CABLE TRAYS ACCESSORIES - technalcoCable Tray Accessory type - Type of Cable Tray /W / H / Finish Tee Horizontal - HDSF/ W = 300/ H = 35 / PGL E.g. :To Order Accessory UnEqual Tee

CABLE TRAYS&

ACCESSORIES

INDEXo CABLE TRAY

o LIGHT DUTY STRAIGHT FLANGE CABLE TRAY ( LDSF )

o HEAVY DUTY STRAIGHT FLANGE CABLE TRAY ( HDSF )

o ACCESSORIS FOR STRAIGHT FLANGE CABLE TRAYS

o MEDIUM DUTY INSIDE RETURN FLANGE CABLE TRAY (MDIF)

o HEAVY DUTY INSIDE RETURN FLANGE CABLE TRAY (HDIF)

o ACCESSORIES FOR INSIDE RETURN FLANGE CABLE TRAYS

o CABLE TRAY COVERS

o CABLE TRAY FITTINGS

o LOADING GRAPH

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TECNALCOCABLE TRAY

CABLE TRAY

Cable trays are manufactured for the smooth and easy pulling of cable from one point to another to BS EN 61537. We have designed the best cable trays , by taking care of cable loads and practical site problems.Wherever possible all fitting are made of state of art single piece costruction. Slotting patterns are in such a way that it enables the easy cutting and joining at any point without drilling at site.Design allows greater cable filling capacity and smooth turning and bends.

Slotting pattern

Slotting pattern

Perforation Details

50mm

25mm

25mm 8mm

HDGL - Hot dipped galvanized to BS - EN - ISO 1461 & 1999

PGL - Pre galvanized to BS - EN -10142 & 10143

PC - Powder coating of desired RAL

SS - Stainless steel finish to required grades

22

STANDARD FINISHES





LIGHT DUTY STRAIGHT FLANGE CABLE TRAYS (LDSF)

NOTE : Light duty Flabge Cable trays are made ina a standard length of 3 mtrs but can be produced in different lengths on request.Light Duty Straight Flange Cable tray accessories are made to standard radius of 300 mm but can be produced in 450 mm, 600 mm and 900 mm as required.

1) Type of cable / W / H / FinishE.g : For Ordering Light Duty Straight Flange Cable tray of Width 200 mm & flange Height 20 mm Withpre-galvanized finish.

( LDSF / W=200 mm / H=20 mm / PGL)

LDSF - Cable Trays are produced with straight flanges and smaller side height for light duty applications.Ease of installation and accessibility.

FOR STRAIGHT LENGTHS AND ACCESSORIES

ORDERING PATTERN

W

H

Side height H = 15 mm upto width W = 300 mm

Side height H = 20 mm above width W = 300 mm

Width(w)

Thickness(T)

All dimensions are in mm

50 to 150 1.0

225 to 300 1.2

450 to 600 1.5

750 to 900 2.0

TECNALCOCABLE TRAY

3

HEAVY DUTY STRAIGHT FLANGE CABLE TRAYS (HDSF)

NOTE : Heavy Duty Straight Flange Cable Trays are produced in a standard lenght of 3 mtrs but can be produced in different lengths on request.Fish Plate are recomended for the trays & accessories above 200mm widths for better load bearing capacity

HDSF - Cable Trays are produced with straight flanges with larger provision of cable depth. Ease of installation and accessibility

ORDERING PATTERN

1) Type of cable / W / H / FinishE.g : For Ordering Heavy Duty Straight Flange Cable tray of Width 200 mm & flange Height 35 mm Withpre-galvanized finish.

(HDSF / W=200 mm / H=35 mm / PGL)

STANDARD FINISHES





W

Side height H = 35 mm


Width(w)

Thickness(T)


50 to 150 1.0

225 to 300 1.2

450 to 600 1.5

750 to 900 2.0

35 mm

TECNALCOCABLE TRAY

4

ACCESSORIS FOR STRAIGHT FLANGE CABLE TRAYS

E.g. : To Order Accessory 90O Bend-Elbow Horizontal for Light Duty Straight Flange Cable Trays with 300 mm Width and 20 mm Height with pre-galvanized finish.

ORDERING PATTERN

Assessories applicable to 1, Light duty straight flange cable trays - LDSF

2, Heavy duty straight flange cable trays - HDSF

90O BEND - ELBOW HORIZONTAL

ADJUSTABLE ELBOW

Cable Tray Accessory type - Type of Cable Tray/W / H / Finish

90O Bend-Elbow Horizontal - LDSF/ W = 300/ H = 20 / PGL

E.g. : To Order Accessory Adjustable Elbow for Light Duty Straight Flange Cable Trays with 300 mm Width and 20 mm Height with pre-galvanized finish.

ORDERING PATTERN

Cable Tray Accessory type - Type of Cable Tray/W / H / Finish

Adjustable Elbow - LDSF/ W = 300 / H = 20 / PGL

WW

W W

TECNALCOCABLE TRAY ACCESSORIES

5

Ordering pattern

Ordering pattern

Ordering pattern

ADJUSTABLE RISER

CROSS HORIZONTAL

E.g. : To Order Accessory External Riser for Heavy Duty Straight Flange Cable Tray with 300mm Width and35 mm Height with hot dipped galvanized finish.

Cable Tray Accessory type - Type of Cable Tray/ W / H / Finish

External Riser - HDSF / W = 300 / H = 35 / HDGL

E.g. : To Order Accessory Adjustable Riser for Heavy Duty Straight Flange Cable Tray with 300mm Width and35 mm Height with pre-galvanized finish.


Adjustable Riser - HDSF / W = 300/ H = 35 / PGL

E.g. : To Order Accessory Cross Horizontal for Light Duty Straight Flange Cable Tray with 300 mm Width and 20 mm Height with pre-galvanized finish.


Cross Horizontal - LDSF / W = 300 / H = 20 / PGL

W

W

W

W

EXTRENAL RISER

W

W

W

W

WW


6


Ordering pattern

Ordering pattern

Ordering pattern

UNEQUAL TEE

INTERNAL RISER

E.g. : To Order Accessory Tee Horizontal for Heavy Duty Straight Flange Cable Tray with 300 mm Width and35 mm Height with pre-galvanized finish

Cable Tray Accessory type - Type of Cable Tray /W / H / Finish

Tee Horizontal - HDSF/ W = 300/ H = 35 / PGL

E.g. :To Order Accessory UnEqual Tee for Heavy Duty Straight Flange Cable Tray with 300 mm,400mm & 200mm Widths and 35 mm Height with hot dipped galvanized finish.

Cable Tray Accessory type - Type of Cable Tray / W1/ W2/ W3 / H / Finish

Un Equal Tee - HDSF/ W1 = 300 / W2= 400 / W3=200 / H = 35 / HDGL

E.g. : To Order Accessory Internal Riser for Heavy Duty Straight Flange Cable Traywith 300 mm Width and35 mm Height with pre-galvanizing finish.

Cable Tray Accessory types - Types of Cable Tray /W / H / Finish

Internal Riser - HDSF / W = 300 / H = 35 / PGL

W

W

W

WW

W3

W1W2

TEE HORIZONTAL

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Ordering pattern

Ordering pattern

Ordering pattern

REDUCER RIGHT

REDUCER LEFT

E.g. : To Order Accessory Reducer Straight for Heavy Duty Cable Tray with 300 mm to 200 mm width and35 mm Height with pre-galvanized finish.


Reducer Straight - HDSF/ W1= 300 / W2=200 / H = 35 / PGL

E.g. : To Order Accessory Reducer Right for Heavy Duty Straight Cable Tray of widths 300mm to 200mm and height 35 mm with pre-galvanized finish.

Cable Tray Accessory types - Types of Cable Tray /W / H / Finish

Reducer Right - HDSF / W1 = 300 / W2=200 / H = 35 / PGL

E.g. : To Order Accessory Reducer Left for Light Duty Straight Flange Cable Tray of widths 300mm to 200mm and height 20mm with pre-galvanizing finish


Reducer Left - LDSF / W1 = 300 / W2= 200 / H = 20 / PGL

W1

W2

W1

W2

W1

W2

REDUCER STRAIGHT

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CONNECTORS FOR LDSF & HDSF

LDSF & HDSF Cable Trays are joined together by straight and internal connectors. Connectors are supplied with one set of M6 x 12 roffing bolt, nut and washer. To be ordered separately. Load graphs are provided based on straight connectors

STRAIGHT CONNECTOR INTERNAL CONNECTOR

Ordering pattern

E.g. : To Order Accessory 45O Bend -Elbow for Light Duty Straight Flange Cable Tray with 300 mm Width and 20 mm Height with pre-galvanized finish.


45o Bend-Elbow Horizontal - LDSF/ W= 300 / H=20 / PGL

45O BEND - ELBOW HORIZONTAL

W

W

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TECNALCOCABLE TRAY

MEDIUM DUTY INSIDE RETURN FLANGE CABLE TRAYS (MDIF)

STANDARD FINISHES





NOTE : Medium Duty Inside Return Flange Cable Trays are produced in a standard length of 3 mtrs but can be produced in differen lengths on request.Fish Plate are recommended for the trays & accessories above 200mm widths for betterload bearing capacity

1) Type of cable tray / W / H / FinishE.g : For Ordering Medium Duty Inside Return Flange cable trays of width 200mm & Flange 25mm withpre-galvanized finish(MDIF / 200mm / 25 mm / PGL)

MDIF - Cable Trays are produced with Inside flanges to provide strength to the component and better load bearing capacity.


ORDERING PATTERN

Side height H = 25mm

Width(w)

Thickness(T)


50 to 150 1.0

225 to 300 1.2

450 to 600 1.5

750 to 900 2.0

W

25 mm

11m

m

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TECNALCOCABLE TRAY

HEAVY DUTY INSIDE RETURN FLANGE CABLE TRAYS (HDIF)

HDIF - Cable Trays are produced with inside return flanges with larger depth for better cable management and increased load bearing capacity

Side height H = 50 mm to 150 mm

STANDARD FINISHES STRAIGHT / FLANGECONNECTOR





NOTE : Heavy Duty Inside Return Flange Cable Trays are produced in a standard length of 3 mtrs but can be produced in differen lengths on request.Fish Plate are recommended for the trays & accessories above 200mm widths for better load bearing capacity

1) Type of cable / W / H / FinishE.g : For Ordering Heavy Duty Inside Return Flange cable trays of width 200mm & Flange 75mm withpre-galvanized finish(HDIF / 200mm / 75 mm / PGL)


ORDERING PATTERN

Width(w)

Thickness(T)


75to 150 1.0

225 to 300 1.2

450 to 600 1.5

750 to 900 2.0

Width(w)

Thickness(T)

75 to 300 1.5

450 to 900 2.0

W

H

11m

m

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ACCESSORIES FOR INSIDE RETURN FLANGE CABLE TRAYS

Assessories pplicable to 1, Medium duty inside return flange cable trays - MDIF

2, Heavy duty inside return flange cable trays - HDIF

90o BEND - ELBOW HORIZONTAL

ADJUSTABLLE ELBOW

Ordering pattern

E.g. : To Order Accessory 90O Bend-Elbow Horizontal for Heavy Duty Inside Return Flange Cable Tray with 300 mm Width and 50 mm Height with hot dipped galvanized finish.


90o Bend-Elbow Horizontal - HDIF / W = 300 / H = 50 / HDGL

Ordering pattern

E.g. : To Order Accessory Adjustable Elbow for Heavy Duty Inside Return Flange Cable Tray with 300 mm Width and 50 mm Height with hot dipped galvanized finish.


Adjustable Elbow - HDIF / W = 300 / H = 50 / HDGL

W W

WW

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INTERNAL RISER

E.g. : To Order Accessory Tee Horizontal for Heavy Duty Inside Return Flange Cable Tray with 300 mm Width and 50 mm Height with pre-galvanized finish.

E.g. :To Order Accessory UnEqual Tee for Heavy Duty Inside Return Flange Cable Tray with 300mm, 400mm & 200mm Widths and 50 mm Height with hot dipped galvanized finish.

ORDERING PATTERN

Cable Tray Accessory type - Type of Cable Tray / W / H / Finish

Tee Horizontal - HDIF / W = 300 / H = 50 / PGL

ORDERING PATTERN

Cable Tray Accessory type - Type of Cable Tray / W1/ W2/ W3 / H / Finish

Un Equal Tee - HDIF/ W1 = 300 / W2= 400 / W3=200 / H = 50 / HDGL

E.g. : To Order Accessory Internal Riser for Heavy Duty Inside Return Flange Cable Tray with 300 mm Width and 50 mm Height with pre-galvanized finish.


Internal Riser - HDIF / W = 300 / H = 50 / PGL

W

W

W3

W1W2

TEE HORIZONTAL

W

WW

UNEQUAL TEE

ORDERING PATTERN

13


EXTERNAL RISER

CROSS HORIZONTAL

E.g. : To Order Accessorye External Riser for Heavy Duty Inside Return Flange Cable Tray with 300 mm width and 50 mm Height with hot dipped galvanaized finish.

ORDERING PATTERN


External Riser - HDIF / W = 300 / H = 50 / HDGL

E.g. : To Order Accessory Adujustable Riser for Heavy Duty Inside Return Flange Cable Tray with 300 mm Width and 50 mm Height with hot dipped galvanaized finish.


Adjustable Riser - HDIF / W = 300 / H = 50 / HDGL

ORDERING PATTERN

E.g. : To Order Accessory Cross Horizontal for Heavy Duty Inside Return Flange Cable Tray with 300 mm Width and 50 mm Height with hot dipped galvanaized finish.


Cross Horizontal - HDIF / W = 300 / H = 50 / HDGL

W

W

W

W

WW

ORDERING PATTERN

ADJUSTABLE RISER W

W

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REDUCER STRAIGHT

REDUCER RIGHT

REDUCER LEFT

E.g. : To Order Accessory Reducer Straight for Heavy Duty Cable Tray with 300 mm to 200 mm Width and50 mm Height with hot dipped galvanized finish.

ORDERING PATTERN

Cable Tray Accessory type - Type of Cable Tray / W1 / W2 / H / Finish

Reducer Straight - HDIF / W1= 300 / W2=200 / H = 50 / HDGL

E.g. : To Order Accessory Reducer right for Heavy Duty Cable Tray with 300 mm to 200 mm Width and50 mm Height with pre-galvanized finish.

ORDERING PATTERN


Reducer Right - HDIF / W1= 300 / W2= 200 / H = 50 / PGL

E.g. : To Order Accessory Reducer Left for Heavy Duty Cable Tray with 300 mm to 200 mm Width and50 mm Height with pre-galvanized finish.

ORDERING PATTERN


Reducer Left - HDIF / W1= 300 / W2= 200 / H = 50 / PGL

W1

W2

W1

W2

W1

W2

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45O - BEND ELBOW HORIZONTAL

CONNECTORS FOR MDIF & HDIF

Ordering pattern

E.g. : To Order Accessory 45O - Bend Elbow for Heavy Duty Inside Return Flange Cable Tray with 300 mm Width and 50 mm Height with hot dipped galvanized finish.


45o - Bend Elbow Horizontal - HDIF/ W = 300 / H =50 / HDGL

MDIF & HDIF Cable Trays are joined together by straight and internal connectors. Connectors are supplied with one set of M6 x 12 roffing bolt, nut and washer. To be ordered separately. Load graphs are provided based on straight connectors

Flange connectors are provided for extra strength. Flange connectors wrap up the trays from outside and increase the load bearing capacity of the tray.

W

W

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TECNALCOCABLE TRAY COVERS

CABLE TRAY CLOSED COVERS

COVER CLAMPS

ELBOW HORIZONTAL COVER TEE HORIZONTAL COVER

TYPE/CCC TYPE/VCC

CABLE TRAY VENTILATED COVERS

ORDERING PATTERN

Screw type closed cover clamp Ventilated cover clamp

Type of cover / Thickness / W / Finish

ORDERING PATTERN


W

WW

W W

17


CROSS HORIZONTAL COVER INTERNAL RISER COVER

EXTERNAL RISER COVERS UN-EQUAL TEE COVERS

ORDERING PATTERN


ORDERING PATTERN


ORDERING PATTERN


ORDERING PATTERN

Type of cover / Thickness / W1 / W2 / W3 Finish

W

W

W

W

W

W

WW

W3

W1W2

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REDUCER STRAIGHT COVER

REDUCER LEFT COVER

REDUCER RIGHT COVER

ORDERING PATTERN

Type of cover / Thickness / W1 / W2 / Finish

ORDERING PATTERN


ORDERING PATTERN


W1

W2

W1

W2

W1

W2


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BEND COUPLERWRAP OVER COUPLER

ADJUSTABLEHORIZONTAL COUPLER

Couplers are supplied in pair. order eight sets of M6 X 16 mm roofing bolts, nuts & was order the same fastening to join fitting with cable tray.

For horizontal change of direction

ADJUSTABLEVERTIAL COUPLER

For vertical change of direction.Shown is one set of Coupler.Needs two

sets to join two trays

BLIND END

For ordering mention Widthof the Cble TRay

PLATE COUPLER

TECNALCOCABLE TRAY FITTING

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FISH PLATE

Trays aabove 450 mm wide need fish plates toavoid segging at join

DROP OUT

Menton width of tray while ordering

Radius 300mm


HOLD DOWN CLIP

Fastenings order separatly

EARTH CONTINUITY CONNECTOR

Braided Copper,4 mm Conducting area100 mm center to center

FASTENINGS

DIVIDER

Hexagon Head Bolts Flat Washer

Shakeproof Washer

Threaded Rods

Hexagon Head Nuts

Roofing Bolts & Nuts

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SINGLE CANTILEVER ARMCANTILEVER BRACKET

While ordering cantilver bracket and cantilever arm a safe working distance of 30 mm is to be added width of the tray

Supplied without fastenings. Choose Various types of fastenings.More support options are available

Width A130 50180 50230 50330 75480 100630 125780 150

130 170

180 160

230 155

330 140

480 110

630 100

780 130

Cantilever BracketL UDL

180 550

230 370

330 270

480 175

630 140

Single Cantilever ArmL UDL

L - Length of the arm

UDL - Uniformly Distributed load in kgf


MG x 12 Roof Head bolt Nut & Washer

30

2 Holes of 14mm dia

41.380

50

2 Holes of 14 mm dia

Tray fixed withSpring Nut M8 &M8x20 Roof Head bolt

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TRAPEZE HANGER

STAND OFF BRACKET

I-BEAM CANTILEVER ARM

L UDL130 106180 94230 90330 85480 74630 68

DOUBLE CANTILEVER ARM

180 750

230 660

330 600

480 380

630 305

780 210

930 175

Double Cantilever ArmL UDL

41 x 21 mm Channel is recommended for trays up

to 200 mm width.For 300 mm onwards use 41 x 41

mm.Can be ordered in slotted profile 3 meter.

82.6

120

60

2 Holes of 14 mm dia 2 Holes of 14 mm dia

Tray fixed withSpring Nut M6 &M6x20 Roof Head bolt

40

L100150200300450600

750

900


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LDSF300

250

200

250

165

115

75 60

302040

70

150

100

50

0

Light Duty Straight Flange Cable Tray

0.5 1.0 1.5

Span (m)

Load

(Kg

s/m

)

Heavy Duty Straight Flange Cable Tray

Medium Duty Inside Return Flange Tray

Heavy Duty Inside Return Flange Tray

60

40

25

20

4030

250

200205

130

165

120

7090

50

4055

120

95

1.5 2.0 2.5

105

80

1.0 1.5 2.0

100

50

40

9060

150

100

50

01.5 2.0 2.5

Span (m)

Span (m)

Span (m)

Load

(Kg

s/m

)Lo

ad (K

gs/

m)

Load

(Kg

s/m

)

150 600 900

70 165 25040 75 115

20 30 60

0.51.0

1.5

Uniformly

Distributed

Load

Uniformly

Distributed

Load

Uniformly

Distributed

Load

Span-

between

supports

(m)

HDSF

150 600 900

70 165 25040 75 115

20 30 60

0.51.0

1.5

Uniformly

Distributed

Load

Uniformly

Distributed

Load

Uniformly

Distributed

Load

Span-

between

supports

(m)

MDIF

150 300 600

80 105 13035 50 70

20 25 40

1.01.5

2.0

Uniformly

Distributed

Load

Uniformly

Distributed

Load

Uniformly

Distributed

Load

Span-

between

supports

(m)

HDIF

150 300 600

95 120 16555 70 120

40 50 90

1.52.0

2.5

Uniformly

Distributed

Load

Uniformly

Distributed

Load

Uniformly

Distributed

Load

Span-

between

supports

(m)

150 mm Wide 300 mm Wide 600 mm Wide



0

02040

60

80

100120

140160180

20

40

6070

60

35

80

100

120

140

(Kgs/m) (Kgs/m) (Kgs/m)




TECNALCOCABLE TRAY LOAD GRAPHS

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ALUMINIUM TECHNICAL ENGINEERING FACTORYManufacturer of high quality Air distribution devices and Duct accessories

P. O .Box : 73, Umm Al Quwain, U.A.E, Tel : +971 67 665661, Fax : +971 67 666686 E - mail : [email protected], Website : www.tecnalco.com

“Due to continous progress and product improvement, TECNALCO reserves the right to make changes without notice.”

Copyright reserved for TECNALCO.

Documents

CABLE TRAYS ACCESSORIES - technalcoCable Tray Accessory type - Type of Cable Tray /W / H / Finish Tee Horizontal - HDSF/ W = 300/ H = 35 / PGL E.g. :To Order Accessory UnEqual Tee