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Redefining Flow Control
Worldwide Manufacturing Facilities
International Service and Support
Innovative Design and Technology
Industry Leading Reliability
Capabilities & Facilities
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Contents
Section Page
Introduction 4
Worldwide Facilities 5
Test Facilities – Quality and Safety 6
Quality Assurance 7
Linear and Rotary Control Valve Actuators 8
Heavy Duty Linear Actuators 10
Heavy Duty Rotary Actuators 11
Performance Data - Control Valve Actuators 12
Performance Data - Heavy Duty Actuators 13
Rotork Site Services 14
2
Rotork is the global market leader in valve automation and flow control. We provide a comprehensive range of valve actuators, controls and associated equipment, as well as a variety of valve actuator services including commissioning, preventive maintenance and retrofit solutions. We are committed to providing the marketplace with the latest technology, consistent high quality, innovative designs, outstanding reliability and superior performance.
Rotork has its own dedicated engineering group for applications, product improvements and new product development. This enables the benefits of Rotork's actuation technology to be applied to the most challenging process control problems.
The Process Controls team are able to meet the specialized control needs of our customers in all industrial areas and for all applications. Our actuators are used in chemical, power, municipal water and waste water plants as well as on oil and gas upstream and downstream applications.
With over fifty years of engineering and manufacturing expertise, we have tens of thousands of successful valve actuator installations throughout the world.
USA head office
tel +1 (414) 461 9200 email [email protected]
UK
tel +44 (0)1225 733200 email [email protected]
A full listing of our worldwide sales and service network is available on our website at www.rotork.com
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3Redefining Flow Control
Introduction
On/Off Positioning Modulating
60 starts/hour
600 starts/hour
1200 starts/hour
2000 starts/hour
4000 starts/hour
Continuous Unrestricted
With more than 50 years of extensive knowledge and experience, Rotork has provided products and services worldwide for virtually every industrial actuator application.
RPC offers four families of electric actuators:
• Rotary and Quarter-Turn Control Valve Actuators
• Linear Control Valve Actuators
• Heavy Duty Rotary Actuators
• Heavy Duty Linear Actuators
With the unquestionable ruggedness of our actuators, Rotork can meet any actuator requirement for any industrial application. Along with this durability comes accuracy and reliability, ensuring the precision necessary for your critical control applications. Our actuators have been used extensively in these industries:
• Cement • Oil / Gas
• Chemical • Pharmaceutical
• Food & Beverage • Power
• Glass • Pulp & Paper
• Grain • Steel
• Mining • Water / Waste Water
Whatever the application, no matter how difficult and demanding the conditions, accuracy and efficiency are essential at all times. With operating temperature up to 225 °F (107 °C), our actuators are designed and built to perform perfectly under the most exacting requirements.
With a multitude of options, and the ability to tailor solutions to specific requirements, Rotork Process Controls will provide you with the right solution for:
Control Valves
Flow Control Level Control Pressure Control
Dampers
Forced Draft Damper Induced Fan Damper Recirculation Damper Single Over Fired Air Damper
Pumps
Stroke Control
Slide Gates
Solid Material Handling
Custom Actuators
Chemical Dosing Flow Control
Process Control
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4
Zimbabwe
Zambia
Yemen
Vietnam
Somoa
Venezuela
Vanuatu
Uzbekistan
Uruguay
United States
United Kingdom
U.A.E.
Ukraine
Uganda
TurkmenistanTurkey
Tunisia
Trinidad & Tobago
Tonga
Togo
Thailand
Tanzania
Tajikistan
Syria
Switz.Licht.
Swaziland
Suriname
Sudan
Sri Lanka
Spain
South Africa
Somalia
Solomon Islands
Slovenia
Slovakia
Sierra Leone
Senegal
Saudi Arabia
Rwanda
R u s s i a
Romania
QatarBahrain
Portugal
Poland
Philippines
Peru
Paraguay
PapuaNew Guinea
Panama
Palau
Pakistan
Oman
Norway
Nigeria
Niger
Nicaragua
New Zealand
Neth.
Nepal
Namibia Mozambique
Morocco
Mongolia
Mold.
Mexico
Mauritius
Mauritania
Malta
Mali
Malaysia
Malawi
Madagascar
Mace.
Lux.
Lithuania
Libya
Liberia
Lesotho
Lebanon
Latvia
Laos
Kyrgyzstan
Kuwait
S. Korea
N. Korea
Kenya
Kazakhstan
Jordan
Japan
Jamaica
Italy
Israel
Ireland
Iraq
Iran
I n d o n e s i a
Iceland
Hungary
HondurasHaiti
Guyana
Guinea-BissauGuinea
Guatemala
Greenland
Greece
Ghana
Germany
Georgia
Gambia
Gabon
French Guiana
France
Finland
Fiji
Ethiopia
Estonia
Eritrea
Equatorial Guinea
El Salvador
Egypt
Ecuador
East Timor
Dom. Rep.Puerto Rico
Dijbouti
Denmark
Czech Rep.
Cyprus
Cuba
Coted'Ivoire
Costa Rica
CongoDem. Rep.of Congo
Colombia
C h i n a
Chile
Chad
Central African Republic
Cape Verde
C a n a d a
Cameroon
Cambodia
Singapore
Burundi
HongKong
Taiwan
Burkina Faso
Bulgaria
Brunei
B r a z i l
Botswana
Bolivia
Bhutan
Benin
Belize
Bel.
Belarus
BangladeshBahamas
Azerb.
Austria
A u s t r a l i a
Armenia
Argentina
Angola
Algeria
Albania
Afghanistan
Western Sahara(Occupied by Morocco)
Bos. &Herz. Serb.
Mont.
Croatia
Gibraltar
Sweden
India
Rotork Sales Offices and Agents
Rotork Manufacturing Plants, Sales Offices and Agents
Rotork Sales Agents
Rotork has manufacturing facilities throughout the world.
The Rotork global sales and service network supports all Process Controls products. This network is the biggest global actuation support organization in the world with direct sales offices and agents in all industrialized countries.
Customer service and field support provides quick and effective response to customer requirements.
Worldwide Manufacturing and Support Facilities
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5Redefining Flow Control
Test Facilities – Quality and Safety
Rotork is committed to providing our customers with robust and dependable products that meet or exceed their expectations. To that end, we have engineered custom test systems to ensure proper operation and functionality of our products as well as assist in our research and product development endeavors.
Our test systems incorporate the following features:
• Static continuous and dynamic analysis on a full range of torques and thrusts throughout the complete stroke of the actuator.
• Cyclic and repetitive tests, with variable parameters such as load, cycle times and temperature.
• Automatic or manual setting and recording of pressure, position and temperature parameters.
Our test systems include provision for a temperature controlled and monitored environment.
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6
Quality Assurance
Rotork products are designed and manufactured to the highest possible level of engineering – a principle which drives all areas of our business. To facilitate this objective a documented Quality Management system has been established in accordance with ISO9001 : 2008. This quality management system embraces every aspect of the companies business and involves all personnel.
Rotork is committed to:
• Effectively communicating the importance of meeting customer needs throughout our organization.
• Establishing appropriate levels of competency for all personnel.
• Providing products that comply with all statutory and regulatory requirements.
• Actively promoting our quality policy and helping personnel understand and implement the relevant aspects of the policy in their day-to-day responsibilities.
We are also committed to maintaining compliance with our Quality Management System and to continually working to improve its effectiveness. Quality objectives with measurable outputs are established for relevant functions within the organization. These are reviewed and monitored for effectiveness at Management Review Meetings and form the basis for implementing improvement measures. Our Quality Policy, Quality Manual and procedural documents are periodically reviewed for adequacy and effectiveness. Copies are available to interested parties upon request.
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7Redefining Flow Control
Linear & Rotary Control Valve Actuators
CVA - Linear & Rotary Actuators
CMArange
CVArange
CMA - Linear, Quarter-turn & Rotary Actuators
Compact Modulating Actuator
The Rotork CMA delivers a range of sizes suitable for almost all linear, quarter-turn and rotary control valve and pump applications requiring exact position control and unrestricted continuous modulation.
The CMA range provides for simple safe and easy set up via an internal electronic 6-segment LCD display and push button configuration.
• Available in linear, quarter-turn and rotary configurations
• CML up to 750 lbf (3,336 N) rated thrust and 1,125 lbf (5004.2 N) shut off thrust
• CMQ up to 1,000 lbf.in (113 Nm) rated torque and 1,100 lbf.in (124.3 N) shut off torque
• CMR up to 250 lbf.in (28 Nm) rated torque, up to 400 lbf.in (45.2 Nm) rated torque with GB3
• Can be powered by single-phase or direct current supplies
• Permanently lubricated and maintenance free drive train
• Capable of being mounted in any orientation
• Accurate and repeatable position control
• 4 to 20 mA loop powered, feedback signal
• Field selectable adjustments for:
Deadband; Zero and span; Command signal type;
Standard or reverse acting; Manual-auto operation;
Output shaft position on loss of signal
• All CMA units have the ability to adjust their speed 50-100% of operation
• Shut off torque/thrust capability (60 -150% of rated) for required tight shut off at the valve in the CLOSE position
• Wide standard ambient temperature range:
EP Product: -4 to +149 °F (-20 to 65 °C)
WT Product: -22 to +158 °F (-30 to 70 °C)
• Optional low temperature trim
• Manual override standard
• Electronic thrust/torque limiting
• Two standard adjustable position relay outputs
• 24 VDC option
• Digital communication options including HART®, Foundation Fieldbus®, Profibus®, Pakscan, RIRO and Modbus available
Control Valve Actuator
The CVA range of linear and quarter-turn actuators provides an electrically powered process control operator suitable for most control valve types and sizes. The CVA sets a new standard for process control valve actuators.
The CVA range provides simple, safe and rapid non-intrusive configuration using a field communicator.
• Available in both quarter-turn and linear configurations
• Linear: Thrust range 200 to 5,000 lbf (890 to 22,241 N)
• Rotary: Torque range 480 to 2,400 lbf.in (54.2 to 271 Nm)
• High performance, continuous unrestricted modulation duty - S9
• High resolution and repeatability
• Comprehensive datalogging
• Can be powered by single-phase or direct current supplies
• Watertight IP68 and explosionproof enclosures
• Programmable fail-to-position option
• Separate, double-sealed terminal compartment
• Wide standard ambient temperature range -22 to 158 °F (-30 to 70 ºC) plus a low temperature option.
• ‘Intrinsically Safe’ control & instrumentation compatible
• Non-intrusive setup/calibration via Bluetooth® technology
• Optional manual override
• Digital communication options including HART®, Foundation Fieldbus®, Profibus®, Pakscan, RIRO and Modbus available
• Permanently lubricated and maintenance free drive train
• Capable of being mounted in any orientation
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Linear & Rotary Control Valve Actuators
• Thrusts from 300 to 3,000 lbf (1,334 to 13,345 N)
• Stroke distance from 0.25" to 4" (6.4 to 101.6 mm)
• Modulating Duty: 2,000 starts per hour
• Manual override option
• Self-locking drive system to hold in last position and prevent backdriving up to thrust rating
• AC input power (single-phase) or DC input power versions
• Temperature range from -40 to 150 °F (-40 to 65 °C)
1500series
• Linear: Stroke distance up to 1.375” (35 mm)
• Linear: Thrust range up to 200 lbf (890 N)
• Rotary: Rotation 90º to 20 turns
• Rotary: Torque range up to 350 lbf.in (40 Nm)
• Continuous unrestricted modulating duty
• Integral PI (Proportional & Integral) control
• Adjustable speed
• Output characterization
• Password protection
• Non-intrusive setup and calibration
• Manual override standard
• HART, Profibus & Foundation Fieldbus available
GPSArange
GPSATM - Linear & Rotary Actuators
MV-1500 - Linear
• Torques from 3.5 to 1,000 lbf.in (6 to 131 Nm)
• Rotation 40 degrees to 324 turns
• Modulating Duty: 2,000 starts per hour
• Manual override option
• Watertight IP-65 and explosionproof enclosures
• AC input power (single-phase) or DC input power versions
• Temperature range from -40 to 150 °F (-40 to 65 °C)
• FM and CSA certified
1500/1600series
SM-1500/1600 Rotary Actuators
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9Redefining Flow Control
Heavy Duty Linear Actuators
• Thrusts from 150 to 1,500 lbf (667 to 6,672 N)
• Stroke distance from 6" to 24" (152 to 610 mm)
• Modulating Duty: 2,000 starts per hour
• Manual override standard
• HART available
• Automatic thrust limiting
• Anti-condensation heater and thermostat
• Self-locking drive system to hold in last position and prevent backdriving up to thrust rating
• AC input power (single and three-phase) or DC input power versions
• Temperature range from -40 to 150 °F (-40 to 65 °C)
2400series
• Thrusts from 800 to 6,150 lbf (3,558 to 27,355 N)
• Stroke distance from 6" to 30" (152 to 762 mm)
• Modulating Duty: 2,000 starts per hour (indoor/outdoor)
• Manual override standard
• HART available
• Automatic thrust limiting
• Anti-condensation heater and thermostat
• Self-locking drive system to hold in last position and prevent backdriving up to thrust rating
• AC input power (single and three-phase)
• Temperature range from -40 to 150 °F (-40 to 65 °C)
LA-2400 - Linear LA-2500/LA-2600 - Linear
2500/2600series
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Heavy Duty Rotary Actuators
• Torques from 50 to 200 lbf-ft (67 to 271 Nm)
• 90 to 120 degrees rotation
• Modulating Duty: 2,000 starts per hour
• Manual override standard
• Automatic torque limiting
• Self-locking drive system to hold in last position and prevent backdriving up to thrust rating
• AC input power (single and three-phase) or DC input power versions
• Temperature range from -40 to 185 °F (-40 to 85 °C)
1700series
SM-1700 - Rotary
• Torques from 150 to 12,500 lbf-ft (203 to 16,950 Nm)
• 33 to 90 degrees rotation
• Modulating Duty: 2,000 starts per hour
• Manual override standard
• Automatic torque limiting
• Self-locking drive system to hold in last position and prevent backdriving up to thrust rating
• AC input power (single and three-phase)
• Temperature range from -40 to 185 °F (-40 to 85 °C)
5000series
SM-5000 - Rotary
6000series
• Torques from 370 to 26,000 lbf-ft (271 to 35,256 Nm)
• 90 to 313 degrees rotation
• Double o-ring sealing
• Continuous unrestricted modulating duty
• HART, Profibus and Foundation Fieldbus available
• Manual override standard
• Automatic torque limiting
• Self-locking drive system to hold in last position and prevent backdriving
• AC input power (single and three-phase)
• Temperature range from -40 to 185 °F (-40 to 85 °C)
SM-6000 - Rotary
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11Redefining Flow Control
Performance Data – Control Valve Actuators
LinearModel
Single Phase
Voltage
Enclosure Certification
Max Thrust lbf (N)
Max Shut Off Thrust
lbf (N)*
Speed in/sec (mm/sec) at Max. Thrust
Min Thrust lbf (N)
Speed in/sec (mm/sec) at Min. Thrust
Stroke length
inch (mm)
Manual Override
Operating Temp. Watertight
Weight lbs (kg)
CVL 500 110/240 24IP68; CSA
ATEX; FM; GOST500
(2,224)N/A
0.25(6.35)
200(890)
0.25(6.35)
1.5(38.1)
Option-22 to 158 ºF-30 to 70 ºC
31(14)
CVL 1000 110/240 24IP68; CSA
ATEX; FM; GOST1,000(4,448)
N/A0.1
(2.54)400
(1,780)0.1
(2.54)2
(50.8)Option
-22 to 158 ºF-30 to 70 ºC
44(20)
CVL 1500 110/240 24IP68; CSA
ATEX; FM; GOST1,500(6,672)
N/A0.1
(2.54)600
(2,669)0.1
(2.54)2
(50.8)Option
-22 to 158 ºF-30 to 70 ºC
44(20)
CVL 5000 110/240 24IP68; CSA
ATEX; FM; GOST5,000
(22,241)N/A
0.1(2.54)
2,000(8,869)
0.1(2.54)
4.5(114.3)
Option-22 to 158 ºF-30 to 70 ºC
112(51)
CML 100 120/240 24IP67; CSA, GOSTATEX; FM; IECEx
100(445)
150*(667.2)*
0.25(6.35)
60(266.9)
0.25(6.35)
1.5(38.1)
Yes-22 to 158 ºF-30 to 70 ºC
24(10.8)
CML 250 120/240 24IP67; CSA, GOSTATEX; FM; IECEx
250(1,112)
375*(1,668.1)*
0.13(3.18)
150(667.2)
0.125(3.18)
1.5(38.1)
Yes-22 to 158 ºF-30 to 70 ºC
24(10.8)
CML 750 120/240 24IP67; CSA, GOSTATEX; FM; IECEx
750(3,336)
1,125*(5,004.2)*
0.13(3.18)
450(2,001.7)
0.13(3.18)
2(50.8)
Yes-22 to 158 ºF-30 to 70 ºC
26.2(11.9)
GPSA™ 120/240 24IP65; ATEX; FM; IECEx
200(890)
N/A0.13(3.3)
100(445)
0.25(6.35)
1.375(35)
Yes-22 to 150 ºF-30 to 65 ºC
16(7.25)
VA-1020 120/240 24IP65; CSA
ATEX; FM; IECEx900
(4,003)N/A
0.014(0.35)
220(978)
0.034(0.86)
1.5(38.1)
Yes-40 to 150 ºF-40 to 65 ºC
24(10.8)
MV-1500 120/240 Special IP65; CSA3,000
(13,345)N/A
0.03(0.76)
300(1,334)
0.09(2.2)
4(102)
Option-40 to 150 ºF -40 to 65 ºC
40(18.1)
Ava
ilabl
e
DC
Vol
tage
s
* Shut Off Torque and Thrust
Some applications require tight shut off at the valve in the close position. The CMA has a selective shut off capability. The shut off torque/thrust values shown for CML and CMQ are the forces available to close a valve tightly at it’s end of travel.
The shut off torque/thrust option can be selected and configured during set up. (At “close action“ selection, choose “torque” or “thrust” as applicable).
** CMQ High Speed
The CMQ lower speed units are normally self-locking up to 125% of rated load. The CMQ high speed unit is not self-locking. When limiting travel on Torque/Thrust sensing:
1) If a value of torque/thrust above the modulating torque/thrust value is selected, then the force at the seat position will be limited to that value. At other positions the force will be limited to the maximum modulating thrust/torque value.
2) If a value of torque/thrust is selected below the maximum modulating value, then that will be the force limit throughout travel.
Rotary
Ava
ilabl
e
DC
Vol
tage
s
ModelSingle Phase
Voltage
Enclosure Certification
Max Torque lbf.in (Nm)
Max Shut Off Torque lbf.in (N)*
Speed at Max. Torque
Min Torque lbf.in (Nm)
Speed at Min. Torque
Total turns available
Manual Override
Operating Temp.Weight lbs (kg)
CVQ-1200 110/240 24IP68; CSA
ATEX; FM; GOST1,200(135.5)
N/A15 secs for
quarter-turn480
(54.2)15 sec for
quarter-turn90º Option
-22 to 158 ºF-30 to 70 ºC
31(14)
CVQ-2400 110/240 24IP68; CSA
ATEX; FM; GOST2,400(271)
N/A20 secs for
quarter-turn960
(108.4)20 sec for
quarter-turn90º Option
-22 to 158 ºF-30 to 70 ºC
44(20)
CMQ-250 120/240 24IP67; CSA, GOSTATEX; FM; IECEx
250(28.2)
375* (42.4)*
**5/10 sec for quarter-turn
150 (16.9)
**5/10 sec for quarter-turn
90º Yes-22 to 158 ºF-30 to 70 ºC
24(11)
CMQ-500 120/240 24IP67; CSA, GOSTATEX; FM; IECEx
500(56.5)
750* (84.7)*
**7.5/15 sec for quarter-turn
300 (33.9)
**7.5/15 sec for quarter-turn
90º Yes-22 to 158 ºF-30 to 70 ºC
24(11)
CMQ-1000 120/240 24IP67; CSA, GOSTATEX; FM; IECEx
1,000(113)
1,100* (124.3)*
**11/22 sec for quarter-turn
600 (67.8)
**11/22 sec for quarter-turn
90º Yes-22 to 158 ºF-30 to 70 ºC
26.2(11.9)
CMR-50 120/240 24IP67; CSA, GOSTATEX; FM; IECEx
50 (5.6)
N/A 11 RPM20
(2.3)11 RPM
90º to 320 turns
Yes -22 to 158 ºF-30 to 70 ºC
24(11)
CMR-100 120/240 24IP67; CSA, GOSTATEX; FM; IECEx
100 (11.3)
N/A 10 RPM40
(4.5)10 RPM
90º to 320 turns
Yes-22 to 158 ºF-30 to 70 ºC
24(11)
CMR-125 120/240 24IP67; CSA, GOST
ATEX; FM125
(14.1)N/A 18 RPM
50(5.6)
18 RPM90º to
320 turnsYes
-22 to 158 ºF-30 to 70 ºC
26.2(11.9)
CMR-89 120/240 24IP67; CSA, GOSTATEX; FM; IECEx
89 (10.1)
N/A 24 RPM35.6(4.0)
24 RPM90º to
320 turnsYes
-22 to 158 ºF-30 to 70 ºC
??(??)
CMR-200 120/240 24IP67; CSA, GOSTATEX; FM; IECEx
200 (22.6)
N/A 5 RPM80
(9.0)5 RPM
90º to 320 turns
Yes -22 to 158 ºF-30 to 70 ºC
24(11)
CMR-250 120/240 24IP67; CSA, GOST
ATEX; FM250
(28.2)N/A 10 RPM
100(11.3)
10 RPM90º to
320 turnsYes
-22 to 158 ºF-30 to 70 ºC
26.2(11.9)
CMR-250/GB3 120/240 24IP67; CSA, GOST
ATEX; FM400
(45.2)N/A 5.8 RPM
160(18.1)
5.8 RPM90º to
320 turnsYes
-22 to 158 ºF-30 to 70 ºC
32.2(14.6)
GPSA™ 120/240 24 IP65; CSA
ATEX; FM; IECEx350(40)
N/A 0.7 RPM 85
(10) 3.15 RPM
10º to20 turns
Yes -4 to +150 ºF-20 to +65 ºC
16(7.25)
SM-1100 120/240 24 IP65; CSA; IECEx100(445)
N/A 1.2 RPM3.5
(0.4)40 RPM
40º to60 turns
No-40 to 150 ºF-40 to 65 ºC
14(6.35)
SM-1015 120/240 24IP65; CSA
ATEX; FM; IECEx45(5)
N/A 1 RPM15
(1.69)12.5 RPM
10º to20 turns
Yes-40 to 150 ºF-40 to 65 ºC
12(5.44)
SM-1500 120/240 Special IP65; CSA400(45)
N/A 15 RPM40
(4.5)73 RPM
72º to324 turns
Option-40 to 150 ºF-40 to 65 ºC
20(9.07)
SM-1600 120/240 Special IP65; CSA1,000(113)
N/A 2.5 RPM500
(56.5)5 RPM
72º to324 turns
Option-40 to 150 ºF-40 to 65 ºC
22(9.97)
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Performance Data – Heavy Duty Actuators
LinearModel
Enclosure Certification
Max. Thrust lbf (N)
Speed in/sec (mm/sec)
Min. Thrust lbf (N)
Speed in/sec (mm/sec)
Max. Stroke in (mm)
Manual OverrideWeight lbs (kg)
LA-2410LA-2415LA-2450
IP65CSA
800(3,558)
0.2(5)
200(890)
0.7(17.8)
24(610)
Yes40
(18.1)
LA-2420LA-2490
IP65CSA
1,500(6,672)
0.2(5)
450(2,002)
0.7(17.8)
24(610)
Yes40
(18.1)
LA-2500 IP65CSA
1,600(7,117)
0.9(22.8)
800(3,558)
0.9(22.8)
24(610)
Yes105
(47.6)
LA-2600 NEMA Type 4 (IP65) 6150
(27355) 0.5
(12.7) 2500
(11120) 0.8
(20.3)30
(762)Yes
185 (84)
RotaryModel
Enclosure Certification
Max. Torque lbf.ft (Nm)
Seconds for quarter-turn
at Max. Torque
Min. Torque lbf.ft (Nm)
Seconds for quarter-turn
at Min. Torque
Max. Rotation Degrees
Manual OverrideWeight lbs (kg)
SM-1700 IP65CSA
200(271)
6050
(67)12 120 Yes
40(18)
SM-5100 IP65CSA
300(406)
29150
(203)16 90 Yes
80(36)
SM-5200 IP651,000(1,355)
28600
(813)28 90 Yes
210(95)
SM-5300 IP653,200(4,338)
471,600
(2,169)23 90 Yes
350(158)
SM-5400 IP6512,500(16,950)
705,000
(6,779)40 90 Yes
565(256)
SM-6000 IP65370(501)
10 NA NA 120 Yes186(84)
IP65550(745)
10 NA NA 120 Yes186(84)
IP65800
(1,084)10 NA NA 120 Yes
204(92)
IP651,400(1,898)
10 NA NA 120 Yes254
(115)
IP652,500(3,390)
10 NA NA 120 Yes403
(182)
IP654,400(5,965)
10 NA NA 120 Yes613
(278)
IP656,200(8,406)
10 NA NA 120 Yes956
(433)
IP658,000
(10,846)12 NA NA 120 Yes
1,589(720)
IP6511,000(14,914)
18 NA NA 120 Yes1,589(720)
IP6516,500(22,371)
26 NA NA 120 Yes2,196(996)
IP6526,000(35,251)
42 NA NA 120 Yes3,453
(1,566)
CSA - Class I, Division 1, Groups C & D; Class II, Division 1, Groups E, F & G; CSA Enclosure 4.FM - Class I, Division 1, Groups C & D; Class II/III, Division 1, Groups E, F & G; NEMA Type 4.ATEX - Testing and certification varies for RPC products, Apply to RPC for specific actuator information.
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13Redefining Flow Control
Rotork Site Services division, bringing together project, service and retrofit activities, is active in 47 service centres in over 20 countries, with agents providing support services in a further 55 countries. The total number of expert technicians supporting Rotork customers is well over 1,000.
The division provides services in maintenance, management and the upgrading of installed actuation assets in order to fully support and satisfy the increasing demands for these activities from customers throughout the world. The services are tailored to meet customers’ specific needs, encompassing the following:
Emergency and Planned Service
Available for all types of actuator, in all areas (including hazardous environments). Some customers require guaranteed emergency response times, others require planned response for all types of actuator work, including installation, commissioning, upgrading, connection and installation of bus communication systems, troubleshooting and repair of damaged or deteriorating assets.
Actuator Overhauls
After a long service life customers may prefer their actuators to be completely overhauled rather than replacing them with new ones. In our workshops we completely strip and rebuild actuators, returning them to their original state.
Health Checks
Some customers lack detailed information on their assets, making it difficult to prioritise maintenance and replacement investment. We can carry out a detailed and intrusive inspection of the actuators and combine this with build data from our own databases to give customers a holistic view of their assets.
Retrofitting actuators to existing valves
We have extensive experience in fitting actuators to valves, penstocks and dampers that are already installed as part of existing plant. Whether customers are replacing obsolete actuators, changing power sources or motorising manual valves, we offer a tailor made solution to meet customers’ specific requirements.
Rotork Site Services
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14
Shutdown Outages
We can support customers in making sure that all their actuators are fully operational and that they meet tight shutdown deadlines. For example some power stations look for us to remove and overhaul in our workshops over 200 actuators when taking a unit out for maintenance. We do this, reinstall and commission the actuators and, where requested, carry out additional actuation projects simultaneously to ensure that customers make the most of their plant shutdown time.
Preventative Maintenance
We provide regular scheduled maintenance to enhance the integrity of actuators and their associated valves. This service is typically sought by customers looking to maximise the up-time of their plant.
Factory fitting of actuators to new valves
The careful assembly of valve and actuator is critical to ensure that an automated valve performs correctly and reliably. Whilst this service is often carried out by valve manufacturers, if there is a need we can provide this service.
Extended scope projects
This is a growing requirement and some of our service teams have the wide range of skills necessary to offer a “one-stop-shop” to automate part or all of a customer’s process. Our capabilities cover all of the installation phases (scoping, design, procurement, manufacturing, installation, commissioning) on the broad scopes that typically surround actuation projects.
Rotork Site Services
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15Redefining Flow Control
PUB041-001-00Issue 04/14
As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice. Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com
The name Rotork is a registered trademark. Rotork recognises all registered trademarks. The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Rotork is under license. Published and produced in the UK by Rotork Controls Limited. POWSH0414
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Rotork plc Brassmill Lane, Bath, UK
tel +44 (0)1225 733200fax +44 (0)1225 333467email [email protected]
Scan with your smart phone for more information on this product range
Redefining Flow Control
www.rotork.com
A full listing of our worldwide sales and service network is available on our website.
USA Rotork Process Controls
tel +1 (414) 461 9200fax +1 (414) 461 1024email [email protected]
