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By Ashok Mittal for STAI on 16th June 2020
C02 GAS PLANT & SYSTEMS BASED ON MOLASSES/ GRAIN/ CORN FERMENTATION
1. Reduce CO2 emissions.2. Convert it into saleable + profitable product
PROJECT GOALS03
ABOUT THE PROJECTCO2 is a high quality by-product of fermentation process. Easy to convert into food grade. Demand is high.
01MAJOR REQUIREMENTSAll basic raw materials and utility are readily available. Raw material is raw CO2 from fermenters and utilities are power, water and steam .
02
OPPORTUNITIES1. Market demand is increasing day by day2. New uses are coming up. 3. Exports
04THREATS
1. Many distilleries are coming up. 2. Pollution board requirements
05
OV
ERV
IEW
K V CARBONICS PVT LIMITED
• INCOR. IN 1999 WITH REGISTERED OFFICE IN NEW DELHI.• MAIN OFFICE IN OKHLA PHASE-1 AND OTHER IN GAZIABAD. • MAIN ACTIVITIES - DESIGN, MANUFACTURE, SUPPLY AND
INSTALLATION OF CO2 GAS PLANTS IN INDIA AND ABROAD.• CO2 GAS PLANT (AS SISTER CONCERN) AT 2 LOCATIONS IN UP.• MOBILE TANKERS FOR CO2 LIQUIDS.• Manufacturing locations in Noida/ Faridabad /Rajasthan (Neemrana).• A very good design office in Okhla with latest softwares and 3D design
capabilities.• Dedicated team of 15+ vendors.
ABOUT US
ASHOK MITTAL BE (ELEC) IIT ROORKEE 1981
More than 30 years of experience in Cement and CO2 industry
AJAY GUPTA BE (CHEM) HBTI KANPUR 1981. PGDM BVB 1983
Over 38 years of experience with Distillery and Distillery based chemicals and herbal products.
KEY PERSONS
HIREN SHAH B.Com from Gujarat and responsible for Business
Development.
VIVEK MITTAL B.Eco from Delhi University. Looks after CO2 gas
plants and CO2 mobile tanker business.
CO2 (Carbon dioxide) gas is formed out of biological process of fermentation of molasses. The ethanol begotten from the whole process is used in the form of absolute or rectified spirit.
How is C02 manufactured?
Source:www.alchema.com
CO2 from ethanol plants is regarded as high grade after some minor processing to remove the small amount of impurities
A typical ethanol plant producing 100 KL ethanol per day will also produce roughly 50-60 metric tons of CO2 per day
HIGH YIELDHIGH GRADE CO2
KEY FACTS ABOUT CO2 FROM ETHANOL PLANTS
C02 SPECIFICATIONSRAW CO2 GAS FINAL
PRODUCT
REMARKS
PRESSURE 300 mm WC 17.5 BAR
TEMPERATURE NORMAL 32OC (-) 25OC
STATE GASEOUS LIQUID
DENSITY 1.977 Kg/nM3 1004Kg /M3
PURITY 95.8% 99.998% 20ppmv are impurities
WATER CONTENT 30 Gms /M3 20 ppm <10ppm
SULFUR COMPUNDS
SULFIDES 600-1000ppm <0.1ppm Hydrogen, Carbon, dimethyl, di-n-
propyle,, Methyle propyle, Ethyle
propyl, Diethyle propyle, sulfur
dioxide)) and MERCAPTANS
OXYGENATED
COMPOUNDS
2500 -4000 ppm
or more
<0.1 Acetyledehydo, Ethers, Methanol,
Butanol,Ethanol etc.
Nitric/Nitrous Oxides >100 Less then 2.5
PR
OC
ESS FLOW
D
IAG
RA
M
DESIGN CAPACITY - 2500 kg/hr. FOR -50 MTPD
SAFETY AND RELIEF ARRANGEMENT 3500 Kg/Hr
Foam Trap system 3500 Kg/Hr
Booster Blower System (one Skid Mounted) 2500 Kg/Hr
LP SCRUBBER 2500 Kg/Hr
Knock - Out Drum 2500 Kg/Hr
CO2 Gas Compressor 2500 Kg/Hr
HP SCRUBBER 2500 Kg/Hr
CO2 Dual Tower Deodorizer 2500 Kg/Hr
High Pressure CO2 Pre-Cooler 2500 Kg/Hr
CO2 Dual Tower Dryer 2500 Kg/Hr
Toluene Removal Tower (OPTIONAL) 2500 Kg/Hr
Primary CO2 Condenser (CHILLER) 2500 Kg/Hr
CO2 Stripper Tower 2083 Kg/Hr
Dual NO2 Removal Towers 2083 Kg/Hr
Refrigeration System 250 KW
Storage Tank CAP :50/100 MT X 2 NOS
50 TPD
CO
2 G
AS P
LAN
T
UTILITY QUANTITY
POWER 0.175 UNITS /Kg of CO2
STEAM @7-8 bar Pressure & >180
degree C temp0.15 Kg /Kg of CO2
WATER FOR SCRUBBING ( can be
returned to distillery for process)10 C. Meter /Hr
MAKE UP WATER (1 -2 M3/hr) 2 M3/hr
UTILITY FOR 50 TPD GAS PLANT
ECONOMICS
PROJECT COST 4-5 CR.
ELECTRICITY COST (own generation) @Rs 5 / kg
TOTAL PRODUCTION IN A YEAR
@50TPD x 300 days @80% capacity utilization 12000 tons /year
Power cost =1200x 1000x 5x 0.175 1.05 CR
STEAM + WATER + MANPOWER +MAINTERNANCE 0.25CR
MIN SELLING COST FOR ORDINARY CO2 @3.00/KG 3.6CR
ROI (SIMPLE) LESS THEN 2 YR
RETURN ON INVESTMENT
RETURN OF INVESTMENT(SIMPLE) IS LESS THAN 2 YEARS
BEER INDUSTRY
SOFT DRINKS INDUSTRY
MULTIPLE INDUSTRIAL USES
MARKETING FOR CO2
FERTILIZER UNITS
DRY ICE
SUGAR INDUSTRY
Massive
Demand
MARKETING FOR CO2
WATER TREATMENT PLANTS /DESALINATION PLANTS
SUPERCRITICAL CO2 EXTRACTION
PACKING &FUMIGATION
MARKETING FOR CO2
CO2 IS USED IN GREEN HOUSES FOR BETTER GROWTH
LAYO
UT O
F 50 TP
D P
LAN
T
SECTIONAL VIEW
C02 GENERATION VS TIME IN FERMENTATION PROCESS
MARKET FOR THE CO2 PLANT
CAPACITY OF CO2 PLANT
C02 RECOVERY PLANT
SAFETY AND RELIEF ARRANGEMENT
FOAM TRAP AND BOOSTER BLOWER
HP SCRUBBER
CO2 GAS COMPRESSION SYSTEM
WITH VERY HIGH GRADE ACTIVATED CARBON MADE FROM VIRGIN
COCONUT SHELLS
ACTIVATED CARBON TOWER
WITH SPECIAL ACTIVATED ALUMINA GRADE SP DEVELOPED FOR
DISTILLERY APPLICATION
CO2 GAS DRYER
WITH SCREW COMPRESSOR / ALT PISTON COMPRESSOR ARE AVAILABLE
LIQUEFACTION SYSTEM
- ENERGY SAVING AND EASE OF OPERATION
- NO COOLING WATER IS REQUIRED FROM DISTILLERY
EVAPORATIVE AMMONIA CONDENSER
WITH HIGH QUALITY MOLECULAR
SIEVES
FOOD
GRADE CO2
NOX REMOVAL TOWER
STORES LIQUID CO2 AT (-) 25O C TEMP AND 15 BAR PRESSURE
LIQUID CO2 STORAGE TANKS
CO2 TANK INSTALLATION
OUR PRODUCTS
CO2 CAPTURE
FROM BOILER
FLUE GASES
OUR PRODUCTS
CO2
GENERATION
FROM
FOSSIL AND
BIO FUELS
OUR PRODUCTS
CO2
GENERATION
AND BIOGAS
SWEETENING
SYSTEM
OUR PRODUCTS
DEGASSING
PLANTS
SPARE PARTS
CONSULTANCY SERVICES
TROUBLESHOOTING AND ONSITE TRAINING
OTHER SERVICES
PLANT SKIDS UNDER FABRICATION IN OUR WORKS
WE HAVE WORKED ACROSS THE GLOBE
CONTACT US : K V CARBONICS PVT LIMITED MOB: +919958795260, +919824334542EMAIL: [email protected]; [email protected]@gmail.com
THANKS