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Casting technology meeting the highest standards GmbH

Casting technology meeting the highest standards GmbH

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Page 1: Casting technology meeting the highest standards GmbH

Casting technology meeting the highest standards

GmbH

Page 2: Casting technology meeting the highest standards GmbH

Thanks to continuous technical development and orientation on outstanding technologies in founding, the company even today is one of the most efficient foundries in Germany equipped with the latest machinery that ranks among the most significant employers in the region.

In compliance with customer requirements we are able to produce machine-moulded or manually moulded castings with a weight between 50 and 12000 kg.

The customer-oriented work covers almost all fields of industry. Companies for valve engineering, drive engineering, gear manu-facture and general mechanical engineering are among our clientele.

We guarantee a continuous manufacture-comprehensive quality assurance system based on the latest analysis and test technologies.

• Casting process simulation with ®MAGMASOFT - Know How since 2004.

• Emission spectrometer and carbon-sulphur analyser for monitoring the chemical composition of casting materials.

• Metallographic laboratory and MPA approved mechanical-physical test laboratory.

The company has been certified according to DIN EN ISO 9001 and is holder of manufacturer approvals issued by internationally renowned classification societies like: - TÜV, AD-2000 Merkblatt WO 100 DGRL 97/23/EG,

- Germanischer Lloyd, - Lloyds Register of Shipping, - Det Norske Veritas and - is a certified foundry for the chemical industry.

Our competent staff works in compliance with the latest quality and safety standards and on the basis of standardised manufacturing procedures and a quality management system.

The TechnoGuss GmbH was established in August 01, 2015, after a change of ownership, from the TechnoGuss Tangerhütte GmbH. TechnoGuss Tangerhütte GmbH has been established in 2002 as the successor of “Eisengiesserei Tangerhütte” with a long tradition.Today the company can look back on over 150 years of historical development. In 1842 the engineer Johann Jacob Wagenführ founded the “Eisenhütten- und Emaillierwerk Tangerhütte”. This company experienced a rapid development and helped the hitherto unknown region Altmark to profit from a strong economic recovery within a short time.

A modern company with a long tradition

preservation

melting operation

company view

Page 3: Casting technology meeting the highest standards GmbH

Example: a new casing1. customer order

2. development of technology

3. simulation of casting process

4. manufacture

5. our product

6. further processing (outsourced)

7. world-wide use:We supply castings, for instance for butterfly valves

• for the cruise liner “Queen Mary 2”, (DN 500, approx. 100 kg/unit)• for the “Burj Khalifa”, the highest building in the world - Dubai, VAE, (DN 1200, approx. 1300 kg/unit)

• for the “Three Gorges Dam” in China, (DN 3000, approx.10300 kg/unit)

Development of a new product

Page 4: Casting technology meeting the highest standards GmbH

large casting moulding shop

machine molding casting line

mechanised hand moulding shop

Casting materials• Grey cast iron, DIN EN 1561

Material grades classified per tensile strength and hardness

• Nodular cast iron, DIN EN 1563Material grades with minimum requirements of notched impact strength, ferritic up to pearlitic grades, solid-solution strengthened grades

• Ausferritic ductile iron (ADI), DIN EN 1564

• Comparable cast-iron grades made according to other standards (e.g. ASTM)

• Alloyed cast-iron materials made to customer’s requirements

Melting furnaceOne 4 t and two 6 t medium-frequency crucible furnaces

Hand moulding shopFuran resin moulding methodBox sizes: up to 4000 x 4000 mm

or 7000 x 2000 mm,Unit weight: up to 12 t

Mechanised furan resin moulding line Box size: min. 1000 x 800 mm,

max. 1600 x 1400 mm

Machine mouldingJolt-squeeze moulding plantOutput: 100 boxes / layer, Box size: 1000 x 800 mm, Height: 400 / 400 mm

Core moulding shopCore shooting machines with a shot volume of 12 to 200 litres using the cold-box method.

Pattern makingNew construction and repair of patterns in wood, metal and plastics

Manufacture at the highest stage

Page 5: Casting technology meeting the highest standards GmbH

casing, DN 1400, 1576 kgEN-GJS-400-15 (GGG-40)

bearing block, 436 kgEN-GJS-400-15 (GGG-40)

hoisting drum, 50 kg to 8000 kgEN-GJS-400-15 (GGG-40)

planetary carrier, 4500 kgEN-GJS-700-2 (GGG-70)

machine bed, 2492 kgEN-GJL-200 (GG-20)

rope pulley, 220 kgEN-GJS-400-15 (GGG-40)

valve body, 1389 kgEN-GJS-400-15 (GGG-40)

rotor casing, 3156 kgEN-GJS-400-18-LT (GGG-40.3)

Examples for our product range

Page 6: Casting technology meeting the highest standards GmbH

Phone: For contacts: 03 93 5 / 9 40-0Purchase: 03 93 5 / 9 40-203Sales & marketing: 03 93 5 / 9 40-213

Telefax: Purchase / Sales & marketing: 03 93 5 / 9 40-257

E-Mail: [email protected]

www.technoguss.de

GmbHRudi-Arndt-Straße 1539517 Tangerhütte

Postal address: Postfach 11 2539511 TangerhütteGERMANY

Delivery address: Gewerbegebiet - Gießereistraße39517 Tangerhütte

TG

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