Cable cleat and fixing clamps eng - SPLICETEC AG · PDF fileThe world strongest cable cleat and clamps . Tested by KEMA Netherlands and Underwriters Laboratories Inc.® USA. ... CABLE

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splicetec ag · Oberneuhofstrasse 8 · CH-6340 Baar · Tel +41 (0)41 768 65 85 Fax +41 (0)41 768 65 80 · www.splicetec.ch · e-mail [email protected]

splicetec ag · Bösch 37 · CH-6331 Hünenberg · Tel +41 (0)41 768 65 85 Fax +41 (0)41 768 65 80 · www.splicetec.ch · e-mail [email protected]

COPYRIGHT © SPLICETEC INC. ® ALL RIGHTS RESERVED

The world strongest cable cleat and clamps

Tested by KEMA Netherlands and Underwriters Laboratories Inc.® USA.

CABLE CLEATS AND FIXING CLAMPS

CABLE SYSTEMS FOR ENERGY & ROLLING STOCK APPLICATIONS

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SPLICETEC INC. IS A COMPANY THAT SPECIALISES IN THE DESIGN, MANUFACTURE AND DISTRIBUTION OF NEW, INNOVATIVE AND SAFETY-ENHANCING PRODUCTS FOR THE ELECTROTECHNICAL INSTALLATION SECTOR. IN 2000, INTRODUCED A RANGE OF NEW GLASS-FIBRE REINFORCED POLYAMIDE CLAMPS AND BLOCKS FOR FITTING LOW-, MEDIUM- AND HIGH-VOLTAGE CABLES. THE RANGE HAS GROWN STEADILY SINCE THEN AND THE PRODUCTS ARE NOW USED THROUGHOUT THE WORLD. OUR PRODUCTS ARE ALWAYS DESIGNED TO MEET THE HIGHEST POSSIBLE REQUIREMENTS. SPLICETEC INC. ALSO DESIGNS AND MANUFACTURES PRODUCTS FOR COMPANIES WITH SPECIALREQUIREMENTS FOR A PARTICULAR PRODUCT. WORKING IN CLOSE COOPERATION WITH THESE COMPANIES, DEVELOPS A CUSTOM MADE END PRODUCT.THE PRODUCTS ARE ALSO DISTINGUISHED FROM OTHER BRANDS BY THEIR HIGH MECHANICALSTRENGTH, BESIDES THEIR INNOVATIVE FEATURES AND BETTER SAFETY ASPECTS. TESTS HAVE SHOWN THAT CLAMPS AND BLOCKS HAVE A MECHANICAL STRENGTH OF FROM 15,000 N TOMORE THAN 84,000 N, DEPENDING ON THE TYPE. THIS MAKES PLASTIC PRODUCTS THE TOUGHEST PLASTIC CABLE CLAMPS AND BLOCKS CURRENTLY AVAILABLE ON THE MARKET. THE UNI-QUE SAFETY FEATURES OF PRODUCTS MAKE THE WHOLE ELECTRICAL INSTALLATION SAFER.THIS AND THE ATTRACTIVE PRICES ARE LEADING INCREASINGLY MORE COMPANIES TO MAKE THE CHANGE AND OPT FOR THE SAFETY OFFERS THEM.

COMPANY SPLICETEC INC.


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UNLIKE OTHER SIMILAR PRODUCTS, ALL THE VARIOUS TYPES OF SPLICETEC INC. CABLE CLAMPS AND CABLEBLOCKS HAVE BEEN EXTENSIVELY TESTED IN THE UNITED STATES BY THE WORLD-RENOWNED AND FAMOUS TESTING INSTITUTE UNDERWRITERS LABORATORIES INC. AND, IN THE NETHERLANDS, BY KEMA NETHERLANDS. THE TESTS, WHICH WERE CARRIED OUT IN ACCORDANCE WITH THE LATEST STANDARDS, NOT ONLY PROVIDED AN EXTREMELY PRECISE IMPRESSION OF THE EXACT STRENGTH OF SPLICETEC INC. PRODUCTS BUT, UNLIKE THE NORMAL SHORT-CIRCUIT TESTS CARRIED OUT BY OTHER MANUFACTURERS, THEY ALSOSHOWED AFTER WHICH FORCES GIVE RISE TO HAIRLINE CRACKS IN THE PRODUCTS. THESE HAIRLINE CRACKS CAN OFTEN ONLY BE SEEN USING ELECTRON MICROSCOPES BUT, OBVIOUSLY, A PRODUCT WITH HAIRLINE CRACKS THAT ARE INVISIBLE TO THE NAKED EYE HAS TOBE CONSIDERED UNACCEPTABLE FOR MEDIUM- AND HIGH-VOLTAGE INSTALLATIONS. UNDERWRITERS LABORATORIES INC. IS RESPONSIBLE FOR THE WORLDWIDE RANDOM CONTROL OF SPLICETEC INC. PRODUCTS. THESE CONTROLS ARE CARRIED OUT AT LEAST 4 TIMES A YEAR ON PRODUCTS TAKEN STRAIGHT FROMTHE PRODUCTION LINE, TO ENABLE AND CONTINUE TO GUARANTEE THE HIGH LEVEL OF RELIABILITY. NO MECHANICAL LOSS OF STRENGTH OCCURS WITHIN A TEMPERATURE RANGE OF-40ºC TO +135ºC. THE PRODUCTS HAVE A FIRE RESISTANCE FOLLOW NORM VDE 0304, PART 3, CLASS II A.GLOW WIRE TESTS ARE BEEN DONE FOLLOW NORM IEC 695-2-1 AND NEEDLE FLAME TESTS FOLLOW NORM IEC 695-2-2 THE SPLICETEC INC. PRODUCTS ARE THEN GIVEN THE HIGHLY COVETED AMERICAN AND CANADIAN QUALITYMARK C-UL..

TESTING


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MATERIAL: POLYAMIDE, FIBERGLASS - REINFORCED, HALOGEN FREE, BLACK,

NOT PAINTED, SUITABLE FOR OUTDOOR EN INDOOR USE. STANDARDS: NEN-EN-IEC 61914:2009, CE LABEL. APPROVALS : KEMA NETHERLANDS FOR MECHANICAL STRENGTH AT PERPENDICULAR

AND PARALLEL LOADING DIRECTIONS WITH TÜV CALIBRATED MACHINES. TESTS WERE MEANT TO DEFINE THE BEHAVIOUR OF CABLE CLAMPS UNDER DYNAMIC STRAIN APPLIED BY SHORT CIRCUITS CURRENTS. UNDERWRITERS LABORATORIES INC. USA , UL LISTED.

FLEXURAL STRENGTH: 220 N/MM². TENSILE STRENGTH: 135 N/MM². THERMAL EXPANSION: > 0,01% PER 10°C. TEMPERATURE INCREASE. OPERATING TEMPERATURE: - 40° C TO + 135° C, SHORTLY UP TO + 220° C. NO ALTERATION OF STRENGTH AND SIGNS OF DEGRADING WITHIN TEMPERATURES

RANGES FROM -40°C TO +135°C. (SHORTLY UP TO +220°C) FIRE RESISTANCE: VDE 0304, PART 3, CLASS II A, GLOW WIRE TEST IEC695-2-1, NEEDLE FLAME TEST IEC 695-2-2. RESISTANCE TO: UV-LIGHT –OZONE – OILS –FUELS –ALKALIS –AMMONIA –ACETONE –

ALCOHOL –ASPHALT –BENZENE –CALCIUM CHLORIDE –CHLOROFORM –ETHANOL –ETHYL –ETHER –GLYCEROL –GLYCOL –HEXANE –KEROSENE –METHYL CHLORIDE – PETROLEUM –TOLUENE –XYLEM –HOT WATER –SALT –ALKALI –SOLVENTS …..ETC. RESISTANCE TO RADIOACTIVE RAYS (AT A RADIATION DOSE OF 100 MRAD STRENGTH LOSS IS LESS THAN 20%) IMPLEMENTATION IS ALSO POSSIBLE IN NUCLEAR POWER STATIONS.

APPLICATIONS: FASTENING OF HIGH AND LOW- VOLTAGE CABLES OF ALL TYPES, SINGLE

-CORE OR MULTI-CORE. ESPECIALLY SUITABLE FOR FASTENING OF CABLES WITH POLYETHYLENE (PE) AND CROSS-LINKED POLYETHYLENE (XLPE) INSULATION IN SINGLE- OR TREFOIL ARRANGEMENTS. THE BALANCED WIDTH OF THE CABLE CLAMPS PROVIDED A CONTROLLED SURFACE PRESSURE ON THE CABLES.

FEATURES: FASTENING OF CABLES CAN BE ADAPTED TO THE MOST LOCAL

CONDITIONS. DUE TO THEIR VERY HIGH MECHANICAL RESISTANCE OUR CABLE CLAMPS CAN BE USED IN ALL APPLICATIONS WHERE DAMAGE TO CABLES RESULTING FROM SHORT CIRCUIT CURRENTS MUST BE AVOIDED.THOSE CURRENTS ARE CAUSING HIGH DYNAMIC FORCES. THE DISTANCE BETWEEN CABLE CLAMPS CAN BE CALCULATED IN FUNCTION OF THE SHORT CIRCUIT CURRENT OR THE SHORT CIRCUIT POWER. HOWEVER, TO PREVENT THE BENDING OF THE CABLES WE RECOMMEND A MAXIMUM DISTANCE OF 0,9 OR 1 METER. MAXIMUM INITIAL TORQUE FOR FIXING SCREWS: BETWEEN 5 NM AND 8 NM., DEPENDS ALSO ON PRESCRIPTIONS CABLE MANUFACTURER.

CABLE CLAMPS AND BLOCKS SERIES: ST – STC – DL – EDL – BLOCK – QUD – SQUD – DUO

CABLE CLAMPS SPECIFICATION


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APPLICATION : FASTENING/FITTING SINGLE- AND MULTIPLE-CONDUCTOR LOW- MEDIUM AN HIGH-VOLTAGE-CALBES.

RANGE OF SIZES : FOR CABLES WITH NOMINAL OUTER DIAMETERS FROM 18 UP TO 130 MM

TESTING : TESTED BY KEMA NETHERLANDS AND UNDERWRITERS LABORATORIES INC. NO MECHANICAL LOSS OF STRENGTH OCCURS WITHIN A TEMPERATURE RANGE OF-40ºC TO +135ºC. FIRE RESISTANCE ACC. VDE 0304, PART 3, CLASS II A. GLOW WIRE TESTS ACC. IEC 695-2-1 NEEDLE FLAME TESTS ACC. IEC 695-2-2

ADVANTAGES : STACKABLE MOUNTING OF CLAMPS POSSIBLE WITHOUT EXTRA PARTS.

INITIAL TORQUE FOR FASTENING/ BOLTS/ NUTS/ SCREWS

: 5 – 8 Nm (18 TO 30 FOOT POUNDS), DEPENDS ALSO ON PRESCRIPTIONS CABLE MANUFACTURER

FASENING MATERIAL : STAINLESS STEEL METRIC FASTERS M10 FOR D Ø 10,5, M12 FOR D Ø 12,5 AND M14 FOR D Ø 14,5 SUCH AS NUTS, BOLTS, FLAT WASHERS AND THREADED RODS (2x) ON DEMAND.

Typ DØ L B I dØ H h A mechanical strength in kN

weight in gr.

packing unit in pc.

ST 18 - 26 18 - 26 77 45 49 10 36 - 44 13 6 25,4 92 50 ST 26 - 38 26 - 38 92 60 60 12 48 - 60 21 10 30,5 171 50 ST 36 - 52 36 - 52 107 60 75 12 58 - 74 26 11 30,9 225 50 ST 50 - 75 50 - 75 128 60 95 12 76 - 101 35 14 38,0 316 50 ST 75 -100 75 - 100 169 80 127 14 110 - 135 51 19 84,3 798 25 ST 100 - 130 100 - 130 200 80 158 16,5 141 - 170 65 20 70,0 1033 20

CABLE CLAMPS STANDARD (ST)


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RANGE OF SIZES : FOR CABLES WITH NOMINAL OUTER DIAMETERS FROM 21 UP TO 100 MM


ADVANTAGES : STACKABLE MOUNTING OF CLAMPS POSSIBLE WITHOUT EXTRA PARTS. THE CENTRAL FASTENING HOLE IN THE BOTTOM PART OF THE STC CLAMPS PERMITS FASTENING WITH A BOLT ON FITTING RAILS AS WELL AS ON A FLAT SURFACE. BOTTOM LOWER PART WITH HEX HOLES FOR FIX PLACEMENT OF HEX NUTS/BOLTS. VERY QUICK ASSEMBLY, IMPORTANT TIME PROFIT.



FASENING MATERIAL : STAINLESS STEEL METRIC FASTERS M10 FOR D Ø 10,5, M12 FOR D Ø 12,5 AND M14 FOR D Ø 14,5 SUCH AS NUTS, BOLTS, FLAT WASHERS AND THREADED RODS (2x) ON DEMAND.

Typ DØ L B I dØ H h A mechanical

strength in kN

weight in gr.

packing unit in pc.

STC 21 - 38 21 - 38 92 60 60 12,5 54 - 70 26 18 38,7 175 50 STC 36 - 52 36 - 52 107 60 75 12,5 69 - 84 33 18 43,2 237 50 STC 46 - 75 46 - 75 128 60 95 12,5 79 - 109 35 20 40,8 298 50 STC 72 - 100 72 - 100 172 80 127 14,5 90 - 115 51 22,5 47,3 768 25 STC 120 - 160 120 - 160 230 80 190 15,5 168 - 208 71 24 48,0 1385 16

CABLE CLAMPS STANDARD (STC)

STC 21-38 STC 36 – 52 STC 46 – 75 STC 72 - 100

STC 120 - 160





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RANGE OF SIZES : FOR THREE CABLES IN TRIANGLE EACH WITH NOMINAL OUTER DIAMETERS FROM 25 UP TO 40 MM


ADVANTAGES : WITH CENTRAL FASTENING HOLE



FASENING MATERIAL : STAINLESS STEEL METRIC FASTERS M14 FOR D Ø 14,5 SUCH AS NUTS, BOLTS, FLAT WASHERS AND THREADED RODS (2xM14x160) ON DEMAND.


weight in gr.

packing unit in pc.

DL3x 25-40 25 - 40 172 80 125 14,5 80 - 108 46 30 28,6 835 25

CABLE CLAMPS DELTA (DL) 3x25-40





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ADVANTAGES : WITH CENTRAL FASTENING HOLE, STACKABLE MOUNTING OF CLAMPS POSSIBLE WITHOUT EXTRA PARTS.





weight in gr.

packing unit in pc.

DL3x 38-53 38 - 53 190 80 145 14,5 85 - 115 54 30 38,7 890 25






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FASENING MATERIAL : STAINLESS STEEL METRIC FASTERS M14 FOR D Ø 15 SUCH AS NUTS, BOLTS, FLAT WASHERS AND THREADED RODS (2xM14x160) ON DEMAND.

Typ DØ L B I dØ H h a mechanical strength in kN

weight in gr.

packing unit in pc.

DL3x 53-66 53 - 66 216 80 169 15 100 - 120 44 32 69,0 1300 25






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weight in gr.

packing unit in pc.

DL3x 67-82 67 - 82 252 100 202 16,5 140 - 175 70 26 42,1 1840 8

DL3x 82-98 82 - 98 284 100 234 16,5 168 - 205 78 26 42,1 2515 10

CABLE CLAMPS DELTA (DL) 3x67….98





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weight in gr.

packing unit in pc.

DL3x 99-120 99 - 120 342 115 288 19 155 - 203 88 33 65,0 3065 5






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weight in gr.

packing unit in pc.

DL3x 121-145 121 - 145 392 115 338 19 180 - 238 100 33 65,0 3607 5






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RANGE OF SIZES : 3 TYPS OF CLAMPS FOR THREE CABLES IN TRIANGLE EACH WITH NOMINAL OUTER DIAMETERS FROM 24 UP TO 66 MM





FASENING MATERIAL : STAINLESS STEEL METRIC FASTERS M10 FOR D Ø 11 AND M12 FOR D Ø 13 SUCH AS NUTS, BOLTS, FLAT WASHERS AND THREADED RODS (2xM10x110) ON DEMAND DLE3x 24-35 / 33 -46 THREADED RODS (2xM12x150) ON DEMAND DLE3x 47-66

Typ DØ L B I dØ H h a mechanical strength in kN

weight in gr.

packing unit in pc.

DLE3x 24-35 24 - 35 136 70 101 11 54 - 78 35 20 15,0 315 25

DLE3x 33-46 33 - 46 156 70 121 11 58 - 90 41 20 16,9 385 25

DLE3x 47-66 47 - 66 176 70 141 13 80 - 120 51 19 22,3 610 25

CABLE CLAMPS DELTA ECO (DLE) 3x24…66





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APPLICATION : SUITABLE FOR FITTING A NUMBER OF SINGLE- AND MULTIPLE- CONDUCTOR LOW-, MEDIUM- AND HIGH-VOLTAGE CABLES ALONGSIDE OR IN LAYERS UPON ECH OTHER.

RANGE OF SIZES : 1 LAYER (2 PARTS) FOR THREE CABLES EACH WITH NOMINAL OUTER DIAMETERS FROM 13 UP TO 32 MM


ADVANTAGES : STACKABLE MOUNTING OR DOUBLE-STACK AND TRIPLE-STACK OF CLAMPS POSSIBLE.




Typ DØ A B C D E F G H I mechanical strength in kN

weight in gr.

packing unit in pc.

BL3x 13 -32 13 - 32 186,5 32,25 60,5 62,75 60,5 10,5 43,0 45,0 61,0 19,5 145 100

NO OF CALBE LAYERS STACKABLE MOUNTING

THREADED RODS NUTS FLAT WASHERS

1 LAYER ( 2 PARTS) 2 x M10x150 6 x M10 6 x M10 2 LAYER ( 3 PARTS) 2 x M10x210 8 x M10 8 x M10 3 LAYER ( 4 PARTS) 2 x M10x270 10 x M10 10 x M10 4 LAYER ( 5 PARTS) 2 x M10x330 12 x M10 12 x M10 5 LAYER ( 6 PARTS) 2 x M10x390 14 x M10 14 x M10

CABLE CLAMPS BLOCK (BL3) 3x13-32 CABLE SYSTEMS FOR ENERGY & ROLLING STOCK APPLICATIONS




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APPLICATION : SUITABLE FOR FITTING A NUMBER OF SINGLE- AND MULTIPLE-

CONDUCTOR LOW-, MEDIUM- AND HIGH-VOLTAGE CABLES ALONGSIDE OR IN LAYERS UPON ECH OTHER

RANGE OF SIZES : 1 LAYER (2 PARTS) FOR THREE CABLES EACH WITH NOMINAL OUTER DIAMETERS FROM 45 UP TO 67 MM






Typ DØ A B C D E F G H mechanical strength in kN

weight in gr.

packing unit in pc.

BL3x 45 -67 45 - 67 356 61 117 118 117 12,5 50,0 55 70,0 382 36





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RANGE OF SIZES : 1 LAYER (2 PARTS) FOR FOUR CABLES EACH WITH NOMINAL OUTER DIAMETERS FROM 13 UP TO 32 MM







weight in gr.

packing unit in pc.

BL4x 13 -32 13 - 32 246,5 32,25 60,5 62,75 60,5 10,5 43,0 45,0 61,0 32,5 205 100








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RANGE OF SIZES : 1 LAYER (2 PARTS) FOR FOUR CABLES EACH WITH NOMINAL OUTER DIAMETERS FROM 30 UP TO 47 MM







weight in gr.

packing unit in pc.

BL4x 30 -47 30 - 47 345 44,5 85 87,5 85 13 65 50 66 24,4 375 48








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RANGE OF SIZES : FOR FOUR CABLES EACH WITH NOMINAL OUTER DIAMETERS FROM 25 UP TO 35 MM






Typ DØ L B I d H A mechanical strength in kN

weight in gr.

packing unit in pc.

QUD4x 25 -35 25 - 35 138 65 110 12,5 80-108 21 37,0 447 25

CABLE CLAMPS QUAD (QUD4) 4x25-35 CABLE SYSTEMS FOR ENERGY & ROLLING STOCK APPLICATIONS




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RANGE OF SIZES : FOR FOUR CABLES EACH WITH NOMINAL OUTER DIAMETERS FROM 27 UP TO 28,7 MM






Typ DØ L B I d H h A mechanical strength in kN

weight in gr.

packing unit in pc.

SQUD4x 28 26,6– 28,7 110 55 60 10,5 88-91,4 47 22 49,0 290 50

CABLE CLAMPS QUAD (SQUD28) 4x28 CABLE SYSTEMS FOR ENERGY & ROLLING STOCK APPLICATIONS




Documents

Cable cleat and fixing clamps eng - SPLICETEC AG · PDF fileThe world strongest cable cleat and clamps . Tested by KEMA Netherlands and Underwriters Laboratories Inc.® USA. ... CABLE