CABLES FOR OFF-SHORE & MARINE APPLICATIONS OFF-SHORE ITA.pdf• cables for offshore applications CABLES FOR MILITARY APPLICATIONS: MIL-NAV-NES-VG ... Flame retardance on a single vertical

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CABLES FOR OFF-SHORE & MARINE APPLICATIONS

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COMPANY

Metallurgica Bresciana S.p.A., with over 45 years of experience, is a

European leading company in the design and production of special

precision cables and fiber optic cables.

The production site is located in Dello (BS) and recently the company

has launched a new plant in Ma’anshan (Republic of China) dedicated

to the production of cables for the local market.

The high know-how of the staff, the latest generation of machines

combined with targeted investments in research and development

are the prerequisites for a high quality product, recognized by

national and international certification bureau.

For this reasons Metallurgica Bresciana S.p.A. represents one of

the most significant, dynamic and well-established company in the

market of special cables.

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METALLURGICA BRESCIANA

ISO 9001 ISO 14001 IQNETISO 14001ISO 9001 IQNET IRIS

Activity: production of special copper and fiber optic cables

Founded in: 1968

Share Capital: € 7.000.000 f.p.u.

Share of exports: 25%

Plant Area: 66.134 sq m

Covered area: 21.400 sq m

Offices: 1.370 sq m

Quality System: UNI EN ISO 9001, UNI EN ISO 14001 and IRIS

MANAGEMENT SYSTEM CERTIFICATIONS

5

PHILOSOPHY

R&D and QUALITY CONTROL

Metallurgica Bresciana performs a constant control of the process to

guarantee the highest quality level of products.

It is provided with a laboratory in which operate 8 technicians,

equipped with modern equipment that allows to internalize 100% of

the characterization tests on raw materials and normative tests on the

finished product and it has obtained the WMT certification by IMQ.

Our staff is also actively engaged in the leading national and

international standards committees to demonstrate our corporate

philosophy.

- climatic chambers for tests at low and high temperature - flame retardant test equipment EN50266, EN60332 and UL1685 - fire resistance test equipment IEC60331, EN50200, EN50362 and BS6387 - smoke, optical density test area EN61034 - network analyzer from 0,5MBit to 3GBits - optical time domain reflectometer - optical fiber elongation test - voltage test area - various instruments for analysis of plastic materials (halogen emission, thermogravimetric, etc.).

Metallurgica Bresciana’s production system follows a “custom made”

production approach; thus the structure works towards the design

and manufacturing of each cable according to Client’s specific

requirements.

This philosophy of production enables the company to be extremely

flexible in meeting the demands of new market requirements;

moreover, it allows each individual order to be followed through from

the design stage to delivery and ensures the highest quality control

for both production and service.

Since is foundation the company pays the utmost attention to its

human resources through proper information and continuous focused

and motivating training, to allow our staff to enhance their skills and

so improve the added value of the service provided to end users.

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RANGE OF PRODUCTION

OPTICAL CABLES

• access and distribution network cables

• NGN (new generation network) and LAN (local area network)

• FTTC (fiber to the curb) and FTTH (fiber to the home) cables

• long distance cables

• high capacity microcables

• tactical and broadcasting cables

• flame retardant and fire resistant optical cables

• special and custom cables

CABLES FOR TELECOMMUNICATION PLANTS

• coaxial cables

• special communication cables

• power supply cables screened or unscreened

• data transmission cables

CABLES FOR RAILWAY INDUSTRY AND MASS TRANSIT

• standard wall and thin wall cables for rolling stocks

• fire resistant cables

• cables for data transmission

• fire resistant data transmission cables

• jumper cables

• railway signalling cables

• cables for SCMT and ERTMS systems

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CABLES FOR OIL&GAS INDUSTRY AND POWER PLANTS

• instruments and control cables

• thermocouple extension and compensating cables

• communication cables

• bus cables (foundation fieldbus, profibus, can and modbus)

• fiber optic cables

• fire resistant cables according to IEC-60331, BS-6387 CWZ

• low temperature cables

• low smoke halogen free cables

• cables for offshore applications

CABLES FOR MILITARY APPLICATIONS: MIL-NAV-NES-VG

• cables for shipboard applications

• cables for avionics and military electronics

• cables for military ground vehicles

• cables for radar connections, either for fixed or mobile

installation, with special EMP-EMI screenings

CABLES FOR ELECTRONIC AND INDUSTRIAL APPLICATIONS

• wiring cables with operating temperature of:

90 - 105 - 125 - 145 - 155 °C

• interconnection cables

• video cables

• robotics cables

• cables for lifting and movable installations

• cables for ski lifts and funiculars

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OFF

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AB

LES

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150 / 250 V for Instruments Cables600/1000 V Power and Control Cables

MB - OFF-SHORE INSTRUMENTATION CABLES

BASIC DESIGN CRITERIA

Off-shore instrumentation cables are designed to stand against the most severe environmental and applications conditions normally encountered in the top side platforms.Cables included in this sections can be used for general application or in enclosed accomodation and working areas as well as whenever circuit integrity is required.

APPLICATIONS

RATED VOLTAGE

SPREAD OF FLAME

Flame retardance on a single vertical insulated wire or cable

Fire retardance test on bunched wires or cables

Fire resistant cables

Halogen properties

Smoke emission

Conductor: Tinned copper class 2 (class 5 on request)

Design guidelines BS 6883 - IEC 60092

IEC 60332-1-2:

IEC 60332-3-22A:

IEC 60331:

IEC 60754-1&2:

IEC 61034-1&2:

Armouring:

Insulation:

Bedding and OuterSheath compounds:Reduced Halogen Cables Halogen Free Cables

EPR(XLPE on request)

HCL <5% Oxygen Index>32HCL <5% Oxygen Index>30

Galvanized Steel wire BraidTinned Copper wire Braid

to BS 6360 - IEC 60228

to BS 7655 Type GP 4to IEC 60092-351

(SW2 Type)(SW4 Type)

to BS 1442 - IEC 60092to BS 4109 - IEC 60092

10

Core

identification

Fire Retardant to IEC 60332-3-22A

Conductor

Temp. rating

Rated voltage

Outer sheath

Insulation

• tinned stranded copper conductor Class 2

METALLURGICA

BRESCIANA

MB - POWER AND CONTROL CABLES - UNARMOURED

• EPR

• Halogen Free Compound

• 600/1000 V

• during operation: -30°C +90°C - during installation: -5°C +60°C

No of conductors

Cross sectional area

Nominal insulation thickness

Approx overall

diameter D

Approx cable weight

Min. bending radius N

Max conduc. resistance at

20°CCurrent rating at

45°C A

Reactance at 50 Hz

mm2 mm mm Kg/Km NxD Ohm/Km Ohm/Km

1

162535507095

120150185

11,21,21,41,41,61,61,82

1012,313,115

16,519,221

23,225,3

210330435590820

1080136016702050

888888888

1,1600,7340,5290,3910,2700,1950,1540,1260,100

90120145180225275320365415

0,1250,1100,1040,1010,0990,0960,0950,0940,093

2

1,52,546

101625

0,80,81,01,01,01,01,2

9,510,512,613,515,818

22,5

115150230295425600950

8888888

12,207,564,7031,01,841,160,73

172432415777

102

0,1130,1070,1010,0970,0920,0890,090

3

1,52,546

10162535507095

120150

0,80,81,01,01,01,01,21,2141,41,61,61,8

10,311,213,514,516,819,224

26,230,234,539,543,548,2

140180275350530760

1210150020302800375047005750

8888888888888

12,207,564,703,101,841,160,73

0,5290,3910,2700,1950,1540,126

14202734476384

102126158193224256

0,0990,0930,0870,0820,0780,0760,0750,0740,0730,0720,0700,0700,070

4

1,52,546

10162535507095

0,80,81,01,01,01,01,21,21,41,41,6

11,212

14,516,218,521,526,529

33,53844

160220340450650965

15501950260035804750

88888888888

12,207,564,703,101,841,160,73

0,5290,3910,2700,195

14202734476384

102126158193

0,1060,1000,0940,0900,0850,0830,0820,0810,0800,0790,077

5 1,52,5

0,80,8

12,113,3

200275

88

12,207,56

1216

0,1100,103

7 1,52,5

0,80,8

13,214,5

250340

88

12,207,56

1115

0,1100,103

12 1,52,5

0,80,8

1719,3

420570

88

12,207,56

1012

0,1100,103

19 1,52,5

0,80,8

20,523

620840

88

12,207,56

911

0,1100,103

27 1,52,5

0,80,8

25,127,5

8501200

88

12,207,56

99

0,1100,103

37 1,52,5

0,80,8

2831

12001600

88

12,207,56

89

0,1100,103

• 1 Core• 2 Core• 3 Core• 4 Core• 5 Core and above

blackblue-blackblack-blue-brownblack-blue-brown-yellowblack and numbered

Alternatives available • XLPE insulation - bare copper conductor

11

Fire Resistant to IEC 60331 - Fire Retardant to IEC 60332-3-22A

METALLURGICA

BRESCIANA

MB - POWER AND CONTROL CABLES - UNARMOURED

No of conductors

Cross sectional area


Approx overall

diameter D

Approx cable weight


Max conduc. resistance at

20°C

Current rating at

45°C A

Reactance at 50 Hz

mm2 mm mm Kg/Km NxD Ohm/Km Ohm/Km

1

162535507095

120150185

11,21,21,41,41,61,61,82

111314

15,517,9202224

26,5

230365450600815

1050135016502070

888888888

1,1600,7340,5290,3910,2700,1950,1540,1260,100

90120145180225275320365415

0,1250,1100,1040,1010,0990,0960,0950,0940,093

2

1,52,546

101625

0,80,81,01,01,01,01,2

10,511,613,214,517

19,624

135170250315450635

1000

8888888

12,207,564,7031,01,841,160,73

172432415777

102

0,1130,1070,1010,0970,0920,0890,090

3

1,52,546

10162535507095

0,80,81,01,01,01,01,21,2141,41,6

11,212,514,115,618,221,525

27,531,335,540,5

155200300385550795

12601500205028503750

88888888888

12,207,564,703,101,841,160,73

0,5290,3910,2700,195

14202734476384

102126158193

0,0990,0930,0870,0820,0780,0760,0750,0740,0730,0720,070

4

1,52,546

101625355070

0,80,81,01,01,01,01,21,21,41,4

12,213,815,517,220,223,528,030,834,540

185250365485700

10051600201027003700

8888888888

12,207,564,703,101,841,160,73

0,5290,3910,270

14202734476384

102126158

0,1060,1000,0940,0900,0850,0830,0820,0810,0800,079

5 1,52,5

0,80,8

13,515,1

230300

88

12,207,56

1216

0,1100,103

7 1,52,5

0,80,8

1516,5

290375

88

12,207,56

1115

0,1100,103

12 1,52,5

0,80,8

19,622,5

475640

88

12,207,56

1012

0,1100,103

19 1,52,5

0,80,8

23,726,5

700945

88

12,207,56

911

0,1100,103

27 1,52,5

0,80,8

28,632

9801280

88

12,207,56

99

0,1100,103

37 1,52,5

0,80,8

32,135,8

13401795

88

12,207,56

89

0,1100,103

Conductor

Temp. rating

Rated voltage

Outer sheath

Insulation


• Mica-glass tape + EPR


• 600/1000 V



Alternatives available


• XLPE insulation - bare copper conductor

Core

identification

12

Conductor

Temp. rating

Rated voltageOuter sheath

Insulation• tinned stranded copper conductor Class 2

31

21

METALLURGICA

BRESCIANA

MB - POWER AND CONTROL CABLES - ARMOURED

• EPR

• Halogen Free Compound• 600/1000 V


No of conductors

Cross sectional

area


Approx wire

diameter

Approx overall

diameter D

Approx cable

weight


Max conduc.

resistance at 20°C

Current rating at

45°C A

Reactance at 50 Hz

mm2 mm mm mm Kg/Km NxD Ohm/Km Ohm/Km

1

162535507095

120150185

11,21,21,41,41,61,61,82

0,30,30,30,30,30,30,3

0,450,45

14,216,817,919,721,924,526,529,132,4

480565740930

12501480176021802640

101010101010101010

1,1600,7340,5290,3910,2700,1950,1540,1260,100

90120145180225275320365415

0,1250,1100,1040,1010,0990,0960,0950,0940,093

2

1,52,546

101625

0,80,81,01,01,01,01,2

0,30,30,30,30,30,30,3

13,514,416,918,120,723,127,5

270310430510660835

1420

10101010101010

12,207,564,7031,01,841,160,73

172432415777

102

0,1130,1070,1010,0970,0920,0890,090

3

1,52,546

10162535507095

120150

0,80,81,01,01,01,01,21,2141,41,61,61,8

0,30,30,30,30,30,30,3

0,450,450,450,450,450,45

14,415,617,619,221,724,329,532,937,141,647,151,556,4

290390520610835

11301550214029003850515063457590

101010101010101010 10101010

12,207,564,703,101,841,160,73

0,5290,3910,2700,1950,1540,126

14202734476384

102126158193224256

0,0990,0930,0870,0820,0780,0760,0750,0740,0730,0720,0700,0700,070

4

1,52,546

10162535507095

0,80,81,01,01,01,01,21,21,41,41,6

0,30,30,30,30,30,3

0,450,450,450,450,45

16,117,219,821,524

26,933,836,942,148

53,9

350460590745

1050142020302640329043505620

1010101010101010101010

12,207,564,703,101,841,160,73

0,5290,3910,2700,195

14202734476384

102126158193

0,1060,1000,0940,0900,0850,0830,0820,0810,0800,0790,077

5 1,52,5

0,80,8

0,30,3

17,118,4

400520

1010

12,207,56

1216

0,1100,103

7 1,52,5

0,80,8

0,30,3

18,220,1

495570

1010

12,207,56

1115

0,1100,103

12 1,52,5

0,80,8

0,30,3

22,925,1

810915

1010

12,207,56

1012

0,1100,103

19 1,52,5

0,80,8

0,30,3

27,830,2

10301340

1010

12,207,56

911

0,1100,103

27 1,52,5

0,80,8

0,30,3

32,936,1

14401745

1010

12,207,56

99

0,1100,103

37 1,52,5

0,80,8

0,450,45

36,139,9

26402890

1010

12,207,56

89

0,1100,103

ArmouringInner sheath • Halogen Free Compound

• galvanized steel wire braid GSWB





• XLPE insulation - bare copper conductor - galvanized steel wire armour GSWA - copper wire braid armour CWBA

Core

identification

13

METALLURGICA

BRESCIANA

MB - POWER AND CONTROL CABLES - ARMOURED

No of conductors

Cross sectional

area


Approx wire

diameter

Approx overall

diameter D

Approx cable

weight


Max conduc.

resistance at 20°C

Current rating at

45°C A

Reactance at 50 Hz


1

162535507095

120150185

11,21,21,41,41,61,61,82

0,30,30,30,30,30,30,3

0,450,45

14,216,8

17,9019,721,924,526,529,132,4

480565740930

12501480176021802640

101010101010101010

1,1600,7340,5290,3910,2700,1950,1540,1260,100

90120145180225275320365415

0,1250,1100,1040,1010,0990,0960,0950,0940,093

2

1,52,546

101625

0,80,81,01,01,01,01,2

0,30,30,30,30,30,30,3

13,514,416,918,120,723,127,5

270310430510660835

1420

10101010101010

12,207,564,7031,01,841,160,73

172432415777

102

0,1130,1070,1010,0970,0920,0890,090

3

1,52,546

10162535507095

120150

0,80,81,01,01,01,01,21,2141,41,61,61,8

0,30,30,30,30,30,30,3

0,450,450,450,450,450,45

14,415,617,619,221,724,329,532,937,141,647,151,556,4

290390520610835

11301550214029003850515063457590

101010101010101010 10101010

12,207,564,703,101,841,160,73

0,5290,3910,2700,1950,1540,126

14202734476384

102126158193214256

0,0990,0930,0870,0820,0780,0760,0750,0740,0730,0720,0700,0700,070

4

1,52,546

10162535507090

0,80,81,01,01,01,01,21,21,41,41,6

0,30,30,30,30,30,3

0,450,450,450,450,45

16,117,219,821,524

26,933,836,942,148

53,9

350460590745

1050142020302640329043505620

1010101010101010101010

12,207,564,703,101,841,160,73

0,5290,3910,2700,195

14202734476384

102126158193

0,1060,1000,0940,0900,0850,0830,0820,0810,0800,0790,070

5 1,52,5

0,80,8

0,30,3

17,118,4

400520

1010

12,207,56

1216

0,1100,103

7 1,52,5

0,80,8

0,30,3

18,220,1

495570

1010

12,207,56

1115

0,1100,103

12 1,52,5

0,80,8

0,30,3

22,925,1

810915

1010

12,207,56

1012

0,1100,103

19 1,52,5

0,80,8

0,30,3

27,830,2

10301340

1010

12,207,56

911

0,1100,103

27 1,52,5

0,80,8

0,30,3

32,936,1

14401745

1010

12,207,56

99

0,1100,103

37 1,52,5

0,80,8

0,450,45

36,139,9

26402890

1010

12,207,56

89

0,1100,103

Conductor

Temp. rating

Rated voltageOuter sheath

Insulation• tinned stranded copper conductor Class 2• Mica-glass tape + EPR

• Halogen Free Compound• 600/1000 V


ArmouringInner sheath • Halogen Free Compound





• XLPE insulation - bare copper conductor - galvanized steel wire armour GSWA - copper wire braid armour CWBA


Core

identification

14


Conductor

Temp. rating

Rated voltage

Outer sheath

Insulation


231

METALLURGICA

BRESCIANA

MB - INDIVIDUALLY SCREENED AND ARMOURED INSTRUMENT CABLES

• EPR


• 600/1000 V


No of pairs

Cross sectional

area


Approx wire

diameter

Approx overall

diameter D

Approx cable

weight


Max conduc.

resistance at 20°C

Current rating at

45°C A

Reactance at 50 Hz


12357

122027

0,75

0,800,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,450,45

12,918,519,123,024,329,937,141,4

260430470580720

108017402180

1010101010101010

25,325,325,325,325,325,325,325,3

10590909090909090

0,850,850,850,850,850,850,850,85

12357

122027

1,00

0,800,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,450,45

13,418,618,822,123,630,136,542,5

270470540680850

136020002560

1010101010101010

18,618,618,618,618,618,618,618,6

110100100100100100100100

0,800,800,800,800,800,800,800,80

12357

122027

1,50

0,800,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,450,45

14,119,120,223,524,932,938,944,5

320540650850980

162021802700

1010101010101010

12,212,212,212,212,212,212,212,2

130110110110110110110110

0,750,750,750,750,750,750,750,75

Armouring

Inner sheath • Halogen Free Compound


Wrapping

Individual screen • aluminium-backed polyester tape, with tinner copper drain wire 0,5mm2

• polyester bidder tape

Pair identification

Lay-up • cores are paired, pairs are twisted

• black-white with black cores numbered for pairs identification

• XLPE insulation• cables with different number of pairs or in triples• bare copper conductor• galvanized steel wire armour GSWA• copper wire braid armour CWBA


15

Temp. rating

Conductor

Rated voltage

Outer sheath

Insulation


231

METALLURGICA

BRESCIANA

MB - INDIVIDUALLY SCREENED AND ARMOURED INSTRUMENT CABLES



• 600/1000 V


No of pairs

Cross sectional

area


Approx wire

diameter

Approx overall

diameter D

Approx cable

weight


Max conduc.

resistance at 20°C

Current rating at

45°C A

Reactance at 50 Hz


12357

1220

0,75

0,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,45

13,319,120,223,625,332,139,2

280490540735850

13501980

10101010101010

25,325,325,325,325,325,325,3

105909090909090

0,850,850,850,850,850,850,85

12357

1220

1,00

0,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,45

13,819,821,224,826,637,141,5

295520600810950

16002290

10101010101010

18,618,618,618,618,618,618,6

110100100100100100100

0,800,800,800,800,800,800,80

12357

1220

1,50

0,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,45

14,521,222,426,228,437,344,2

345600670910

106018502250

10101010101010

12,212,212,212,212,212,212,2

130110110110110110110

0,750,750,750,750,750,750,75

Armouring



Wrapping



Pair identification






16

Conductor

Temp. rating

Rated voltage

Outer sheath

Insulation


123

METALLURGICA

BRESCIANA

MB - COLLECTIVELY SCREENED AND ARMOURED INSTRUMENT CABLES

• EPR


• 600/1000 V


No of pairs

Cross sectional

area


Approx wire

diameter

Approx overall

diameter D

Approx cable

weight


Max conduc.

resistance at 20°C

Current rating at

45°C A

Reactance at 50 Hz


12357

122027

0,75

0,800,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,450,45

12,918,219

22,523,829,536,239,5

260350400520630

102015001930

1010101010101010

25,325,325,325,325,325,325,325,3

10080808080808080

0,850,850,850,850,850,850,850,85

12357

122027

1,00

0,800,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,450,45

13,418,618,822,123,630,136,542,5

270450515660800

116518252290

1010101010101010

18,618,618,618,618,618,618,618,6

9690909090909090

0,800,800,800,800,800,800,800,80

12357

122027

1,50

0,800,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,450,45

14,119,120,223,524,932,938,944,5

300510595795925

150021802700

1010101010101010

12,212,212,212,212,212,212,212,2

1250105105105105105105105

0,750,750,750,750,750,750,750,75

Armouring



Wrapping



Pair identification






17


Conductor

Temp. rating

Rated voltage

Outer sheath

Insulation


231

METALLURGICA

BRESCIANA

MB - COLLECTIVELY SCREENED AND ARMOURED INSTRUMENT CABLES



• 600/1000 V


No of pairs

Cross sectional

area


Approx wire

diameter

Approx overall

diameter D

Approx cable

weight


Max conduc.

resistance at 20°C

Current rating at

45°C A

Reactance at 50 Hz


12357

1220

0,75

0,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,45

13,319,420,323,625,432,138,8

280500550730850

13201970

10101010101010

25,325,325,325,325,325,325,3

100808080808080

0,850,850,850,850,850,850,85

12357

1220

1,00

0,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,45

13,820,120,924,626,933,940,9

295530580810875

15102225

10101010101010

18,618,618,618,618,618,618,6

96909090909090

0,800,800,800,800,800,800,80

12357

1220

1,50

0,800,800,800,800,800,800,80

0,30,30,30,30,30,3

0,45

14,521,122,426,228,136,543,1

325580670910

106017902450

10101010101010

12,212,212,212,212,212,212,2

125105105105105105105

0,750,750,750,750,750,750,75

Armouring



Wrapping



Pair identification





18

CABLES FOR RAILWAY INDUSTRY AND MASS TRANSPORT OPTICAL CABLES

CABLES FOR OIL INDUSTRY AND POWER PLANTS CABLES FOR TELECOMMUNICATION PLANTS AND DATA TRANSMISSION

CABLES FOR MILITARY APPLICATIONS CABLES FOR MERCHANT NAVY AND OFF-SHORE

CABLES FOR ELECTRONIC CABLES FOR INDUSTRIAL APPLICATIONS

PRODUZIONE DI CAVI ELETTRICI SPECIALI E CAVI A FIBRA OTTICAMANUFACTURER OF SPECIAL PRECISION ELECTRIC CABLES AND OPTICAL FIBER CABLES

Viale G. Marconi, 31 - 25020 Dello (BS) ITALYTel. +39 030 9771911 - Fax +39 030 9971260

e-mail: [email protected]

Cod Fisc e Part. IVA 02132320173

The data included in the present catalogue are merely indicative; Metallurgica Bresciana reserves to itself the right to change them as it own discretion and in any moment.

12/2

014

R.0

ENG

Documents

CABLES FOR OFF-SHORE & MARINE APPLICATIONS OFF-SHORE ITA.pdf• cables for offshore applications CABLES FOR MILITARY APPLICATIONS: MIL-NAV-NES-VG ... Flame retardance on a single vertical