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CASCADE FINISHING SYSTEMS
Providing the most advanced engineering solutions
CFS was established with Prime Objectives of setting milestones of excellence in all type of
Engineering Consultations, Execution & Commissioning .
We provide Engineering Services for Automotive and General Industries Area having business
approach in Engineering and consultation, Project Management & Turnkey Solutions.
Experienced Engineering professional are associated with rich experience in providing
engineering services to Automotive and Ancillaries Manufactures.
01 | About CFS [ Cascade Finishing Systems]
q Conceptual Engineering & Planningq Plant Ancillaries & Utilitiesq Low Tension Side– Electrical Worksq Interior Design Projects
q Paint & Powder Coating Plants & Equipment'sq Turnkey Projects – Mechanical & Electricalq Electrical & Automation panels – PLC, AC & DC Drivers q Project Management
Company Fast Fact
No. of Management Person(s): 3
No. of engineering Staff(s) : 4
No. of Administration staff(s) : 2
No. of Technicians & Workers : 45
01 | About CFS [ Cascade Finishing Systems]..cont
01| Vision & Mission
Vision:
We are Committed to Working towards Sustainability by bringing initiatives in all our design, products & services.
Mission:
Successively delivering tangible innovative ideas to our clients, results cost effective & Energy efficient Practices.
Liquid Paint Shop Construction1. Spray Booth – Wet Type2. Spray Booth – Dry Type3. Air Handling Unit4. Baking Oven - Conveyorized oven5. Conveyor system [ Floor / Overhead]6. Paint Sludge Removal system[PSRS]
Air Pollution Control:
7. Compact Dust Collection system.
Powder Coating Paint Shop construction:8. Pre-treatment system: preparation for powder
adhesion9. Powder Coating Spray Booth with Cyclone &
Powder Collection Unit:10. Conveyorized Baking Unit - Dry - Off
Oven/Curing Oven.
LT Electricals1. Control Panels – Automation, PLC, AC&DC
Drives, APFC Panel2. Cable & Cable Tray works3. Installation and commissioning4. Fire Fighting Pumps Control Panel5. Power Distribution Panels6. Water Supply System – Domestic & Flushing Interiors Works:7. Turnkey Projects – Mechanical & Electricals8. Laboratory Set-upPlant Ancillaries & Utilities:9. Air Compressor, Dryer, Filter10. RO/DM Water Unit
Project Management:1. Total Project Management
01| Products
02| Product & ServicesLiquid Paint Shop Construction Spray Booth - Dry Filter Type
Environmentally Safe Each Industrial Dry Filter Spray Booth is designed to meet or exceed safety requirements. And to protect those who work in any general manufacturing spray environment, while also protecting the environment outside. Our dry spray booth will efficiently remove paint overspray while maintaining uniform air flow throughout the work area.MOC: High Grade SS/MS Galvanised sheets with proper structural support.Highest Quality Finish Our dry filter spray booths for creating an environment that allows painters to apply the highest quality finishes to their products. Our dry filter booth will effectively remove airborne paint particles, through our custom engineering process, to ensure laminar air flow. Filter media shall be Paper Filters, GI Baffles filters, Paint arrestor media [Filter Class EU 3/4] Flexible and Adaptable You’ll discover that we custom design our industrial-type dry filter spray booths to whatever your finishing applications might be. From open face booths for batch production, to high production, conveyorized dry spray booth models. Adapting front filter doors, air make-up systems and special spray booth controls are just a few ways that we can engineer a custom dry spray booth for you.Lower Operating Costs We use higher efficiency– components and designs. We offer energy efficient components from VFD drives manually setting with Differential Pressure indicators, high efficiency motors, FLP lighting, Spray booth Interlock with Compressed air, which result in lower operating costs, Paper filter, and paint arrestor media.
02| Product & ServicesLiquid Paint Shop Construction Spray Booth - Dry Filter Type
Dry Type Filter – Spray Booth
Zig –Zag Paper Filter
02| Product & ServicesLiquid Paint Shop Construction Spray Booth - Wet Type
Highest Quality Finish and Environmentally Safe Our water wash spray booth provides an extremely efficient means for removing paint particles from the exhausted air by using water as a filtration medium by scrubbing. Water wash booths are utilized for high volume paint usage. In addition, water wash booths handle a larger variety of paints as compared to dry filter booths, with a wider range of viscosities and drying speeds of the Paints, as a package with Auto - Dosing Systems. Flexible and Adaptable Our water wash booths are designed for many finishing applications. We offer in open face with conveyorized types. Adapting plenum filters, air make-up systems, sludge de-watering, and special spray booth controls are just a few ways that we can engineering a custom-way of water wash spray booth for you. Also, Auto-scrubbing system will consider to custom design the same.
MOC: High Grade SS/MS Galvanised sheets with proper structural support.
Scrubbing Unit: Refer our “ Paint Sludge Removal System”[PSRS]
02| Product & ServicesLiquid Paint Shop Construction Spray Booth - Wet Type
Water Wall Spray Booth
02| Product & ServicesLiquid Paint Shop Construction Air Handling Unit
Now Air handling units plays important role of overall performance of Paint spray systems. CFS has specialized in Designing, Engineering & Supplying of Customized Air handling unit as per end-user requirements. It shall be the double-skin units suitable for multiple applications. Self-supporting extruded aluminium frame work with injected PUF insulated panels provides strength & rigidity. AHU’s consists of sequence of Bird mesh, rain water louvers, Filters, Cell-deck media, cooling coil section, Fan unit, heating coil, post filter/HEPA filters with motorized dampers.
02| Product & ServicesLiquid Paint Shop Construction Air Handling Unit
Air handling unit for Temperature & Humidity Controlled Spray Booth
Air handling unit for Manual Spray Booth
02| Product & ServicesLiquid Paint Shop Construction Paint Sludge Removal System
All recirculating paint booth systems require some means of removing the detackified / coagulated paint overspray, which was generate from Water Spray Booth. If the paint solids are allowed to build up without removal, the system will begin to suffer from a countless of problems, including: Sludge build-up on booth equipment – resulting in booth balance issues, loss of water flow in critical areas in the system, high maintenance costs, etc. Odours emanating from bacteria hiding in the sludge. High suspended solids in the booth water – could lead to excessive foaming High costs to remove accumulated sludge – sludge may be wet/hazardous We offers the scrapping mechanism with float pump to dispose the sludge very frequently. Our Paint Sludge Removal System[PSRS], consists of a series of Chamber are used to collect the water from Spray Booth return Stream. The over spray from Component gets collected by the water screen and Booth Sludge water tank. The Paint Contaminated water contains the Paint Sludge and other particles that are collected in a sludge chamber from the Paint booth where it is treated and clarified by the chemical agent called Coagulant & Flocculent. Then the Paint sludge float over the layer of water which remove mechanical means of scrapper and the water shall deliver to the common Waste Water Treatment Plant.
02| Product & ServicesPowder Coating Paint Shop ConstructionPre-treatment system: preparation for powder adhesionProper surface preparation is the single most important aspect of a powder finishing system should you wish to maximise powder performance. The procedure required to obtain a suitably prepared surface depend heavily on the type of substrate but in most cases the following steps are requiredDegreasing: 2 mins (50-65 ) ℃ 1st Rinsing: 1 min (Room temp.) 2nd Rinsing: 1 min (Room temp.) Surface conditioning: 1 min (Room temp.)Phosphating: 2.5 mins (35-45 )℃Final DI Rinsing: 0.5 min (Room temp.)Powder Coating Spray Booth with Cyclone & Powder Collection Unit:The powder booth is an enclosure that is designed to contain the powder application process. A recovery system is to the powder booth shell. The recovery system uses a fan to pull air into the booth and prevent the over-sprayed powder from migrating out of the enclosure. The simplest powder booths are designed for a single operator to manually apply powder to a stationary product. Other booths are designed so that parts can be conveyed through the enclosure. Conveyorized systems may be designed for manual application from two sides, automatic application, or a combination of both, depending on the system requirements. The particular style, size and number of powder booths needed is related to the product size, the available space, the amount of capital and the volume of product to be coated.Conveyorized Baking Unit - Dry - Off Oven/Curing Oven. Both the dry off and curing oven is an enclosure with an entrance and exit that has heated air circulating through a supply duct and returning to the fan to be re-circulated. The basic components are the insulated walls, supply duct, and burner box (fan and heat source). The heat energy produced by natural gas (or fuel, electricity, coal, etc.) in combustion chamber is directly conveyed to oven. Then with the help of circulating blower, the inside temperature can easily reach an uniformity
02| Product & ServicesLiquid Paint Shop Construction Powder Coating Spray Booth
02| Product & ServicesLow Tension Electrical Work:Control Panels – Automation, PLC, AC&DC Drives, APFC PanelWe are the leading manufacturer of Electrical Control Panels and Electronic products. In our product range we offer Control Panel Systems, Servo Drives, AC & DC drives and PLCs & many of Automation Products for various industries. Apart from this we also offer APFC Panel, VFD Panels, Pumping System Panels, Fire Fighting Panels, PID base Heater control panels. All these products are designed by our expert engineers who are well versed in this domain. They are aware of the market trends and thus keep on improvising the necessary changes. Apart from this, our organization follows a customer centric approach in which we provide them with after sales support. Not only this, we make sure our products reach them in a stipulated time frame. Owing to these qualities we have earned reputed clients for ourselves. Our products are remarkable for their high efficiency, easy operability, and simple configuration. They are commonly used all kind of Industries, Commercial Establishment, and Residential Apartments. We offer them at the market leading rates suiting the budget of all pockets.
02| Product & ServicesLow Tension Electrical Work:Control Panels – Automation, PLC, AC&DC Drives, APFC Panel
02| Product & ServicesLow Tension Electrical Work: Cable & Cable Tray Works/Installation & Commissioning
02| Product & ServicesLow Tension Electrical Work: Fire Fighting Pump Control Panel & Water Supply Systems – Domestic & Flushing
02| Product & ServicesInterior WorksTurnkey Projects – Electrical & Mechanical & Laboratory Setup
We Provide Complete Project Engineering Services from concept to commissioning with in-house expertise for mechanical, HVAC, Water Systems & LT Electrical engineering services as a Turnkey in 1. Commercial Building2. Residential Building3. Processing Laboratory4. Factory Assembly systems
02| Product & ServicesInterior WorksTurnkey Projects – Electrical & Mechanical & Laboratory Setup
02| Product & ServicesPlant Ancillaries & Utilities Air Compressor, Receiver with Dryer unit
We Provide Complete Design & Supply for actual compressed air[in CFM] requirement for over-all Plant also installation and commissioning support for the same systems.
02| Product & ServicesPlant Ancillaries & Utilities RO & DM Water Unit
We Provide Complete Design & Supply for Reversed osmosis & De-ionised Water requirement for over-all Plant also installation and commissioning support for the same systems.
03| Project Management
CFS specialises in providing project management and facility management services to following sectors:
Engineering | Food Beverages & Cosmetics | Automobiles |General Industries
LeadershipThe Company is headed by three Partners who has over 10 years experience in Turnkey Industrial Projects.
03| Project Management
§ PM Contract§ TM/BM Contract§ Spare Management§ Production Support
§ Parts to be painted § Production Volume/model§ Paint Application data§ Location analysis§ Current Practice§ Budget analysis
§ Basic Drawing [Plan View]§ Capacity Calculations§ Production Area§ Process Design§ Investment Cost§ Basic Detail -
Equipment's§ Project Bifurcation
§ Detail Site Survey§ As Build Drawing Provided§ Details of Each Equipment§ Project Schedule &
Milestone§ Organisational Chart§ KOM-Vendors
§ Weekly Project Meeting§ Weekly Project Follow-up§ Project Change
Management§ Additional Works Defined§ Works/Equipment
Inspection
§ Production Trial§ Testing Report§ Project Hand-over§ Manuals Hand-over§ As-built drawing Hand
over
04| Engineering Services
q Turkey Services [Concepts – Commissioning – Validation]
q Launching Support
q Feasibility Study – Basic Engineering/Conceptual & Detail Engineering
q Mechanical & Electrical Services
q HVAC & Shop Ventilation
q Building Interiors
q Fluid Piping Systems
q Processing Industry/Lab Ventilation
q Process Equipment & Shop Utilities
q Fume & Dust Extraction Systems [FES & DES]
q Paint Spray Booth – Dry/Wet/Temperature Controlled/RH Controlled
q Project Management Consultancy
07| Our Valued Customers
q Weathercool Sales Private Limited
q Godrej Industries Limited
q Grauer & Weil India Ltd
q PPGAsian Paints Private Limited
q Bright Power Projects Limited
q Gala Precision Technology Private Limited
q A D Yewale & Co
08| Projects Executed – LT Work R&D Centre, PPGAP, Turbhe
Grid Structure Work – 1800Sq.mt
DB with cabling Work
MPDB & APFC installation with cabling [LT Side]
45 TR Water-cooled Chiller for Temp & RH Controlled Spray Booth
08| Projects Executed – R&D Centre, PPGAP, Turbhe Lab Relocation from Bhandup
Pre-treatment Setup
Paint Processing Room
Instrument Lab Setup
Oven Room
08| Projects Executed – MCGM – Sewage Treatment Plant. Mumbai
08| Projects Executed – HUL – Domestic Water Supply
Feeder Panel – Domestic Water Treatment Plant
08| Projects Executed – HVAC & Paint Industry
HVAC – Timer Control Panel –M/s Weathercool
Water Spray booth Auto Control Panel – VS Tek
09| Contact Us
CASCADE FINISHING SYSTEMSAddress: 11/9, Sunita Estate, Opp. SBI, LBS Marg, Bhandup (W), Mumbai 400 078.
Management Team:
Karthikeyan S. | +91 916 719 3894 | [email protected]
Kundan Bhangale | +91 916 775 4098 | [email protected]
Varun V. Pillai | +91 992 003 0999| [email protected]
Sales Enquiry: [email protected]
THANK YOU
