Cast-Fab Technologies, Inc.Cast-Fab Technologies, Inc.Your Premier Supplier of Iron Castings & FabricationsYour Premier Supplier of Iron Castings & Fabrications

Our Corporate FamilyOur Corporate Family

Family-owned business formed in 1988 from the former Cincinnati Milacron Met-Fab Division.

2007 marked the 100th anniversary of pouring iron.

One of the first ISO Certified Foundries in the U.S. (1993)

Combined divisions have over 300 employees serving a variety of OEM producers.

Gray and Ductile Iron Castings Plate and Sheet Fabrications Water / Wastewater Control Products Banking Equipment

Our BackgroundOur Background

Cast-Fab employs a diverse group of dedicated individuals with extensive metal casting foundry experience, metal fabrication and machining backgrounds.

Employees are committed to the growth of the company and to the consistent quality of each Cast-Fab product.

As a world leader in the industry, Cast-Fab has a strong commitment to constantly improve the quality of its products. The ISO 9001:2000 certification has only enhanced this commitment.

The company utilizes the latest technological advances in support of its commitment to continuous improvement and providing the highest quality castings and fabrications.

Safeguarding of all confidential customer information is vital. All possible precautions are taken to ensure protection of customers' products.

Committed to Excellence in Process & PeopleCommitted to Excellence in Process & People

Cast-Fab is one of the largest jobbing Foundries in the United States with over 500,000 square feet of modern manufacturing facility.

Specializes in the manufacture of engineered gray iron, ductile iron and green sand castings.

Heavy steel metal and sheet metal fabrications. Precision CNC machining; and related value-added products. Value Added Solutions for Your Castings or Fabrications

Engineering Design; AutoCAD, Pro-E, Solid Edge Complete Pattern Making Shop with a 75,000 feet pattern

storage facility with sprinkler system. Heat-treating, Painting, Machining and Assembly Level II UT and MPT inspectors

Cast-Fab can impartially consult with your engineers and provide you with "The Best Total Solution”

Cast-Fab: “The Best Total Solution”Cast-Fab: “The Best Total Solution”A Combined Metal Casting Foundry & Metal Fabrication Job ShopA Combined Metal Casting Foundry & Metal Fabrication Job Shop

Cast-Fab Technologies, Inc.Cast-Fab Technologies, Inc. is committed to being the Best TotalBest Total SolutionSolution for our Customers. We do this by providing a system that assures we are:

CCOMMITTEDOMMITTED

Following a FFRAMEWORKRAMEWORK

Using quality TTOOLSOOLS

to meeting customer requirements

to establish and review Quality Objectives

to make improvements to better serve the customer

Cast-Fab’s Commitment to QualityCast-Fab’s Commitment to Quality

ISO 9001:2000ISO 9001:2000

Wind Energy

Plastics

Other

Mining / Trans.

Machine Tool

Financial Services

Compressors

Markets ServedMarkets Served

Miscellaneous Housings & Brake SegmentsMiscellaneous Housings & Brake Segments

Wind EnergyWind Energy

Mining & TransportationMining & Transportation

Electrical CabinetElectrical Cabinet

Wheel HubsWheel Hubs

Gray and ductile iron grades controlled to ASTM, DIN, or equivalent by charge

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Chemical analysis, chill wedge testing, and temperature checks verified at the spout before pouring and at the ladle after treatment

Chemical analysis consists of cooling curve carbon equivalent determinations

Combustion method of total carbon and sulfur analysis, and spectrographic analysis of up to 28 elements

Separately cast, cast-on, or trepanned tensile specimens are used to qualify the mechanical properties

Computer-calculated gating, risering, and solidification modeling helps to insure reliability in all metal sections

One (1) 4200KW Line Frequency, 60 Hertz, 15-Ton Holding Capacity, Coreless Induction Furnace

Two (2) 3600 KW Medium Frequency, 200 Hertz, 10-Ton Holding Capacity, Coreless Induction Furnaces

Foundry CapabilityFoundry Capability

LARGE CASTINGSLARGE CASTINGS No-bake, Large Flask and Pit Molding 144" x 144" x 48"/48" Weight Range: to 80,000 pounds 

MEDIUM CASTINGSMEDIUM CASTINGS No-bake, Semi-Automatic Line for Flaskless Molds 27" X 27" x 12"/12" to 84" x 66" x 27"/27" Weight Range: to 4,000 pounds 

SMALL/MEDIUM CASTINGSSMALL/MEDIUM CASTINGS Green Sand Cope & Drag Molding Line 30" X 42 " X 14"/14" Weight Range: to 300 pounds

ENGINEERING CAPABILITIESENGINEERING CAPABILITIES Solid Edge CAD Worknc CAD/CAM software Accept popular CAD exchange file types including IGES, STEP,

X_T, DXF, DWG, PRT, PRT. *, etc.

Foundry CapabilityFoundry Capability

NDTNDT 2 Level II Ultrasonic Inspectors 2 Level II Magnetic Particle Inspectors Romer Arm Portable CMM Dye Peneatrant Radiographic Testing (subcontracted)

Foundry LabFoundry Lab Microstructure Physical Testing Hardness Testing Chemical Composition

Sand LabSand Lab Sieve Analysis Tensile Testing LOI Ethylene Blue

Foundry CapabilityFoundry Capability

3500 Tons/Month Capacity3500 Tons/Month Capacity 5 – 80,000 Pound Weight Range5 – 80,000 Pound Weight Range (3) Molding Lines(3) Molding Lines Gray Iron Class 30 to Class 50Gray Iron Class 30 to Class 50

ISO EN 1563 GJS-400-18 at –20C through GJS-700-2ISO EN 1563 GJS-400-18 at –20C through GJS-700-2 Ductile Iron ASTM 60-40-18 to 120-90-02Ductile Iron ASTM 60-40-18 to 120-90-02 Prime & Finish PaintPrime & Finish Paint Panghorn #513-MRS @ 50,000 pound CapacityPanghorn #513-MRS @ 50,000 pound Capacity 96” Wheelabrator, Single Arm, Tray Lift96” Wheelabrator, Single Arm, Tray Lift CNC Pattern RouterCNC Pattern Router

Foundry Equipment ResourcesFoundry Equipment Resources

Equipped for low volume to semi-production order quantities.Equipped for low volume to semi-production order quantities.

Fabrication CapabilityFabrication Capability

HEAVY PLATE FABRICATINGHEAVY PLATE FABRICATING Medium to Heavy fabrications Weight Range to 80,000 pounds Thickness to 20 inches 

SHEET METAL FABRICATINGSHEET METAL FABRICATING 20 Gauge through .25” thick material

PRODUCTSPRODUCTS- Electrical Cabinets- Hydraulic Tanks- Pans- Machine Guarding &

Enclosures- Boxes

- Brackets- Machine Bases- Beds- Slides- Columns- Tables

- Rails- Rams- Gear Housings- Platforms- Frames- Supports

FabricationsFabrications

Thomas R. CaldwellDirector, Sales & Service513-758-1020tcaldwell@cast-fab.com

Contact InformationContact Information

Cast-Fab Technologies, Inc.3040 Forrer Street

Cincinnati, Ohio 45209513-758-1000

www.cast-fab.com

Please contact us with any questions or requests for quotation.We look forward to discussing your requirements.

Chanda FieldsTechnical Sales Manager513-758-1118cfields@cast-fab.com

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