CAC Project Reference Sheets - 2

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  • 7/28/2019 CAC Project Reference Sheets - 2

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    PROJECT EXPERIENCE

    938A9 Street A, Block 2, Cat Lai IZ, Thanh My Loi Ward, District 2, Ho Chi Minh City, VietnamTel: +84-8-37420959 - Fax: +84-8-37420891

    Page 1

    NAM SON CEMENT PLANT

    Ha Tay Province, Vietnam

    Sai Son Cement Joint Stock Company is a Vietnam-based construction materialsmanufacturer. The Company mainly produces cement, clinker, and other relatedconstruction materials and supplies.

    Client: Sai Son Cement JSC

    Location: Ha Tay Province

    Description: New Cement Plant, 1,200 tons clinker/day

    Scope of Work: EPC Contract, included Design, Procurement &Construction Management for Nam Son Cement Plant Capacity of1,200 Ton Clinker/day- Engineering: Complete Project Management, Process Engineering

    management, Design complete Electrical system.

    - Procurement: Mechanical Process equipment, Electrical, specificconstruction works & Auxiliary equipment.

    - Construction Management

    Schedule

    Contract Signing:December 2007

    Commercial Operation:April 2011

    CAC Role

    Complete Plant Technology Design,

    Procurement &Constructionmanagement

    Cost Control Scheduling Construction

    Management Testing and Startup Consortium Technical

    Manager

    Technology

    Chinese HenanConstruction MaterialDesign Institute

    Schneider MV, LVequipment

    Invensys FoxboroInstrumentation & DCS

    Significant Aspects 1st Vietnamese private

    contractor to handle anEPC contract forCement plant

    Aggressive ConstructionSchedule after approvaldelay because ofEconomic crisis

    Challenges

    Large amounts ofinterface due to mainmechanical equipment

    (Crusher, Kiln, Coal Mill,Raw Mill, Cooler,Electrostatic dustfilter) come frommany ChineseManufacturers,Technology designinstitutes while electricalequipment from EU/G7.

    Worldwide MaterialSourcing from limited listof approved bidders

    Language Barrier

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    PROJECT EXPERIENCE

    938A9 Street A, Block 2, Cat Lai IZ, Thanh My Loi Ward, District 2, Ho Chi Minh City, Vietnam

    Tel: +84-8-37420959 - Fax: +84-8-37420891

    Page 2

    HOA PHAT CEMENT PLANT

    Ha Nam Province, Vietnam

    Hoa Phat Cement Joint Stock Company started construction of the Hoa PhatCement Plant in Dong Ao village, Thanh Thuy commune, Thanh Liem district, HaNam province in 24

    thof April, 2007. The plants total investment for 2 phases is VND

    3.2 trillion; 3 million tons of cement per year. The plants products include highquality Portland cement PCB 40, PCB 50 for major construction projects.

    Client: Hoa Phat Cement Joint Stock Company

    Location: Ha Nam Province, Vietnam

    Description: Greenfield Cement Plant, 2,500 tons clinker/day

    Scope of Work: Design, supply, installation & commissioning of completeElectrical & Automation PackageIncluded MV Motor starters, LV switchgear, MDB, MCC, DCS, Instruments

    & Auxiliary system

    Schedule Contract Signing:

    April 2007

    Commercial Operation:December 2009

    CAC Role

    Detailed Design Cost Control Scheduling Installation, Testing and

    Commissioning

    Technology

    Process designed byChinese HefeiConstruction MaterialDesign Institute

    Pfeifer (Germany) CoalMill, Raw Mill

    GE LV Switchgear -withdrawable SenplusMCC.

    SiemensInstrumentation & DCS

    Significant Aspects

    1st Vietnamese

    contractor to handle acomplete contract of LVsystem & automationpackage for a 1mtons/year Cement plant

    Aggressive ConstructionSchedule after approvaldelay

    Challenges

    Large amounts ofinterface due to mainmechanical equipment(Crusher, Kiln, Cooler,Electrostatic dustfilter) come frommany ChineseManufacturers, whileCoal Mill, Raw Mill comefrom Germany, electricalequipment from EU/G7.

    Language & CultureBarrier when workingwith Chinese EPCContractor

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    PROJECT EXPERIENCE

    938A9 Street A, Block 2, Cat Lai IZ, Thanh My Loi Ward, District 2, Ho Chi Minh City, Vietnam

    Tel: +84-8-37420959 - Fax: +84-8-37420891

    Page 3

    DONG BANH CEMENT PLANT

    Lang Son Province, Vietnam

    Dong Banh Cement Factory (Lang Son), capacity of 2,500 tons of clinker per day,equivalent to 91 thousand tons of cement annually. Sinoma (Jiangsu) InternationalGroup China won the bid to build. CAC carry out complete Electrical package.

    Client: Dong Banh Cement JSC

    Location: Lang Son Province, Vietnam

    Description: Greenfield Cement Plant, 2500 tons clinker/day

    Scope of Work: Design, Supply & Install complete Electricity & AutomationPackage: 110kV station, MV switchgear, Transformers, MV Motor starters,LV switchgear, MDB-MCC, DCS, Instruments, Telecommunication, CCTV,Fire Alarm, Lightning & Auxiliary system

    - 110kV, 25MVA main power station- Power stations for workshops Medium & Low voltage stations, Starters for

    Medium Voltage Motors- Diesel generator, stand-by power distribution system and accessories.- Grounding and lightning protection system and accessories for installation.- Lighting system, Fire detecting and alarming system, HVAC- Communication and radio broadcasting system.- Plant control system consists of:Distributed Control System DCS, Optimum

    control system, design system, Quality Control System, Scanner for Kiln,Information management system, Industrial television system: CCTV, Hightemperature Camera, Measurement system: Instrumentation (Temperature,Pressure, Level, Switch), Aggregate proportions supervision system X-Raymachine, Gas analyzer system

    Schedule Contract Signing:

    April 2008

    Commercial Operation:October 2010

    CAC Role

    Detailed Design Cost Control Scheduling Installation, Testing and

    Commissioning

    Technology

    Process designed byChinese ChengduConstruction MaterialDesign Institute

    GE LV Switchgear -withdrawable SenplusMCC.

    SiemensInstrumentation & DCS

    Significant Aspects

    1st Vietnamesecontractor to handle acomplete E&I package

    for a 1m tons/yearCement plant

    Aggressive ConstructionSchedule after delaybecause of Economiccrisis

    Challenges

    Large amounts ofinterface due to mainmechanical equipment(Crusher, Kiln, Coal Mill,Raw Mill, Cooler,Electrostatic dustfilter) come from

    many ChineseManufacturers,Technology designinstitutes while electricalequipment from EU/G7.

    Language & CultureBarrier when workingwith Chinese EPCContractor

  • 7/28/2019 CAC Project Reference Sheets - 2

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    PROJECT EXPERIENCE

    938A9 Street A, Block 2, Cat Lai IZ, Thanh My Loi Ward, District 2, Ho Chi Minh City, Vietnam

    Tel: +84-8-37420959 - Fax: +84-8-37420891

    Page 4

    HOLCIM GRINDING TERMINALS

    Holcim (Vietnam) Ltd., formerly known until 2002 as Morning Star Cement Ltd. wasregistered in February 1994. In August 2008, Holcim Vietnam was re-registeredunder the new Law on Enterprise as a a limited liability company with two members,namely Vietnam Cement Industry Corporation (VICEM) and Holcim Ltd. thatrespectively contributed in the Company 35% and 65% of its charter capital.

    Holcim Vietnam currently employs around 1,500 people at its 4 technologicallyadvanced cement production sites and 5 modern ready-mix concrete batchingplants.

    CAC is proud having opportunities to serve all 4 cement plants of Holcim inVietnam: Thi Vai, Hiep Phuoc, Cat Lai, Hon Chong.

    Project Name: Holcim Thi Vai Grinding Terminal Client: HOLCIM Vietnam

    Location: Ba Ria-Vung Tau Province, Vietnam

    Project Period: 2005

    Description: Greenfield Terminal, 1,400,000 tons/year

    Scope of Work: Automation Engineering Package.Bag counting & Bag loading system.

    Project Name: Holcim Hiep Phuoc Grinding Terminal

    Client: HOLCIM Vietnam

    Location: Hiep Phuoc IZ, Nha Be, HCMC, Vietnam

    Project Period: 2009

    Description: Grinding Terminal, 1,000,000 tons/year

    Scope of Work: Upgrade Center Control System

    Schedule Contract Signing: 2005,

    2009, 2011

    Hand over: 2005, 2009,2011

    CAC Role

    Detailed Design Software Engineering Control Panel assembly Construction

    Management

    Testing and Startup

    Technology Siemens automation

    Product with CEMATapplication software

    Significant Aspects

    Apply new CEMAT forgreenfield plan (ThiVaiterminal) under SiemensGermany Projectmanagement

    Upgrading successfullyfrom old Chinese controlsystem without

    effectiveness tomanufacturingproduction line(HiepPhuoc Terminal)

    Challenges

    Large amounts ofinterface due to processmachinery come fromseparate overseaContractors