

Axiflex range±5mm±8mm±10mm

5

8

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

15

25

25

25

30

30

35

35

38

35

35

35

35

35

35

* For higher sizes than above, please consult Alchem Manufacturing.

KEY TECHNICAL DATA

PRODUCT CODE

50mm x 10m

WORKING PRESSURE (PSI)

PACKAGING INFORMATION

PIPE SIZESInch

WRCP040060

WRCP050075

WRCP065100

WRCP080100

WRCP100120

WRCP125120

WRCP150120

WRCP200150

WRCP250150

WRCP300150

WRCP350150

WRCP400150

WRCP450150

WRCP500150

WRCP550150

WRCP600300

1 ½

: 1 ½” to 24”

2

2 ½

3

4

5

6

8

10

12

14

16

18

20

22

24

• Working Temp

• Available Size

• Operating

Temperature NBR : -20ºC to 100ºC

: -30°C to +130°C

47.8-48.8

59.7-60.9

75.3-76.9

88.0-89.8

113.2-115.4

139.9-142.7

166.6-170.0

216.9-221.3

270.5-275.5

320.5-327.0

352.0-359.0

402.0-411.0

452.0-462.0

503.0-513.0

554.0-564.0

605.0-615.0

363

363

290

290

290

232

232

174

174

174

232

232

232

232

232

232

THREAD (M)

8

8

8

8

10

10

10

12

12

12

12

12

12

12

12

16

TORQUERATE (Nm)

GAP. DISTANCE

15

15

20

20

25

40

40

60

60

70

70

70

70

70

70

70

DIMENSIONS

B D E

62

75

105

105

120

120

120

152

152

152

152

152

152

152

152

300

70

80

100

110

130

170

195

250

305

305

390

440

490

540

590

640

90

115

120

130

155

200

220

280

335

385

420

470

520

570

620

670

Without stripinserts (mm)

With stripinserts (mm)

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QU

ICK REPAIR PRO

DU

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C SmartSeal®REPAIR REBUILD RESOLVE

17

WRAP-PRO® Leak Repair Clamp (Standard)

• Light weight stainless steel band with pressure sealing• Easy to handle, simple to install and no special tools required• Stainless steel body, Zinc plated lugs, Buna-N rubber gasket, carbon steel bolts with galvanized finish• The rubber partially covers the inside of the band and allows the repair of small holes caused by corrosion or frost• Can connect pipeline made of all kinds of material • Ideal for pipeline reinforcement

FEATURES

WRAP-PRO® Standard Leak Repair Clamps allow permanent pipe

repairs for corrosion, cracks and impact damage removing the require-

ments for costly shutdowns, usually associated with pipe repair. The

product features wide tolerances and are suitable for use with a wide

variety of pipe materials.

APPLICATION

• Clean or sand of the repair area• Fix the leak repair clamp over the leak area• Place the other half of the clamp to the previous and connect the bolt and nut• Ensure the clamp does not move out from the alignment of the location such as the gasket should be properly be fixed to the outer surface of the pipe• Once ensured tighten all bolt nuts

KEY TECHNICAL DATA

• Working Temp : -25°C to +100°C

• Available Sizes : ½”to 10”

• Working Pressure : 203 psi

PACKAGING INFORMATION

CLAMPING RANGE (MM)

* For higher sizes than above, please consult Alchem Manufacturing.

PRODUCT CODE

50mm x 10m

PIPE SIZE LENGTH(MM)

TORQUERATE (Nm)

WRCS015075

WRCS020075

WRCS025075

WRCS032075

WRCS040075

WRCS050150

WRCS065150

WRCS075150

WRCS100150

WRCS125150

WRCS150150

WRCS200150

WRCS250190

21-21.6

26.4-27.1

33.1-33.7

41.8-42.7

47.8-48.8

59.7-60.9

75.3-76.9

88.0-89.8

113.2-115.4

139.9-142.7

166.6-170.0

216.9-221.3

270.5-275.5

½

¾

1

1 ¼

1 ½

2 ½

2

3

4

5

6

8

10

8

8

8

8

8

8

8

8

10

10

10

12

12

76

7676

76

76

152

152

152

152

152

152

152

152

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QU

ICK REPAIR PRO

DU

CTSC SmartSeal®

REPAIR REBUILD RESOLVE

18

• Light weight stainless steel band with pressure sealing• Stainless steel body, Zinc plated lugs, EPDM rubber gasket, Carbon steel bolts with Galvanized finish• The rubber fully covers the inside of the band and allows the repair of small holes caused by corrosion or frost • Easy to handle, simple to install and no special tools required• Can connect pipeline made of all kinds of material

FEATURES

PACKAGING INFORMATION

WRAP-PRO® Leak Repair Clamp (Standard Bundle Kit)

WRAP-PRO® Leak Repair Clamp(Standard Bundle Kit) allow permanent pipe repairs for leak, corrosion, cracks

and impact damage removing the requirements for costly shutdowns, usually associated with pipe repair. The product

features wide tolerances and are suitable for use with a wide variety of pipe materials.

C2 External Pipe Leak Control Kit (½ to 4inch)

C3 External Pipe Leak Control Kit (5,6 & 8inch)

Wrap-Pro® C2 Leak Repair Clamp (Standard Bundle Kit)

Contains:• Pipe repair clamps (sizes: ½”, ¾”, 1”, 1¼”, 1½”, 2”, 2½”, 3”, 3½” and 4”)• Extra gasketing material (1 lot)• Installation tools (1 set)

Wrap-Pro® C3 Leak Repair Clamp (Standard Bundle Kit)

Contains:• Pipe repair clamps (sizes: 5”, 6” and 8”)• Extra gasketing material (1 lot)• Installation tools (1 set)

• Clean or sand of the repair area• Fix the leak repair clamp over the leak area• Place the other half of the clamp to the previous and connect the bolt and nut• Ensure the clamp does not move out from the alignment of the location such as the gasket should be properly be fixed to the outer surface of the pipe• Once ensured tighten all bolt nuts

• Available SizesWRC2 : ½”to 4”

WRC3 : 5”to 8”

KEY TECHNICAL DATA

• Working Pressure : 145psi

• Working Temp : -20°C to +100°C

APPLICATION

PACKAGING INFORMATION

PRODUCT CODE PACKAGE(INCH)

CLAMPING RANGE(MM)

TORQUE(Nm)

WRC2

WRC3

½ to 4

5 to 8

21 - 115.4 76 - 152

152

THREAD(M)

8 - 10

10 - 12139.9 - 221.3

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ACCESSORIES

19

C SmartSeal®REPAIR REBUILD RESOLVE

PACKAGING CONTENT:

Each box Contains:

• 30 meters stainless steel band

• 25 adjustable fasteners

• 10 band splices

: 0.6” (15.2 mm) wide fastener & screw housing assembly

: 0.5” (12.7 mm)

: 0.3” (7.6 mm) slotted hex head screw

• Easy to use, versatile and fast to install• No special tool required for installation• Flexibility to Cut to desire length required

FEATURES APPLICATION

PRODUCT CODE-

812173

IMPAWPC0500

WPC0100

WPF-Fastener

WPB-Band Splice

PACKAGE50 ft

100 ft

WRAP-PRO® Stainless Steel Pipe Clip

WRAP-PRO® Stainless Steel Pipe Clip used for all conventional

worm drive clamp applications as well as for mounting, securing,

strapping, clamping, positioning and can be applied to all typical live

leaks. It can be cut into any required size to suit project conditions.

KEY TECHNICAL DATA

: All stainless steel 304: 100’ (30.5m)

• Material Grade

• Band Length• Band Width:

• Head:

• Closure:

PACKAGING INFORMATION

• Measure the circumference of the pipe• Choose the Correct size of the Wrap pro clip• Mark the proper length to the steel band and cut the band through centre of the nearest hole using any cutting tool like shears, snips etc. • Install the screw housing head to one end of the steel band by turning screw three or four times.• Install the steel band to the pipe circumference and connect the other end to the housing head• Fastened the screw in the screw housing and tighten up the Wrap pro clip

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C SmartSeal®REPAIR REBUILD RESOLVEALCHEM REGIONAL PARTNERS

Alchem welcomes new partners in all regions.Please contact us if you like to be our Partner or if you are interested in our products.

For more information contact us:

Alchem Manufacturing Pte LtdO�ce: Block 3029A, Ubi Road 3, #01-96, Singapore 408661 Factory: No.9, Tuas South Ave 10, #01-12, T99, Singapore 637014

Tel: (65) 6747 8643 | Fax: (65) 6747 6547 | Email: [email protected] | Website: www.alchemglobal.com

Korea

Sri LankaMalaysia

India

Brunei

Indonesia

Bahrain

Nigeria

Singapore

Partners

MyanmarHongkong

O�ces / Factory

PSB Singapore

Page 24: C-Smartseal Cats latest - Alstern Technologiesalstern-technologies.com.hk/uploads/editor/C-SmartSeal-Brochure.pdf · SEALXTREME® Steam Leak Repair system seals active high temperature

Alchem Manufacturing Pte LtdO�ce: Block 3029A, Ubi Road 3, #01-96, Singapore 408661 Factory: No.9, Tuas South Ave 10, #01-12, T99, Singapore 637014

Tel: (65) 6747 8643 | Fax: (65) 6747 6547 | Email: [email protected]