carport CSS-series Assembling manualCSS-series Thank you very much for choosing our company's products. Please be sure to thoroughly read these instructions for assembly in order to

Assembling manualcarportCSS-seriesThank you very much for choosing our company's products.Please be sure to thoroughly read these instructions for assembly in order to properly and smoothly assemble or attach this product.

Construction shall be implemented by professionals. Problems may occur if the product is installed by someone without the proper knowledge.

Please be sure to return the instruction manual in its original package to the owner after explaining product operation procedures,maintenance and inspection methods.

side frame roof panel

round gutter

beam

rafter

post

gutter

Name of part

Notice

1

HZ1750C-E

rear frame roof retainer

support rafter

enough spaceenough space Positioning the posts so that they do not affect underground

objects (water supply, drain pipes, etc.).When moving the posts, please follow the company specifications.Install it so that the exhaust of hot-water supply, heating and/or the car do not hit directly to the products and do not retain around products. There is a possibility that the surface abnormality occurs as the coating film stripping.

Precautions during installation

Precautions during construction

The carport is a simple garage. Do not change or remodel it for storage, recreational or residential purposes.This product is for snow areas. It has a snow accumulation strength of 1500N/m2 (153.0kg/m2), 3000N/m2

(306.1kg/m2), 4500N/m2 (459.2kg/m2) which corresponds to 50cm,100cm,150cm of snowfall. (specific weight 0.3)Do not install it in the place where snow slides down from the building roof directly.When installing it besides concrete wall, etc., keep the enough clearance between the post and the wall due to not clash each other during strong wind.Do not install it in the place where the strong wind blow up the roof.

The precautions provided herein contain important information to ensure product performance, function, strength and safety. Please be sure to follow them during construction.

Follow the instructions and be sure that all the specified screws and bolts for assembly are tightened securely.Do not use anything other than the specified parts or optional parts.The foundation should comply with or exceed dimension specifications.Allow sufficient curing time for the concrete (4 to 7 days) and do not place heavy objects on it or subject it to vibrations during the curing period.Be sure to keep the note below to prevent aluminum materials corrode.

Do not use sea sand for the foundation since it contains salt and may cause corrosion.Do not use a cement enhancer, water-reducing agent or cryoprotectant. They may cause the posts to corrode.

Immediately wipe off any mortar or stains from the surface of aluminum parts since they may cause corrosion.

Be sure to provide gravel for the foundation to allow drainage, insert water drainage holes (φ5) at the base of the posts and foundation. Failure to do so may lead to water accumulation inside the posts and damage them if the water freezes and expands inside.

sea sand

cement enhancer

water-reducing

cryoprotectant

water drainagehole

(1)

(3)

(2)

2

3

Be sure to put the sealant glue as the following.

When the G.L (Ground line) is steep, be sure to keep the depth of the post at the lowest level.After construction, check the products to see if the bolts, screws, nuts, etc. loosen or any dangerous places exist.Be sure to check if the product has scratches, dents or dint.Be sure to explain product operation procedures, maintenance and inspection methods to the owner.

Electric dri l l , Dril lRatchet wrench, Adjustable end wrenchElectric screwdriverMeasure, Level, Plumb bob, Cutter, Pil lar, Plastic hammerFoundation materials (Cement, Aggregate, etc.)Sealant, Caulk gun, PalletCropper or SawPlease prepare tools and materials as needed.

Wipe off any stains from the sealing part.

Be sure to apply a sealant, as specified.

After putting the sealant glue on the hole made in its all wall body, fully tighten the screw.

Seal completely deep enough and finish the surface with a pallet.

sealing

sealing

rust dust

oil water

Necessary Tools and Materials For Installation

(1) (2) (3) (4)

4

Dimension, position of posts and base dimension

Dimension, position of post

19size

31size

25size

Length dimension (W), height dimension (H) and post standard position (post could be changed as the dimension of ←　→）

Standard type (Height size[ ] indicates H25 size, [[ ]] indicates H27 size.)Be sure to keep the base depth more than ( ) dimension.In case of using “clearance cover (option)”, be sure to make 100mm clearance between carport frame and house wall.

※1※2

2438Ｄ３１，Ｄ３４，Ｄ４２D５４，Ｄ６１

A

2482254424382482

snowfall 100cm

snowfall 150cmＤ８０Ｄ３１，Ｄ３４Ｄ４２，Ｄ５４，Ｄ６１

2325B

2368243023252368

2332C

2376243823322376

233D

277339233277

Ｗ１９

・The above table indicates H23 size. In case of H25, add 200mm to A～C dimension, for H27, add 400mm.

Standard type(W19～W31)

2426A

2469253124262469

2312B

2356241823122356

2288C

2332239422882332

246D

289351246289

Ｗ２５

2410A

2453251524102453

2296B

2340240222962340

2231C

2275233722312275

262D

305367262305

Ｗ３１

G.L G.L

G.L

1300352.5

287.5

H=23

00

[250

0] [[

2700

]]

GL to

gutte

r bott

om fa

ce: A

H1＝

2391

[259

1] [[2

791]]

766

W=1940

D

GL to

elbo

w bo

ttom

face:

C ※2

(100)

GL to

drain e

lbow b

ottom f

ace: B

　　

857　　

※1（

766）

1500

467.5

H1＝

2405

[260

5] [[2

805]]

752

W=2500

D

※2

(100)532.5

　　

857　　

※1（

752）

GL to

elbo

w bott

om fa

ce: C

H＝23

00 [2

500]

[[270

0]]

GL to

drain e

lbow b

ottom f

ace: B

GL to

gutte

r bott

om fa

ce: A

762.5

697.5

GL to

elbo

w bo

ttom

face:

C

H＝23

00 [2

500]

[[270

0]]GL

to dra

in elbo

w botto

m face

: B

GL to

gutte

r bott

om fa

ce: A

W=3060

DH1＝

2412

[261

2] [[2

812]]

745

1600

　　

857　　

※1（

745）

※2

(100)

5

51size 58sizeSnowfall 50cm depth 31/54/61

Snowfall 50cm depth 80, snowfall 100cm depth 31/54/61 Snowfall 50cm depth 80, snowfall 100cm depth 31/54/61


Snowfall 50cm depth 31/54/61

snowfall 50cm 2427Ｄ３１，Ｄ５４，Ｄ６１Ｄ８０

A

2523246125312469

snowfall 100cm

snowfall 150cm

Ｄ３１，Ｄ５４，Ｄ６１Ｄ８０Ｄ３１，Ｄ５４，Ｄ６１

2326B

2421235924302368

2271C

2409234724292367

331D

360298351289

Ｗ５１

2415A

2510244825312469

2314B

2409234724302368

2244C

2382232024292367

343D

372310351289

Ｗ５８

※The above table indicates H23 size. In case of H25, add 200mm to A～C dimension.

Standard type(W51～W58)

G.L

G.L

G.L

G.L

G.L

G.L

659 1900 1900 593

1350 1350 1350

533.5 468.5

1308.5 3250

833.5 2100 2100 768.5

1600 1600 1600

533.5 468.5

H1=2

527

[272

7]1243.5

W=5802

H1=2

566

[276

6]H1

=258

3 [2

783]

H1=2

594

[279

4]

W=5802

W=5802

W=5052

W=5052

H1=2

636

[283

6]63

0

724

591

710 563

763

※（66

8）

668

574

745

※（63

3）

633

521

H＝23

00 [2

500]

GL to

elbo

w bott

om fa

ce: C

GL to

drain e

lbow b

ottom f

ace: B

GL to

gutte

r bott

om fa

ce: A

GL to

elbo

w bott

om fa

ce: C

H＝23

00 [2

500]

GL to

gutte

r bott

om fa

ce: A

H＝23

00 [2

500]

GL to

elbo

w bo

ttom

face:

CGL

to dra

in elbo

w botto

m face

: BGL

to gu

tter b

ottom

face

: A

H＝23

00 [2

500]

GL to

gutte

r bott

om fa

ce: A

H＝23

00 [2

500]

857　　

※（66

8）

W=5052

28501133.5 1068.5

H1=2

499

[269

9]65

8

GL to

gutte

r bott

om fa

ce: A

GL to

drain e

lbow b

ottom f

ace: B

GL to

elbo

w bott

om fa

ce: C

H＝23

00 [2

500]

857　　

※（72

4）85

7　　

※（65

8）

857　　

※（63

0）

857　　

※（63

3）85

7　　

※（71

0）

GL to

elbo

w bo

ttom

face:

CGL

to dra

in elbo

w botto

m face

: BGL

to gu

tter b

ottom

face

: A

GL to

elbo

w bott

om fa

ce: C

GL to

drain e

lbow b

ottom f

ace: B

GL to

drain e

lbow b

ottom f

ace: B

DD

D

DD

D

6



51size 58size

Length dimension (W), height dimension (H) and post standard position (post could be changed as the dimension of ←　→）

Deluxe type (〔H=25〕indicates H25.)The post depth of embedment is more than ( ) dimension.





※

snowfall 50cm 2353Ｄ３１，Ｄ５４，Ｄ６１Ｄ８０

A

2448238624572395

snowfall 100cm

snowfall 150cm

Ｄ３１，Ｄ５４，Ｄ６１Ｄ８０Ｄ３１，Ｄ５４，Ｄ６１

2326B

2421235924302368

2271C

2409234724292367

331D

360298351289

Ｗ５１

2341A

2436237424572395

2314B

2409234724302368

2244C

2382232024292367

343D

372310351289

Ｗ５８

※The above table indicates H23 size. In case of H25, add 200mm to A～C dimension.

Deluxe type

G.L G.L

G.L

G.L

G.L

G.L

W=5075

28501147 1078

673 1900 1900 602

1350 1350 1350547 478

1322 3250

847 2100 2100 778

1600 1600 1600547 478

H1=2

499

[269

9]

H1=2

527

[272

7]

1253

W=5825

H1=2

566

[276

6]

H1=2

594

[279

4]

W=5825

W=5825

W=5075

W=5075

H1=2

636

[283

6]

658

630

724

591

710

563

H1=2

583

[278

3]

763

※（66

8）

668

574

745

※（63

3）

633

521

GL to

gutte

r bott

om fa

ce: A

GL to

drain e

lbow b

ottom f

ace: B

GL to

elbo

w bott

om fa

ce: C

H＝23

00 [2

500]

H＝23

00 [2

500]

GL to

drain e

lbow b

ottom f

ace: B

GL to

gutte

r bott

om fa

ce: A

GL to

elbo

w bo

ttom

face:

CGL

to el

bow b

ottom

face

: CGL

to dra

in elbo

w botto

m face

: BGL

to gu

tter b

ottom

face

: A

H＝23

00 [2

500]

H＝23

00 [2

500]

GL to

gutte

r bott

om fa

ce: A

GL to

drain e

lbow b

ottom f

ace: B

GL to

elbo

w bott

om fa

ce: C

H＝23

00 [2

500]

GL to

elbo

w bo

ttom

face:

CGL

to dra

in elbo

w botto

m face

: BGL

to gu

tter b

ottom

face

: A

H＝23

00 [2

500]

GL to

elbo

w bott

om fa

ce: C

GL to

drain e

lbow b

ottom f

ace: B

GL to

gutte

r bott

om fa

ce: A

857　　

※（66

8）

857　　

※（63

3）

857　　

※（72

4）85

7　　

※（65

8）

857　　

※（63

0）

857　　

※（71

0）

D D

D D

D D

7



31size 34size 42size

61size

80size

post center : 2811

post center : 5093

Standard : D=3050Deluxe : D=3089

post center : 5811


post center : 7759

beam joint part 1970



54size

Depth dimension (D)

(Length dimension W19・25・31 size only) (Length dimension W19・25・31 size only)Standard : D=3434 Standard : D=4152

718590 718 718 590 718590 718 718 718 590

post center : 3195 post center : 3913

8

Base size

1．In case of concrete floor

Depth direction

In case of 100kN/m2 endurance strength of ground

Length direction

Depth・Length direction

The projections which prevent floating

Type

The projections which prevent floating

steel rodsteel rod

more

than 5

0mo

re tha

n 100

more

than 5

0mo

re tha

n 100

more than 50 more than 50

Thickness of concrete floor is more than 100mm.Steel rod and welding wire net are arranged in concrete floor.Dimension of projection which prevents floating at 4 rounds is more than 50mm×50mm.Distance（B） from outside edge of base to around concrete floor is more than dimensionspecifications.

In case of base size for concrete floor, please install under below condition.

2．In case of no concrente floor or no correspond to above condition.

50cm100kN/㎡

500

D31endurance strength of ground

endurance strength of ground

C C

500500

500500600

550C C

550650

550600100cm

150cm

Type D54 D61 D80◎Length 51size・58size

100cm 100kN/㎡ 400

D31C C

400400400

400C C

400400450150cm

Type D34 D42 D54◎Length 19size・25size・31size

C400500

450C

D61 D80

9

Please open the captioned carton and check all contents in advance.Please check the parts defective or any damage.We packed some extra screw in the parts box. (x) number is necessary Q'ty for installation.

Parts contents

contentdescription shape quantityParts ID


post set

depth 61and under

post set

depth 80

post

post

beam

beam set

beam set

beam set

beam jointparts set

beam set

anchor rod

anchor rod

post connecting part


support plate

bolt rail

bolt rail

hexagon bolt

hexagon bolt

hexagon nut

plain washer10

spring washer10

hexagon bolt

hexagon bolt

cap nut

drilling screw

plain washer10

spring washer10

hexagon bolt

hexagon bolt

hexagon nut

plain washer10

spring washer10

beam cap C

beam cap A

beam cap B

beam

beam

beam jointsleeve

beam joint plate

beam joint cover

bolt rail

tapping screw

tapping screwtruss

hole seal

tapping screw

tapping screwtruss

hole seal

Right Lefteach1pcCSSH-M23A

CSSH-L23ACSSH-LL23ACSSH-M23BCSSH-L23BCSSH-LL23BCSSH-M25ACSSH-L25ACSSH-LL25ACSSH-M25BCSSH-L25BCSSH-LL25BCSSH-L27BCSSH-LL27B

CSSH-MW23BCSSH-LW23BCSSH-MW25BCSSH-LW25BCSSH-LW27B

CSST-31A

CSST-54ACSST-54BCSST-61B

CSST-42A

CSST-M31CSST-M34CSST-M42

CSST-31A

CSST-54ACSST-54BCSST-61B

CSST-31A・M31・M34 22（20）CSST-42A・M42 24（26）CSST-54A・54B 34（32）

CSST-42A

CSST-M31CSST-M34CSST-M42

CSST-61B 38（36）CSST-31A・M31・M34 22（20）CSST-42A・M42 24（26）CSST-54A・54B 34（32）CSST-61B 38（36）

GB8117

2CSST-□□ACSST-□□B

CSST-M□□


contentdescription quantityParts ID

depth set[standard]

depth set[deluxe]

depth set[deluxe]

depth set[standard]

gutter(for standard)

rear frame(for standard)

panel holder(L=1197）

(L=1767）

(L=1325）

(L=2869）

(L=2174）

(L=2869）

(L=2174）

(L=2023）

(L=1197）

(L=1767）

(L=1456）

(L=1895）

gutter(for standard)

rear frame(for standard)

gutter connecting parts A(for standard)

gutter connecting parts B

panel holder

panel holder

panel holder

panel holder

panel holder

(L=2043）panel holder





gutter(for deluxe)

rear frame(for deluxe)

panel holder

panel holder

panel holder

panel holder



gutter(for deluxe)

rear frame(for deluxe)

gutter connecting parts A(for deluxe)


panel holder

panel holder

Right Lefteach1pc

Right Lefteach1pc

Right Lefteach1pc

Right Lefteach1pc

10

CSSM-31NCSSM-34CSSM-42

CSSM-80N

CSSMD-31NCSSMD-54NCSSMD-61N

CSSMD-80N

CSSM-31N 1 CSSMD-31N 1

CSSMD-31N 1

CSSMD-54N

CSSMD-80N

1

2

1

2

1

1

1

1

1

2

1

2

CSSM-31N

CSSM-34

CSSM-54N

CSSM-54N

CSSM-61N

CSSM-80N

CSSM-61N

CSSM-80N

CSSM-34CSSM-42

CSSM-42

CSSMD-54NCSSMD-61N

CSSM-54NCSSM-61N

CSSMD-61NCSSMD-80N


contentdescription shapeParts ID

round guttersetG1CAHside frame set[standard]

parts set[standard]round gutter

side frame(for standard)

side frame(for deluxe)

roof retainer(end)

roof retainer(end)

roof retainer(middle)

supportrafter

rafter

side frame set[deluxe]

rafter set

support rafter set

rear frame cap

connecting parts

glue

label

snow label

name label

caution label

assembling manual

instruction manual

gutter cap

quantity

11

GB2898saddle

GB3887drain elbow

GB2752elbow

GB8208gasket

GB2739drain

Right Lefteach1pc

Right Lefteach1pc

CSSE-51-4CSSE-58-4CSSE-51-6CSSE-58-6CSSE-51-8CSSE-58-8

CSSED-51-4CSSED-58-4CSSED-51-6CSSED-58-6CSSED-51-8CSSED-58-8

CSST-W51A4-3CSST-W58B4-3CSST-W51A4-4CSST-W58B4-4CSST-W51A6-3CSST-W58B6-3CSST-W51A6-4CSST-W58B6-4CSST-W51A8-3CSST-W58B8-3CSST-W51A8-4CSST-W58B8-4

CSSHT-W51A4-2CSSHT-W58B4-2CSSHT-W51A4-3CSSHT-W58B4-3CSSHT-W51A4-4CSSHT-W58B4-4CSSHT-W51A6-2CSSHT-W58B6-2CSSHT-W51A6-3CSSHT-W58B6-3CSSHT-W51A6-4CSSHT-W58B6-4CSSHT-W51A8-2CSSHT-W58B8-2CSSHT-W51A8-3CSSHT-W58B8-3CSSHT-W51A8-4CSSHT-W58B8-4

3CSST- W□□□□-3

4CSST- W□□□□-4

3CSST- W□□□□-3

4CSST- W□□□□-4

2CSSHT- W□□□□-2

CSSB-5180N 1

1

1

2

1

2

3

6

2

4

1CSSB-5880N

CSSE-19CSSE-25CSSE-31

CSST-W19A-3CSST-W25A-3CSST-W31A-3CSST-W19A-4CSST-W25A-4CSST-W31A-4CSST-W19A-5CSST-W25A-5CSST-W31A-5

CSSHT-W19A-5CSSHT-W25A-5CSSHT-W31A-5



5CSST- W□□□□-5

5CSST- W□□□□-5




HZ1750

screws See screws guantities table on page12.

CSSB-□□31N・34・4254N・61N

CSSB-□□80N

CSSB-□□80N

CSSB-□□80N

CSSB-□□80N

CSSB-□□31N・34・4254N・61N

CSSB-□□31N・34・4254N・61N

CSSB-□□31N・34・4254N・61N

CSSB-□□31N・34・4254N・61N

CSSB-5131NCSSB-5831NCSSB-5154NCSSB-5854NCSSB-5161NCSSB-5861NCSSB-5180NCSSB-5880N

CSSB-1934CSSB-1942CSSB-1954CSSB-1961CSSB-1980CSSB-2534CSSB-2542CSSB-2554CSSB-2561CSSB-2580CSSB-3134CSSB-3142CSSB-3154CSSB-3161CSSB-3180

12

parts set[deluxe]

snow stopper set

contentdescription shape quantity

contentdescription shape quantityParts ID Parts ID

Parts ID


Right Lefteach1pc

Right Lefteach1pc

gutter cap

rear frame cap

roof panelset

connecting parts

glue

label

snow label

name label

caution label

assembling manual

instruction manual

GB2898saddle

GB3887drain elbow

GB2752elbow

GB8208gasket

L=1453snow stopper

L=1787snow stopper

L=1325snow stopper

L=1915snow stopper

L=2171snow stopper

small trussscrew

4X15X7ES0243

L=1197snow stopper

GB2739drain

drilling screwtapping screwtruss

small trussscrewdrilling screw

Right Lefteach1pc

Right Lefteach1pc

CSSBD-5131NCSSBD-5831NCSSBD-5154NCSSBD-5854NCSSBD-5161NCSSBD-5861NCSSBD-5180NCSSBD-5880N CSSBD-

31N・54N・61N□□

CSSBD-□□80N

2

1

1

1

4

CSSSP-31N

CSSSP-42

CSSSP-80N

CSSSP-31N

CSSSP-54NCSSSP-61N

CSSSP-34

CSSSP-80NCSSSP-31N・34

CSSSP-54NCSSSP-61NCSSSP-80N

22(20)

24(22)26(24)34(32)

CSSBD- 31N・54N・61N

□□

CSSBD- 31N・54N・61N

□□

CSSBD-□□80NCSSBD- 31N・54N・61N

□□

CSSBD-□□80NCSSBD- 31N・54N・61N

□□

CSSBD-□□80N

1

1

1

1

1

1

1

screws See screws guantities table.

CSSSP-31N

CSSSP-54NCSSSP-61NCSSSP-80N

CSSSP-34CSSSP-42

CSSSP-42 18(20)

CSSSP-54N

CSSSP-61N

CSSSP-34CSSSP-42

CSSY-□ 0651(N)-1CSSY-□ 0651(N)-2CSSY-□ 0658(N)-1CSSY-□ 0658(N)-2CSSY-□ 0751(N)-1CSSY-□ 0751(N)-2CSSY-□ 0758(N)-1CSSY-□ 0758(N)-2

When □mark is P, it’s the polycarbonate panel (AO).

When □mark is PS, it’s the polycarbonate panel (SI).

When □mark is CP, it’s the heat protection polycarbonate panel.

When □mark is CK, it’s the heat protection polycarbonate panel(SI).

When □mark is CD, it’s heat protection FRP DR type.

1CSSY- □○○○○(N)-1

2CSSY- □○○○○(N)-2

CSSY-□ 0619-1CSSY-□ 0619-2CSSY-□ 0719-1CSSY-□ 0719-2CSSY-□ 0625-1CSSY-□ 0625-2CSSY-□ 0725-1CSSY-□ 0725-2CSSY-□ 0631-1CSSY-□ 0631-2CSSY-□ 0731-1CSSY-□ 0731-2

CSSB-1934

◎Screws guantities table

49（47） 42（40） 46（44） 13（12）CSSB-1942 53（50） 50（48） 58（55） 14（13）CSSB-1954 63（60） 67（64） 81（77） 16（15）CSSB-1961 67（64） 76（72） 92（88） 18（16）CSSB-1980 74（70） 99（94） 116（110） 26（24）CSSB-2534 56（53） 42（40） 59（56）CSSB-2542 59（56） 50（48） 74（70）CSSB-2554 69（66） 67（64） 103（98）CSSB-2561 74（70） 76（72） 118（112）CSSB-2580 80（76） 99（94） 147（140）CSSB-3134 64（61） 42（40） 76（72）CSSB-3142 67（64） 50（48） 95（90）CSSB-3154 78（74） 67（64） 132（126）CSSB-3161 82（78） 76（72） 151（144）CSSB-3180 88（84） 99（94） 189（180）CSSB-5131N 87（83） 42（40） 126（120）CSSB-5154N 103（98） 67（64） 221（210）CSSB-5161N 107（102） 76（72） 252（240）CSSB-5180N 113（108） 99（94） 315（300）CSSB-5831N 98（93） 42（40） 147（140）CSSB-5854N 113（108） 67（64） 257（245）CSSB-5861N 118（112） 76（72） 294（280）CSSB-5880N 124（118） 99（94） 368（350）CSSBD-5131N 87（83） 50（48） 126（120）CSSBD-5154N 103（98） 76（72） 221（210）CSSBD-5161N 107（102） 84（80） 252（240）CSSBD-5180N 113（108） 107（102） 315（300）CSSBD-5831N 98（93） 50（48） 147（140）CSSBD-5854N 113（108） 76（72） 257（245）CSSBD-5861N 118（112） 84（80） 294（280）CSSBD-5880N 124（118） 107（102） 368（350）

13（12）14（13）16（15）18（16）26（24）13（12）14（13）16（15）18（16）26（24）13（12）16（15）18（16）26（24）13（12）16（15）18（16）26（24）13（12）16（15）18（16）26（24）13（12）16（15）18（16）26（24）

CSSBD-5180NCSSBD-5880N

1

1

1

2

1

2

3

6

2

4

1

HZ1750

Installation of the frames

Depth 31・34・42・54・61

Step1

After inserting the hexagon bolts M10x35 into the bolt rail, insert it into the beam. Attach the name label on the beam.

Step3Insert the post connecting part and the support plate into the hexagon bolts M10x35 and fix with plain washer, spring washer and nut.

Step4Insert the post connecting part into the post and fix with hexagon bolts M10x20.Attach the snow label and caution label on the right inside from the front at 1500mm from GL.

There is the incline on the top side of the beam and beam cap. Set the cap to the beam at the direction matching the shape.

Drawing of the position of the post connecting part



(beam set)

(beam set)

beam cap

beam

beam

beam

(post set)

(post set)

(post set)

(post set)

(post set)

(post set)

support plate

hexagon bolt M10X35

hexagon bolt M10X20

hexagon nut M10

plain washer M10spring washer M10


bolt rail

post

post

snow label

name label(parts set)

caution label

1500mm from GL

tapping screw4 X 20 X 7

13

Step2

Screw the beam cap to the beam end with tapping screw 4x20x7.※There is right and left direction for the

small beam cap (height 155mm). Face the round shape seal mark toward inside.

Installation procedure

Depth 80

Step1After inserting the hexagon bolts M10x25 into the bolt rail, insert it into the beam.

Step2

Insert the beam connecting sleeve to the beam, and fix with hexagon bolts M10x35.

Step3

Insert the beam joint plate into the hexagon bolts M10x25 and fix with plain washer, spring washer and nut.

Step5

Hook the beam joint cover to the fin of the downside beam at the joint part, and attach the beam joint cover along the beam face.After attaching, make φ4.5 holes to the beam adjusting the holes of beam joint cover, and fix with drilling screws 5x16x10.

Step4

Make φ4.5 holes to the beam adjusting the holes of beam joint plate of beam joint part, and screw the joint plate to the beam with drilling screws 5x16x10.

1. Installation of beam joint parthexagon bolt M10X35

hexagon bolt M10X25


(beam joint parts set)







(beam set)

(beam set)

beam

(beam set)beam

bolt rail

hexagon nut M10


beam joint plate

beam joint sleeve

beam joint plate

beam joint cover

drilling screw 5 X 16 X 10

(beam joint parts set)drilling screw 5 X 16 X 10

14

2. Installation of the post and beam

Step1 After inserting the hexagon bolts M10x110 into the bolt rail, insert it into the beam. Attach the name label on the beam.

Step2Screw the beam cap to the beam end with tapping screw 4x20x7.

There is the incline on the top side of the beam and beam cap. Set the cap to the beam at the direction matching the shape.

Step3Insert the post connecting part into the hexagon bolts M10x110, fix with plain washer, spring washer and nut.

Step4Insert the post connecting part into the post and fix with hexagon bolts M10x20.Attach the snow label and caution label on the right inside from the front at 1500mm from GL.

Drawing of the position of the post connecting part


(beam set)

(beam set)

beam cap

beam

beam

beam

(post set)

(post set)

(post set)

(post set)

(post set)

hexagon bolt M10X110

hexagon bolt M10X20hexagon nut M10



bolt rail

post

post

snow label

name label(parts set)

caution label

1500mm from GL



15

Installation of the base hole

Installation of rafter, support rafter, side frame

Step1Insert the anchor rod to the post.

Step1 Screw the side frame to the beam adjusting the pre-holes of side frame and beam end with tapping screw truss 5x10x10.When the post is moved in the length direction, put the seal on unnecessary holes.

Step1

Screw the rafter and support rafter to the beam adjusting pre-holes of rafter, support rafter and beam with tapping screw truss 5x10x10.Position the support rafter next to the side frame, and install the rafter and support rafter alternately.But after the 3 spans, screw the support rafter temporarily.When the post is moved in the length direction, put the seal on unnecessary holes.

Step2

Insert the post to the base hole and fix with support stand not to fall down.

※ Before casting concrete, check if it is flat and vertical.

1. Installation of side frame

2. Installation of rafter and support rafter ( standard・deluxe )

Deluxe typeStandard type

beam beam

(parts set) (parts set)

(parts set)

tapping screw truss5 X 10 X 10



(side frame set) (side frame set)side frame

side frame

side frame

rafter

(support rafter set)support rafter

(rafter set)

16

anchor rod

17

Do sealing work to the connecting part of frames.

Step1Do sealing work to the touching part of gutter and gutter cap, and attach the gutter cap.

Do sealing work to the back face of the gutter connecting part A, and screw the gutter connecting part A and gutter connecting part B to the gutter with tapping screw truss 4x10x8.Do sealing work to the touching face of gutter and gutter connecting part A, and in the same way do sealing work to the touching face of another gutter and gutter connecting part A. Then screw it with tapping screw truss 4x10x8.

Installation of gutter

Standard type

sealing

sealing

sealingsealing

sealing

gutter

gutter

gutter

Sealing part details


indicates sealing part.

Installation of the D80 gutter connecting part

Do sealing to the whole back face.

(parts set)

(parts set)

gutter cap

gutter cap

(parts set)gutter cap

(depth set)

(depth set)

(depth set)

(depth set)(depth set)gutter connecting parts A

(depth set)gutter connecting parts B


gutter connecting parts A

(parts set)


Drawing

Step2Set in the gutter to the side frame, rafter and support rafter, and fix with tapping screw truss 4x10x8.But screw the support rafter temporarily.

Step3Do sealing work again to the connecting part of the gutter and gutter cap.

Set in the gutter fin to the cutting part of the side frame, rafter and support rafter, and screw it.

Drawing

Step1

Do sealing work to the touching part of gutter and gutter cap, and put the gutter cap to the gutter, and screw with tapping screw truss 4x10x8.

Sealing part detailsindicates sealing part.

(parts set)


Deluxe type

18

fin

gutter

side frame gutter

side frame

gutter cap

Do sealing work to the inside fin.

support rafter

rafter


sealing

(depth set)gutter

gutter cap


(parts set)

sealing

gutter cap slit part

■ Gutter cap detail figure

gutter capgutter cap slit partDo sealing work to the slit part to infill this slit.

19


Do sealing work to the back face of the gutter connecting part A, and screw the gutter connecting part A and gutter connecting part B to the gutter with tapping screw truss 4x10x8.Do sealing work to the touching face of gutter and gutter connecting part A, and in the same way do sealing work to the touching face of another gutter and gutter connecting part A. Then screw it with tapping screw truss 4x10x8.


Drawingsealing

sealing

sealing

Do sealing work to the connecting part of frames.

gutterDo sealing to the whole back face.

(depth set)

(depth set)gutter connecting parts A

(depth set)gutter connecting parts B

sealing

gutter

(depth set)

(depth set)

(depth set)


gutter connecting parts A

Step2Do sealing work again to the connecting part of the gutter and gutter cap.

Step3Install the gutter attached the gutter cap to the side frame, rafter and support rafter.

(parts set)


Set in the gutter fin to the cutting part of the side frame, rafter, and support rafter, and screw it.

sealing

gutter

Drawing

fin

Do sealing work to the inside fin and the tip of screw.

gutter cap

(parts set)


gutter cap

side frame

gutter

20

Step1Process the clearance cover frame as below figure.

Step2Screw the clearance cover frame to rear frame.

Step3Cut the clearance cover adjusting to clearance cover frame and insert.

Drawing

In case of D80, after connecting rear frame, install the clearance cover.

note!

Standard type　W19・W25・W31

clearance cover frame

D31D34D42D54D61D80

Cutting length L Number of holes N Hole pitch P End dimension A2956 6 550 1033340 6 630 954058 7 640 1095238 9 630 995956 10 640 98

3951.5×2 7 620 116

(clearance cover frame)drilling screw 4×10×8


clearance cover

rear frame

rear frame

rear frame


clearance cover

drilling screw4×10×8

except D80


rear frame

D80


rear frame

rear frame connecting part

5 Clearance cover (option) installation

①Hook the bottom fin of clearance cover to the frame. ②Push into the

gutter from above.

N-φ5（on V-shape gutter）

L

A P P

5.5

5.5 5.5

5.5 5.5

21

Step1 Put the gutter cap to the gutter.Do sealing work to the touching part of gutter and gutter cap, and attach the gutter cap.

Screw the connecting part to the rear frame with tapping screw truss 4x10x8.In the same way, screw the connecting part to another rear frame with tapping screw truss 4x10x8. Then do sealing work to the connecting part of rear frames.

Standard type

sealing

sealing

(parts set)(parts set) (parts set)

Drawing

Installation of rear frame


rear frame cap rear frame caprear frame cap

rear frame


Step2 Install the rear frame attached the rear frame cap to the side frame, rafter and support rafter. But screw the support rafter temporarily.

Set in the rear frame fin to the cutting part of the side frame, rafter, and support rafter, and screw it.

Drawing

rear frame

(parts set)

(parts set)


connecting parts

(depth set)

Step3In case of attaching the clearance cover frame(option), screw the cover caps to the clearance cover frame with pan head screw 4x20x7 (both side). Then do sealing work to the clearance between the rear frame cap and the clearance cover frame.

side frame fin

rear frameside frame

After installing the connecting part, do sealing work.

sealing

sealingclearance cover frame

(clearance cover frame)


(clearance cover frame)cover cap

rear frame cap

Deluxe type

Step1 Set in the rear frame cap to the rear frame, and screw with tapping screw truss 4x10x8.Do sealing work to the touching part of rear frame cap and rear frame, and attach the rear frame cap.

Screw the connecting part to the rear frame with tapping screw truss 4x10x8.In the same way, screw the connecting part to another rear frame with tapping screw truss 4x10x8. Then do sealing work to the connecting part of rear frames.

(parts set)

(parts set)

rear frame cap

rear frame(depth set)


(parts set)


sealing

sealing Drawing

After installing the connecting part, do sealing work.

(parts set)connecting parts

rear frame(depth set)

Installation of the D80 rear frame connecting part

22

23

Step2 Install the rear frame attached the rear frame cap to the side frame, rafter and support rafter. But screw the support rafter temporarily.

Set in the rear frame fin to the cutting part of the side frame, rafter, and support rafter, and screw it.

Drawing

rear frame

fin


rear frame cap

rear frame cap

rear frame cap

rear frame

side frame

(parts set)

(parts set)


Before installation of roof panels

Installation of roof panels

※ Confirm the post interval, vertical, horizontal and diagonal dimension of the roof.

In case diagonal dimension of the roof does not come out, loose the screw which fix side frame, rafter, support rafter and beam and adjust them.

※

There is the case that panel width dimension has two type. Attach the panel referring “■Depth dimension” of “Dimen-sion, position of posts and base dimension”.

When attaching the roof panels, keep following below. Below drawings indicates standard type. Attach the roof panel of deluxe type as the same way.

※

※

When using the polycarbonate mat (SI) and FRP panel, attach the uneven-ness side down. Otherwise the panel color is changed by sunlight.

※

Step1 Peel off the curing sheet, and put the rolled roof panel on the rafter. Spread it from the rear frame side to the gutter side.

Step2 Insert the roof panel into the rear frame, and adjust the position on the gutter side.

Depth direction drawings Sort the roof panel equally.

Length direction drawings ( gutter side )Position the roof panel end at 13mm from the end of rafter・side frame.

Standard

Deluxe

roof panel

Between the posts

rear frame

gutter

side frame support rafter rafter

24

2 1

12

Installation of roof retainer

Step1 Insert the roof retainer into the rear frame and strike to the end. Screw from the rear frame side.

Do not screw the last three screws and snow stopper position (page 28) of each roof retainers on the rear frame side. Screw it later.

If the screw of installing the roof retainer (middle part) is tighten too much,the screw will run idle. (tightening torque less than15kgf.cm)If the screw head leans when installing the roof retainer, it will cause water leakage (water will enter from the screw head clearance), So install it not to make clearance.When installing the roof retainers, take out the screw fixing support rafter temporarily and pull over the support rafter to the rafter side to make the space for installation and install the roof retainer in order from the end.

note!

Screw the roof retainer (end) to the U-shape gutter of the side frame.

Fix the roof retainer with small truss screw. Take out the screw fixing

the support rafter temporarily.

Pull over the support rafter to the rafter side.

Make the space to the install.

Remove the support rafter to the original position, and fix it firmly.

roof retainer (middle)


rafter

(rafter set)

(parts set)

(parts set)

(side frame set)

side frame

roof retainer (end)

roof retiner (end)

rear frame

drilling screw4 X 13 X 8

small truss screw4 X 10 X 7



U-shapedgutter

25

Step1 Pick up the end of roof retainer from the gutter side, and screw the panel holder adjusting the U-shape gutter on the gutter.

Installation of panel holder

(parts set)


side frame

roof reatiner(end)


gutter

panel holder

panel holder

Strike the end of the panel holder in the center of the roof retainer and fix it.

●Panel holder layout

For D31・34・42processing on right endprocessing on both end

For D54・61・80processing on right endprocessing on both endprocessing on left end

D31：1197D34：1325D42：2043

D31 ：1767D34・D42：2023

D54・D61：1895D80 ：2869

D54・D61：1895D80 ：2869

D54 ：1456D61・D80：2174

26

27

Step3 Screw last two screws of roof retainer.

Step2Screw the roof retainer with drilling screw 4×19×8.

The last end part over-lapping the panel retainer and panel holder is used different screws. Screw with drilling screw 4x19x8.

※

(parts set)

(parts set)


(parts set)




side frame

roof retainer(end)


28

Snow stopper installation

●Layout drawing of snow stopper

The snow stopper has different length.※Install it alternately as below figure.

D31

7th6th

3rdsecond screw from the gutterfirst row

second row

Gutter side (downstream side)

Gutter side(downstream side)

Gutter side(downstream side)



7th6thsecond row


D42

D80

snow stopper

fixing screw of snow stopper


roof retainer (end)

First row roof retainer

snow stopper

・2nd and 3rd hole of roof retainer from the gutter

・6th and 7th hole of roof retainer from the gutter

Second rowsnow stopper

roof retainer

10

D34

D54 D61

7th6thsecond row


※Install the snow stopper referring to the position of below figure.

5908.5

8.5

8.58.5 590

8.5

8.5

8.5 8.5 8.5 8.5

8.5 8.5

2nd hole

6th hole

590 590

1453 21718.58.5 8.58.5

14538.58.5

14538.5 8.5

14538.5 8.5

D61：2171D61：1915(left) D61：1915(right)D54：1453D54：1915(left) D54：1915(right)D42：1453D42：1325(left) D42：1325(right)

D34：1325(left)D31：1197

D34：1325(right)D31：1197

D34：2171D31：1787

29

Step2Install the snow stoppers to the holes on roof retainers. When fixing, install it as the upstand part is toward gutter side (upstream side).

Step1Make φ4.0 hole on the roof retainer under 20mm from the hole of snow stopper installation ( see “Layout drawing of snow stopper”).

※Make φ4.0 holes on the roof retainer (middle).※Please be careful not to damage the

rafter when making holes.

Making holes on roof retainer

※Makeφ3.5mm holes on side frame guiding to pre-holes on roof retainer (end).

※Makeφ3.5 and 4.0 holes at 20mm toward downstream side from the pre-hole of roof retainer (end).

Processing of roof retainer (end) and side frame


●Snow stopper installation

roof retainer (middle)φ4.0

rafter


roof retainer (end)


roof retainer (end)(snow stopper set)

snow stopper(snow stopper set)

roof retainer (end)

φ3.5

φ4.5(processed hole)side frame

roof retainer (end)

φ3.5

φ4.0side frame


Rear frame side (upstream side)

Rear frame side (upstream side)


【Position of snow stopper installed

on one pitch upside】

7 th hole from the gutter

【Position of snow stopper installed

on one pitch upside】

3 rd hole from the gutter

20mm

20mm

6 th hole from the gutter

20mm

2 nd hole from the gutter

20mm

30

Step1 Do sealing work all around blinder side not to install rain gutter.(It is not necessary for depth 80, because the drain gutter is installed on both sides.)

Step2

Use the glue for rain gutter parts.

Installation of rain gutter parts

(parts set)

(parts set)(parts set)gasket drilling screw 4×13×8

drilling screw 4 X 19 X 8

(parts set)

(parts set)

(parts set)drain elbow

saddle

round gutter

drain(parts set)

drain

(round gutter set)

elbow(parts set)

sealing

gutter

sealing

11

31

Cutting procedure of depth direction (processing on site)

1. Cutting the beams2. Cutting the gutters3. Cutting the rear frames4. Cutting the roof panels5. Cutting the panel holders6. Cutting the snow stopper

Cutting range

1. Beam cutting and processing

2. Gutter cutting and processing

Cut the materials as the same length as the cutting roof length (X) at depth direction.


In case of depth 80, cut the longer beam.

StandardDeluxe

①Depth 31 　Ｘ≦　４８７

　５９０≦Ｘ≦１０７７１１８０≦Ｘ≦１６６７１７７０≦Ｘ≦２２５７

③Depth 54・61 in common 　Ｘ≦　４８７

　５９０≦Ｘ≦１０７７１１８０≦Ｘ≦１７９５１８９８≦Ｘ≦２５１３

④Depth 80 　Ｘ≦　６１５

　７１８≦Ｘ≦１３３３１４３６≦Ｘ≦２０５１

※However in each case ①,②,③ and ④, the cutting roof 　is not available for below dimension due to the drain hole. 　５０≦Ｘ≦１６０

②Depth 34・42 in common 　Ｘ≦　４８７

　５９０≦Ｘ≦１２０５１３０８≦Ｘ≦１９２３２０２６≦Ｘ≦２６４１

12

drain hole(in case of D80)

6.5

X 6.5

34

X38

6.5

34 X6.5

13

X

34

38φ5(on U-shaped gutter)

φ5(on U-shaped gutter)

φ5(on U-shaped gutter) 34

φ60φ60

drain hole(in case of D80)

32

After processing refer to from “ 1 Installation of frames”.



Cut the materials as the same length as the cutting roof length (X) at depth direction.(on U-shaped gutter)

3. Rear frame cutting and processing

4. Roof panel cutting


5. Panel holder cutting

6. Snow stopper cutting

Standard Deluxe


X8.5

1120

2-φ6

22

X15

1050

X38φ5(on U-shaped gutter)

X34

6.5

6.5


34

X38

34

X34

6.56.5

13φ5(on U-shaped gutter)

33

Cut the materials as the same length as the cutting roof length (Y) at length direction.


Cutting procedures of length direction ( processing on site )

Cutting rangeY = less than 750mm

1. Cutting of the side frames2. Cutting of the rafters3. Cutting the support rafter4. Cutting the roof retainer5. Cutting the roof panels

1. Side frames cutting and processing

2. Rafters cutting and processing

(on U-shaped gutter)



［6-post type］

［8-post type］

Y

Y

13※Move the post as the same length as the

cutting dimension of the roof. (In case of 6-post type and 8-post type, the post in the center also needs to be moved as below figure.)

Y

Y

Y/2

2Y/3Y/3




3. Support rafter cutting and processing

4. Roof retainer cutting and processing

After processing refer to from “ 1 Installation of frames”.

5. Roof panel cutting

Roof retainer (end) Roof retainer (middle)

34

Y14.5φ3.6(on U-shaped gutter)

Y23

12.7

23

35

第3版 2016年11月改訂（第1版　2015年1月発行）

SG

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