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Copyright Doncasters Group 2014 Strictly Private & Confidential
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Copyright Doncasters Group 2014 Strictly Private & Confidential
Capacity and Resources
Copyright Doncasters Group 2014 Strictly Private & Confidential
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Fabrication Press brake (CNC) – Sheet size up to 3000mm x 3000mm x 5mm thick. (2 machines)
Rolling straight and cone – Sheet size up to 3000mm x 3000mm x 5mm thick. (5 roll sets)
Electron beam welding – Chamber size 1000mm x 1000mm, up to 10mm thick material.
Auto Longitudinal TIG – Diameter 1500mm x 2000mm high. (5 machines)
Auto Circumferential TIG – Diameter 1500mm x 2000mm high. (2 machines)
Robotic 7 axis Plasma/TIG – Components up to 2m cube. Rotary manipulators for single set up circumferential and longitudinal welds.
Max weight 1000Kgs. (4 robots)
Manual TIG including sheet metal assembly and fabrication – Components up to 2m cube x 5mm thick. (12 Bays)
Resistance Seam welding – Diameter 1500 x 800 to tip. (6 machines)
Resistance Spot welding – Diameter 1500 x 700 to tip. (3 machines)
Laser cutting – 6 axis, component size 1600mm x 1600mm. (2 machines) further machine due in 2014
Copyright Doncasters Group 2014 Strictly Private & Confidential
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Forming Pressing (hot and cold) – Table size 1200mm x 1600mm.
Hydro Bulge – Diameter 1500mm x 2000mm high, with in process de greasing. (7 chambers)
Hot Gas Bulge – Components up to diameter 1200mm x 1500mm high.
Expanders – Various fixtures, max diameter1500mm x 1500mm high. (2 sets)
Electro Forming – Components up to 1600mm x 150mm x 1000mm, typical thickness 1-2mm. (26 baths)
Stretch Forming – Components up to 3600mm long and 2500mm wide, typical sheet thickness 2mm. (3 machines)
SPF (Super Plastic Forming) – Components up to 1500mm x 2000mm. (4 Presses)
Copyright Doncasters Group 2014 Strictly Private & Confidential
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Machining
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Turning
CNC – Diameter 540 mm x length 500 mm, 14 tool stations. (2 machines)
Manual – Diameter 800 mm x length 2500 mm. (2 machines)
Vertical Boring
Toshulin SKIQ12 – Diameter 1200mm x 1000mm under rail, 14 station tool changer, Fanuc control, Max RPM800.
Toshulin SKS12 – Diameter 1200mm x 1000mm under rail, 14 station tool changer with live tooling, Fanuc control, Max RPM800.
Toshulin SKIQ8 – Diameter 1000mm x 800mm under rail, 15 station tool changer, Fanuc control, Max RPM400.
Toshulin SKI16 – Diameter 1600mm x 1500mm under rail, 15 station tool changer with live tooling, Fanuc control, Max RPM1000.
Toshulin SKIQ12 – Diameter 1200mm x 1000mm under rail, 14 station tool changer, Fanuc control, Max RPM800.
Toshulin SKJ12 – Diameter 1200mm x 1000mm under rail, 10 station tool changer, Siemens control, Max RPM200.
Toshulin SKI12 – Diameter 1200mm x 1000mm under rail, 8 station tool changer, Fanuc control, Max RPM200.
CNC Lance – Diameter 1200mnm x 1000mm under rail, 5 double side tools, Max RPM100.
CNC Webster Bennett 48” – Diameter 1200mm x 1000mm under rail, 5 double sided tools. (2 machines)
Webster Bennett 36”, 48” and 72” – Manual, Surface and boring. (6 machines)
Copyright Doncasters Group 2014 Strictly Private & Confidential
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Machining
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5 Axis Machining
Mazak 1060 multi tasking machine – Diameter 1200 mm vertical boring and 5 axis milling, 120 station tool changer, Twin pallet
changer, Mazatrol E tower control, High pressure coolant, Offline tool pre setter and in process Renishaw probing. (2 machines)
Mandelli – Multi pallet 5 axis milling centre, Table size 1000mm x 800mm, Max work piece 1400mm x 2000mm, max spindle speed
7000RPM, 100 station tool changer, Offline tool pre setter and in process Renishaw probing, Siemens control.
Hermle – Diameter 1000mm Trunion and rotary table, 87 station tool changer, Offline tool pre setter and in process Renishaw probing.
Milling
Boko F1 – CNC Control, Table size 1200mm x 800mm, Universal head.
Boko F63 – CNC Control, Table size 1200mm x 800mm, Universal head.
Hartford – Table size 3000mm x 1500mm, 40 station tool changer, Fanuc control, Renishaw probing.
Horizontal Boring
Cincinatti – Table size 1000mm x 1000nm, Sine Table, Heidenhain Control, 30 station tool changer.
Copyright Doncasters Group 2014 Strictly Private & Confidential
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Processing Grit Blast – Components up to diameter 1200mm x 1200 mm high. (4 chambers)
Vapour Blast - Components up to diameter 2000mm x 1500mm high. (3 chambers)
Bead Blast – Components up to diameter 1500mm x 1200mm high.
Drying Ovens – Components up to 2000mm x 2000mm x 2000mm high. (3 chambers)
De-greasing – Components up to diameter 1500mm x 2000mm high.
Painting Bay – 3000mm x 3000mm x 2000mm high. (2 Bays)
Stoving Ovens – 1500mm x 1500mm x 2000mm high. (2 chambers)
Air Furnaces – Chamber diameter 1500mm x 2000mm high. (4 chambers)
Vacuum Furnace – Chamber diameter1500mm x 1800mm high.
X-ray – Max component size 2m cubed. (4 bays)
FPI – Max component size 2m cubed. (4 bays)
MPI – Max component size 2m cubed. (1 bay)
Semi–Automatic riveting – Diameter 1500mm x 2000mm high. (4 machines)
Chemical processing of Ti and Ni alloys, Components up to diameter 1500mm x 2000mm high. (23 Baths)
Assembly – Generic and cell dedicated, for the fitting of Heli-coil and wobble broached Inserts, Captive nuts and Shrink pins etc
Copyright Doncasters Group 2014 Strictly Private & Confidential
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Manufacturing support Brown and Sharp, Co-ordinate Measuring Machine – 1600mm x 3000mm x 1200mm.
Part Marking – Inkjet, Data Matrix, Etching.
Faro Arm. (2 machines)
Laboratory support in 4 locations.
Tool room facilities including – Turning, Milling, Boring, Drilling and Grinding.
Drawing, Modelling and offline Programming – Auto CAD, Onovia, Catia and Unigraphics.
Fully integrated MRP system.
Qualsys EQMS system.
Consignment stocking of raw materials and standard parts.
World wide line side shipping
Copyright Doncasters Group 2014 Strictly Private & Confidential
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Cellular Manufacture Exhausts Process Line including:-
Rolling and Pressing
Circumferential and Longitudinal automatic welding
Machining
X-ray and FPI
Hydro-Bulge
Semi-automatic riveting
Brazing
Heat Treatment
Assembly
Inspection
Packing
Track Can Process Line including:-
Machining
Fabrication and Welding
Heat Treatment
Laser cutting
Chemical Milling
X-Ray and FPI
Painting
Part Marking
Assembly
Kit Box Packing
Copyright Doncasters Group 2014 Strictly Private & Confidential
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Location Sheffield, UK
Markets Aerospace
Processes • Hydro forming
• Super Plastic forming (SPF)
• Hot & Cold Press Forming
• Electroforming
• 6 Axis Laser cutting
• Aero Engine ring machining cell
• Specialist solid case machining cell
• Vac Heat Treat
• Ti & Nickel Chemical Milling
• Paint and Plasma
•Welding:
Electron Beam
Laser
Plasma
Robotic
Resistance
Circ & Longitudinal
•NDT/Xray
•C class part Assembly
•Semi-automatic riveting
Materials Inconel Titanium Jethete
Copyright Doncasters Group 2014 Strictly Private & Confidential
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Sales and Commercial Contacts
Michael J Broadhurst
Lead Estimating Engineer
Doncasters Bramah
+44 114 251 2047
10
Paul Taylor
Estimating Engineer
Doncasters Bramah
+44 114 251 2117
John Marsh
Commercial Lead
Doncasters Bramah
+44 114 251 2051
Copyright Doncasters Group 2014 Strictly Private & Confidential
Bra
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Copyright Doncasters Group 2014 Strictly Private & Confidential