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| CAE Data and Process Management – time to bring in the harvest
ProSTEP iVip Symposium
Essen, 18.05.2017Roland Zeillinger, Stefan Schmid
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| Agenda
‐ Einführung in die Thematik Stefan Schmid
‐ Beispiel aus der Anwendung Roland Zeillinger
‐ Ihre Fragen
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Simulationsdaten- und Prozessmanagement ist eine Methode zumstrukturierten Verwalten und Verwerten von Simulationsdaten mit demZiel, die Daten und die Prozesse, die sie verbinden, ohne Zeitverzugaufzufinden und jederzeit nachvollziehbar zu machen.
Definition:
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Was fehlt in der Simulation?
Anders als in den meisten Disziplinen, werden Anwendungen in der Simulation
individuell und unverwalteteingesetzt. Eingabedecks und Ergebnisdateien
werden einzeln gespeichert, ohne deren Kontext zu erfassen. Dadurch wird
„Wissen“ zu bloßen „Daten „ und die Möglichkeit zur Prozessautomatisierung
nicht genutzt.
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Warum nicht einfach PDM?
Simulationsdaten sind anderer Natur:
- wesentlich größere Datenmenge als CAD
- Daten werden aus verschiedenen Tools generiert
- Prozessausführung: Parameter Studien, Optimierungen, DoE
- Komplexe Auswertungen und Reports
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Der Tatsache, dass Daten, aber nicht deren Kontext, vorgehalten werden ,führt
dazu, dass …
auf vorhandenen Prozessen nicht aufgebaut werden kann
der Weggang von Mitarbeitern sofort Wissensverlust für das Unternehmen bedeutet
Änderungswünschen der Kunden häufig nur mit sehr hohem Zeitaufwand Rechnung
getragen werden kann
die Ingenieure viel Zeit mit dem Suchen, Aufbereiten und Verifizieren von Daten
verbringen
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Seit 1998 werden Projekte zu SPDM verfolgt.
Waren alle erfolgreich?
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Einige Projektewurden aufgegeben,mancheder Firmenbefassen sich bis heute nichtmehrmit SDPM.DieGründewaren…
• unzureichende Leistungsfähigkeit / Fertigkeit der SW,• überzogene Erwartungshaltung,• Schlechtes Changemanagement• geringe Fokussiertheit imUnternehmenund• unterschätzter Aufwand.
… nicht immer,
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Die allermeisten Projekte wurden nach Implementierung in Betrieb genommen und sind es bis heute.
Interessanterweise war festzustellen, dass nach erfolgreicher Implementierung und Inbetriebnahme ein Phase der Ernüchterung eintrat, weil die gewünschten Vorteile sich erst über die Zeit einstellen.
Die gut implementierten, laufenden Projekte sind aber heute zum festen und nicht mehr wegzudenkenden Bestandteil der Entwicklungsarbeit geworden. Die Anwender wollen sich eine Arbeit ohne SPDM nicht mehr vorstellen.
… aber meistens!
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Welche Werte bedient SLM? (1/2)
Werte Markterwartung Erfolgreich bedient?Nachvollziehbarkeit Schnellere Reaktion auf Änderungswünsche. Quelle von
Entscheidungen nachvollziehbar.Gespeicherte Prozessketten stehen langfristig zur Verfügung.
IP beim Unternehmen Weniger Abhängigkeit von Einzelpersonen. MA können jederzeit in einen Bearbeitungsprozess einsteigen.
Prozessautomatisierung Auf bestehenden Prozessen aufbauen können. Unterschiedliche Ausprägung: Prozessmanagement oder Automatisierung bis hin zu DOE.
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Welche Werte bedient SLM? (2/2)
Werte Markterwartung Erfolgreich bedient?Effizienzsteigerung Standardisierung. Weniger Zeitverlust durch Suchen und
Verifizieren. Fehler werden nur einmal gemacht.An diesen Punkt werden die höchsten Erwartungen gestellt, Erfolg stellt sich erst über die Zeit ein.
Zusammenarbeit Wissenstransfer zwischen Abteilungen und Mitarbeitern Templates, intelligente Datenhaltung.
Wissensmanagement Kontext von Daten soll langfristig nachvollziehbar sein. Datenkontext bleibt erhalten, indem der Prozess die Organisationsstruktur der Daten ist.
Datenintegrität QA in der Simulation. Auditierbarkeit und Zertifizierbarkeit der Simulationsarbeit.
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Die Schwerpunkte haben sich verlagert!
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Die Veränderungen:
Von… Hin zu…
Simulationsdatenmanagement Integration von Testdaten
Prozessbeschreibung Automatisierung und Standardisierung
Diskrete Berechnung Multidisziplinäre Optimierung
Nachvollziehbare Prozesse Auditierbarkeit / Zertifizierbarkeit
Projektsoftware für OEMs Fertige Lösung für alle Unternehmen
Managementplattform für die Simulation Einbeziehung von Anforderungen
Ein Zugang für alle Nutzer Rollenbasierter Zugang
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prostep IVIP Symposium 2017
prostep IVIP Symposium 2017
CAE Data and Processes Management
16©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
ROLAND ZEILLINGER, CEOMay 18th 2017
THE PRIME COMPANY
PRIME engineering is a leading Austrian company in the field of development, design and analysis of aerospace and aircraft structures.
Based on our know-how, experience and dedication we are a reliable partner to companies from a variety of sectors.
PRIME aerostructures is engineering ideas to achieve customer satisfaction. On Time, with focus on cost and Quality!
17
Certified to the AS/EN 9100 StandardEASA DOA 21J.586 (In Progress)
©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
THE PRIME ENGINEERING SERVICES
1. State of the art engineering services for the aerospace industry, in the areas of:
1. Design2. Analysis3. Development of methods (consulting)Industry common product lifecycle, design and analysis tools ensure a seamless integration with the customers.
2. Project management is offered as key service.All engineering activities include clear and regular communication with our clients technical and commercial contacts.
18©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
• SME Structure– 14 Employees (Design, Simulation,
Material&Process, Quality, Airworthiness)– Outsourced IT– Qualified to ISO 9001, AS/EN 9100, EASA
DOA 21.J586 (OnGoing)
• IT System, Software und Data– 14 Server (physical/virtual)
• 3 SQL/Oracle Database Server– 1 Linux Cluster (144 Cores)– 36 TB Storage Raid 10 (NAS)– 3DExperience 2017x, Catia V5,– Simulia Abaqus, Tosca, Isight, FeSafe,
Simulayt– Femap, NX/Nastran– Granta MI Material Databases
19©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
THE PRIME ENGINEERING RESOURCES
3DEXPERIENCE
JOURNEY TOWARDS THE 3DEXPERIENCE
20©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
2009 2017201520132011
SmartTeam PLC ENOVIA R2013X SLMON
CLOUDON
PREMISE
ABAQUS
CATIA V5 CATIA COMPOSITE DESIGN
ABQ CAD INTERFACE ISIGHT
FE‐SAFE
TOSCA3D EXP APPS
DATA MANAGEMENT
DESIGN ASSURANCE SYSTEM
FEMAP/NASTRAN
MATHCADGRANTA MATERIAL
DATABASE
ISO 9001 EN/AS 9100DESIGN OF ORGANIZATION APPROVAL (EASA DOA)
WHY DATAMANAGEMENT @SMEs
- Data Management is a „Key Factor“ for SMEs to be more efficient and competitive- Fast and simple access to company data- Right data at the right time- Easier understanding of the complexity of the data structure (data dependencies)- Engineers can focus on their real task, not wasting time for data retrieval- SMEs often outsource IT so no “key users” available for gathering data
- Why SLM- Lots of companies already use PDM systems for CAD Data configuration - Simulation Data is mostly not configured, but…
- Bigger amount of data compared to CAD- Various different sources of simulation Data (Abaqus, Nastran, ESAComp, MathCAD, usw.)- Parameter Studies, Optimization variants, DoE- Complex results extraction and report creation- Customer-, Governmental- and Authority-Requirements on Data retention policies (Ziviltechniker, EASA, ….)
21©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
prostep IVIP Symposium 2017
prostep IVIP Symposium 2017
WHY DATAMANAGEMENT @SMEs
- File based Data structure- No company internal standards - Internal/External communication
22©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
prostep IVIP Symposium 2017
SIMULATION LIFECYCLE MANAGEMENT
- 3DExperience 2017x / 2013x- Process driven engineering approach- SLM is a tool for all company sizes
SLM Example at PRIME- 3DExperience 2017x / 2013x- Simulation of a Winglet Structure
23©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
Geometry/CAD data
Material properties
Testing data
Model specifications
Reports,presentations
FEM outputs
Videos, pictures,…
FEM model validation Static and dynamicloadcases
Failure loadcases Damage toleranceanalysis
prostep IVIP Symposium 2017
©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
25©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
“Simulation Process” (whole project)
“Activities”(single simulations)
prostep IVIP Symposium 2017, Organizing Data, Simulation Template Reuse
26©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
User roles:Project rights and tasks
can be given in the template
prostep IVIP Symposium 2017, Organizing Data, Simulation Template Reuse
27©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
Geometry data is organized in the
category “Product”Referenced CAD
assembly
prostep IVIP Symposium 2017, Organizing Data, CAD Data
28©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
Vordefinierte Kategorien von Datensätzen
prostep IVIP Symposium 2017, Organizing Data, Material Data, Loading…
29©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
Für große FE Modelle und Ergebnis Dateien, kann man alle Version oder nur die aktuell gültige aufbewahren.
prostep IVIP Symposium 2017, Organizing Data, FEM Model
30©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
FEM output is considered
Activity results
Reports are considered Simulation Process
results
prostep IVIP Symposium 2017, Organizing Data, Results Quasi-Static Analysis
31©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
Until now we have seen the graphical
representation
Under “History” the list of changes can be
seen
Each document/process/activity
has different tabs
Under “Files” the content of the
document is shown
prostep IVIP Symposium 2017, Organizing Data, Results Quasi-Static Analysis
32©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
Natural frequenciesextraction
Steady-state modal analysis
prostep IVIP Symposium 2017, Organizing Data, Results Dynamic Analysis
33©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
A workflow can be easily created
Min. fatigue life (fe-Safe)105.8 cycles = 631.000 cycles
prostep IVIP Symposium 2017, Organizing Data, Results Fatigue
The script calls an application
using a “connector”
and then it can be
automatically executed
34©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
prostep IVIP Symposium 2017, Organizing Data, Automatic Results Dynamic Analysis
35©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
prostep IVIP Symposium 2017, Simulations Status Visualisation (Links)
36©2016 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
prostep IVIP Symposium 2017, SLM 2017x Process Apps
Simulation Companion Manage ad-hoc simulation work to improve expert productivity
Process Composer Compose processes that integrate your applications, disciplines and data
Process Studio Produce simulation experiences, accessible to everyone
Performance Study Study the performance of your designs with realistic simulation insight
Result Analytics Advise product design using fast analytics and mobile collaboration
WHO
On Premise
Description
Key Values / Points of Differentiation
Key FunctionsOn Cloud
Target Industries
Included Apps
Pre‐req
• Openness to connect any simulation tools to 3DEXPERIENCE• Answer "what if?" questions and explore your design space to help improve product performance
• With a native integration of 3DEXPERIENCE apps, all geometry and simulation parameters “just show up”
• End‐to‐end traceability to trace from the results and the applications used back to the original design inputs
• Build your own simulation dashboard• Drag‐and‐drop process authoring to reduce process development
time• Built‐in suite of design exploration and optimization algorithms • Integrate with any application, not just tools from a specific vendor• Lightweight visualization of model, mesh, scenario and results• Native execution infrastructure, designed for simulation and design
exploration• Capture, storage and re‐use of simulation processes and best
practices ensures that the maximum value can be extracted from key company I.P
Integrate all of the tools you work with and your company’s best practices into re‐usable, deployable processes and run design exploration studies
Simulation Process & Optimization SPI
3DPlay Simulation Experience EnablerSIMULIA Physics Simulation ReviewSIMULIA Process ComposerSIMULIA Results Analytics EssentialsSIMULIA Performance StudySIMULIA My SimulationsSIMULIA Simulation Job MonitorSIMULIA Station Launcher
SIMULIA Station AdministrationSIMULIA Compute Orchestration Services
CNV
Analyst
Compute not yet available
WHO
On Premise
Description
Key Values / Points of Differentiation
Key FunctionsOn Cloud
Target Industries
Included Apps
Pre‐req
• Build beautiful user experiences for targeted users and applications, reducing their learning curve and improving their productivity
• Scale your suite of custom experiences with increased speed to deployment and reduced maintenance costs
• User experience best practices built‐in – you don’t need to be a usability expert to wow your users
• Drag‐and‐drop interface builder with a growing library of user interface elements to control ever user touch‐point
• Designed from the ground‐up to integrate with SIMULIA Process Composer, a drag‐and‐drop process authoring app
• Deployment governance to control which experiences are available to which users
• No customizations to maintain or upgrade
Give methods developers a cost‐effective way to democratize their expertise, making it accessible to all of the users involved in the design process
Process Methods Developer PES
SIMULIA Process Experience Studio
SPI
Method Developers
prostep IVIP Symposium 2017
BY USING SLM WE GET
- Better view of the simulation process and standardization- Using less time to find and use required data- Easier collaboration internal/external- Data security on a centralized application and data server- Increase efficiency and competitiveness- Easier qualification and approval according international standards (ISO9001, EN9100, EASA DOA)
39©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.
THE PRIME COMPANY
© 2017 by PRIME aerostructures GmbH
All rights reserved.confidential and proprietary document.
This document and all information contained herein is the sole property of PRIME aerostructures GmbH. nointellectual property rights are granted by the delivery of this document or the disclosure of its content. Thisdocument shall not be reproduced or disclosed to a third party without the express written consent of PRIMEaerostructures GmbH. This document and its content shall not be used for any purpose other than that for whichit is supplied.
The statements made herein do not constitute an offer. They are based on the mentioned assumptions and areexpressed in good faith. Where the supporting grounds for these statements are not shown, PRIMEaerostructures GmbH will be pleased to explain the basis thereof.
40©2017 by PRIME aerostructures GmbH. All rights reserved. Confidential and proprietary document.