Capabilities - Valve World Expo · • Strategic relations with renowned Steel Mills help acquire variety of grades ... Structure Grain Flow Impact @-196 C ... connection 27 Cladding

• ISO 9001:2008 • ISO/TS 16949:2009 • ISO 14001:2004 • OHSAS 18001:2007PED 97/23/EC • API Spec. Q1 • API 20B & 20C • IBR • NABL Accredited LAB

Capabilities

• Founded in 1982

• Global Supplier of Machined, Turnkey and Tested Components

• 1st Company in the world to get API 20B certified

• 1st Company in India to provide forged, machined and coated,cladded components

• Fully Integrated Open and Closed Die Forging Facility with annualcapacity of 21,000 Tons

Closed Die Forging - 15,000 Tons. Single piece < 400 kgs

Open Die Forging - 6,000 Tons. Single piece < 5000 kgs

• ISO 9000 approved Machining Components Division with Coating and Cladding facilities - over 60% machined parts

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Key Facts

• Employee Strength - Over 400

• Over 25% in Exports sales

• Total Manufacturing Space 100,0002 ft. (~9,3002 mtrs.)

• Customized ERP System to accurately track orders

• State-of-the-art Die Design and Manufacturing Center

• API 6A and AMS2750 E compliant Heat Treatment Facility

• Qualified to supply SS forgings having impact requirement of -196C

• ISO/IEC 17025:2005 certified and NABL Accredited Laboratory

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Key Facts

• Created a "Machined Components Super Market" for over 250 components with significant benefits to Customer -

Zero days of manufacturing lead time

Number of suppliers managed by customer reduced from 10 to 1

Inventory management resources of space & staff dramatically reduced

WHF assumed ownership for Quality, Delivery and Supplier Management

• We add value to our product by anticipating customer needs

Cladding Services for Weld Overlay of Inconel over components

Coating Services for PTFE, Xylan, Everslik and other coatings

• Consignment and supply around inventory programs

• Multi-year supply programs with price variation clauses and yearly cost reductions

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Customer Focused Innovative Solutions

• Services

• Forging Services, Heat Treatment Services, Machining Services

• Metallurgical and Metrological Lab Testing Services

• Coating and Cladding Services

• Tool Room Services for Tool and Die making

• Solutions• Supply of Machined, Turnkey and Tested components

• Significant supply chain management experience - devise complete solutions for customers

Case Carburizing, Vacuum Brazing, Elastomer Molding, Hydrostatic testing, Air Leak Testing

• WHF can make capital investments to meet customer needs

Examples - Cylindrical grinding, specialized machining cells etc.

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1-Stop Shop for Engineering Solutions

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Specialized Coating Solutions

Joint Venture with Technicoat, Europe

• Technicoat is a world renowned coating specialist with over 25 years ofindustry experience.

• Approved by large OEMS such as GE, Schlumberger - Cameron, FMC, Aker,Norsok, Vam.

• WHF has entered into a JV to bring coating technology to India to providespecialized Polymer coatings such as Teflon, Xylan, PTFE, Phosphating

• Our customers can get Forging, Machining, Coating and Cladding doneunder the WHF umbrella with minimal logistical hassle

OHSAS 18001:2007Cert. No: IND16.8443/U2016

ISO 14001:2004Cert. No: IND16.8443/U2016

PED 97/23/EC Annex I Clause 4.3 Cert. No. 4254-2014-CE-IND-DNV

ISO/TS 16949:2009Cert. No. 197153 –

2016 – AQ-IND-IATF

API Monogram License for 20C-0006,20B-0001,

API ISO 9001:2008 Cert. No-2362

API Spec Q1Q1- 2265

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ISO/TS 16949 from DNV-GL Valid till 14th Sep 2018

ISO 14001:2004 from BV Valid till 14 th Sep 2018

OHSAS 18001:2007 from BV Valid till 12 th Sep 2019

PED 97/23/EC Annex I Clause 4.3 from DNV-GL Valid till 10 th Mar 2017

API Q 1(9th edition) Valid till 31st Mar 2017

API ISO 9001:2008 Valid till 31st Mar 2017

API 20 B Monogram Program- 1st company certified in the world Valid till 31st Mar 2017

API 20 C Monogram Program- 6th company certified in the world Valid till 31st Mar 2017

IBR Certified for Open Die and Close Die Forgings Valid till 31st Dec 2016

Certifications

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Our Prestigious Clientele

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Our Prestigious Clientele

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High-Tech Die Design and Forge Simulation Expertise

• Highly qualified design team for finish Machined and Coated Components

• Designed and developed over 4000 unique forged components

• Delcam deployed to create Numerically Controlled Tool Path for die cutting on high

speed CNC HAAS machining centers

• Inventory of die and tooling material to facilitate rapid product development

• State of the art software simulates forging process to obtain 1st time right forgings

Design Capabilities

Quality Forgings Need Quality RM

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• Strategic relations with renowned Steel Mills help acquire variety of gradesin small batches and short lead time

• Original mill test certificates with each supply• WHF can source raw materials globally to customer specifications• In process of qualifying for INCONEL forged components

Commonly forged gradesCarbon & Low Alloy Steels

Case Carburizing Steels Stainless, Duplex & Super Duplex SteelsThrough Hardening Steels

ASTM A105 AISI 8620 SAE 8822 H AISI 410 AISI 420 42CrMo4/EN 19

A350 LF2 Class 1 AISI 8630 18CrNiMo7 AISI 316 AISI 316L EN 24/817M40

S355J2 17NiCrMo6-4 EN353 AISI 304 AISI 304L 43B17

AISI 4130 EN 36C 16MnCr5 DIN 1.4057 DIN 1.4462 ASTM A 182 F22

AISI 4140 EN 354 815M17 DIN 1.4418 ASTM A 182 F321 F6NM

AISI 4340 20MnCr5 17-4PH AISI 4330V

Closed Die Open Die 3” Upsetter

4 Hammers 1 - 5 tons1 Press 1000 tons

3 Hammers 1 - 3 tons Maximum Shank 80mmMaximum Upset 125mm

Forged Component Weight 1- 75 Kgs *Up to 400 Kgs

Forged Component Weight 10 - 1000 Kgs*Up to 5000 Kgs

Forged Component Weight2 - 25 Kgs

Industries Served• Oil & Gas• Mining• Automotive• Power Transmission • Construction Machinery• Material Handling Equip.• Valves• Railways

Industries Served• Oil & Gas• Material Handling Eqpt• Power Transmission• Construction Machinery• Project Industry• Nuclear Power• Valves • Railways

Industries Served• Oil & Gas• Automotive• Power Transmission• Construction Machinery• Mining• Valves

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Forging Services

* With Our Partner Companies – Rings upto 3 meter OD and 3 tons

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Valve Body Bonnet Major Gate Minor Gate Flanges Wing Nut Slab Gate Slab Gate

Ram Forging Cross Solid Tee 5A Body Adapter Butterfly Valve Disc

Dual Plate Check Valve Body

Tees/CrossBlock

Round/Gear Blank

Flange Shaft Adaptor Spool Hollow Shaft Tubular Tubular

VALVE / OIL & GAS EQUIPMENT

Forging Capabilities

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Back Head Cylinder Front Head Retainer End Piece Handle DTH BIT

Trunion Piston Eye UCB Bottom Track Link Track Roller Sprocket Segment Leg Forging

Cap End Cover Trunion Flange Rod Eye Rod Eye Piston Rod Cone Forging

CONSTRUCTION & MINING EQUIPMENT


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Yoke Shaft Stub Yoke Half End Yoke End Yoke Axle Yoke Tow Hook Yoke Yoke

Whl Brg Spindle Bearing Block Steering Knuckle Bracket Relay Arm Pitman Arm Spring Saddle Link

Crank Shaft Conn Rod Spindle Forging Gear Forging Bowl Body Bowl Hood Damper Fastener

AUTOMOTIVE & OTHERS


Batch Furnace Continuous Furnace Instrumentation

Capacity 3-6 Tons Capacity 1Ton/Hour Calibrated to API 6A, AMS 2750E standards

Processes• Normalizing• Annealing, Iso-Annealing• Solution Annealing• Post Weld Stress Relieving• Hardening & Tempering• Precipitation Hardening• Quenching Media

i. Oilii. Wateriii. Polymer

Processes• Normalizing• Iso-Annealing• Hardening• Tempering• Quenching Media

i. Oilii. Wateriii. Polymer

• Chino HT Chart Recorders

• Chino Data Loggers• K - Type Thermo-Couples• Temperature Controllers• Auto Charger for Quench

Application• Deep-throat, fully

automated Hardness Tester

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Heat Treatment Services

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• Facility calibrated by NABL accredited agencies as per AMS 2750 E and API 6A Annexure M

• Expertise in heat treating different grades like Carbon steel, carburizing steels, low alloy steel, High alloy steel, Martensitic stainless steel, Austenitic stainless steel, Precipitation stainless steel, Duplex and super duplex stainless steels

• Auto Charging / extractor System, Deep Throat Hardness Tester with inbuilt measurement system calibrated as per ISO 6506-2 facilitate reliable and repeatable heat treatment results

• Spare capacity of 500 Tons / Month for outside clients at competitive rates with timely delivery

• Combination of Batch & Continuous furnaces with Oil, Water & polymer quenching facility from 500 kg to 4.5 Tons per lot


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Deep Throat Brinell Hardness Tester with inbuilt measuring system

Batch furnaces with Auto charger for quenching operation

Continuous furnace with extractor mechanism for quenching operation


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UltrasonicMagneticParticle

• Third Party Inspector Approvals - LLOYDS, Bureau Veritas, Moody International, ICS, TUV, IRS, ABS, EIL, IRQS, Velosi, Campbell

• Client Approvals - Cameron, GE, Siemens, Alstom Power, Wesco, Goodwin, NOV, Aswan National OilWell Varco

• ISO/IEC 17025 certified NABL accredited laboratory

ISO/NABL Accredited Lab

Chemical Analysis

Micro-Structure

Grain-Flow

Impact @

-196CTensile

Brinell Rockwell

MagneticParticle

LiquidPenetrant

UltrasonicNon-Destructive Testing

HardnessTesting

Optical Spectrometer

ARL 3460

ChemicalTesting

MechanicalTesting

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• NABL/ISO accredited laboratory for Chemical, Mechanical and Metallurgical testing

• Third party testing services and certifications provided in accordance with ISO/IEC 17025:2005, ASTM and IS standards.

State of the art testing facilities

• Chemical Analysis - ARL make spectrometer (26 channels)

• Mechanical Testing - Universal Testing machine (0.2% PS)

ASTM Impact testing Machine validated by NIST with facility of subzero testing (Up to -196°C) and Profile Projector ( 50X)

• Hardness Testing - Optical Brinell Hardness Tester and Rockwell Hardness Tester

• Metallographic Image analyzer for phase analysis with photographic capability

Metallurgical Testing Services

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ARL Spectrometer (26 Channels)

Universal Testing machine (0.2% PS)

ASTM Impact Testing Machine (with NIST validation) Testing done till -196C

Metallurgical Testing Services

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Machining Services

50,0002 ft.Space

CAD CAM

Fixtures&

Gauges

State of Art CNC

Machines

ISO/TS16949

Approved

Metrology Lab with

CMM

Tool Design &

Engineering

• ISO 9001:2015 Approved

• Brand New – State of the Art25,000 Sq. ft. MachiningFacility in Chakan

• Turnkey Tested Components for Dresser Valves, Emerson, GE Japan, Schlumberger and Velan Valves

• In-house Hydrostatic Testing up to 350 Bar

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WHF – Machining Components Division

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Sr Description Qty Capacity1 CNC Horizontal turning M/C 10 10mm to 500mm Turning Diameter

2 CNC Vertical Turning Center 3 350Dia Chuck -500 Dia chuck-1000mm

3 Vertical Machining CenterOkuma, Haas, Dalih, LMW

6 BT40 & BT50M/C Table 800 to 2500mm

4 Horizontal Machining CenterOkuma, Mitsui Seiki, BFW

3 BT-40Table-500x500mm

Machining Capabilities

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State of the Art Metrology Lab

• 1 Coordinate Measuring Machine (CMM)• Conturograph and Video Image Analyzer to be added shortly• Trimos Digital height gauge 0 – 600 mm• Micrometers & Bore Gauges• Internal Pitch Measuring instruments• Thread Plug Gauges, Ring Gauges & Plain Gauges• Special RTG Groove Measuring instrument 25 - 60mm• Surface Roughness Measuring Instrument Degree of finishing (Ra Rt Rz )

Metrology Lab Services

• Approved Supplier of INCONEL CLAD BONNETS to major Oil and Gas OEM

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Supply of Turnkey Tested Components

Compact Cladding Cell

Salient Features • CNC controlled Welding system with

synchronized turn-table• Compact design and Quick setup• Digital communication within system controller

& power source providing maximum process stability

• Precise torch positioning with servo-controlled axes

• Remote maintenance via network or internet connection

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Cladding Services (Planned)

Machine Type Specification Rating

Compact Cladding Cell Mains 400V/N/PE 50 Hz

Foot Print in mm 2723 / 1900

Faceplate in mm 1000

Part Weight Max in kgs. 1500

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Cladding Services

OIL & GAS COMPONENTS

VALVE COMPONENTS

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Oil & Gas / Valve Components Forgings

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• Approved supplier to the top Oil Field and Valves OEMs globally for Turn-key, Tested Components

• Forgings for Gate, Globe & Check, Ball Valves, Butterfly valves

• Parts Forged in material grades of A105/ A350 LF2 CL1, AISI4130, AISI4140, AISI 4340, AISI 8620, AISI8630, SS 410, ASTM A182 F22, ASTM A182 F316/F316L; ASTM A182 Gr F6NM, ASTM A182 F321

• Approved vendor for duplex Stainless Steel (22Cr) forgings

• Variety of shaped forgings like Body, Bonnets, Flanges, Gates, Stems, Seats, Xmas Tree Body Blocks,Crosses, Tubing Spool, Choke Body, Tree Cap Body, Lock Ring, Fast Clamp, Intermediate Flanges,Adapters for Flanges, Tubing and Casing Heads, Crossovers, parts for Blow-out Preventers, CasingHeads, Hangers, Body Housing, Slip Lock Housing

Oil and Gas Components

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Companion Flange 4" 300 Weld Neck Flanges Companion Flange 4" 300 Weld Neck Flange


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Cryo Bonnet Flange 41K 12 300/600


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BONNET BONNET 3/4"-1" 21K 600 # with Lube


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Bonnet 4-1/8 5M

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Machined Components

Fully Finished Machined Spool

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Machined Components

Other Components

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Wheel Bearing Spindle

Other Components

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Valve Body Forgings

www.WesternHeatForge.com

Western Heat & Forge Pvt. Ltd.

Plant I - Forging Facility

J-2 'S' Block | MIDC | Telco Road

Bhosari PUNE- 411026 | INDIA

TEL +91. 20. 6635 9200

+91. 20. 2712 2667

FAX +91. 20. 2712 0410

+91. 20. 2712 2202

Plant II – Machining Facility

W - 195 – B, M.I.D.C. | Bhosari

PUNE - 411026 | INDIA

Plant III – Machining & Cladding Facility

New Chakan Plant

Mr. Sanjay Jindal, MD

[email protected]

[email protected]

Contacts

Thank You!!!!

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Documents

Capabilities - Valve World Expo · • Strategic relations with renowned Steel Mills help acquire variety of grades ... Structure Grain Flow Impact @-196 C ... connection 27 Cladding