CARTRIDGE DDR™ S300/S600 Direct Drive Systems · 2011-06-26 · Danaher Motion Story By combining industry leading brands such as Kollmorgen, Thomson, and Dover, Danaher Corporation

CARTRIDGE DDR™S300/S600 Direct Drive Systems

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Simplification. Performance. Productivity.With a Direct Drive Solution your machine design is simplified, eliminating noisy mechanical transmissions and the performance limitations that go with them. Direct coupling of the torque motor to the load allows improvements in machine throughput that would never be achievable with a compliance ridden mechanical transmission. Expensive maintenance can also be eliminated since no belts or pulleys need to be adjusted, no gearboxes need to be lubricated – your machine keeps running, providing the throughput your customers demand from your machine!

Why Cartridge DDR?The Cartridge DDR is the next step in the evolution of Direct Drive solutions! The advantages of direct drive can now be applied in even more applications with greater ease. Multiple bearing alignments are not a concern as the Cartridge design makes it even easier to integrate onto your machine, utilizing your existing bearing structure! Now you can realize the benefits of direct drive in a package that mounts just like a conventional servomotor.

Conventional Motor SystemsConventional servo systems with mechanical transmissions limit servo performance and reliability. They typically suffer from bulkier designs due to use of transmissions, belt / pulley adjustments and replacements, and more extensive maintenance – all of which costs time and money.

Conventional Motor Systems

Table of ContentsWhy Direct Drive Technology? 2 Mounting Requirements

The DDR Story 3 C04x 27

What’s a Cartridge Motor? 4 C05x 27

Technical Performance Data C06x 27

C04X 5,6,7 C09x 28

C05x 8,9,10 C13x 28

C06x 11,12,13 Machine Interface Summary

C09x 14,15 C04x 29

C13x 16,17,18,19 C05x 29

Outline Drawings C06x 29

C04x 20 C09x 29

C05x 21 C13x 29

C06x 22

C09x 23,24 CDDR System Summary 30

C13x 25,26 Ordering Guide 31

Integration Costs• Positioning inaccuracy from transmission compliance• Mounting and alignment of gearbox / belt / bracket• Servo tuning difficulties caused by compliance and backlash• Pulley installation and tensioning• Oversize motor for inertia matching• Extra components – clutch, output shaft feedback device• Motor / gearbox mounting Bracket• High parts count

• Purchasing and BOM • Inventory and Inspection • Coordinate multiple lead times

Life Cycle Costs• Machine maintenance

• Belt tensioning and replacement • Gearbox lubrication and replacement

• Increasing backlash due to wearing gears• Costs to support field failures• Unscheduled down time

• Belt breakage • Belt slippage • Gearbox failure

• Reduced throughput due to compliance and settling time

CARTRIDGE DDR™ Solution

Why Direct Drive?

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CARTRIDGE DDR™ Motors

�

The DDR (Direct Drive Rotary) Story

Frameless Torque Motors

CARTRIDGE DDR® Torque Motor

GOLDLINE DDR® Housed Torque Motors

DDR Applications

DDR Format Where Used

Frameless DDR Applications where size and weight must be absolutely minimized

Housed GOLDLINE® DDR Applications where the load rides on the motor's bearings such as indexing or rate tables

CARTRIDGE DDR™ (patented) Any application with existing bearings

Danaher Motion StoryBy combining industry leading brands such as Kollmorgen, Thomson, and Dover, Danaher Corporation established a customer focused motion control manufacturer known as Danaher Motion.

Danaher Corporation’s unrelenting focus on customer satisfaction is lead by the Danaher Business System, a business management system designed to achieve world class excellence in quality, delivery, cost and innovation.

With a worldwide service and support infrastructure, our field service engineers and support teams are available when you need them.

Three DDR Product CategoriesKollmorgen’s 50 years of electromagnetic and electromechanical design expertise combined with Danaher Motion's quality and service, allowed us to refine and expand DDR technology into three product categories for easy installation, use, and short lead times. The three product categories are Frameless DDR, Housed GOLDLINE® DDR, and the CARTRIDGE DDR™. This allows you to select the right DDR solution for your application.

F Series Frameless DDRFrameless motors include a rotor and stator as separate components which are integrated into, ride on the bearings of, and become a part of the driven load. Frameless motors offer the most compact and light weight DDR solution available. The “F” series are Danaher Motion's latest Frameless DDR

product. They provide excellent torque/volume with the use of a proprietary neodymium-iron magnet rotor structure and skewed armature assembly. The F series is the first UL recognized parts set available on the market. This provides machinery manufacturers the benefits of UL component ratings for easier agency approval on their machine.

Danaher Motion GOLDLINE® DDRThe Danaher Motion GOLDLINE® DDR is a housed motor assembly featuring a factory aligned high-resolution feedback device and precision bearings that allow it to function as the core of rotary indexing and rate table applications. The system can also be used as a flexible indexer, providing programmable, rapid indexing far exceeding the throughput and accuracy of conventional mechanical or variable reluctance technology indexers.

CARTRIDGE DDR™ (Patented)The CARTRIDGE DDR™ motor is the first in the industry to combine the space-saving and performance advantages of Frameless DDR technology with the ease of installation of a full-frame motor. Consisting of a rotor, stator, and factory-aligned high-resolution feedback device, the CARTRIDGE DDR™ motor uses the machine’s bearings to support the rotor. An innovative compression coupling engages the rotor to the load and the frame of the CARTRIDGE DDR™ mounts to the machine with a bolt circle and pilot diameter just like a conventional servo motor saving space and design time and simplifying the overall system.

What is direct drive? Very simply it is the direct coupling of a torque motor to the driven load. This configuration results in a very stiff mechanical connection to the load, thus, eliminating problems associated with couplings, belts and gearboxes.

DDR Advantages:√ Increased bandwidth - Allowing greater machine throughput√ Increased quality - Up to 50 times more accurate√ Simplified design - Elimination of parts, faster build cycle√ Increased machine run time - Elimination of belts and pulleys √ Decreased maintenance - No gearboxes to lubricate/leak√ Quiet operation - Reduction of machine noise, perception of quality!

Kollmorgen: The DDR BirthplaceIn the early 1950’s Kollmorgen Inland Motor, in cooperation with MIT developed the original torque motor. This brush DC motor was used on stabilized platforms for inertial guidance systems. The large diameter, thin ring design was ideal for this light weight, high torque application. Over the years, Kollmorgen has designed torque motors for applications from missiles and tank turrets to medical imaging, machine tools, injection molding, converting, and semiconductor processing machines. Our product range covers from 0.0� to over �0,000 N-m of torque and over � meters in diameter.

www.danahermotion.com�

What is a CARTRIDGE DDR™ Motor?

The CARTRIDGE DDR™ motor is the newest addition to the Danaher Moton line of DDR products. The CARTRIDGE DDR™ motor does not have bearings. It mounts to a machine using the machine’s existing bearings to support the motor’s rotor. The frame of the CARTRIDGE DDR™ motor mounts to a pilot and bolt circle on the machine frame much like a conventional motor. The rotor engages to the load using an innovative compression coupling, which effectively makes the motor’s rotor and the load one piece, eliminating any compliance between the motor and the load.

The CARTRIDGE DDR™ motor brings a quantum leap in cost effectiveness and ease of application when compared to any other direct drive configuration. Compared to the months of engineering and days of installation of a frameless motor and feedback device, the CARTRIDGE DDR™ requires a simple shaft and pilot configuration and as little as 5 minutes from shipping container to operation. Thanks to the CARTRIDGE DDR™ motor, a significantly broader range of motion applications will benefit from the performance and reliability advantages of direct drive.

How does the CARTRIDGE DDR™ Mount to a Machine?

It is a simple and quick procedure to mount a CARTRIDGE DDR™ motor to a machine:

• Slide the CARTRIDGE DDR™ motor onto machine shaft

• Bolt CARTRIDGE DDR™ motor housing to machine frame

• Torque compression coupling• Remove/store shipping hardware• Connect cables and run the motor!

CARTRIDGE DDR™ StandardFeatures:

• Assembles as quickly as 5 minutes• 5 frame sizes, multiple lengths• Continuos torque from �.6 to 510 N-m• Peak torque from 11.� to 1017 N-m• Absolute position sine encoder with maximum

resolution of �,097,15� counts per revolution• System configuration with SERVOSTAR �00/600

digital drives• UL and CE agency certification• Proprietary electromagnetic design provides

higher torque per volume

CARTRIDGE DDR™ Options:

• ��0/�00/�80 VAC windings available• High and low speed windings• Hollow shaft available on C09x and C1�x

models, provides a 1.�6 inch (��mm) through bore to allow process or wiring to run through the center of the motor. Provision for mounting a rotary union to the shaft and housing is included. See pages �� to �6 for details.

Proprietary electromagnetic design gives CARTRIDGE DDR™ motors more torque per volume than conventional DDR technology.

Torque DensityTorque DensityTorque Density

Volume in inˆ3

Km (N

m/s

qrt(w

att))

400 600 800 1000 1200 14000

5

10

15

20

25

Danaher MotionCARTRIDGE DDR™

UP to 50%increase!

ConventionalDDR

Power Connector(Feedback connector not shown)

Absolute Sine Encoder

End Cover

Shipping Set Screw

Compression Coupling

CompressionCoupling Bolt

Customer Shaft

Customer Pilot

CARTRIDGE DDR™ ApplicationConsiderations:

Inertia matchingSince the CARTRIDGE DDR™ motor is directly connected to the machine, inertial matching is not required as it is on a conventional motor. With direct drive, inertia miss match of �50 to 1 is common and miss match of 1000 to 1 has been demonstrated.

Mounting OrientationThe CARTRIDGE DDR™ motor can be mounted with any orientation including either a horizontal or vertical shaft.



5

System Performance at 240 VAC C04xA CARTRIDGE DDR™ Motorwith S300 Series Drive Amplifier

System Performance Symbol Units C041A C042A C043A C044A

Continuous Torque 100°C Rise1�� Tc lb-ftN-m

�.�7�.57

6.088.�5

8.�011.1

10.�1�.9

Cont. Line Current Ic amps RMS �.7� �.68 �.7� �.91


�.9��.97

5.�07.19

7.1�9.68

9.1�1�.�

Cont. Line Current --- �.�8 �.08 �.1� �.�7

Peak Torque Tp lb-ftN-m

9.091�.�

16.��.�

��.1�0.0

�7.6�7.�

Peak Line Current Ip amps RMS 8.�0 1�.0 1�.� 1�.7

Maximum Speed N max RPM 1750 1700 1�50 1050

Weight Wt lbkg (f)

9.00�.08

1�.55.67

16.07.�6

19.58.8�

Rotor Inertia Jm oz-in-sec�

kg-cm�0.08�5.86

0.1�68.87

0.16811.9

0.�111�.9

Notes:1. At �0°C Ambient.�. Increase Tc by 1.06 times for �5°C Ambient.�. Temperature rise assumes a 1� x 1� x 0.50 inch Aluminum mounting plate or equivalent.

SYSTEM: C041A WITH S303 AT 240 VAC

0

2

4

6

8

10

12

14

0 250 500 750 1000 1250 1500 1750 2000


0

5

10

15

20

25

0 250 500 750 1000 1250 1500 1750


0

5

10

15

20

25

30

35

0 200 400 600 800 1000 1200 1400


0

5

10

15

20

25

30

35

40

0 200 400 600 800 1000 1200

2

0

4

6

10

8

5

0

10

15

20

5

0

10

15

25

20

30

5

0

10

15

25

20

Intermittent Duty Zone

Continuous 100o C Rise

Continuous Duty ZoneContinuous 70o C Rise










Torq

ue

Speed in RPM

Torq

ue

Speed in RPM

Torq

ue

Speed in RPM

Torq

ue

Speed in RPM


SYSTEM: C041A WITH S303 AT 240 VAC SYSTEM: C042A WITH S306 AT 240 VAC


www.danahermotion.com6

System Performance at 400/480 VAC CH04xA CARTRIDGE DDR™ Motorwith S300 Series Drive Amplifier

System Performance Symbol Units CH041A CH042A CH043A CH044A


�.�7�.56

6.098.�6

8.�011.1

10.�1�.9

Cont. Line Current Ic amps RMS �.7� �.68 �.7� �.90


�.9��.97

5.�07.19

7.1�9.68

9.1�1�.�

Cont. Line Current --- �.�8 �.08 �.1� �.�0


8.��11.�

1�.019.0

18.7�5.�

��.��1.6

Peak Line Current Ip amps RMS 7.50 1�.0 1�.0 1�.0

Maxumum Speed (�00 V)Maxumum Speed (�80 V) N max RPM �500

�500�500�500

��50�500

1850��50

Weight Wt lbkg (f)

9.00�.08

1�.55.67

16.07.�6

19.58.8�


kg-cm�0.08�5.86

0.1�68.87

0.16811.9

0.�111�.9

SYSTEM: CH041A WITH S303 AT 400/480 VAC

0

2

4

6

8

10

12

0 500 1000 1500 2000 2500 3000


0

2

46

8

10

12

1416

18

20

0 500 1000 1500 2000 2500 3000


0

5

10

15

20

25

30

0 500 1000 1500 2000 2500 3000


0

5

10

15

20

25

30

35

0 500 1000 1500 2000 2500

5

0

10

15

25

20

5

0

10

15

20

2

0

4

6

12

2

0

4

6

8

8

10

14










�00 VAC Limit



Continuous Duty Zone


�00 VAC Limit


Torq

ue

Speed in RPM

Torq

ue

Torq

ue

Speed in RPM

Torq

ue

Speed in RPM

Speed in RPM


SYSTEM: CH041A WITH S303 AT 400/480 VAC SYSTEM: CH042A WITH S306 AT 400/480 VAC




7

SYSTEM: C041B WITH S306 AT 240 VAC

0

2

4

6

8

10

12

14

0 500 1000 1500 2000 2500 3000

SYSTEM: C042B WITH S610-30 / S310 AT 240 VAC

0

5

10

15

20

25

0 500 1000 1500 2000 2500 3000


0

5

10

15

20

25

30

35

0 500 1000 1500 2000 2500 3000


0

5

10

15

20

25

30

35

40

0 250 500 750 1000 1250 1500 1750 2000 2250

5

0

10

15

25

20

5

0

10

15

25

20

5

0

10

15

20

2

0

4

6

10

8

30




Intermittent Duty ZoneContinuous 100o C Rise







System Performance at 240 VAC C04xB CARTRIDGE DDR™ Motor(High Speed Winding) with S300 / S600 Series Drive Amplifiers

System Performance Symbol Units C041B C042B C043B C044B


�.��.5�

6.��8.�5

8.��11.�

10.�1�.1

Cont. Line Current Ic amps RMS �.69 9.19 9.15 9.5�


�.91�.9�

5.��7.�6

7.179.7�

9.��1�.5

Cont. Line Current --- �.09 8.01 7.98 8.50

Peak Torque (S�00) Tp lb-ftN-m

9.011�.�

1�.817.�

16.9��.9

�0.6�8.0

Peak Torque (S600) Tp lb-ftN-m

16.8��.8

��.��0.�

�8.0�7.9

Peak Line Current Ip amps RMS 1�.1 �7.6 �7.5 �8.6

Maximum Speed N max RPM �500 �500 �500 �150

Weight Wt lbkg (f)

9.00�.08

1�.55.67

16.07.�6

19.58.8�


kg-cm�0.08�5.86

0.1�68.87

0.16811.9

0.�111�.9


S�10 Tp Limit

S�10 Tp LimitS�10 Tp Limit

Torq

ue

Speed in RPM

Torq

ue

Torq

ue

Speed in RPM

Torq

ue

Speed in RPM

Speed in RPM


SYSTEM: C041B WITH S306 AT 240 VAC SYSTEM: C042B WITH S610-30 / S310 AT 240 VAC



System Performance at 240 VAC C05xA CARTRIDGE DDR™ Motorwith S300 / S600 Series Drive Amplifiers

System Performance Symbol Units C051A C052A C053A C05�A


8.6611.7

1�.517.0

15.5�1.0

18.��.9

Cont. Line Current Ic amps RMS �.78 9.9� 9.�8 9.8�


7.5�10.�

10.91�.8

1�.518.�

16.1�1.8

Cont. Line Current --- �.17 8.67 8.10 8.6�


��.��0.�

��.8��.6

��.��.9

�6.��9.�


��.1��.5

�9.95�.1

�7.16�.8


Maximum Speed N max RPM 1�00 1850 1�50 1�00

Weight Wt lbkg (f)

18.58.�9

��.510.7

�9.01�.�

��.015.�


kg-cm�0.�88�7.�

0.508�5.9

0.6�8��.�

0.7�85�.8


0

5

10

15

20

25

30

35

0 200 400 600 800 1000 1200 1400

SYSTEM: C052A WITH S610-30 / S310 AT 240 VAC

0

5

10

15

20

25

30

35

40

45

0 200 400 600 800 1000 1200 1400 1600 1800 2000


0

10

20

30

40

50

60

0 200 400 600 800 1000 1200 1400 1600


0

10

20

30

40

50

60

70

0 200 400 600 800 1000 1200 1400

5

0

15

20

25

35

30

10

0

20

30

50

10

40

0

20

30

40

10

5

0

10

15

25

20 Intermittent Duty Zone






S�10 Tp Limit




S�10 Tp Limit



S�10 Tp Limit

Notes:1. At �0°C Ambient.�. Increase Tc by 1.06 times for �5°C Ambient.�. Temperature rise assumes a 18 x 18 x 0.50 inch Aluminum mounting plate or equivalent.

Torq

ue

Speed in RPM

Torq

ue

Torq

ue

Speed in RPM

Torq

ue

Speed in RPM

Speed in RPM


SYSTEM: C051A WITH S306 AT 240 VAC SYSTEM: C052A WITH S610-30 / S310 AT 240 VAC




9

System Performance at 400/480 VAC CH05xA CARTRIDGE DDR™ Motorwith S300 / S600 Series Drive Amplifiers

System Performance Symbol Units CH051A CH052A CH053A CH054A


8.6611.7

1�.517.0

15.5�1.0

18.��.9

Cont. Line Current Ic amps RMS �.78 9.9� 9.�8 9.8�


7.5�10.�

10.91�.8

1�.518.�

16.1�1.8

Cont. Line Current --- �.17 8.67 8.10 8.6�


�0.7�8.0


��.1��.5

�9.95�.1

�7.16�.8


Maxumum Speed (�00 V)Maxumum Speed (�80 V) N max RPM �100

�500�500�500

��50�500

�100�500

Weight Wt lbkg (f)

18.58.�9

��.510.7

�9.01�.�

��.015.�


kg-cm�0.�88�7.�

0.508�5.9

0.6�8��.�

0.7�85�.8


0

5

10

15

20

25

30

0 500 1000 1500 2000 2500 3000

SYSTEM: CH052A WITH S610-30 AT 400/480 VAC

0

5

10

15

20

25

30

35

40

45

0 500 1000 1500 2000 2500 3000


0

10

20

30

40

50

60

0 500 1000 1500 2000 2500 3000


0

10

20

30

40

50

60

70

0 500 1000 1500 2000 2500 3000

5

0

15

20

25

35

30

105

0

10

15

20

0

20

30

40

10

0

20

30

50

10

40













�00 VAC Limit

�00 VAC Limit �00 VAC Limit


Torq

ue

Speed in RPM

Torq

ue

Torq

ue

Speed in RPM

Torq

ue

Speed in RPM

Speed in RPM


SYSTEM: CH051A WITH S306 AT 400/480 VAC SYSTEM: CH052A WITH S610-30 AT 400/480 VAC



System Performance at 240 VAC C05xB CARTRIDGE DDR™ Motor(high speed winding) with S300 / S600 Series Drive Amplifiers

System Performance Symbol Units C051B C052B C053B C054B


8.7711.9

1�.�16.7

1�.9�0.�

17.6��.8

Cont. Line Current Ic amps RMS 9.�� 1�.6 18.� 17.�


7.6�10.�

10.71�.5

1�.917.6

15.��0.9

Cont. Line Current --- 8.15 11.9 16.0 15.�


18.��.6


��.6�0.6

�1.5��.7

�1.��.5

�9.05�.8

Peak Line Current Ip amps RMS �5.� �6.7 �0.0 �0.0

Maximum Speed N max RPM ��50 �500 �500 ��50

Weight Wt lbkg (f)

18.58.�9

��.510.7

�9.01�.�

��.015.�


kg-cm�0.�88�7.�

0.508�5.9

0.6�8��.�

0.7�85�.8


0

5

10

15

20

25

30

35

0 500 1000 1500 2000 2500


0

5

10

15

20

25

30

35

40

45

0 500 1000 1500 2000 2500 3000


0

5

10

15

20

25

30

35

40

45

0 500 1000 1500 2000 2500 3000


0

10

20

30

40

50

60

0 250 500 750 1000 1250 1500 1750 2000 2250 2500

5

0

10

15

25

20

5

0

15

20

25

35

30

10

5

0

15

20

25

35

30

10

0

20

30

40

10



S�10 Tp Limit Intermittent Duty Zone










Torq

ue

Speed in RPM

Torq

ue

Torq

ue

Speed in RPM

Torq

ue

Speed in RPM

Speed in RPM


SYSTEM: C051B WITH S610-30 / S310 AT 240 VAC SYSTEM: C052B WITH S620 AT 240 VAC




11

System Performance at 240 VAC C06xA CARTRIDGE DDR™ Motorwith S300 / S600 Series Drive Amplifiers

System Performance Symbol Units C061A C062A C063A


��.9��.8

�5.��7.8

�5.061.0

Cont. Line Current Ic amps RMS 10.0 1�.7 1�.1


�1.7�9.�

�0.7�1.7

�9.�5�.�

Cont. Line Current --- 8.7� 1�.9 1�.�


�8.565.7


6�.186.8

90.71��

116157

Peak Line Current Ip amps RMS �7.0 �9.8 �8.0

Maximum Speed N max RPM 900 950 700

Weight Wt lbkg (f)

�1.018.6

5�.0��.6

6�.0�9.0


kg-cm�1.��9�.1

1.781�6

�.��157


0

20

40

60

80

100

120

140

0 100 200 300 400 500 600 700 800 900 1000


0

20

40

60

80

100

120

140

160

180

0 100 200 300 400 500 600 700 800

SYSTEM: C061A WITH S610-30 AT 240 VAC

0

10

2030

40

50

60

7080

90

100

0 100 200 300 400 500 600 700 800 900 1000

20

10

0

30

40

50

60

70

20

0

40

60

80

100

20

0

40

60

80

120

100




S�10 Tp Limit








Torq

ue

Speed in RPM

Torq

ue

Torq

ue

Speed in RPM

Speed in RPM


SYSTEM: C061A WITH S610-30 AT 240 VAC SYSTEM: C062A WITH S620 AT 240 VAC

www.danahermotion.com1�

System Performance at 400 / 480 VAC CH06x CARTRIDGE DDR™ Motorwith S600 Series Drive Amplifier

System Performance Symbol Units CH061A CH062A CH063A CH063B


��.9��.8

�5.��7.8

�5.061.0

��.559.0

Cont. Line Current Ic amps RMS 10.0 1�.7 1�.1 19.8


�1.7�9.�

�0.7�1.7

�9.�5�.�

�7.951.�

Cont. Line Current --- 8.7� 1�.9 1�.� 17.�


6�.186.8

90.71��

116157

8�.9115

Peak Line Current Ip amps RMS �7.0 �9.8 �8.0 �0.0

Maxumum Speed (�00 V)Maxumum Speed (�80 V) N max RPM 1600

19001650�000

1�501500

1850��00

Weight Wt lbkg (f)

�1.018.6

5�.0��.6

6�.0�9.0

6�.0�9.0


kg-cm�1.��9�.1

1.781�6

�.��157

�.��157


0

20

40

60

80

100

120

140

160

0 200 400 600 800 1000 1200 1400 1600


0

10

2030

40

50

60

7080

90

100

0 200 400 600 800 1000 1200 1400 1600 1800 2000

SYSTEM: CH063B WITH S620 AT 400/480 VAC

0

20

40

60

80

100

120

140

0 250 500 750 1000 1250 1500 1750 2000 2250


0

20

40

60

80

100

120

140

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200

20

10

0

30

40

50

60

70

20

0

40

60

80

100

20

0

40

60

80

100

120

20

0

40

60

80

100




�00 VAC Limit




�00 VAC Limit





�00 VAC Limit




�00 VAC Limit


Torq

ue

Speed in RPM

Torq

ue

Torq

ue

Speed in RPM

Torq

ue

Speed in RPM

Speed in RPM


SYSTEM: CH061A WITH S610-30 AT 400/480 VAC SYSTEM: CH062A WITH S620 AT 400/480 VAC




1�

System Performance at 240 VAC C06xB CARTRIDGE DDR™ Motor(high speed winding) with S600 Series Drive Amplifier

System Performance Symbol Units C061B C062B C063B


��.1��.6

��.9��.7

��.559.0

Cont. Line Current Ic amps RMS 19.7 �0.0 19.8


�1.0�8.�

�9.9�0.5

�7.951.�

Cont. Line Current --- 17.� 18.� 17.�


�7.�6�.1

6�.186.9

8�.9115


Maximum Speed N max RPM 1950 1�50 1050

Weight Wt lbkg (f)

�1.018.6

5�.0��.6

6�.0�9.0


kg-cm�1.��9�.1

1.781�6

�.��157


0

10

20

30

40

50

60

70

80

90

0 200 400 600 800 1000 1200 1400 1600


0

20

40

60

80

100

120

0 200 400 600 800 1000 1200


0

10

20

30

40

50

60

70

0 200 400 600 800 1000 1200 1400 1600 1800 2000

50

40

30

20

10

0

0

20

40

60

80

20

10

0

30

40

50

60












Torq

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Speed in RPM

Torq

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Torq

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Speed in RPM

Speed in RPM


SYSTEM: C061B WITH S620 AT 240 VAC SYSTEM: C062B WITH S620 AT 240 VAC

www.danahermotion.com1�

System Performance at 230 VAC C09xA CARTRIDGE DDR™ Motorwith S620 Drive Amplifiers


Continuous Torque 110°C Rise Tc lb-ftN-m

�7.050.�

7�.8101

1071�5

Cont. Line Current Ic amps RMS 1�.8 15.� 17.�


��.0��.7

66.690.�

95.01�9

Cont. Line Current --- 11.� 1�.7 15.6


88.�1�0

170��1

��8�09


Maximum Speed N max RPM 600 �00 �00

Weight Wt lbkg (f)

61.0�7.7

91.0�1.�

1�05�.�

Rotor Inertia Jm lb-ft-sec�kg-m�

0.0�10.0�8

0.0�50.0�7

0.0�90.066











Torq

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Speed in RPM

Torq

ue

Torq

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Speed in RPM

Speed in RPM





15

System Performance at 400 /480 VAC CH09xA CARTRIDGE DDR™ Motorwith S620 Drive Amplifier

System Performance Symbol Units CH091A CH092A CH093A


�7.050.�

7�.8101

1071�5

Cont. Line Current Ic amps RMS 1�.8 15.� 17.�


��.0��.7

66.690.�

95.01�9

Cont. Line Current --- 11.� 1�.7 15.6


88.�1�0

170��1

��8�09


Maximum Speed (�00V)Maximum Speed (�80V) N max RPM 1�00

1500700900

550650

Weight Wt lbkg (f)

61.0�7.7

91.0�1.�

1�05�.�


0.0�10.0�8

0.0�50.0�7

0.0�90.066





�00 VAC Limit�80 VAC Limit











Torq

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Speed in RPM

Torq

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Torq

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Speed in RPM

Speed in RPM




System Performance at 230 VAC C13xA CARTRIDGE DDR™ Motorwith S620 Drive Amplifier



1�9188

�66�61

�7�50�

Cont. Line Current Ic amps RMS 15.6 1�.9 16.8


1��167

��6��0

��0��7

Cont. Line Current --- 1�.8 1�.� 1�.9


�87�89

595805

7501016


Maximum Speed N max RPM ��5 110 90

Weight Wt lbkg (f)

1�06�.5

��101

�9�1��


0.0910.1��

0.1660.��5

0.��0.�0�

Notes:1. At �0°C Ambient.�. Increase Tc by 1.06 times for �5°C Ambient.�. Temperature rise assumes a �0 x �0 x 0.75 inch Aluminum mounting plate or equivalent.












Torq

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Speed in RPM

Torq

ue

Torq

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Speed in RPM

Speed in RPM





17

System Performance at 400 /480 VAC CH13xA CARTRIDGE DDR™ Motorwith S620 Drive Amplifier

System Performance Symbol Units CH131A CH132A CH133A


1�9188

�66�61

�7�50�

Cont. Line Current Ic amps RMS 15.6 1�.9 16.8


1��167

��6��0

��0��7

Cont. Line Current --- 1�.8 1�.� 1�.9


�87�89

595806

7501016


Maximum Speed (�00V)Maximum Speed (�80V) N max RPM �00

500�00�50

160�00

Weight Wt lbkg (f)

1�06�.5

��101

�9�1��


0.0910.1��

0.1660.��5

0.��0.�0�
















Torq

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Speed in RPM

Torq

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Torq

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Speed in RPM

Speed in RPM




System Performance at 230 VAC C13xB CARTRIDGE DDR™ Motor(High Speed Winding) with S640 Drive Amplifier

System Performance Symbol Units C131B C132B C133B


1�0190

�66�61

�76510

Cont. Line Current Ic amps RMS �9.� �9.6 ��.7


1��168

��6��0

��51

Cont. Line Current --- �5.9 �6.� �9.0


�9��96

560759

7501017

Peak Line Current Ip amps RMS 80.0 80.0 80.0

Maximum Speed N max RPM �50 ��5 175

Weight Wt lbkg (f)

1�06�.5

��101

�9�1��


0.0910.1��

0.1660.��5

0.��0.�0�













Torq

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Speed in RPM

Torq

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Torq

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Speed in RPM

Speed in RPM


SYSTEM: C131B WITH S640 AT 230 VAC SYSTEM: C132B WITH S640 AT 230 VAC



19

System Performance at 400 /480 VAC CH13xB CARTRIDGE DDR™ Motor (High Speed Winding) with S640 Drive Amplifier

System Performance Symbol Units CH131B CH132B CH133B


1�0190

�66�61

�7�510

Cont. Line Current Ic amps RMS �9.� �9.6 ��.7


1��168

��6��0

��51

Cont. Line Current --- �5.9 �6.� �9.0


�9��96

560759

7501017

Peak Line Current Ip amps RMS 80.0 80.0 80.0

Maximum Speed (�00V)Maximum Speed (�80V) N max RPM 800

1000�00500

�50�00

Weight Wt lbkg (f)

1�06�.5

��101

�9�1��


0.0910.1��

0.1660.��5

0.��0.�0�
















Torq

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Speed in RPM

Torq

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Torq

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Speed in RPM

Speed in RPM


SYSTEM: CH131B WITH S640 AT 400/480 VAC SYSTEM: CH132B WITH S640 AT 400/480 VAC

www.danahermotion.com�0

POWER CONNECTOR(ROTATABLE)

SHIPPING ALIGNMENT PIN

COUPLING ACCESS PORT,SEAL SCREW PROVIDED

22.00 REF[0.866]

12.00 REF[0.472]

19.00 REF[0.748]

5.00[0.197]

SIGNAL CONNECTOR(ROTATABLE)

"B" ±.26 [.010]

"A" ±.52 [.020]

79.65[3.136]

REF2 PL

4.40 +-0.810[0.173+-0.0318]REF

Ø92.00 +0.013-0.009

3.6220+0.0005-0.0003

-D-

0-RING PROVIDED

19.00[0.748]

12.00[0.472]

44.50[1.752]

ALTERNATECOUPLING ACCESS

PORT

22.00[0.866]

63.89[2.515]MAX

ALTERNATEALIGNMENT PIN

LOCAION

REF

REF

REF

56.40[2.220]

REF31.00[1.220]REF

15.50[0.610]REF

58.55[2.305]MAX3 PL

108.0[4.25]

ROTOR COUPLING M6 SOCKETHEAD CAP SCREW, REF

FOR ASSEMBLY, USE 5mmHEX DRIVER AND TORQUE

TO 12.4 Nm [110 IN- LB]

Ø9.00 +0.3600

0.354+0.0141-0.0000

93.26 MAX[3.672]2 PL41.0

[1.61]REF

108.0[4.25]3X 90˚

45˚4 PL AS SHOWN

ON A Ø130.00 [5.118] BASICØ0.25[.009] DM

9.0[0.35]

REF

B

B

ALTERNATECOUPLINGACCESS PORT

ALTERNATEALIGNMENT PINLOCAION




22.00 REF[0.866]

12.00 REF[0.472]

19.00 REF[0.748]

5.00[0.197]


"B" ±.26 [.010]

"A" ±.52 [.020]

79.65[3.136]

REF2 PL

4.40 +-0.810[0.173+-0.0318]REF

Ø92.00 +0.013-0.009

3.6220+0.0005-0.0003

-D-

0-RING PROVIDED

19.00[0.748]

12.00[0.472]

44.50[1.752]


PORT

22.00[0.866]

63.89[2.515]MAX


LOCAION

REF

REF

REF

56.40[2.220]

REF31.00[1.220]REF

15.50[0.610]REF

58.55[2.305]MAX3 PL

108.0[4.25]



TO 12.4 Nm [110 IN- LB]

Ø9.00 +0.3600

0.354+0.0141-0.0000

93.26 MAX[3.672]2 PL41.0

[1.61]REF

108.0[4.25]3X 90˚

45˚4 PL AS SHOWN

ON A Ø130.00 [5.118] BASICØ0.25[.009] DM

9.0[0.35]

REF

B

B






22.00 REF[0.866]

12.00 REF[0.472]

19.00 REF[0.748]

5.00[0.197]


"B" ±.26 [.010]

"A" ±.52 [.020]

79.65[3.136]

REF2 PL

4.40 +-0.810[0.173+-0.0318]REF

Ø92.00 +0.013-0.009

3.6220+0.0005-0.0003

-D-

0-RING PROVIDED

19.00[0.748]

12.00[0.472]

44.50[1.752]


PORT

22.00[0.866]

63.89[2.515]MAX


LOCAION

REF

REF

REF

56.40[2.220]

REF31.00[1.220]REF

15.50[0.610]REF

58.55[2.305]MAX3 PL

108.0[4.25]



TO 12.4 Nm [110 IN- LB]

Ø9.00 +0.3600

0.354+0.0141-0.0000

93.26 MAX[3.672]2 PL41.0

[1.61]REF

108.0[4.25]3X 90˚

45˚4 PL AS SHOWN

ON A Ø130.00 [5.118] BASICØ0.25[.009] DM

9.0[0.35]

REF

B

B



C04X

C041 C042 C043 C044

Dim A mm[inches]

171[6.7�]

�0�[7.9�]

��[9.16]

�6�[10.�]

Dim B mm[inches]

107[�.��]

1�8[5.��]

169[6.66]

�00[7.88]

For machine interface detail, see page �7



�1

C05X

C051 C045 C053 C054

Dim A mm[inches]

195[7.67]

��0[8.65]

��5[9.6�]

�70[10.6]

Dim B mm[inches]

1�1[5.1�]

156[6.1�]

181[7.11]

�06[8.09]



SHIPPINGALIGNMENT PIN

COUPLING ACCESS PORT, SEAL SCREW PROVIDED

30.00 REF[1.181]

12.00 REF[0.472]

19.00 REF[0.748]

5.00[0.197]


"B" ±.26 [.010]

"A" ±.52 [.020]

94.65[3.727]

2 PLREF

2.94 ±0.83[0.116 ±0.032]REF

118.000 +0.014-0.011

4.6457+0.0005-0.0004

-D-

19.00[0.748]

12.00[0.472]

44.50[1.752]


PORT

30.00[1.181]

81.93[3.226]MAX


LOCAION

REF

REF

REF

31.00[1.220]15.50

[0.610]

76.08[2.995]MAX3 PL



TO 29.8 Nm [22 FT- LB]

Ø11.00 +0.360

0.433+0.014-0.000

108.26MAX

[4.262]2 PL

51.5[2.03]REF

138.0 ±0.80[5.433 ±0.031]

3X 90˚

45˚

4 PL AS SHOWNON A Ø165.00 [6.496] BASIC

Ø0.25[.010] DM

12.0[0.47]

REF

0-RING PROVIDED

138.0 ±0.80[5.433 ±0.031]

M6 x 1.0 x 9.0 [.35] DPTAPPED HOLES PROVIDEDFOR LIFTING 2 PL






30.00 REF[1.181]

12.00 REF[0.472]

19.00 REF[0.748]

5.00[0.197]


"B" ±.26 [.010]

"A" ±.52 [.020]

94.65[3.727]

2 PLREF

2.94 ±0.83[0.116 ±0.032]REF

118.000 +0.014-0.011

4.6457+0.0005-0.0004

-D-

19.00[0.748]

12.00[0.472]

44.50[1.752]


PORT

30.00[1.181]

81.93[3.226]MAX


LOCAION

REF

REF

REF

31.00[1.220]15.50

[0.610]

76.08[2.995]MAX3 PL



TO 29.8 Nm [22 FT- LB]

Ø11.00 +0.360

0.433+0.014-0.000

108.26MAX

[4.262]2 PL

51.5[2.03]REF

138.0 ±0.80[5.433 ±0.031]

3X 90˚

45˚


Ø0.25[.010] DM

12.0[0.47]

REF

0-RING PROVIDED

138.0 ±0.80[5.433 ±0.031]







30.00 REF[1.181]

12.00 REF[0.472]

19.00 REF[0.748]

5.00[0.197]


"B" ±.26 [.010]

"A" ±.52 [.020]

94.65[3.727]

2 PLREF

2.94 ±0.83[0.116 ±0.032]REF

118.000 +0.014-0.011

4.6457+0.0005-0.0004

-D-

19.00[0.748]

12.00[0.472]

44.50[1.752]


PORT

30.00[1.181]

81.93[3.226]MAX


LOCAION

REF

REF

REF

31.00[1.220]15.50

[0.610]

76.08[2.995]MAX3 PL



TO 29.8 Nm [22 FT- LB]

Ø11.00 +0.360

0.433+0.014-0.000

108.26MAX

[4.262]2 PL

51.5[2.03]REF

138.0 ±0.80[5.433 ±0.031]

3X 90˚

45˚


Ø0.25[.010] DM

12.0[0.47]

REF

0-RING PROVIDED

138.0 ±0.80[5.433 ±0.031]




www.danahermotion.com��

ROTOR COUPLING M8 SOCKET HEAD CAP SCREW, REF


TO 29.8 Nm [22 FT- LB]




42.50 REF[1.673]

12.00 REF[0.472]

19.00 REF[0.748]

5.00[0.197]

"B" ±.26 [.010]

"A" ±.52 [.020]

119.65[4.711]

2 PL

2.94 ±0.830[0.116 ±0.0326]REF

164.000 +0.014-0.011

6.4567+0.0005-0.0004

-D-

19.00[0.748]

12.00[0.472]

36.40[1.433]


PORT

104.43[4.111]MAX


LOCAION

REF

REF

45.00[1.772]

22.50[0.886]

98.58[3.881]

MAX, 3 PL

Ø13.500 +0.430-.000

0.5315+0.0169-0.0000

133.26MAX

[5.262]2 PL

74.0[2.91]REF

188.0 ±1.000[7.402 ±0.0393]

3X 90˚

45˚4 PL AS SHOWN

ON A Ø215.00 [8.465] BASICØ0.25[.010] DM

14.0[0.55]

REF

0-RING PROVIDED

188.0 ±0.80[7.402 ±0.039]


42.50[1.673]

REF




C06X

C061 C062 C063

Dim A mm[inches]

��6[8.90]

�60[10.�]

�9�[11.6]

Dim B mm[inches]

166[6.5�]

�00[7.86]

��[9.�0]




TO 29.8 Nm [22 FT- LB]




42.50 REF[1.673]

12.00 REF[0.472]

19.00 REF[0.748]

5.00[0.197]

"B" ±.26 [.010]

"A" ±.52 [.020]

119.65[4.711]

2 PL

2.94 ±0.830[0.116 ±0.0326]REF

164.000 +0.014-0.011

6.4567+0.0005-0.0004

-D-

19.00[0.748]

12.00[0.472]

36.40[1.433]


PORT

104.43[4.111]MAX


LOCAION

REF

REF

45.00[1.772]

22.50[0.886]

98.58[3.881]

MAX, 3 PL

Ø13.500 +0.430-.000

0.5315+0.0169-0.0000

133.26MAX

[5.262]2 PL

74.0[2.91]REF

188.0 ±1.000[7.402 ±0.0393]

3X 90˚

45˚4 PL AS SHOWN

ON A Ø215.00 [8.465] BASICØ0.25[.010] DM

14.0[0.55]

REF

0-RING PROVIDED

188.0 ±0.80[7.402 ±0.039]


42.50[1.673]

REF






TO 29.8 Nm [22 FT- LB]




42.50 REF[1.673]

12.00 REF[0.472]

19.00 REF[0.748]

5.00[0.197]

"B" ±.26 [.010]

"A" ±.52 [.020]

119.65[4.711]

2 PL

2.94 ±0.830[0.116 ±0.0326]REF

164.000 +0.014-0.011

6.4567+0.0005-0.0004

-D-

19.00[0.748]

12.00[0.472]

36.40[1.433]


PORT

104.43[4.111]MAX


LOCAION

REF

REF

45.00[1.772]

22.50[0.886]

98.58[3.881]

MAX, 3 PL

Ø13.500 +0.430-.000

0.5315+0.0169-0.0000

133.26MAX

[5.262]2 PL

74.0[2.91]REF

188.0 ±1.000[7.402 ±0.0393]

3X 90˚

45˚4 PL AS SHOWN

ON A Ø215.00 [8.465] BASICØ0.25[.010] DM

14.0[0.55]

REF

0-RING PROVIDED

188.0 ±0.80[7.402 ±0.039]


42.50[1.673]

REF






��

C(H)09X without Through Bore

C(H)091 C(H)092 C(H)093

Dim A mm[inches]

�0�[7.99]

�5�[9.9�]

�0�[11.9]

Dim B mm[inches]

16�[6.�0]

�1�[8.�6]

�6�[10.�]

9.68.06[245.91.52]

9.68.06[245.91.52]

"B" .015 [.38]

"A".09 [2.3]

6X 60

Ø

-E-

9.444-9.449[239,88-240,00]

1.4536,8[ ]

.6616,8[ ]

.256,4[ ]

REF

5.88149,4[ ]

REF

5.77146,6[ ]

REF

.256,4[ ]

7.18[182.37]MAX

REF3.0978,6[ ]

.88.085[22.42.16]

45

4 PL36

4X 90

3.25082,55[ ]

1.06026,92[ ]

REF3.7595,3[ ]

.5012,7[ ]

COMPRESSIONCOUPLING

O-RING C093 MODEL

ONLY

(2) M8 LIFTINGEYEBOLTS PROVIDED

O-RING PROVIDEDFOR SEALING

POWERCONNECTOR

SIGNALCONNECTOR

M5 X 0.8 THD X .59 [15.0] DP6 PL AS SHOWN ON AØ9.055 [230] BASIC

Ø.011 [.28] E

M10 X 1.5 THD THRU,4 PL AS SHOWNFOR JACKING PURPOSES

Ø.551 [14] THRU,4 PL AS SHOWN,ON A Ø11.417 [290] BASICSPOTFACEØ1.13 [28.7]X .06 [1.5]MAX DP, 4 PL AS SHOWN


www.danahermotion.com��

C(H)09X with Through Bore

C(H)091 C(H)092 C(H)093

Dim A mm[inches]

�0�[7.99]

�5�[9.9�]

�0�[11.9]

Dim B mm[inches]

16�[6.�0]

�1�[8.�6]

�6�[10.�]

Dim C mm[inches]

176[6.9�]

��5[8.87]

�75[10.8]

9.68.06[245.91.52]

9.68.06[245.91.52]

"B" .015 [.38]

"A".09 [2.3]

1.4536.8[ ]

Ø

-E-

9.444-9.449[239.88-240.00]

6X 60

.6616.8[ ]

7.18[182.37]

MAX

REF

.256.4[ ]

REF3.0978.6[ ]

.256.4[ ]

REF

5.88149.4[ ]

REF

5.77146.6[ ]

.88.085[22.42.16]

"C"

Ø

-F-

1.260-1.262[32.01-32.05]

.5012.7[ ]

REF3.7595.3[ ]

REF

.5012.7[ ]

4X 90

45

3.25082.55[ ]

1.06026.92[ ]

4 PL36

COMPRESSIONCOUPLING

POWERCONNECTOR

SIGNALCONNECTOR


O-RING C093 MODEL

ONLY

O-RINGPROVIDEDFORSEALING

M10 X 1.5 THD THRU4 PL AS SHOWN FOR JACKING PURPOSES

M5 X 0.8 THD X .59 [15.0] DP6 PL AS SHOWN ON A Ø9.055 [230] BASIC

Ø.011 [.28] E

Ø.551 [14] THRU,4 PL AS SHOWN,ON A Ø11.417 [290] BASICSPOTFACEØ1.13 [28.7]X .06 [1.5]MAX DP, 4 PL AS SHOWN

M5 X 0.8 THD X .59 [15.0] DP,4 PL AS SHOWN ON AØ1.614 [41.00] BASIC

Ø.011[0.28] F




�5

13.78.06[350.01.52]

13.78.06}[350.01.52]

6X 60

"A".09 [2.3]

"B".015 [.38]

7.87199,9[ ]

3.0076,2[ ]

REF

.8722,1[ ]

REF3.8898,6[ ]

REF

8.18207,8[ ]

10.09[256.3]

REF

Ø

-E-

13.577-13.582[344,86-344,98]

4 PL37

45

REF4.25108[ ]

1.06026,92[ ]

3.38085,85[ ]

.389,7[ ]

.256,4[ ]

1.00.085[25.42.16]

4 PL

1.5238,6[ ]

4X 90

COMPRESSIONCOUPLING

SIGNAL CONNECTOR

POWER CONNECTOR


COMPRESSION COUPLING C133

ONLY

M12 X 1.75 THD THRU,4 PL AS SHOWNFOR JACKING PURPOSES

M5 X 0.8 THD X .59 [15.0]DEEP, 6 PL AS SHOWN ON AØ13.110 [333] BASIC

Ø.011 [.28] E

Ø.689 [17.5] THRU,4 PL AS SHOWN,ON A Ø16.142 [410] BASICSPOTFACEØ1.38 [35.1]X .06 [1.5]MAX DP, 4 PL AS SHOWN

C(H)13X without Through Bore

C(H)131 C(H)132 C(H)133

Dim A mm[inches]

��1[9.11]

�01[11.8]

�0�[11.9]

Dim B mm[inches]

191[7.5�]

�60[10.�]

��9[1�.0]



1.5238,6[ ]

13.78.06[350.01.52]

13.78.06[350.01.52]

"A".09 [2.3]

"B".015 [.38]

6X 60

REF

8.18207,8[ ]

10.09[256.3]

REF

REF3.8898,6[ ]

REF.8722,1[ ]

3.0076,2[ ]

7.87199,9[ ]

Ø

-E-

13.577-13.582[344,86-344,98]

Ø

-F-

1.260-1.26232,01-32,05][

.5012,7[ ]45

4 PL37

1.06026,92[ ]

3.37085,6[ ]

REF4.25108[ ]

.389,7[ ]

.256,4[ ]

1.00.085[25.42.16]

4 PL

"C"


COMPRESSIONCOUPLING

COMPRESSIONCOUPLING

C133 ONLY

SIGNALCONNECTOR

POWERCONNECTOR

M5 X 0.8 THD X .59 [15.0],DEEP, 6 PL AS SHOWNON A Ø13.110 [333] BASIC

Ø.011 [.28] E

M5 X 0.8 THD X .59 [15.0] DP,4 PL AS SHOWN ON AØ1.614 [41.00] BASIC

Ø.011[0.28] F

M12 X 1.75 THD THRU4 PL AS SHOWNFOR JACKING PURPOSES

Ø.689 [17.5] THRU,4 PL AS SHOWN,ON A Ø16.142 [410] BASICSPOTFACEØ1.38 [35.1]X .06 [1.5]MAX DP, 4 PL AS SHOWN

C(H)13X with Through Bore

C(H)131 C(H)132 C(H)133

Dim A mm[inches]

��1[9.11]

�01[11.8]

�0�[11.9]

Dim B mm[inches]

191[7.5�]

�60[10.�]

��9[1�.0]

Dim C mm[inches]

18�[7.18]

�51[9.90]

��0[1�.6]




�7

"E" ±1.5 [.059]

1.50[0.059]

45˚

D

B

0.13[.005] C

-A-

A .76[0.03]

CHAMFERDEPTH

0.10 [.004] A

C

20.0˚

1.6

[.063

]

BERINGAXIS OFROTATION

-C-

0.10 [.004] A

0.013[.0005] A

5.5 MIN.[0.22]

Dimensions are in Millimeters / [Inches]

Machine Dimensions

Machine Mounting Requirements for C04x, C05x and C06xThis drawing details the machine interface configuration for mounting the C0�, C05, and C06 Cartridge DDR™ motors. It is important to maintain specified tolerance, concentricity and run out to insure proper operation and longevity of the Cartridge DDR™ motor.

Axial Shaft MovementDuring operation, the shaft which the Cartridge DDR™ motor is mounted to shall not move axially more than +/- 0.1� mm [0.005 inch].

Shaft MaterialThe shaft material can be steel or stainless steel.

Model

DimensionsA

Min. Max.B

Min. MaxC

Min. MaxD

Min. Max.E

Min. Max.

C(H)0�1��.985 - ��.000

[1.�987 - 1.�99�]�1.985 - ��.000

[1.�59� - 1.�598]9�.0�0 - 9�.090

[�.6��7 - �.6�55]16.6 - 17.�

[0.655 - 0.685]59.8 - 6�.8

[�.�71 - �.�89]

C(H)0�� .985 - ��.000[1.�987 - 1.�99�]

�1.985 - ��.000[1.�59� - 1.�598]

9�.0�0 - 9�.090[�.6��7 - �.6�55]

�7.6 - �8.�[1.875 - 1.905]

90.8 - 9�.8[�.�71 - �.689]

C(H)0�� .985 - ��.000[1.�987 - 1.�99�]

�1.985 - ��.000[1.�59� - 1.�598]

9�.0�0 - 9�.090[�.6��7 - �.6�55]

78.6 - 79.�[�.095 - �.1�5]

1�1.8 - 1��.8[�.791 - �.909]

C(H)0�� .985 - ��.000[1.�987 - 1.�99�]

�1.985 - ��.000[1.�59� - 1.�598]

9�.0�0 - 9�.090[�.6��7 - �.6�55]

109.6 - 110.�[�.�15 - �.��5]

15�.8 - 155.8[6.011 - 6.1�9]

C(H)051 �5.985 - �6.000[1.8105 - 1.8110]

��.985 - �5.000[1.7715 - 1.77�0]

118.0�0 - 118.090[�.6�7� - �.6�9�]

��.6 - �5.�[1.�65 - 1.�95]

80.5 - 8�.5[�.171 - �.�89]

C(H)05� �5.985 - �6.000[1.8105 - 1.8110]

��.985 - �5.000[1.7715 - 1.77�0]

118.0�0 - 118.090[�.6�7� - �.6�9�]

59.6 - 60.�[�.��5 - �.�75]

105.5 - 108.5[�.151 - �.�69]

C(H)05� �5.985 - �6.000[1.8105 - 1.8110]

��.985 - �5.000[1.7715 - 1.77�0]

118.0�0 - 118.090[�.6�7� - �.6�9�]

8�.6 - 85.�[�.��5 - �.�65]

1�0.5 - 1��.5[5.1�1 - 5.�59]

C(H)05� �5.985 - �6.000[1.8105 - 1.8110]

��.985 - �5.000[1.7715 - 1.77�0]

118.0�0 - 118.090[�.6�7� - �.6�9�]

109.6 - 110.�[�.�15 - �.��5]

155.5 - 158.5[6.1�1 - 6.��9]

C(H)061 71.985 - 7�.000[�.8��5 - �.8�50]

70.985 - 71.000[�.79�5 - �.7950]

16�.0�0 - 16�.090[6.�58� - 6.�60�]

�8.6 - �9.�[1.915 - 1.9�5]

10�.5 - 105.5[�.0�1 - �.1�9]

C(H)06� 71.985 - 7�.000[�.8��5 - �.8�50]

70.985 - 71.000[�.79�5 - �.7950]

16�.0�0 - 16�.090[6.�58� - 6.�60�]

8�.6 - 8�.�[�.�55 - �.�85]

1�6.5 - 1�9.5[5.�71 - 5.�89]

C(H)06� 71.985 - 7�.000[�.8��5 - �.8�50]

70.985 - 71.000[�.79�5 - �.7950]

16�.0�0 - 16�.090[6.�58� - 6.�60�]

116.6 - 117.�[�.595 - �.6�5]

170.5 - 17�.5[6.711 - 6.8�9]


Machine Mounting Requirements for C09x and C13xThese drawings detail the machine interface configuration for mounting the CARTRIDGE DDR™ motor. It is important to maintain specified tolerance, concentricity, and run out to insure proper operation and longevity of the CARTRIDGE DDR™ motor.

Axial Shaft MovementNote there is a static and dynamic call out for axial length. The static tolorance is the allowable variance of the shaft before the motor is mounted. The dynamic tolarance is the allowable movement of the shaft after the motor is mounted and during operation.

Shaft MaterialThe shaft material must have a minimum yield strength of 55,000 PSI. This suggests the material shall be cold rolled steel with a minimum 0.�0% carbon content.

Shaft KeyThe C09x and C1�x CARTRIDGE DDR™ motors are provided with a key. If the materials and dimensions on this page and the compression coupling torque procedure on page 18 are strictly followed, then the key is not needed. The key is provided as a safety precaution to avoid severe damage to the CARTRIDGE DDR™ motor and to the machine it is mounted to that can result if the compression coupling is not properly engaged during operation. No key is used on the C0�x, C05x and C06x.

Heat DissipationThe CARTRIDGE DDR™ motor is a source of heat connected directly to the machine frame. For applications which are sensitive to heat generation, the continuous torque rating of the CARTRIDGE DDR™ must be reduced. To facilitate heat sensitive applications, CARTRIDGE DDR™ motors have dual continuous torque ratings, 110°C rise for maximum capacity and 80°C rise for de-rated capacity.

C(H)1�x

C(H)091 C(H)092 C(H)093

Dim A inches[mm]

1.7�0[��.9�]

�.�70[88.1�]

�.910[1��.71]

Dim B inches[mm]

.�8[9.7]

.9�[��.9]

1.00[�5.�]

Dim C inches[mm]

�.5�0[89.9�]

5.�80[1��.11]

6.7�0[170.69]

C(H)131 C(H)132 C(H)133

Dim A inches[mm]

.�7[9.�]

.75[19.1]

1.6[�0.6]

Dim B inches[mm]

1.590[�0.�9]

�.�00[8�.8�]

�.670[118.6�]

Dim C inches[mm]

1.08[�7.�]

1.71[��.�]

�.�6[57.�]

Dim D inches[mm]

�.�90[11�.05]

6.610[167.89]

9.980[�5�.�9]

C(H)09x



�9

Cartridge DDR™ Machine Interface Summary

Due to the large range of continuous and peak torques for the CDDR series, the mechanical mounting and coupling to the machine varies. The chart below provides a quick summary.

Cross Section of C04x, C05x, C06x

Cross Section of C09x, C13x

Parameter C04x, C05x, C06x C09x, C13x

Coupling Technology Single bolt split hub, access front motor

Multi-bolt compression, access from rear of motor

Mounting Requirements Shaft TIR .005" [.1�mm] .0015" [.0�8mm]

Perpendicularity of Machine Mounting Face .00�" [.10mm] .00�" [.051mm]

Concentricity of Machine Pilot to Shaft .00�" [.10mm] .00�" [.051mm]

Shipping Hardware Alignment bolt & cap screw � set screws & � shipping bolts

Mounting Procedure Procedure # M-RT-S19-07 Procedure # M-RT-019-07


CDDR System Summary

Performance Chart Page

S300 Drives S600 Drives Performance

S30361 S30661 S31061 S30301 S30601 S610-30 S620 S640Cont. Torque Peak Torque Maximum

SpeedN-m (lb-ft) N-m (lb-ft)

Cart

ridg

e D

DR™

Mot

ors 24

0 Vo

lt Sy

stem

s

C0�1A 5 • • �.57 �.�7 1�.� 9.09 1750C0�1B 7 • • �.5� �.�� 1�.� 9.01 �500C0��A 5 • • 8.�5 6.08 ��.� 16.� 1700C0��B 7 • • 8.�5 6.�� .81 16.81 �500C0��A 5 • • 11.1 8.�0 �0.0 ��.1 1�50C0��B 7 • • 11.� 8.�� 0.�1 ��.�1 �500C0��A 5 • • 1�.9 10.� �7.� �7.6 1050C0��B 7 • • 1�.1 10.� �7.91 �8.01 �150C051A 8 • • 11.7 8.66 �0.� ��.� 1�00C051B 10 • • 11.9 8.77 �0.61 ��.61 ��50C05�A 8 • • 17.0 1�.5 ��.51 ��.11 1850C05�B 10 • 16.7 1�.� ��.7 �1.5 �500C05�A 8 • • �1.0 15.5 5�.11 �9.91 1�50C05�B 10 • �0.� 1�.9 ��.5 �1.� �500C05�A 8 • • ��.9 18.� 6�.81 �7.11 1�00C05�B 10 • ��.8 17.6 5�.8 �9.0 ��50C061A 11 • • ��.8 ��.9 86.81 6�.11 900C061B 1� • ��.6 ��.1 6�.1 �7.� 1950C06�A 11 • �7.8 �5.� 1�� 90.7 950C06�B 1� • ��.7 ��.9 86.9 6�.1 1�50C06�A 11 • 61.0 �5.0 157 116 700C06�B 1� • 59.0 ��.5 115 8�.9 1050C091A 1� • 50.� �7.0 1�0 88.� 600C09�A 1� • 101 7�.8 ��1 170 �00C09�A 1� • 1�5 107 �09 ��8 �00C1�1A 16 • 188 1�9 �89 �87 ��5C1�1B 18 • 190 1�0 �96 �9� �50C1��A 16 • �61 �66 805 595 110C1��B 18 • �61 �66 759 560 ��5C1��A 16 • 50� �7� 1016 750 90C1��B 18 • 510 �76 1017 750 175

400

/ 480

Vol

t Sys

tem

s

CH0�1A 6 • �.56 �.�7 11.� 8.�� 500CH0��A 6 • 8.�6 6.09 19.0 1�.0 �500CH0��A 6 • 11.1 8.�0 �5.� 18.7 �500�

CH0��A 6 • 1�.9 10.� �1.6 ��.� ��50�

CH051A 9 • 11.7 8.66 �8.0 �0.7 �500�

CH05�A 9 • 17.0 1�.5 ��.5 ��.1 �500CH05�A 9 • �1.0 15.5 5�.1 �9.9 �500�

CH05�A 9 • ��.9 18.� 6�.8 �7.1 �500�

CH061A 1� • ��.8 ��.9 86.8 6�.1 1900�

CH06�A 1� • �7.8 �5.� 1�� 90.7 �000�

CH06�A 1� • 61.0 �5.0 157 116 1500�

CH06�B 1� • 59.0 ��.5 115 8�.9 ��00�

CH091A 15 • 50.� �7.0 1�0 88.� 1500�

CH09�A 15 • 101 7�.8 ��1 170 900�

CH09�A 15 • 1�5 107 �09 ��8 650�

CH1�1A 17 • 188 1�9 �89 �87 500�

CH1�1B 19 • 190 1�0 �96 �9� 1000�

CH1��A 17 • �61 �66 05 595 �50�

CH1��B 19 • �61 �66 759 560 500�

CH1��A 17 • 50� �7� 1016 750 �00�

CH1��B 19 • 510 �76 1017 750 �00�

Cabl

es

CS-SS-S�HR1HE-xx� • • • Notes:1 Peak torque with S610-�0. For peak torque with

S�10 see performance curve.� Maximum speed at �80 Vac. For maximum speed at

�00 Vac see performance curve.� xx is cable length in meters

CS-SS-S�HG1HE-xx� • • •CS-SS-S�HG�HE-xx� •CS-SS-S�HM�JE-xx� •



�1

CARTRIDGE DDR™ Ordering Guide

C 09 1 A - 1 1 - 1 1 0 5 S - xxx

Product Family C=��0 Volt CH=�00/�80 Volt

Frame Size Field 0� = �.�5” Sq. Housing 05 = 5.��” Sq. Housing 06 = 7.�0” Sq. Housing 09 = 9.68” Sq. Housing 1� = 1�.78” Sq. Housing

Stack Length Field 1 = Short Stack � = Mid Stack � = Long Stack � = Extra Long Stack (0� and 05 Frame sizes only)

Winding Letter Field A = Standard Winding B = High Speed Winding (Only availabe on C0�x, C05x, C06x, CH06�, C1�x, CH1�x)

Mounting Option Field 1 = Std. Flange Mount

Connector Option Field 1 = Side Connector Option (09 and 1� Frame sizes only) � = Rear Connector Option (09 and 1� Frame sizes only) � = 90° Rotatable Connectors (0�, 05 and 06 Frame sizes only)

Sequential number for specials (Unique description within a frame size)

Agency Certification Option Field Blank = UL/CE Certification S = Non-UL

Unit Seal Option Field 5 = Sealed (Shaft Option “1” - IP6� Rating when customer seals interface side) (Shaft Option “�” or “�” - IP65 Rating when customer seals interface side)

Bearing Option Field 0 = No Bearing Design (Standard - Integral Shipping Clamp Provided)

Feedback Option Field 1 = Sine Encoder (C09 and C1�) � = Sine Encoder (C0�, C05 and C06)

Shaft Field 1 = Hollow with Compression Coupling and Key (09 and 1� Frame sizes only) � = Solid with Compression Coupling, and Key (09 and 1� Frame sizes only) � = Solid with Split Ring Coupling, and no Key (0�, 05, and 06 Frame sizes only)

S300/S600 Ordering GuideS 3 03 0 5 - NA

SERVOSTAR® Family

Series � = S�00 6 = S600 Current Rating (Cont. Arms per Phase) 0� = �.0 amps 06 = 6.0 amps 10 = 10.0 amps �0 = �0.0 amps (S600 only) �0 = �0.0 amps (S600 only)

Option NA = No option card DN = DeviceNet option card installed EI = Extended I/O option card installed MN = Single axis controller option card installed PB = PROFIBUS option card installed SE = SERCOS option card installed

Configuration 0 = Standard (Not available on S�00 or S6�0) 1 = AS option (Safety Relay) (Standard on S�00 and S6�0)

Voltage Option 0 = �08/�80 (Not available with S�10) 6 = 1�0/��0 (S�00 only)

EUROPE

FranceDanaher MotionC.P. 800181�, Rue Antoine Becquerel - Z.I. SudF-7�0�6 Le Mans Cedex �FrancePhone: +�� (0) �� 50 0� �0 Fax: +�� (0) �� 50 0� �9 E-mail: [email protected]

GermanyDanaher Motion GmbHWacholderstr. �0-��D-�0�89 DüsseldorfGermanyPhone: +�9 (0) �0� 9979-0Fax: +�9 (0) �0� 9979-155E-mail: [email protected]

ItalyDanaher Motion srlLargo Brughetti ZI�00�0 Bovisio Masciago (MI)ItalyPhone: +�9 0�6� 59 �� 60Fax: +�9 0�6� 59 �� 6�E-mail: [email protected]

SwedenDanaher MotionBox 905�SE-�9109 KristianstadSwedenPhone: +�6 (0) �� 67 00Fax: +�6 (0) �� 0 85E-mail: [email protected]

UKDanaher MotionChartmoor Road,Chartwell Business ParkLeighton Buzzard, BedfordshireLU7 �WG. UKPhone: +�� (0) 15�5 �� Fax: +�� (0) 15�5 �� E-mail: [email protected]

USA, CANADA or MEXICO

Danaher Motion�0�A West Rock RoadRadford, VA ��1�1 USAPhone: 1-5�0-6��-��00Fax: 1-5�0-6�9-�16�E-mail: [email protected]: [email protected]

ASIA

ChinaDanaher MotionRm ��05, Scitech Tower�� Jianguomen Wai StreetBeijing, China, 10000�Phone: +86 10 6515 0�60Fax: +86 10 6515 0�6�E-mail: [email protected]

JapanDanaher Motion Japan�F, �nd Nagaoka Bldg�-8-5, Hacchobori, Chuo-kuTokyo 10�-00�� JapanPhone: +81-�-6��-1051Fax: +81-�-6��-1055E-mail: [email protected]


Job

No.

PS

5000

ML

0115

07 2

0070

1-02

N10

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Mot

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sub

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hang

e at

any

tim

e. A

ll tr

adem

arks

pro

pert

y of

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pect

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Documents

CARTRIDGE DDR™ S300/S600 Direct Drive Systems · 2011-06-26 · Danaher Motion Story By combining industry leading brands such as Kollmorgen, Thomson, and Dover, Danaher Corporation