CATALOG - ipf electronic · 2019. 5. 20. · ipf cc alver trae 25 - 2 5515 Ldenscheid Gerany _ Tel 4 2351 35-0 Fa 4 2351 35-1 _ 3 infoipf-electronic.co P very insensitive to soiling

CATALOGSENSOR TECHNOLOGY 3/3

ENSubject to alteration! Version: 07.03.2018

Contents

I Capacitive filling level sensorsI Inductive filling level sensorsI Conductive probesI Conductive filling level relaysI Accessories

Filling level sensors 10

I Pressure sensorsI Flow sensorsI Temperature sensors

Fluid technology 11

I Switching power supply unitsI Power output stages

Power supplies12

I Multi-function countersI Pulse countersI Elapsed-time countersI Time delay relaysI Measuring transducersI MonitorsI Coupling relays

Evaluation systems 13

I Cable socketsI DistributorI Logic modulesI Signal invertersI Sensor testerI Fixing materialI Mechanic tappetslI Reflectors

Accessories 14

I Magnetic linear measurementI EncodersI Accessories

Linear measurement

systems15ipf electronic gmbh

Kalver Straße 25 – 27 58515 Lüdenscheid Germany

Tel +49 2351 9365-0 Fax +49 2351 9365 [email protected] www.ipf-electronic.com Catalog 3/3

NOTES

3ipf electronic gmbh • Kalver Straße 25 - 27 • 58515 Lüdenscheid • Germany │ Tel +49 2351 9365-0 • Fax +49 2351 9365-19 │ [email protected] • www.ipf-electronic.com

P very insensitive to soiling of any kind

P LED function display

P high-quality parts for a long service life

P fully electronic with integrated amplifier

P DC-devices with short-circuit and reverse polarity protection

anti-static Teflon housingresistant to acids and bases

descriptionAll media that surround the sensor head change the dielectric balanced state between the meter electrode and the surrounding space. This process is converted to a switching signal. The optimum sensitivity adjustment is performed by a potentiometer that is covered with a plastic screw.The sensor should penetrate at least 15mm into the container wall. Calibration to the surrounding medium is performed under operating conditions.Beginning with the left limit stop of the adjustment poten-tiometer, it is turned clockwise until the switching output switches.A safe switching point is achieved by turning the potentiometer clockwise another one-half to full turn.

The sensors perform particularly well with liquid and viscous media. An internal decoupling electrode lar-gely eliminates interfering influences that can be caused by drop formation or a liquid film. The electronics are fully compoundfilled and, thus, safely protected against aggressive environmental influences, humidity and shocks. Containers made of metal or with metallic coatings as well as plastic containers with electrically conductive media should be grounded.

application examplesu detection of the filling level of liquid and viscous mediau also suitable for the level detection of grainy, powdery and

granular media

dimensions M30 x 1,5 G¾“ G1“ level detection operating point media touching

CAPACITIVE SYSTEMSCAPACITIVE FILLING LEVEL SENSORS 1000

10

4 ipf electronic gmbh • Kalver Straße 25 - 27 • 58515 Lüdenscheid • Germany │ Tel +49 2351 9365-0 • Fax +49 2351 9365-19 │ [email protected] • www.ipf-electronic.com

TECHNICAL DATAoperating point media touching media touching the sensor tip the sensor tipoutput signal see above see above

operating voltage 10 … 55V DC 20 … 250V ACcurrent consumption (w/o load) ≤ 4mA ≤ 2.5mAoutput current (max. load) 400mA 400mAvoltage drop (max. load) 1V DC 8V ACswitching current (min. load) - 5mAswitching frequency 10Hz 10Hz

display (signal) yellow LED yellow LEDdisplay (operation) - -sensitivity adjustment potentiometer potentiometershort-circuit protection + -reverse polarity protection + -

dimensions M30x1.5 M30x1.5length (thread/complete) 65mm/95mm 65mm/95mmhousing material PTFE (teflon) PTFE (teflon)operating temperature -25 … +75°C -25 … +75°Cdegree of protection (EN 60529) IP67 IP67

connection 2m cable, PVC, 3-wire 2m, cable, PVC, 2-wire

article-no. FK300100 FK304100version M30x1.5 M30x1.5output pnp, no AC, no

article-no. FK300200 -version M30x1.5 -output pnp, nc -

CAPACITIVE SYSTEMS1000 CAPACITIVE FILLING LEVEL SENSORS


TECHNICAL DATAoperating point media touching media touching media touching media touching the sensor tip the sensor tip the sensor tip the sensor tipoutput signal see above see above see above see above

operating voltage 10 … 55V DC 20 … 250V AC 10 … 35V DC 20… 250V ACcurrent consumption (w/o load) ≤ 4mA ≤ 2.5mA ≤ 15mA ≤ 2.5mAoutput current (max. load) 400mA 400mA 2 x 250mA 250mAvoltage drop (max. load) 1V DC 8V AC 2V DC 8V ACswitching current (min. load) - 5mA - 5mAswitching frequency 10Hz 10Hz 50Hz 25Hz

display (signal) yellow LED yellow LED yellow LED yellow LED display (operation) - - green LED -sensitivity adjustment potentiometer potentiometer potentiometer potentiometer short-circuit protection + - + -reverse polarity protection + - + -

dimensions G¾“ G¾“ G1“ G1“length (thread/complete) 65mm/95mm 65mm/95mm 25mm/113mm 25mm/113mmhousing material PTFE (Teflon) PTFE (Teflon) PTFE (Teflon) PTFE (Teflon)operating temperature -25 … +75°C -25 … +75°C -25 … +70°C -25 … +70°C degree of protection (EN 60529) IP67 IP67 IP67 IP67

connection 2m cable, PVC, 3-wire 2m cable, PVC, 2-wire 2m cable, PUR, 4-wire 2m cable, PUR, 2-wire

article-no. FK910100 FK914100 FK920400 FK924100version G¾“ G¾“ G1“ G1“output pnp, no AC, no pnp, no/nc AC, no

article-no. FK910200 - - FK924200version G¾“ - - G1“output pnp, nc - - AC, nc

CAPACITIVE SYSTEMSCAPACITIVE FILLING LEVEL SENSORS 1000

10


AC-devices, 2-wire, no AC-devices, 2-wire, nc

connection

DC-devices, 3-wire, no DC-devices, 3-wire, nc

application example

wire colors: bn = brown (1), wh = white (2), bu = blue (3), bk = black (4)

Note: Slanted installation of approx. 20° is recommended to prevent the formation of deposits.

DC-devices, 4-wire, no/nc

This data sheet only contains the available standard variants. For other output / connection variants, we kindly ask that you contact us.

We are happy to supply the right cable socket for the plug equipment. You will find a list in the “accessories” section of the catalog under -SENSORFLEX® “cable sockets” or in the search window on our homepage www.ipf-electronic.com (using the search term “VK”).

Warning: Never use these devices in applications where the safety of a person depends on their functionality.

You also find this data sheet, as well as contact details under www.ipf-electronic.com

CAPACITIVE SYSTEMS1000 CAPACITIVE FILLING LEVEL SENSORS


P simple filling level detection by screwing in capacitive sensors

P Teflon sleeve: anti-electrostatic, resistant to acids and bases

P Crastin sleeve, pressure-proof to 6 bar

P sensor installation after mounting of the sleeve

P alignment of the sensors under operating conditions

mounting sleeves for reliablefilling level measurements

descriptionThe mounting sleeves are used to hold capacitive sensors. All media that surround the mounting sleeve also influence the installed sensor. The dielectric balan-ced state between the meter electrode of the sensor and the surrounding space is changed. This process is conver-ted to a switching signal. The optimum sensitivity adjustment is performed by the potentiometer of the sensor.Mounting sleeves with built-in capacitive sensors are used to detect liquid, viscous, grainy, powdery and granular media.The electronics of the sensors are fully compound-filled and thereby safety protected against many environmental influ-ences, such as dirt, humidity, shocks, etc.The mounting sleeve should penetrate at least 15mm into the

container wall.The sensors are calibrated to the surrounding medium under operating conditions.Beginning with the left limit stop of the adjustment potentiome-ter, it is turned clockwise until the switching output switches.Switching point safety is achieved by turning the potentiome-ter clockwise another one half to full turn.Simple and reliable filling level measurements can be realized using mounting sleeves and capacitive sensors.

application examplesu detection of the filling level of liquid and viscous media

dimensions Ø 30 x 87mm Ø 46 x 95mm Ø 60 x 95mm

connection pipe thread G¾ G1¼ G1½

FILLING LEVEL SENSORSACCESSORIES 1100

10


article-no. AF000001 AF000002 AF000003 pressure resistance (max.) 3bar 3bar 6barthread G¾ G1¼ G1½

TECHNICAL DATAhousing material PTFE (teflon) PTFE (teflon) polyamide (Crastin)thread G¾ G1¼ G1½ torque < 1Nm < 1Nm < 3Nm pressure resistance (max.) 3bar 3bar 6barinstallation depth 40mm 45mm 60mm dimensions Ø 30x87mm Ø 46x95mm Ø 60x95mm accessories KN200187 KN340107 KN340107 KN204187 KN344107 KN344107

FILLING LEVEL SENSORS1100 ACCESSORIES


TECHNICAL DATAswitching distance 1 … 15mm 1 … 15mm 6 … 30mm 6 … 30mm output signal pnp, no AC, no pnp, no AC, no mounting non-flush non-flush non-flush non-flush

operating voltage 10 … 55V DC 20 … 250V AC 10 … 60V DC 20 … 250V AC current consumption (w/o load) ≤ 4.0mA ≤ 2.5mA ≤ 20mA ≤ 5mAminimum load current - 5mA - 3mA output current (max. load) 400mA 400mA 400mA 300mA voltage drop (max. load) 1.5V DC 10.0V AC 3.0V DC 10.0V AC hysteresis 5 … 15% 5 … 15% 5 … 15% 5 … 15% switching frequency 25Hz 15Hz 15Hz 15Hz correction factors wood, glass approx. 0.6 wood, glass approx. 0.6 wood, glass approx. 0.6 wood, glass approx. 0.6 oil, PVC appox. 0.5 oil, PVC approx. 0.5 oil, PVC approx. 0.5 oil, PVC approx. 0.5

display (signal) yellow LED yellow LED yellow LED yellow LEDdisplay (operation) - - green LED green LED short-circuit protection + - + -reverse polarity protection + + + +sensitivity adjustment potentiometer potentiometer potentiometer potentiometer

dimensions Ø 20mm Ø 20mm Ø 34mm Ø 34mm length (thread/complete) - / 78mm - / 78mm - / 81mm - / 81mm housing material PBT PBT PBT PBT material (front cap) PBT PBT PA 6.6 PA 6.6 operating temperature -25 … +70°C -25 … +70°C -25 … +70°C -25 … +70°C

degree of protection (EN 60529) IP67 IP67 IP67 IP67 connection 2m PVC-cable, 3-wire 2m PVC-cable, 2-wire 2m PVC-cable, 3-wire 2m PVC-cable, 2-wiremounting accessories (enclosed) mounting clip mounting clip mounting clip mounting clip

article-no. KN200187 KN204187 KN340107 KN344107 operating range 1 … 15mm 1 … 15mm 6 … 30mm 6 … 30mm output signal pnp, no AC, no pnp, no AC, no

FILLING LEVEL SENSORSACCESSORIES 1100

10


connection

cable device DC cable device KN204187

cable device KN344107

wire colors: bn = brown (1), bu = blue (3), bk = black (4)

Note:To achieve full pressure resistance, the thread should engage approximately 20mm. It may be necessary to attach a threaded flange to the container wall.The thread is sealed either with hemp and a sealing paste acc. to DIN-DVGW or, for greater chemical resistance, with Teflon sealing tape.When screwing in, the specified thread torque must not be exceeded.





FILLING LEVEL SENSORS1100 ACCESSORIES


P process pressures up to 20bar

P process temperature up to +150°C

dimensions G½“ G1“ G1½“

level detection probe length 500mm 1000mm 1600mm

up to four limit levels per probeprobes can be shortened to any length

descriptionThe electrode probes from ipf electronic are used in combina-tion with the corresponding filling level relays for conductive limit level detection in electrically conductive filling materials.The electrode rods are fastened to a process connection, whereby the rods may have a length of up to 1600mm. To differentiate between different filling levels, the electrode rods can be shortened to the desired length.With up to five contact electrodes, multiple tasks can be ful-filled simultaneously. These include, e.g., leakage and overfill protection, minimum/maximum protection or multiple point detection in containers, pump protection or dry-run protection in pipes or the two-step control of pumps.The electrode probes are designed for a wide range of applica-tions. Conductivities above 1 μS/cm can be detected at process temperatures from -15°C to +110°C and pressures from -1bar to +10bar.The probe is installed either directly above the respective process connection in the container wall or pipe

wall or by means of a suitable holder above the filling material. The AC voltage generated by the FV56 filling level relay is applied either between the electrode rods or between the electrode rods and the metallic container wall or pipe wall connected with the filling level relay.As soon as the electrically conductive filling material estab-lishes a connection between the electrodes or between the electrodes and the metallic container wall or pipe wall, a measurable current flows that brings about a reaction of the connected filling level relay. The use of an AC voltage prevents corrosion at the electrode and the electrolytic decomposition of the filling material.

application examplesuleakage and overfill protectionudry-run protection for pumpsutwo-step control in systemsulimit level monitoring in containers

FILLING LEVEL SENSORSCONDUCTIVE PROBES 1200

10


article-no. FS906000 FS906001connection sensing element G½“ G½“version 1 probe, L1: 500mm, Ø 4mm 1 probe, L1: 1000mm, Ø 4mm

TECHNICAL DATA connection sensing element G½“ G½“version 1 probe, L1: 500mm, Ø 4mm 1 probe, L1: 1000mm, Ø 4mm

housing material POM-polyoxymethylene POM-polyoxymethylenesensing element material stainless steel 1.4404 stainless steel 1.4404 insulation: PA-polyamide insulation: PA-polyamideoperating temperature -15 … +150°C -15 … +150°Cpressure resistance -1 … +10bar -1 … +10bardegree of protection (EN60529) IP65 IP65

connection terminals terminals

FILLING LEVEL SENSORS1200 CONDUCTIVE PROBES


article-no. FS926030 FS92A789connection sensing element G1“ G1“version 3 probes, L1: 1000mm, Ø 4mm 4 probes, L1: 1000mm, Ø 4mm

TECHNICAL DATA connection sensing element G1“ G1“version 3 probes, L1: 1000mm, Ø 4mm 4 probes, L1: 1000mm, Ø 4mm

housing material POM-polyoxymethylene POM-polyoxymethylenesensing element material stainless steel 1.4404 stainless steel 1.4404 insulation: PA-polyamide insulation: PA-polyamideoperating temperature -15 … +150°C -15 … +150°Coperating pressure resistance -1 … +10bar -1 … +10bardegree of protection (EN60529) IP65 IP65



10


article-no. FS94A946 FS94C375connection sensing element G1½“ G1½“version 5 probes, L1: 1000mm, Ø 4mm 4 probes, L1: 1600mm, Ø 4mm

TECHNICAL DATA connection sensing element G1½“ G1½“version 5 probes, L1: 1000mm, Ø 4mm 4 probes, L1: 1600mm, Ø 4mm

housing material POM-polyoxymethylene POM-polyoxymethylenesensing element material stainless steel 1.4404 stainless steel 1.4404 insulation: PA-polyamide insulation: PA-polyamideoperating temperature -15 … +150°C -15 … +150°Cpressure resistance -1 … +10bar -1 … +10bardegree of protection (EN60529) IP65 IP65




article-no. FS946031 connection sensing element G1½“ version 3 probes, L1: 1000mm, Ø 4mm

TECHNICAL DATA connection sensing element G1½“version 3 probes, L1: 1000mm, Ø 4mm

housing material POM-polyoxymethylenesensing element material stainless steel 1.4404 insulation: E-CTFE (Halar) operating temperature -15 … +150°Cpressure resistance -1 … +20bardegree of protection (EN60529) IP65

connection terminals


10


Mounting instructionBefore mounting or removing the device, the system must be depressurized. High temperatures should also be avoided in order to prevent injuries. Ensure that there is sufficient free space for mounting outside of the container so that the electrode probe can be inserted into the system without the use of force.If necessary, mount the device in a bypass if heavy foam, wild turbulence or foamed liquid is to be expected.Mount the electrode probe at a location in the container where no strong lateral forces, such as near stirrers or filling openings, can act on the electrode rods. This applies, in particular, for especially long electrode rods.Once installed, the uninsulated electrode tips must not come into contact with the container wall if the wall is made of metal or elec-trically conductive plastic.For electrode rods longer than 0.5m, the rods are to be stabilized with respect to both one another as well as the container wall, espe-cially if the filling material is a heavily agitated filling material. For this purpose, use suitable insulating spacers. The distance between the spacers should not exceed 0.5m.

For horizontal, lateral installation in a container or in a pipe, the electrode rod length should not exceed 200mm for reasons of stability. With horizontal installation, the electrode rods should be mounted with the electrode tips oriented slightly downward (approx. 20°) to allow filling material residues to run off more easily and thereby also avoid the formation of deposits.

For horizontal lines, the length of the electrodes must be selected such that with an empty pipe, the electrically conductive filling material connection between electrodes and wall or between the two electrodes can break even in the presence of liquid residues, as the pipe may otherwise be interpreted as being full even if empty.

For process connections with a screw-in thread, the tightening of the process connection must only be performed at the hexagon nut with an appropriate wrench. The maximum permissible tightening torque is 100Nm. It is not permissible to screw in the process connection using the connection housing.

connectionFor the connection, use only suitable cables with max. 25Ω per wire that meet the requirements regarding, e.g., temperature, material or laying at the installation site.The cable gland is suitable for cable diameters from 3.5 to 8mm. After installing the cable, the cable gland is to be securely tightened to ensure the impermeability of the connection housing.If possible, shielded signal and measurement lines that are spatially separated from power-carrying lines should be laid. If strong elec-tromagnetic interference is present, always use a shielded cable. Ground the cable shielding at one end of the cable.A suitable evaluation device of type FV56 is to be connected with the electrode rods in the interior of the connection housing via the connection cable. The cable is connected to the electrode rods via terminals for a wire cross section of up to 2.5 mm2 or via screw connections in the connection housing. Use insulated cable lugs for the connection. For devices with metallic process connection, contact can be established via a blade terminal.







P adjustable turn-on delay

P adjustable response sensitivity

P minimum or maximum safety

P level or two-step control

P compact design

P fastening to standard rails acc. to DIN EN 50020

two potential-free relay outputsuniversal voltage design

descriptionThe ipf FV56 filling level relay is used to evaluate one or two filling or limit levels in conductive – i.e., electrically conductive – liquids with a resistance of maximum 200kΩ, 1MΩ or 8MΩ.The device can also be used to safeguard liquids against leaka-ge and overfilling, to set up a two-step control, e.g., for pump control, or as dry-run protection.The signal line of the filling level relay is connected to a referen-ce electrode or the metallic container wall or pipe wall and the meter electrodes. The AC voltage generated by the integrated electronics is then applied either between the electrode rods or between the electrode rods and the metallic container wall or pipe wall that is connected to the metallic process connec-tion and which serves as a reference electrode. The use of an AC voltage prevents corrosion at the electrode rods and the electrolytic decomposition of the filling material.As soon as the electrically conductive filling material forms a connection between the electrodes or between the electrode and the metallic container wall or pipe wall, an AC current flows that causes the AC voltage to decrease.A voltage drop is detected and, depending on the set safety

circuit, the integrated evaluation circuit initiates the switching of the relay(s). The switching state of the relays is displayed on the front side of the device with two yellow light emitting diodes.In some applications, it is necessary to compensate for strong wave movements caused, e.g., by stirrers or that result during filling or emptying in order to avoid undesired switching actions. Two switches on the front side of the device can be used to set a switching delay of 0.5 / 3 / 5 / 8s. This acts on both channels, both while energizing and de-energizing the filling level relays.A potentiometer is provided on the front side of the device for calibrating the response threshold to the conductivity of the liquid.

application examplesu leakage and overfilling safeguardingu dry-run protection for pumpsu two-step control in systemsu limit level monitoring in containers

dimensions 22.5 x 99.0 x 114.5mm operating range liquid resistance ≤ 200kΩ ≤ 1MΩ ≤ 8MΩ

FILLING LEVEL SENSORSCONDUCTIVE FILLING LEVEL RELAY 1250

10


TECHNICAL DATAoperating range ≤ 200kΩ ≤ 1MΩ ≤ 8MΩouput relay, 2 x change-over contactfunction level monitoring or two-step control

operating voltage 20 … 253V AC / DC, 48 … 62Hzpower consumption ≤ 3.5VA / 1.3Wswitching capacity max. 250V AC / max. 10V AC max. 2500VA with ohmic load / 500VA at cosφ ≥ 0.7contact life ≤ 100000 operating cycle with max. loadtransducer power supply ≤ ±10V (90Hz ± 15Hz) / ≤ ±1mA (galvanically isolated)turn-on delay 0.5 / 3.0 / 5.0 or 8.0s

display (operation) green LEDdisplay (alarm) red LEDdisplay (signal) 2 x yellow LEDsensitivity adjustment potentiometershort-circuit protection -reverse polarity protection +

dimensions 22.5 x 99.0 x 114.5mmhousing material PA-polyamideoperating temperature -40 … +70°Cdegree of protection (EN60529) IP20weight 145g

connection terminals, max. 1x2.5mm2 or 2x1.5mm2

article-no. FV565900 FV565901 FV565908operating range ≤ 200kΩ ≤ 1MΩ ≤ 8MΩ


connection:

FILLING LEVEL SENSORS1250 CONDUCTIVE FILLING LEVEL RELAY


P flexibly mounted pendulum

P switching signal through integrated inductive proximity switch

P switching state display by LED

P connection with M8-connector

filling level monitoring of bulk materials on oscillation conveyors

descriptionThe inductive filling level sensors of the FI52 series are used for the automatic filling level monitoring of bulk materials on oscillation and vibration conveyors, sorting equipment, bunker systems, etc.The filling level is queried via an integrated inductive proximity switch that is actuated by a metal element.The metal element is mounted in a flexibly mounted pendulum. If the filling level decreases on the vibration conveyor, the angle of the deflected pendulum also becomes smaller. If the metal element gets close to the active surface of the inductive sensor, the output of the sensor switches. An LED indicates that the output has switched.

The pendulum is made of plastic and can be shortened to any length. Lengths of 100, 200 or 300mm are available ex works. Depending on the version, the pendulum is mounted in a pla-stic or stainless steel joint.The F1520172 offers a special feature: the 100mm long pen-dulum rod is manufactured from thin stainless steel and can be adapted to the bulk material that is to be detected. Longer stainless steel pendulums cannot be realized.

application examplesu filling level monitoring on oscillation/vibration conveyorsu presence checking, e.g., of packages

dimensions 52 x 21 x 14mm level detection pendulum length 100mm 200mm 300mm

FILLING LEVEL SENSORSINDUCTIVE FILLING LEVEL SENSORS 1300

10


TECHNICAL DATApendulum length 200mm 200mm output signal pnp, no see above

operating voltage 10 … 30V DC 10 … 30V DC current consumption (w/o load) ≤ 15mA ≤ 15mA output current (max. load) 200mA 200mA voltage drop (max. load) 2.0V DC 2.0V DC

display (signal) yellow LED yellow LED short-circuit protection + + reverse polarity protection + +

dimensions 52x21x14mm 52x21x14mm housing material polyamide polyamide operating temperature 0 … +50°C 0 … +50°C degree of protection (EN 60529) IP67 IP67

connection M8-connector, 3-pin M8-connector, 3-pin connection accessories e.g. VK200075 e.g. VK20007

article-no. FI520170 FI520171 pendulum length 200mm 200mmoutput signal pnp, no pnp, noversion plastic joint/plastic pendulum stainless steel joint/plastic pendulum

article-no. - FI520271 pendulum length - 200mmoutput signal - pnp, ncversion stainless steel joint/plastic pendulum

FILLING LEVEL SENSORS1300 INDUCTIVE FILLING LEVEL SENSORS


TECHNICAL DATApendulum length 100mm 300mm output signal pnp, no pnp, no

operating voltage 10 … 30V DC 10 … 30V DC current consumption (w/o load) ≤ 15mA ≤ 15mA output current (max. load) 200mA 200mA voltage drop (max. load) 2.0V DC 2.0V DC

display (signal) yellow LED yellow LED short-circuit protection + + reverse polarity protection + +

dimensions 52x21x14mm 52x21x14mm housing material polyamide polyamide operating temperature 0 … +50°C 0 … +50°C degree of protection (EN 60529) IP67 IP67

connection M8-connector, 3-pin M8-connector, 3-pin connection accessories e.g. VK200075 e.g. VK200075

article-no. FI520172 FI520173pendulum length 100mm 300mmoutput signal pnp, no pnp, no version stainless steel joint/stainless steel pendulum stainless steel joint/plastic pendulum

FILLING LEVEL SENSORSINDUCTIVE FILLING LEVEL SENSORS 1300

10


connection

normally open normally closed






FILLING LEVEL SENSORS1300 INDUCTIVE FILLING LEVEL SENSORS


P robust design in aluminum and stainless steel 1.4571

P parallel rod principle, thus increased precision

P analog output (4 to 20mA)

P easy programming via keypad on the display

P 3 lenghts available (300, 500 and 800mm)

P no calibration necessary

P wear-free

P operating temperature range 0°C to +70°C

P degree of protection IP67

dimensions G3/4"

probe lengths 300mm 500mm 800mm

FILLING LEVEL SENSORS MICROWAVE 1400

guided microwaveanalog output 4 … 20mA

descriptionFilling level sensors from ipf electronic reliably detect the fil-ling level of liquids and warn when a container is overfilled. The electronic sensors don’t need any mechanical compo-nents and are therefore particularly robust. Regular main-tenance and cleaning of the equipment is also not required.

The sensors allow an exact determination of the filling level in plastic and metal containers. In doing so, they detect a variety of liquids, e.g. water, oil or emulsions. The level mea-surement is carried out with the help of short electromag-netic pulses in the nanosecond range. The pulses are emit-ted from the sensor head and guided along the sensor rod.

If the microwave pulse hits the medium to be detected, it is reflected, returned to the sensor and evaluated. Due to their parallel rod design, these sensors work very precisely.

A comparison to different media is not necessary!The time duration between sending and receiving the pulse serves as a direct measure of the distance traveled and thus for the current filling level. This is output via the analog out-put (4 ... 20mA).

Made of aluminum and stainless steel 1.4571, the units are suitable for ambient temperatures from 0°C to + 70°C. The sensors are available in installation lengths of 300mm (FM910023), 500mm (FM910024) and 800mm (FM910025). The process connection is made via a G3/4“ thread, for the electrical connection an M12-connector is provided. The parameters are set via the membrane key-board and the LED display.

Application examplesuContinuous filling level measurement of liquids in tanks

10


FILLING LEVEL SENSORS 1400 MICROWAVE

article no. FM910023 FM910024 FM910025lenght (probe) 300mm 500mm 800mm

TECHNICAL DATA

ELECTRICAL DATAresponse sensitivity adjustable yes yes yesanalog output 4mA … 20mA 4mA … 20mA 4mA … 20mAelectrical connection M12-connector M12-connector M12-connectorrated control supply voltage Us with DC 20 … 27V 20 … 27V 20 … 27Vadjustment parameterization parameterization parameterizationshort-circuit protection yes yes yesno-load current 45mA 45mA 45mAmax. output current 200mA 200mA 200mAwith LED display yes yes yesphysical measuring principle microwave microwave microwavenumber of pins 4 4 4voltage drop 2V 2V 2Vreverse polarity protection yes yes yesMECHANICAL DATAprocess connection G 3/4" G 3/4" G 3/4"pressure resistance 10bar 10bar 10barprobe length 300mm 500mm 800mmtemperature of medium 0 … 80°C 0 … 80°C 0 … 80°Cambient temperature 0 … 70°C 0 … 70°C 0 … 70°Chousing material aluminum aluminum aluminumsensing element material stainless steel 1.4571 stainless steel 1.4571 stainless steel 1.4571degree of protection (IP) IP67 IP67 IP67



10

colors:1= BN (brown), 2= WH (white), 3= BU (blue), 4= BK (black)

functions:1= L+, 2= n.c., 3= L-, 4= 4-20mA

connection



NOTES


P robust design in aluminum and stainless steel 1.4571

P parallel rod principle, thus increased precision

P 2 PNP switching outputs

P easy programming via keypad on the display

P 3 lengths (300, 500 and 800mm)

P no calibration necessary

P wear-free

P operating temperature range 0°C to +70°C


dimensions G3/4"

probe lenghths 300mm 500mm 800mm


guided microwave2 PNP switching outputs

descriptionFilling level sensors from ipf electronic reliably detect the fil-ling level of liquids and warn when a container is overfilled. The electronic sensors don’t need any mechanical compo-nents and are therefore particularly robust. Regular main-tenance and cleaning of the equipment is also not required.

The sensors allow an exact determination of the filling level in plastic and metal containers. In doing so, they detect a variety of liquids, e.g. water, oil or emulsions. The level mea-surement is carried out with the help of short electromag-netic pulses in the nanosecond range. The pulses are emit-ted from the sensor head and guided along the sensor rod.

If the microwave pulse hits the medium to be detected, it is reflected, returned to the sensor and evaluated. Due to their parallel rod design, these sensors work very precisely. A comparison to different media is not necessary!The time duration between sending and receiving the pulse

serves as a direct measure of the distance traveled and thus for the current filling level. Two PNP switching outputs are available for the evaluation, the corresponding switching points (for example „full“ and „empty“) are freely program-mable.

Made of aluminum and stainless steel 1.4571, the units are suitable for ambient temperatures from 0°C to + 70°C. The sensors are available in installation lengths of 300mm (FM910323), 500mm (FM910324) and 800mm (FM910325). The process connection is made via a G3/4“ thread, for the electrical connection an M12-connector is provided. The parameters are set via the membrane key-board and the LED display.

Anwendungsbeispieleuoverfill protection of tanksudry-run protection

10



article no. FM910323 FM910324 FM910325probe length 300mm 500mm 800mm

TECHNICAL DATA

ELECTRICAL DATAresponse sensitivity adjustable yes yes yeselectrical connection M12-connector M12-connector M12-connectorswitching output PNP PNP PNPswitching function NC/NO NC/NO NC/NOrated control voltage voltage Us with DC 20 … 27V 20 … 27V 20 … 27Vadjustment parameterization parameterization parameterizationshort-circuit protection yes yes yesno-load current 45mA 45mA 45mAmax. output current 200mA 200mA 200mAwith LED display yes yes yesphysical measuring principle microwave microwave microwacenumber of poles 4 4 4voltage drop 2V 2V 2Vreverse polarity protection yes yes yes

MECHANICAL DATAprocess connection G 3/4" G 3/4" G 3/4"pressure resistance 10bar 10bar 10barprobe length 300mm 500mm 800mmtemperature of medium 0 … 80°C 0 … 80°C 0 … 80°Cambient temperature 0 … 70°C 0 … 70°C 0 … 70°Chousing material aluminum aluminum aluminumsensing element material stainless steel 1.4571 stainless steel 1.4571 stainless steel 1.4571degree of protection (IP) IP67 IP67 IP67



10

connection

colors:A: 1= BN (brown), 2= WH (white), 3= BU (blue), 4= BK (black) B: 1= BN (brown), 2= WH (white), 3= BU (blue), 4= BK (black)

functions:A: 1= L+, 2= PNP NO, 3= L-, 4= PNP NOB: 1= L+, 2= PNP NC, 3= L-, 4= PNP NC



NOTES


P front-flush membrane

P pressure ranges between -1 and +600bar

P data logging function

P analog output with adjustable start and end point

P turn-on/off delay separately adjustable

P test function – simulation of the adjusted switching functions in a pressure-free state

P peak hold function for the display

P self-monitoring function: overload, wire breakage, and sensor function

intelligent pressure sensor,membrane keyboard, USB interface

descriptionipf electronic’s pressure monitors offer a high level of opera-ting comfort.The DW34 series has a ½ inch connection with a front-flush membrane and can be used for pressures up to 600bar. The media touching parts of the sensor are made of stainless steel.The DW35 is distiguished by a different sensing element connection. It comes with a ¼ inch connection with an outside thread and can also be used up to +600bar. Like the DW34 series the media touching parts of the DW35 are also made of stainless steel.The DW36 pressure monitor is suitable for low and negative pressure measurements. This sensor has a 1/8 inch connection. Its pressure transducer is made of ceramic and is used in a range of –1 bar to +1 bar.The devices with a 4-pin connection have 2 outputs. Although output 1 relates to a freely-programmable switching output, for output 2 a selection can be made between an analog out-put, a switching output or an alarm output.Devices with a 8-pin connection have 2 switching outputs and an analog output.

Among other things, the switching points, release positions, output logic and time delay can be programmed via the mem-brane keyboard.For dynamic measurements, the display and the analog output feature an adjustable damping function.Following installation, the sensor body can be rotated by 350° and the sensor display can be rotated by 180° by means of the software.All adjustment parameters can be set and changed via a PC or notebook via the optical interface of the pressure monitor.The test function offers a simple and quick possibility to check the function of the device and/or the connected analyses. Each pressure value of the pressure range can be “simulated” through the operating buttons or operation via PC. The device behaves as if the actual pressure was present.

application examplesu pressure monitoring for hydraulic aggregatesu vacuum checking for vacuum liftersu compressor control

dimensions Ø 38 x 108mm Ø 38 x 122mm

DW34 G½“A diverse pressure ranges -1 to +600barDW35 G¼“A diverse pressure ranges -1 to +600barDW36 G⅛“ diverse pressure ranges -1 to +1bar

FLUID TECHNOLOGYPRESSURE SENSORS 1000

11


TECHNICAL DATAversion front-flush stainless steel membrane G½“ A / see below - connection (sensing element)pressure range see abovepressure detection peak value memory every 2msoutput signal pnp / analog (current output) / alarm output - see wiring diagram on following pages

operating voltage 12 … 32V DCoutput current (max. load) 1A current consumption (w/o load) < 60mAvoltage drop (max. load) < 2.0V DCturn-on/off delay 0 … 20s, on and off delayedadjustment range switching point: 1 … 100% of the final value / release position: 0 … 99% of the final valuerepeat accuracy < ±0.1% of the final valueanalog output 0/4 … 20mA or 20 … .0/4mA burden max. RL [Ω] = (Ub-8V)/20mA error recognition in case of line break, overload, measurement error rise time 5ms (10 … 90% of the final value) damping adjustable 0 … 20slinearity deviation max. ±0.25% of Pn

switching frequency max. 125Hz

display (switching function) 2 x red LEDdisplay (pressure) 4 x 7-segment LED damping (display) 0 … 20sshort-circuit protection + reverse polarity protection +

housing material PA6.6, polyesterpressure transducer material stainless steeldimensions Ø 38x122mmoperating temperature -20 … +80°C temperature drift < ±0.2% / 10K, (-10 … +70°C) degree of protection (EN 60529) IP65

connection M12-connector, 4-pin / 8-pin - see aboveconnection accessories e.g. M12-cable socket, VK205325 (4-wire) / VK205A25 (8-wire)connection (sensing element) G½“ A (outside thread) / SW27 / front-flush stainless steel membraneinterface opto-adapter on USB + software AD000011mounting accessories (clip) AY000060

article-no. DW34311K DW34311D DW34311F DW343114 operating range -1 … +10bar 10bar 50bar 100bar connection 4-pin 4-pin 4-pin 4-pin

article-no. DW34312K DW34312D DW34312F DW343124 operating range -1 … +10bar 10bar 50bar 100bar connection 8-pin 8-pin 8-pin 8-pin

FLUID TECHNOLOGY1000 PRESSURE SENSORS


article-no. DW34311G DW343116 DW343117 operating range 200bar 400bar 600bar connection 4-pin 4-pin 4-pin

article-no. DW34312G DW343126 DW343127 operating range 200bar 400bar 600bar connection 8-pin 8-pin 8-pin

TECHNICAL DATAversion front-flush stainless steel membrane G½“ A / see below - connection (sensing element)pressure range see abovepressure detection peak value memory every 2msoutput signal pnp / analog (current output) / alarm output - see wiring diagram on following pags



display (switching function) 2 x red LEDdisplay (pressure) 4 x 7-segment LED damping (display) 0 … 20sshort-circuit protection +reverse polarity protection +

housing material PA6.6, polyesterpressure transducer material stainless steeldimensions Ø 38x122mmoperating temperature -20 … +80°Ctemperature drift < ±0.2% / 10K, (-10 … +70°C)degree of protection (EN 60529) IP65

connection M12-connector, 4-pin / 8-pin - see aboveconnection accessories e.g. M12-cable socket, VK205325 (4-wire) / VK205A25 (8-wire)connection (sensing element) G½“ A (outside thread) / SW27 / front-flush stainless steel membraneinterface opto-adapter on USB + software AD000011mounting accessories (clip) AY000060


11


TECHNICAL DATAversion G¼“A / see below - connection (sensing element)p ressure range see abovepressure detection peak value memory every 2msoutput signal pnp / analog (current output) / alarm output - see wiring diagram on following pages




housing material PA6.6, polyesterpressure transducer material stainless steeldimensions Ø 38x122mmoperating temperature -20 … +80°C temperature drift < ±0.2% / 10K, (-10 … +70°C)degree of protection (EN 60529) IP65

connection M12-connector, 4-pin / 8-pin - see aboveconnection accessories e.g. M12-cable socket, VK205325 (4-wire) / VK205A25 (8-wire)connection (sensing element) G¼“A (outside thread) / SW22interface opto-adapter on USB + software AD000011mounting accessories (clip) AY000060

article-no. DW35311K DW35311D DW35311F DW353114operating range -1 … +10bar 10bar 50bar 100barconnection 4-pin 4-pin 4-pin 4-pin

article-no. DW35312K DW35312D DW35312F DW353124operating range -1 … +10bar 10bar 50bar 100barconnection 8-pin 8-pin 8-pin 8-pin



article-no. DW35311G DW353116 DW353117operating range 200bar 400bar 600barconnection 4-pin 4-pin 4-pin

article-no. DW35312G DW353126 DW353127operating range 200bar 400bar 600barconnection 8-pin 8-pin 8-pin

TECHNICAL DATAversion G¼“A / see below - connection (sensing element)pressure range see abovepressure detection peak value memory every 2msoutput signal pnp / analog (current output) / alarm output - see wiring diagram on following pages

operating voltage 12 … 32V DCoutput current (max. load) 1A current consumption (w/o load) < 60mAvoltage drop (max. load) < 2.0V DCturn-on/off delay 0 … 20s, on and off delayedadjustment range switching point: 1 … 100% of the final value / release position: 0 … 99% of the final valuerepeat accuracy < ±0.1% of the final value analog output 0/4 … 20mA or 20 … 0/4mA burden max. RL [Ω] = (Ub-8V)/20mA error recognition in case of line break, overload, measurement error rise time 5ms (10 … 90% of the final value) damping adjustable 0 … 20s linearity deviation max. ±0.25% of Pn


display (switching function) 2 x red LEDdisplay (pressure) 4 x 7-segment LED damping (display) 0 … 20s short-circuit protection + reverse polarity protection +

housing material PA6.6, polyesterpressure transducer material stainless steeldimensions Ø 38x122mmoperating temperature -20 … +80°C temperature drift < ±0.2% / 10K, (-10 … +70°C) degree of protection (EN 60529) IP65

connection M12-connector, 4-pin / 8-pin - see aboveconnection accessories e.g. M12-cable socket, VK205325 (4-wire) / VK205A25 (8-wire)connection (sensing element) G¼“A (outside thread) / SW22interface opto-adapter on USB + software AD000011mounting accessories (clip) AY000060


11


TECHNICAL DATAversion G1/8“ / see below - connection (sensing element)pressure range see abovepressure detection peak value memory every 2msoutput signal pnp / analog (current output) / alarm output - see wiring diagram on following pages

operating voltage 12 … 32V DCoutput current (max. load) 1A current consumption (w/o load) < 60mAvoltage drop (max. load) < 2.0V DCturn-on/off delay 0 … 20s, on and off delayedadjustment range switching point: 1 … 100% of the final value / release position: 0 … 99% of the final valuerepeat accuracy < ±0.1% of the final valueanalog output 0/4 … 20mA or 20 … .0/4mA burden max. RL [Ω] = (Ub-8V)/20mA error recognition in case of line break, overload, measurement error rise time 5ms (10 … 90% of the final value) damping adjustable 0 … 20s linearity deviation max. ±0.25% of Pn



housing material PA6.6, polyesterpressure transducer material ceramicdimensions Ø 38x122mmoperating temperature -20 … +80°C temperature drift < ±0.2% / 10K, (-10 … +70°C)degree of protection (EN 60529) IP65

connection M12-connector, 4-pin / 8-pin - see aboveconnection accessories e.g. M12-cable socket, VK205325 (4-wire) / VK205A25 (8-wire) connection (sensing element) G1/8“ / SW22interface opto-adapter on USB + software AD000011mounting accessories (clip) AY000060

article-no. DW36311H DW36311J DW363110 DW363111operating range -0.5 … +0.5bar -1 … +1bar -1 … 0 bar 0 … +1barconnection 4-pin 4-pin 4-pin 4-pin

article-no. DW36312H DW36312J DW363120 DW363121operating range -0.5 … +0.5bar -1 … +1bar -1 … 0bar 0 … +1barconnection 8-pin 8-pin 8-pin 8-pin



comfortable softwareAt first glance, all functions can be seen straight away and are quickly changeable.

graphical interfaceThe user interface of the software has an extremely clear graphi-cal layout; this makes operation easy.

test functionThe test function offers a simple and quick possibility to check the function of the device and/or the connected analyses. To allow this, each pressure value can be simulated using the operating

buttons or the PC software.self-criticalThe pressure sensor’s automatic self-test indicates the following functions: Overshooting or undershooting of the measuring range, short circuit at output 1 / output 2, defective pressure monitor, internal fault, and analog output open. The onward transmission of the faults to the control can take place via the alarm or analog output.

very fastQuick pressure peak detection is possible within 2ms.

tamper proofThe keypad lock can be engaged via the membrane keyboard or as a hard lock. The hardlock can only be operated via the software.

data logging functionThe software offers the opportunity to write measured values in an Excel table. Data logging can be triggered either time or measurement controlled.

opto USB interfaceEven during operation, you can communicate with the pressure sensor via the opto USB interface (galvanically separated).


11


ACCESSORIESarticle-no. description

AY000060 mounting clip, plastic

This data sheet as well as your personal contact can be found at www.ipf-electronic.com

connection

4-pin 8-pin

programmable switching functions

mounting clip AY000060

output 2, selectable between switching, analog and alarm output







11

P for compressedair and oil-free gases

P robust plastic housing

P with digital pressure display

P detection ranges -1 ... 10bar

P 2 switching points adjustable

P menue guided programmable

P hysteresis adjustable

P key lock programmable

P programmable pressure units (bar, psi, MPa, kgf/cm²)

P M8-connector, 4-pin

IO-Link capable devicesslim, compact design

BeschreibungIO-Link ist eine weltweit standardisierte IO-Technologie (IEC 61131-9) um mit Sensoren und auch Aktoren zu kommu-nizieren. Die leistungsfähige Punkt-zu-Punkt-Kommunikation basiert dabei auf dem schon lange bekannten 3-Leiter-Sensor- und Aktor-Anschluss. Sie erlaubt die Übermittlung zusätzli-cher Informationen wie z.B. Bedämpfung, Sensordefekt oder Schalthäufigkeit sowie die Einstellung von Sensorparametern wie z.B. Schaltverhalten, Timerfunktionen etc. ohne weitere Anforderungen an das Kabelmaterial. Die elektronischen Vakuum- und Drucksensoren von ipf elec-tronic sind zukunftsweisend. Die kompakte Bauform und das sehr geringe Gewicht ermöglichen den Einsatz in vielen Bereichen von Handlings- und Automatisierungssystemen.Der kalibrierte und temperaturkompensierte Sensor liefert hoch-präzise Messwerte. Diese stehen an zwei Transistor-Schaltaus-gängen zur Weiterverarbeitung bereit. Die Schaltpunkte und die dazugehörigen Hysteresen sind programmierbar.

Der Zustand der Schaltausgänge wird mit 2 LED angezeigt. Ebenso kann der aktuell gemessene Druck in Echtzeit abgelesen werden. Durch die schlanke Bauform, sowie entsprechendes Zubehör, lässt sich der Sensor variabel in die Applikation inte-grieren. Die Sensoren zeichnen sich durch ihre sehr einfache, menügeführte Programmierbarkeit aus. Für spezielle Anwen-dungen wie z.B. die Überwachung eines „Druckfensters“ lassen sich die Parameter einfach einstellen. Ein Verriegelungsschutz gegen ungewollte Manipulation kann ebenfalls programmiert werden. Der Sensor ist geeignet für gefilterte, trockene oder geölte Druckluft und neutrale Gase. Bei geölter Druckluft den Fluidanschluss nach unten vorsehen.

Anwendungsbeispieleu Drucküberwachungu Vakuumkontrolle bei Unterdrucktraversenu Kompressoransteuerung

dimensions Ø 16mm

pressure range -1 ... 10bar



TECHNICAL DATAversion G1/8“ Apressure range s. obenpressure resistance (peak) max. 5bar: DW164600, DW16460J

max. 16bar: DW16460D, DW16460Koutput signal 2 x PNP, NO / NCoperating voltage 10 ... 30V DCoutput current (max. load) each max. 250mAcurrent consumption (w/o load) < 15mAvoltage drop (max. load) < 2,0V DCturn-on / off switch 0 ... 99.9s, programmablerepeat accuracy ±0.2% of measuring rangelinearity deviation ≤ 1%hysteresis adjustable 0 ... 100% of switching thresholdsetting menu-guided via buttonsresponse time < 2.5msswitching frequency 200Hzdisplay 7 segmentshort-circuit protection +reverse polarity protection +

material (housing) ABSmaterial (pressure transducer) nickel-plated brassdimensions Ø 16x78mmtemperature (operating) -10 ... +60°Cdegree of protection (EN 60529) IP65connection M8-connector, 4-pinconnection accessories e.g. VK200375connection (sensing element) G1/8“ A / M5 inner / SW16mounitng accessories AD000013, AD000014, AD000015, AD000016

article no. DW164600pressure range -1 ... 0bararticle no. DW16460Dpressure range 0 ... 10bararticle no. DW16460Jpressure range -1 ... 1bararticle no. DW16460Kpressure range -1 ... 10bar



11

connection

connector device

ACCESSORIESarticle no. description material

AD000013 flange / angle sheet steel

AD000014 retaining clip plastic

AD000015 push-in adapter G1/8“ Ø4mm sheet steel

AD000016 push-in adapter G1/8“ Ø6mm sheet steel





colors: A: 1 = BN (brown), 2 = WH (white), 3 = BU (blue), 4 = BK (black) B: 1 = BN (brown), 2 = WH (white), 3 = BU (blue), 4 = BK (black)

functions: A: 1 = L+, 2 = PNP NO/IO-LINK, 3 = L-, 4 = PNP NO B: 1 = L+, 2 = PNP NC/IO-LINK, 3 = L-, 4 = PNP NC

mounting accessoriesAD000013


AD000014

AD000016AD000015


FOR YOUR DIGITAL ARCHIVE: This data sheet can be found at www.ipf-electronic.de

NOTES



P sensor: reliability thanks to fully electronic ope-ration

P amplifier: 7 LED displays for alignment and func-tion control

P DIN plastic housing 55 wide

P cable connection to the amplifier up to 100m

P mounting on DIN-rail

flow and temperature controlone-piece V4A stainless steel housing

descriptionThe flow sensor functions according to the calorimetric princi-ple. The measuring probe is heated by a few degrees (Celsius) above the temperature of the medium. Heat is dissipated by the medium flowing past. The difference in temperature bet-ween the medium and the sensor is a measure for the flow condition which occurs.A corresponding switching signal can be assigned via the inter-nal relay for a specific flow condition using the potentiometer of the integrated amplifier electronics.With the adjustable turn-off delay, the relay remains in its ini-tial state if there is a short-term dip in the flow. It is possible to identify when a specific temperature is exceeded or not using a second built-in relay.Assembly can take place regardless of the direction of flow. It is essential to ensure that the sensor head is fully surrounded by the medium to be monitored, not only when the medium is at rest but also when it is flowing. In the case of small cross sec-

tions, care should be taken that the tip of the probe does not reduce the cross section of the pipe by a substantial amount. Instable flow forms cause malfunctions. In order to avoid this, no installation parts influencing the cross section or the direc-tion of flow should be fitted directly in front of and/or behind the sensor. The rough guideline value for this inlet/outlet path is approx. 8 times the diameter of the pipeline.

application examplesu dry-run protection for pumpsu continuous monitoring of the presence of a flow of fluidsu additional temperature monitoring of the different mediau monitoring of filters and sievesu assuring the circulation of cooling water to automated welding systemsu recognizing the movement of granulates

dimensions G¼“ SW19x37mm G¼“ SW19x49mm G½“ SW27x46mm G½“ SW27x58mm G½“ SW27x63mm G¼“ SW27x75mm

55 x 75 x 110mm (amplifier) flow water 1 … 150cm/s oil 3 … 300cm/s

FLUID TECHNOLOGYFLOW SENSORS 1200

11


connection

pin configuration of the amplifier terminal 1 n.c. 2 n.c. 3 n.c. 4 n.c. 5 sensor black 6 sensor white 7 sensor brown 8 sensor blue 9 relay make contact flow 10 relay break contact flow 11 relay center contact flow 12 relay make contact temperature 13 relay break contact temperature 14 relay center contact temperature 15 230V AC (0V DC) 16 230V AC (24V DC)

TECHNICAL DATAoperating voltage 230V AC or 24V DCpower consumption < 8VAoutput 2x relay, change-over contact 250V AC, 4A / 60V DC, 4Acontact life for 0.5A approx. 2.5x107 operating cyclessetting (flow) water 1 … 150cm/s oil 3 … 300cm/stemperature setting -20 … +100°Creadiness delay 2 … 15sresponse time 1 … 13sturn-off delay 0 … 25sdegree of protection (EN 60529) sensor: IP68 (cable), IP67 (connector) amplifier: IP40 (housing), IP20 (terminals)operating temperature sensor: -20 … +80°C amplifier: -20 … +60°Ctemperature gradient 250°C/minline length between sensor and amplifier, max. 100mhousing material sensor: V4A, (pressure resistant up to 100 bar) amplifier: plasticmounting (amplifier) on DIN-rail according to DIN EN 50022

setting instructions

2 potentiometers are available for the calibration: as a rule the “Fein” potentiometer should be set in a central position for fine adjustment. The principal calibration is done with the “Grob” potentiometer, as specified in the operating instructions.

calibration for stationary mediumInstall sensor and set potentiometer in such a way that the red LED lights up.In case of a flow at least one green LED must light up.

calibration for flowing mediumInstall sensor and adjust potentiometer in such a way that two green LEDs light up.When the medium is stationary, the red LED lights up.

falling below the set flowInstall sensor, set the flow and then adjust the potentiometer so that the first green LED just lights up.Any reduction of the flow speed causes the green LED to go out first, subsequently the yellow LED extinguishes and the relay is de-energized. Now the red LED lights up.

exceeding the set flowInstall sensor, set the flow and then adjust the potentiometer so that the red LED just lights up.Any increase of the flow speed causes the red LED to extinguish, the yellow LED lights up and the relay is energized.

FLUID TECHNOLOGY1200 FLOW SENSORS


fig. 4 G½ fig. 5 G½, connector fig. 6 G½ short fig. 7 G½ short, connector

fig. 8 T-piece

T-piece: The middle number of the design (see article list) indi-cates the thread of the sensor.

fig. 1 amplifier fig. 2 G¼ short fig. 3 G¼ short, connector


11






article- screw-inno. dimensions description comment depth output voltage current connection figure

SV550800 55x75x110 amplifier time,temp. relay 24V DC 2A terminals 1SV554800 55x75x110 amplifier time,temp. relay 230V AC 2A terminals 1SS896004 G¼ probe short 25 amplifier connection cable 2SS896024 G¼ probe short 25 amplifier connection M12-connector, 4-pin 3SS906000 G½ probe 48 amplifier connection cable 4SS906020 G½ probe 48 amplifier connection M12-connector, 4-pin 5SS906004 G½ probe short 31 amplifier connection cable 6SS906024 G½ probe short 31 amplifier connection M12-connector, 4-pin 7SS906080 G½ probe 120°C 48 amplifier connection teflon cable 4SS906084 G½ probe short,120°C 31 amplifier connection teflon cable 6AS000001 ¼-¼-¼ accessories T-piece red brass G¼ short 8AS000002 ½-½-½ accessories T-piece red brass G½ short 8AS000004 ¾-½-¾ accessories T-piece red brass G½ short 8AS000005 1–½–1 accessories T-piece red brass G½ 8AV000016 125x125x126 accessories housing, IP67 For amplifier SV55 without

notes (LED indicators at the amplifier)

flow LEDred Flow interrupted or falls below the set flow value.The relay “flow” is de-energized.

yellowThe set flow value is achieved.The relay “flow” is energized.

greenThe set flow value is exceeded.The flow reserve is sufficient.The relay “flow” is energized.

turn-off delayyellow and redThe LEDs light up when the flow value falls below the set value.The “flow” relay remains energized until the set time value of the turn-off delay is up.

temperature LEDredThe set temperature is exceeded.The relay “temperature” is energized.



P robust against soiling

P no moving parts means zero wear

P pressure-proof to 100 bar

P VA 1.4571 robust metal housing

P flow indicated by row of LEDs

P easy to install in T-pieces

P integrated amplifier

dimensions G¼” Ø 40 x 73mm G½” Ø 40 x 84mm G½” Ø 40 x 66mm

flow water 1 … 150cm/s oil 3 … 300cm/s

single-piece stainless steel sensing head, wear-free

descriptionThe flow sensor functions according to the calorimetric prin-ciple. The measuring probe is heated from inside by a few degrees Celsius above the temperature of the flow medium into which the probe projects. If the medium is flowing, the heat generated in the probe is dissipated by the medium, i.e. the probe is cooled.The temperature at the probe is measured and compared with the medium temperature, which is also measured. From the temperature difference, it is possible to calculate the flow status for any medium. If the sensor is to be used in corrosive or oxidative media, mate-rials such as Hastalloy or titanium are available on request.The sensing head has a new electronic and mechanical design and is single-piece component made of stainless steel. This

ensures absolute leaktightness and high pressure resistance. Furthermore, this material is suitable for a wide range of dif-ferent applications.

application examplesu continuous monitoring of the presence of a fluid or gas flowu movement of granulatesu monitoring of cooling systemsu dry-run protection for pumpsu use in ventilation systems, purification plants, filling and

metering systems, in medical and laboratory equipment as well as air-conditioning systems

u monitoring of filters and sieves


11


article-no. SS400120 SS410120 SS410124connection (sensing element) G¼” G½” G½” output pnp, no pnp, no pnp, no

TECHNICAL DATAdetection range water: 1 … 150cm/s water: 1 … 150cm/s water: 1 … 150cm/s oil: 3 … 300cm/s oil: 3 … 300cm/s oil: 3 … 300cm/spressure resistance 100bar 100bar 100baroutput pnp, no pnp, no pnp, no

operating voltage 24V DC ±20% 24V DC ±20% 24V DC ±20%output current (max. load) < 400mA < 400mA < 400mA current consumption (w/o load) < 70mA < 70mA < 70mA voltage drop (max. load) < 2V DC < 2V DC < 2V DCreadiness delay 2 … 15s 2 … 15s 2 … 15s

display LED row LED row LED row flow setting potentiometer potentiometer potentiometershort-circuit protection + + + reverse polarity protection + + +

housing material VA 1.4571 VA 1.4571 VA 1.4571material (sensing element) VA 1.4571 VA 1.4571 VA 1.4571dimensions Ø 40 x 73mm Ø 40 x 84mm Ø 40 x 67mmoperating temperature -20 … +80°C -20 … +80°C -20 … +80°C temperature (medium) -20 … +80°C -20 … +80°C -20 … +80°C temperature gradient 250°C/min. 250°C/min. 250°C/min.degree of protection (EN 60529) IP67 IP67 IP67

connection M12-connector 4-pin, 3 assigned M12-connector 4-pin, 3 assigned M12-connector 4-pin, 3 assignedconnection accessories e.g. VK200021 e.g. VK200021 e.g. VK200021connection (sensing element) G¼” G½” G½”







connection

switching devices LED indicators


calibration for stationary mediumInstall the sensor and set the potentiometer such that the red LED lights up. In case of a flow at least one green LED must light up.

calibration for flowing mediumInstall the sensor and set the potentiometer such that two green LEDs light up. When the medium is stationary, the red LED lights up.

falling below the set flowInstall the sensor, preset the flow and set the potentiometer such that the first green LED lights up. Any reduction in the flow speed causes the green LED to extinguish first followed by the yellow LED, and the switching output is disabled. Now the red LED lights up.

exceeding the set flowInstall the sensor, preset the flow and set the potentiometer such that the red LED lights up. Any increase in the flow speed causes the red LED to extinguish, the yellow LED lights up and the swit-

ching output is enabled.LED assignment

redFlow below set value, switching output disabled.

yellowFlow at set value; switching outputenabled.

yellow and greenFlow above set value, switching output switched, flow reserve sufficient.


red yellow green green green green


11



FLUID TECHNOLGY1300 FLOW SENSORS

NOTES


P monitoring device for water

P LED calibration display

P various pipe diameters

P pressure-proof to 20 bar

P short reaction time


inline compactswitching or analog output

descriptionThe flow sensor functions according to the thermodynamic principle. The sensor tube is heated from inside by a few degrees Celsius above the temperature of the flow medium which flows through the sensor tube.When the medium is flowing, the generated heat is dissipated, i.e. the tube is cooled. The temperature in the tube is measured and compared with the medium temperature, which is also measured. The flow status can be derived from the determined difference in temperature.Flow sensors continuously monitor the flowof fluids. They are used for monitoring cooling systems, as

dry-run protection for pumps, in manufacturing processes, purification plants, filling and metering systems as well as in medical and laboratory equipment.The sensor tube is a single-piece component made of stainless steel. This ensures absolute leaktightness and high pressure resistance. Furthermore, this material is suitable for a wide range of different applications.

application examplesu coolant used in welding machinesu dry-run protection for pumps

dimensions G¼“ 27 x 70 x 112mm hose 27 x 125 x 112mm G½“ 38 x 107.5 x 118mm G¾“ 38 x 118 x 118mm Tri Clamp 27 x 67 x 112mm thermodynamic operating range 0.015 to 30l/min


11


article-no. SS270020 SS270021 SS270023version G¼“, Ø 4mm hose G¼“, Ø 9mmoperating range 1 0.015 … 1l/min 1 … 200ml/min 0.1 … 6l/minoutput signal 4 … 20mA, RL ≤ 500Ω 4 … 20mA, RL ≤ 500Ω 4 … 20mA, RL ≤ 500Ω

article-no. SS270120 SS270121 SS270123version G¼“, Ø 4mm hose G¼“, Ø 9mmoperating range 1 0.015 … 1l/min 1 … 200ml/min 0.1 … 6l/min output signal pnp, no pnp, no pnp, no

TECHNICAL DATAoperating range 1 0.015 … 1l/min 1 … 200ml/min 0.1 … 6l/min flow rate max. 300l/h max. 100l/h max. 1800l/hpressure resistance (operation) 20bar 1bar 20baroutput signal see above see above see above

operating voltage 24V DC ±10% 24V DC ±10% 24V DC ±10%output current (max. load) pnp: 200mA pnp: 200mA pnp: 200mAcurrent consumption (w/o load) < 50mA < 50mA < 50mA voltage drop (max. load) < 2V DC < 2V DC < 2V DCreadiness delay 2 5 … 15s 5 … 20s 5 … 15smeasuring time 3 0.5 … 1s 0.5 … 3s 0.5 … 1s

display (actual value) LED row LED row LED row sensitivity adjustment potentiometer potentiometer potentiometershort-circuit protection + + + reverse polarity protection + + +

housing material plastic plastic plasticmaterial (sensing element) stainless steel stainless steel stainless steeldimensions 27x67x112mm 27x125x112mm 27x67x112mmoperating temperature 0 … +60°C 0 … +60°C 0 … +60°C temperature (medium) 0 … +80°C 0 … +60°C 0 … +80°C temperature gradient 400K/min 400K/min 400K/mindegree of protection (EN 60529) IP67 IP67 IP67

connection M12-connector, 3-pin M12-connector, 3-pin M12-connector, 3-pinconnection accessories e.g. VK200025 e.g. VK200025 e.g. VK20002

1 With optimum and constant ambient and installation conditions

2 Depends on medium temperature

3 Depends on medium and setting of switching point



article-no. SS270024 SS270025 SS270026 version G½“, Ø 15mm G¾“, Ø 19mm Tri Clamp, Ø 10mm operating range 1 3 … 20l/min 4 … 30l/min 0.1 … 6l/minoutput signal 4 … 20mA 4 … 20mA 4 … 20mA

article-no. SS270124 SS270125 SS270126version G½“, Ø 15mm G¾“, Ø 19mm Tri Clamp, Ø 10mmoperating range 1 3 … 20l/min 4 … 30l/min 0.1 … 6l/minoutput signal pnp, no pnp, no pnp, no

TECHNICAL DATAoperating range 1 3 … 20l/min 4 … 30l/min 0.1 … 6l/min flow rate max. 4000l/h max. 7500l/h max. 1800l/hpressure resistance (operation) 20bar 20bar 20baroutput see above see above see above

operating voltage 24V DC ±10% 24V DC ±10% 24V DC ±10%output current (max. load) pnp: 200mA pnp: 200mA pnp: 200mAcurrent consumption (w/o load) < 60mA < 60mA < 50mA voltage drop (max. load) < 2V DC < 2V DC < 2V DCreadiness delay 2 5 … 15s 5 … 15s 5 … 15smeasuring time 3 0.5 … 3s 0.5 … 3s 0.5 … 1s

display (actual value) LED row LED row LED row sensitivity adjustment potentiometer potentiometer potentiometershort-circuit protection + + + reverse polarity protection + + +

housing material plastic plastic plasticmaterial (sensing element) stainless steel stainless steel stainless steeldimensions 38x107.5x118mm 38x118x118mm 27x67x112mmoperating temperature 0 … +60°C 0 … +60°C 0 … +60°C temperature (medium) 0 … +80°C 0 … +80°C -20 … +60°C temperature gradient 400K/min. 400K/min. 400K/min.degree of protection (EN 60529) IP67 IP67 IP67

connection M12-connector, 3-pin M12-connector, 3-pin M12-connector, 3-pinconnection accessories e.g. VK200025 e.g. VK200025 e.g. VK200025





11






connection

devices with switching output devices with analog output


LED display

devices with switching output devices with analog output


devices with switching outputThe switching point can be set using a potentiometer while the medium is at rest or flowing.

LED indicatorsred flow below set value, switching output not activeyellow flow at set value, switching output activegreen flow above set value, number of lit LEDs indicates flow reserve

devices with analog outputThe bar display can be adjusted to the flow minimum and flow maximum using the two potentiometers.

LED displayred = 4mA1. green > 4mA2. green > 8mA 3. green > 12mA4. green > 16mA5. green = 20mA



P integrated amplifier

P 20-turn potentiometer


P fully-electronic operation

P housing made of brass or plastic

fan sensor for monitoring air or gas flow

descriptionThe flow sensor functions according to the calorimetric princi-ple. The measuring probe is heated by a few degrees (Celsius) above the temperature of the medium.Heat is dissipated by the medium flowing past. The difference in temperature between the medium and the sensor is a mea-sure for the flow condition which occurs.A corresponding switching signal can be assigned for a speci-fic flow condition using the potentiometer of the integrated amplifier electronics.In addition, a switch-on delay becomes active for 20 to 40s. This delay depends on the set response sensitivity and ensures that, for example, no fault message is issued when a fan starts up.When installing, it is essential to ensure that the sensor head is fully surrounded by the medium to be monitored, not only when the medium is at rest but also when it is flowing.

setting instructions:After presetting the nominal flow, turn the potentiometer to the left limit stop. The LED must light up for at least 5 seconds. After approx. 20 seconds, turn the potentiometer clockwise gradually until the LED just extinguishes. The correct switching point setting is achieved by now turning the potentiometer back counterclockwise by 1 to 1.5 turns.

application examplesu ensuring a certain flow value for applications with fan controllersu continuous presence monitoring of gas or air flowu prevention of fan failures

dimensions M18 x 1 Ø 20mm M22 x 1 flow operating range 0.5 to 15m/s


11


article-no. SL180100 SL200100 SL220100operating range1 0.5 … 15m/s 0.5 … 15m/s 0.5 … 15m/s

TECHNICAL DATAoperating range1 0.5 … 15m/s 0.5 … 15m/s 0.5 … 15m/s output pnp, no pnp, no pnp, no

operating voltage 24V DC ±20% 24V DC ±20% 24V DC ±20%output current (max. load) 200mA 200mA 200mAcurrent consumption (w/o load) < 70mA < 70mA < 70mA voltage drop (max. load) < 2V DC < 2V DC < 2V DCreadiness delay2 20 … 40s 20 … 40s 20 … 40sresponse time3 approx. 2s approx. 2s approx. 2s

display (signal) yellow LED yellow LED yellow LED sensitivity adjustment potentiometer potentiometer potentiometershort-circuit protection + + + reverse polarity protection + + +

dimensions M18x1 Ø 20mm M22x1 length (thread/complete) 60mm/80mm -/76mm 55mm/76mmhousing material PBT nickel-plated brass nickel-plated brassmaterial (front cap) PBT PBT PBToperating temperature -20 … +70°C -20 … +70°C -20 … +70°C temperature gradient 200K/min 200K/min 200K/mindegree of protection (EN 60529) IP67 IP67 IP67

connection 2m PVC cable, 3-wire 2m PVC cable, 3-wire 2m PVC cable, 3-wiremounting accessories - collar AS000006 -










ACCESSORIES

article-no. description material

AS000006 collar plastic

connection

devices with switching output

wire colors: 1 L+ br brown 4 pnp/no bl black 3 L- bl blue

collar AS000006


11



NOTES



P temperature measuring range from -40 to +300°C

P M12 connection socket for PT100 resistance thermometer

P analog output with adjustable start and end point

P separately adjustable turn-on and turn-off delay

P test function – simulation of set switching func-tions without resistance thermometer connec-ted

P peak hold function for display

P self-monitoring function: overload, wire breakage and sensor function

dimensions Ø38 x 118mm temperature operating range -40 to +300°C

intelligent temperature sensormembrane keyboard, USB opto interface

descriptionThe YT35 temperature sensor from ipf electronic offers a high level of operating comfort.The device has 2 outputs. Whereas output 1 is a freely pro-grammable switching output, output 2 can be configured as an analog, switching or alarm output.Devices with a 8-pin connection have 2 switching outputs and an analog output.The membrane keyboard can be used to program, among other things, the switching points, release positions, output logic as well as time delays.The sensor has an M12 connection for a PT100 resistance ther-mometer and can be used up to a measurement temperature of 300°C. The PT100 and the appropriate screw-in sleeves can be found on this data sheet.The screw-in sleeves enable fast replacement because the resistance thermometer is separated from the process by means of the mounting connection. The PT100 measures tem-

perature at the first two centimeters of its test probe.All adjustment parameters can be set and changed via a PC or notebook via the optical interface of the sensor.For dynamic measurements, the display and the analog output feature an adjustable damping function. Following installation, the sensor body can be rotated by 350° and the sensor display can be rotated by 180° by means of the software.The test function offers a simple and quick possibility to check the function of the device and/or the connected analyses. To allow this, each temperature value of the temperature measu-ring range can be „simulated“ using the operating buttons or the PC software. The device then behaves as if a temperature sensor were connected.

application examplesufluid and air temperature monitoring in furnaces and

machines

FLUID TECHNOLOGYTEMPERATURE SENSORS 1600

11


article-no. YT353100temperature (medium) -40 … +300°Coutput 0/4 … 20mA, 20 … 0/4mA / 2 x pnp, no/ncconnection M12-connector, 4-pin

TECHNICAL DATAtemperature (medium) -40 … +300°Cmeasuring method resistance thermometer PT100 (2, 3, or 4-wire)output 0/4 … 20mA, 20 … 0/4mA / 2 x pnp no / nc

operating voltage 12 … 32V DCoutput current (max. load) 1Acurrent consumption (w/o load) < 60mAvoltage drop (max. load) < 2.0V DCturn-on/off delay 0 … 20sadjustment range 1 … 100% of final value switching point 0 … 99% of final value release positionswitching frequency max. 125Hz repeat accuracy < ±0.1% of the final valueanalog output burden max. RL Ω = (Ub-8V)/20mA error recognition in case of line break, overload, measurement error rise time 5ms (10 … 90% of the final value) damping adjustable 0 … 20slinearity deviation max. ±0.25% of Tn

display (LED) 4 x 7-segment LEDdamping (display) adjustable, 0 … 20sdisplay (signal) 2 x red LEDshort-circuit protection + reverse polarity protection +

housing material PA6.6, polyesterdimensions Ø 38x118mmoperating temperature -20 … +80°Ctemperature drift < ±0.2% / 10K, (-10 … +70°C)degree of protection (EN 60529) IP65

connection M12-connector, 4-pinconnection accessories e.g. VK205325connection (sensing element) M12 cable socket, 4-pin, with rotating couplerinterface opto-adapter on USB + software AD000011mounting accessories (clip) AY000060

FLUID TECHNOLOGY1600 TEMPERATURE SENSORS


article-no. YT353120temperature (medium) -40 … +300°Coutput 0/4 … 20mA, 20 … 0/4mA / 2 x pnp, no/ncconnection M12-connector, 8-pin

TECHNICAL DATAtemperature (medium) -40 … +300°Cmeasuring method resistance thermometer PT100 (2, 3, or 4-wire)output 0/4 … 20mA, 20 … 0/4mA / 2 x pnp no / nc

operating voltage 12 … 32V DCoutput current (max. load) 1Acurrent consumption (w/o load) < 60mAvoltage drop (max. load) < 2.0V DCturn-on/off delay 0 … 20sadjustment range 1 … 100% of final value switching point 0 … 99% of final value release positionswitching frequency max. 125Hz repeat accuracy < ±0.1% of the final value analog output burden max. RL Ω = (Ub-8V)/20mA error recognition in case of line break, overload, measurement error rise time 5ms (10 … 90% of the final value) damping adjustable 0 … 20slinearity deviation max. ±0.25% of Tn

display (LED) 4 x 7-segment LEDdamping (display) adjustable, 0 … 20sdisplay (signal) 2 x red LEDshort-circuit protection + reverse polarity protection +

housing material PA6.6, polyesterdimensions Ø 38x118mmoperating temperature -20 … +80°C temperature drift < ±0.2% / 10K, (-10 … +70°C)degree of protection (EN 60529) IP65

connection M12-connector, 8-pinconnection accessories e.g. VK205A25connection (sensing element) M12 cable socket, 4-pin, with rotating couplerinterface opto-adapter on USB + software AD000011mounting accessories (clip) AY000060


11


TECHNICAL DATAtemperature (medium) -40 … +300°Cmounting connection see above - according to DIN ISO 228outer diameter Ø 5mmmaterial stainless steel 1.4401material (ring socket) attachment (PT100) with stainless steel V-ringpressure (max.) 100bar at +350°C

resistance thermometer PT100article-no. YT036020 YT036021 YT036022 YT036023 YT036024 YT036025length 100mm 150mm 250mm 350mm 500mm 1000mm

screw-in sleevearticle-no. AT000001 AT000005 AT000007 AT000002 AT000003 AT000008process connection G¼“ G¼“ G¼“ G½“ G½“ G½“length 100mm 900mm 300mm 100mm 40mm 450mm

TECHNICAL DATAtemperature (medium) -30 … +350°Coperating voltage connection to YT353100 or YT353120resistance value 100Ω at 0°C as per IEC 751 class Ameasuring accuracy ±0.06Ω at 0°C ±0.15°Chysteresis depends on mediuminsulation resistance 100Ω at 100Vccdesign densely packed magnesium oxide insulationbending radius min. 9mmouter diameter Ø 3mmouter jacket material stainless steel 1.4401



connection

4-pin 8-pin

wire colors bn = brown (1), wh = white (2), bu = blue (3), bk = black (4)

wire colors wh = white (1), bn = brown (2), gn = green (3), ye = yellow (4), gy = gray (5), pk = pink (6), bu = blue (7), rd = red (8)

n. c. = not connected

output 2, selectable between switching, analog and alarm output

programmable switching functions (examples)

mounting clip AY000060

ACCESSORIESarticle-no. description note

AD000011 optical interface USB connection, software, 1.5m cableAY000060 mounting clip plasticAT000004 adapter for pipe attachment of YT35 hose clamp required


11


comfortable softwareAt first glance, all functions can be seen straight away and are quickly changeable.

graphical user interfaceThe user interface of the software has an extremely clear graphical layout; this makes operation easy.

test functionThe test function offers a simple and quick possibility to check the function of the device and/or the connected analyses. To allow this, each temperature can be simulated using the operating buttons or the PC software.

opto USB interfaceEven during operation, you can communicate with the pressure sensor via the opto USB interface (galvanically separated).

self-criticalThe auto-monitoring function of the temperature sensor indicates the following: Overshooting or undershooting of the measuring range, short circuit at output 1 / output 2, defective temperature sensor, internal fault, and analog output open. The onward trans-mission of the faults to the control can take place via the alarm or analog output.

tamper proofThe keypad lock can be engaged via the membrane keyboard or as a hard lock. The hardlock can only be operated via the software.

data logging functionThe software offers the opportunity to write measured values in an Excel table. Data logging can be triggered either time or measurement controlled.







P sensor material – stainless steel

P programmable via membrane keyboard

P hysteresis and window function

Pturn-on and turn-off delay

P display rotatable by 330°

P short-circuit and reverse polarity protection


analog output 4 … 20mAmembrane keyboard

descriptionThis compact device has an adjustable switching point as well as a scalable 4 … 20mA analog output. The measuring range is between -40 and +120°C in fluid and paste-like media. The tem-perature sensor offers the option of selecting a window func-tion as an alternative to conventional limit value monitoring.Furthermore, the NC or NO contact function can be set for the switching output. Brief changes in temperature can be bridged using a turn-on and turn-off delay. In addition, the device has a volatile, resettable MIN/MAX memory.Programming is performed using the pushbuttons on the front of the device. The set switching point as well as the pro-grammed parameters can be called up and displayed during measurement operation.Sensors of design 45 are used for monitoring the temperature of fluids in pipelines.

The temperature sensor can be mounted in any commercially available T-piece or in a welding socket. The sensor is sealed using the supplied gasket or other suitable sealing agent. Make sure that the seal is able to provide the required pressure resistance at high temperatures.After installation, the display electronics can be rotated by approx. 330°. This allows the display to be read easily regard-less of the sensor position.In the case of applications with temperatures above +80°C, the device should be mounted in the side of the pipeline.

application examplesu temperature monitoring of fluids and paste-like media in

pipelines

dimensions 50x78x91mm 50x78x108mm temperature operating range -40 to +120°C


11


TECHNICAL DATAmeasuring method contact with medium contact with mediumoutput 4 … 20mA scalable / pnp, no/nc programmable 4 … 20mA scalable / pnp, no/nc programmable

operating voltage 24V DC ±10% 24V DC ±10%output current (max. load) 200mA 200mA current consumption (w/o load) < 200mA < 200mAvoltage drop (max. load) < 2.5V DC < 2.5V DCtime adjustment 0 … 50s 0 … 50sreadiness delay typ. 10s typ. 10sadjustment range limit values -39 … +120°C -39 … +120°C hysteresis 0.5 … 99°C 0.5 … 99°C window 0.5 … 99°C 0.5 … 99°Cpressure resistance 100bar 100bar

display (signal) yellow LED yellow LEDdisplay (resolution) 0.1°C 0.1°Cdisplay (function) LED LEDshort-circuit protection + +reverse polarity protection + +

housing material PBT PBTmaterial (sensor head) stainless steel stainless steeldimensions 50x78x91mm 50x78x108mmoperating temperature -20 … +60°C -20 … +60°Ctemperature (medium) -40 … +120°C -40 … +120°Cdegree of protection (EN 60529) IP65 IP65

connection M12-connector, 4-pin M12-connector, 4-pinconnection accessories e.g. VK200325 e.g. VK200325connection (sensing element) G½“ G½“

article-no. YT450024 YT450020 temperature (medium) -40 … +120°C -40 … +120°Cscrew-in depth 31mm 48mm







connection

connector device

wire colors: bn = brown (1), wh = white (2), bu = blue (3), bk = black (4)

front view


11



NOTES


P large AC input voltage range

P protected against short circuit, overcurrent, overvoltage and overheating

P mountable on 35mm DIN-rail

P LED indicator for power on

dimensions 78 x 93 x 67mm to 227.0 x 125.2 x 100mm

switching power supply unit output voltage 24V DC

compact and lightweightUL approved

descriptionA switching power supply unit is an electronic module which converts an unstabilized input voltage (DC or AC voltage) into a DC voltage of a different level. Unlike with conventional power supply units with a 50 or 60 Hz transformer, with switching power supply units the mains voltages is first rectified, then converted into an AC voltage of a considerably higher frequency for transformation and, after transformation, is finally rectified again.Owing to the lower copper losses, switching power supply units are much more efficient than mains transformers in the lower power range. Moreover, they are more compact and lighter than conventional, linear power supply units that contain a heavy transformer with iron core and cause additional losses

in the linear regulator.Another advantage is the high tolerance range for input volta-ge and mains frequency. Using the „+V Adj“ potentiometer, the output voltage can be regulated in the specified ranges without impairing stability.

application examplesuDC voltage supplies from power gridupower supply units for diode lasersuarc welders uchargers for large accumulators upower supply devices for pump light sources of solid-state lasers (flash and arc lamps)

POWER SUPPLIESSWITCHING POWER SUPPLY UNITS, AC 1000

12


article-no. NG780201 NG780307 output voltage 24V DC ±1% 12V DC ±1% output current (I nom) 2A 3.5Apower consumption 48W 42W

TECHNICAL DATAoutput voltage 24V DC ±1% 12V DC ±1%adjustment range 21.6 … 26.4V DC 10.8 … 13.2V DCoutput current (I nom) 2A 3.5Apower consumption 48W 42W

input voltage 85 … 264V AC / 120 … 370V DC 85 … 264V AC / 120 … 370V DCfrequency 47 … 63Hz 47 … 63Hznominal input current (I nom) 0.96A/230V AC 0.75A/230V AC

display (operation) 1x green LED 1x green LEDoverload protection 105 … 150% of power consumption 105 … 150% of power consumption 115 … 135% of output voltage 115 … 135% of output voltage temperature protection: temperature protection: switch-off at > 135°C switch-off at > 135°C

dimensions 78x93x67mm 78x93x67mmhousing material plastic plasticweight 0.4kg 0.4kgtemperature (operation / storage) -10 … +50°C / -20 … +85°C -10 … +50°C / -20 … +85°Ctemperature coefficient ±0.03% / °C ( 0 … +50°C) ±0.03% / °C ( 0 … +50°C)air humidity (operation /storage) 20 … 90% / 10 … 95% 20 … 90% / 10 … 95%vibration resistance 10 … 50Hz, 2g 10 … 50Hz, 2gdegree of protection (EN 60529) IP 20 IP 20standards (reference) UL 508, EN60950-1 UL 508, EN60950-1

connection terminals terminalsmounting 35mm DIN-rail 35mm DIN-rail

POWER SUPPLIES1000 SWITCHING POWER SUPPLY UNITS, AC


article-no. NG550301 NG650501 output voltage 24V DC ±1% 24V DC ±1% output current (I nom) 3.2A 5Apower consumption 77W 120W

TECHNICAL DATAoutput voltage 24V DC ±1% 24V DC ±1%adjustment range 24 … 28V DC 24 … 28V DCoutput current (I nom) 3.2A 5Apower consumption 77W 120W

input voltage 85 … 264V AC / 120 … 370V DC 88 … 132V AC / 176 … 264V AC 248 … 370V DCfrequency 47 … 63Hz 47 … 63Hznominal input current (I nom) 0.96A/230V AC 1.6A/230V AC

display (operation) green LED green LEDoverload protection 105 … 150% of power consumption 105 … 150% of power consumption 29 … 34V DC 29 … 33V DC temperature protection: temperature protection: switch-off at > +85°C switch-off at > +90°C

dimensions 55.5x125.2x100mm 65.5x125.2x100mmhousing material aluminum aluminumweight 0.55kg 0.8kgtemperature (operation / storage) -10 … +60°C / -20 … +85°C -10 … +60°C / -20 … +85°Ctemperature coefficient ± 0.03% / °C ( 0 … +50°C) ± 0.03% / °C ( 0 … +50°C)air humidity (operation / storage) 20 … 90% / 10 … 95% 20 … 90% / 10 … 95%vibration resistance 10 … 500Hz, 2g 10 … 500Hz, 2gdegree of protection (EN 60529) IP 20 IP 20standards (reference) UL 508, EN60950-1 UL 508, EN60950-1


change-over switch 115V AC / 230V AC


12


article-no. NGKB1001 NGLB2001 output voltage 24V DC ±1% 24V DC ±1%output current (I nom) 10A 20Apower consumption 240W 480W

TECHNICAL DATAoutput voltage 24V DC ±1% 24V DC ±1%adjustment range 24 … 28V DC 24 … 28V DCoutput current (I nom) 10A 20Apower consumption 240W 480W

input voltage 85 … 264V AC / 120 … 370V DC 180 … 264V AC / 250 … 370V DCfrequency 47 … 63Hz 47 … 63Hznominal input current (I nom) 1.4A/230V AC 4.0A/230V AC

display (operation) green LED green LEDoverload protection 105 … 150% of power consumption 105 … 150% of power consumption 30 … 36V DC 30 … 36V DC temperature protection: temperature protection: switch-off at > +100°C switch-off at > +100°C

dimensions 125.5x125.2x100mm 227x125.2x100mmhousing material aluminum aluminumweight 1.2kg 2.4kgtemperature (operation / storage) -10 … +70°C / -20 … +85°C -20 … +70°C / -20 … +85°Ctemperature coefficient ± 0.03% / °C ( 0 … +50°C) ± 0.03% / °C ( 0 … +50°C)air humidity (operation / storage) 20 … 90% / 10 … 95% 20 … 90% / 10 … 95%vibration resistance 10 … 500Hz, 2g 10 … 500Hz, 2gdegree of protection (EN 60529) IP 20 IP 20standards (reference) UL 508, EN60950-1 UL 508, EN60950-1








connection NG780201terminal 1: input ACterminal 2: input ACterminal 3: PEterminal 4: output DC (0V)terminal 5: output DC (0V)terminal 6: output DC (+24V)terminal 7: output DC (+24V)terminal 8: operating mode LEDterminal 9: potentiometer adjustment range

connection NG550301, NG650501terminals TB1terminal 1: PEterminal 2: input ACterminal 3: input AC

terminals TB2terminal 1: output DC (+24V)terminal 2: output DC (+24V)terminal 3: output DC (0V)terminal 4: output DC (0V)

connection NGKB1001, NGLB2001terminals TB1terminal 1: PEterminal 2: input ACterminal 3: input AC



12



NOTES


P large AC input voltage range

P protected against short circuit, overcurrent, overvoltage and overheating

P mountable on 35mm DIN-rail

P LED indicator for power on

compact, lightweightUL approved

descriptionA switching power supply unit is an electronic module which converts an unstabilized input voltage (DC or AC voltage) into a DC voltage of a different level.Unlike with conventional power supply units with a 50 or 60 Hz transformer, with switching power supply units the mains voltages is first rectified, then converted into an AC voltage of a considerably higher frequency for transformation and, after transformation, is finally rectified again.Owing to the lower copper losses, switching power supply units are much more efficient than mains transformers in the lower power range. Moreover, they are more compact and lighter than conventional, linear power supply units that contain a heavy transformer with iron core and cause additional losses in the linear regulator.

Another advantage is the high tolerance range for input volta-ge and mains frequency.Using the „+V Adj“ potentiometer, the output voltage can be regulated in the specified ranges without impairing stability.

application examplesu DC voltage supplies from power gridu power supply units for diode lasersu arc welders u chargers for large accumulators u power supply devices for pump light sources of solid-state

lasers (flash and arc lamps)

dimensions 125.5 x 125.2 x 100mm to 276.0 x 125.2 x 100mm

switching power supply unit output voltage 24V DC

POWER SUPPLIESSWITCHING POWER SUPPLY UNITS, THREE-PHASE CURRENT 1100

12


TECHNICAL DATAoutput voltage 24V DC 24V DCadjustment range 24 … 28V DC 24 … 28V DCoutput current (I nom) 10A 20Aoutput power 240W 480W

input voltage 340 … 550V 340 … 550V ACfrequency 47 … 63Hz 47 … 63Hzinput current (I nom) 0.75A/500V AC 1.3A/500V AC

display (operation) green LED green LEDoverload protection 105 … 150% of power consumption 105 … 150% of power consumption 30 … 36V DC 30 … 36V DC temperature protection: temperature protection: switch-off at < +100°C switch-off at < +100°C

dimensions 125.5x125.2x100mm 227x125.2x100mmhousing material aluminum aluminumweight 1.3kg 2.5kgtemperature (operation/storage) -20 … +70°C / -40 … +85°C -20 … +70°C / -40 … +85°Ctemperature coefficient ± 0.03% / °C ( 0 … 50°C) ± 0.03% / °C ( 0 … 50°C)air humidity (operation/storage) 20 … 90% / 10 … 95% 20 … 90% / 10 … 95%degree of protection (EN 60529) IP 20 IP 20vibration resistance 10 … 500Hz, 2g 10 … 500Hz, 2gstandards (reference) UL 508, EN60950-1 UL 508, EN60950-1

connection terminals terminalsmounting 35mm DIN-rail 35mm DIN-rail 2-phase operation with smaller load possible

article-no. NCKB1001 NCLB2001output voltage 24V DC ±1% 24V DC ±1%output current (I nom) 10A 20Aoutput power 240W 480W

POWER SUPPLIES1100 SWITCHING POWER SUPPLY UNITS, THREE-PHASE CURRENT


TECHNICAL DATAoutput voltage 24V DCadjustment range 24 … 28V DCoutput current (l nom) 40Aoutput power 960W

input voltage 340 … 550V ACfrequency 47 … 63Hzinput current (l nom) 2A

display (operation) green LEDoverload protection 105 … 125% of output power 30 … 36V DC temperature protection: switch-off at < +100°C

dimensions 276x125.2x100mmhousing material aluminumweight 0.8kgtemperature (operation/storage) -20 … +60°C / -40 … +85°Ctemperature coefficient ± 0.03% / °C ( 0 … 50°C)air humidity (operation/storage) 20 … 90% / 10 … 95%degree of protection (EN 60529) IP 20vibration resistance 10 … 500Hz, 2gstandards UL 508, EN60950-1

connection terminalsmounting 35mm DIN-rail 2-phase operation with smaller load possible

article-no. NCLG4001 output voltage 24V DC ±1% output current (I nom) 40Aoutput power 960W

POWER SUPPLIESSWITCHING POWER SUPPLY UNITS, THREE-PHASE CURRENT 1100

12


connection NCKB1001

terminals TB1terminal 1: PEterminal 2: input AC L3terminal 3: input AC L2terminal 4: input AC L1


connection NCLB2001

terminals TB1terminal 1: input AC L1terminal 2: input AC L2terminal 3: input AC L3terminal 4: PE


connection NCLG4001

terminals TB1terminal 1: input AC L1terminal 2: input AC L2terminal 3: input AC L3terminal 4: PE

terminals TB2terminal 1: output DC (+24V)terminal 2: output DC (+24V)terminal 3: output DC (+24V)terminal 4: output DC (0V)terminal 5: output DC (0V)terminal 6: output DC (0V)





POWER SUPPLIES1100 SWITCHING POWER SUPPLY UNITS, THREE-PHASE CURRENT


P compact design

P high-quality parts for long service life

P construction designed for operational reliability

P discharging resistor

P sustained short-circuit protection

P low residual ripple

P informative LED function display

P input fuse

P various voltages and versions

7 integrated protection devices!6 different operational modes

descriptionThe available AC input voltage, e.g. 24VAC, is rectified, filte-red and then stabilized and adjusted by means of a voltage regulator.The DC output voltage is almost completely unaffected by changes in the input voltage and output load.The power supplies are protected against sustained short circuits and have power-loss-dependent current limitation.Seven integrated protection devices ensure effective protecti-on against overloading. In „mixed operation“, up to 5A can be drawn from the extremely low-loss rectifier; e.g. 2A stabilized and 3A unstabilized.Remote configuration and remote disconnection of the DC output voltage, regulator usage as well as current limitation are integrated.

The power supplies are screw-mounted e.g. in switching cabi-nets. The maximum stabilized output current is 0.8A without cooling.Connection terminals for wires up to 2.5mm2.

3-color LEDs indicate the operational state.yellow LED: input voltage okgreen LED: output voltage okred LED: current in load circuit too high

applicationu DC voltage supply of sensors, relays, solenoid valves, PLC,

etc.

dimensions 70 x 45 x 60mm

stabilized output voltage 24V DC

POWER SUPPLIESPOWER OUTPUT STAGES 1300

12


TECHNICAL DATAoutput voltage 5 … 30V DC adjustableoutput current (I nom) 2A stabilized, 5A mixed operation

input voltage 23 … 30V AC (ideally 23.5V AC at full load)input current (I nom) approx. nominal output current +20%

display green LED – output voltage okdisplay yellow LED – input voltage okdisplay (alarm) red LED – short circuit or overload

dimensions 70x45x60 cmhousing material plasticoperating temperature 0 … 60°Cdegree of protection (EN 60529) IP 20

connection terminalsmounting 35mm DIN-rail

article-no. NR700201output voltage 5 … 30 V DC adjustableoutput current (I nom) 2A

POWER SUPPLIES1300 POWER OUTPUT STAGES







AN000011 transformer +5%/5% 230V AC/24V AC

operational mode 1 (standard) terminal ~ Ue terminal ~ Ue terminal + +Ua (Ia max. 2A) terminal - -Ua

operational mode 3 (regulator usage) terminal G +Ug (feeding DC voltage) (terminal G is internally connected to the positive terminal of the rectifier) terminal - -Ug terminal + +Ua (Ia max. 2A) terminal - -Ua

operational mode 5 (remote disconnection) switch-off of output voltage, residual value < 0.7V with connected load connection as for operational mode 1 terminal I switch terminal - switch

6 operational modes

operational mode 2 (mixed mode) connection as for operational mode 1 terminal G +Ug; Ig max. 5A (Ig=3A with Ia=2A) (terminal G is internally connected to the positive terminal of the rectifier) terminal - -Ug

operational mode 4 (remote potentiometer) change in output voltage 5 … 30V DC (adapt AC input voltage!) connection as for operational mode 1 (remote potentiometer 1kΩ, 1W) terminal + remote potentiometer – start terminal - remote potentiometer – end terminal U remote potentiometer – center

operational mode 6 (current limitation) limitation of Ia (R = 450mV / Ia max.) terminal ~ Ue terminal ~ Ue terminal I +Ua (Ia max. 2A) terminal - -Ua terminal I R terminal + R

LED connection terminals

POWER SUPPLIESPOWER OUTPUT STAGES 1300

12


POWER SUPPLIES1300 POWER OUTPUT STAGES

NOTES


P actuation 10 to 260V AC/DC (depending on version)

P electrical reset

P lockable front side reset button

P leading zero suppression

P LCD display

pulse counter

P frequency of count up to 12kHz

P display range -9999999 ... 99999999

elapsed-time counter

P elapsed hour counter

Ptime recording in hours, minutes, sec. or seconds and 1/10 sec.

backlightcomplete with mounting frame

descriptionThe counters of this series are suitable for simple counting tasks. Installation is very simple due to the compact dimensi-ons and using the provided mounting frame.The voltage supply comes from an internal lithium battery, and the counter itself is actuated by voltage pulses or a potenti-al-free contact.A reset can be carried out via another potential-free contact or using the button on the front. This is electrically lockable to prevent unauthorized access. The devices can be optionally equipped with backlighting. The electrical connections are made using screw terminals. The pulse counters have an 8-digit LCD display. An electrical

contact can be used to choose between counting up or coun-ting down. The maximum counting frequency is 30Hz, and fast processes up to 12kHz can also be evaluated when using the pnp count input with the CI090100 or the CI090110. The elapsed-time counters are primarily for use as elapsed hour counters. You can choose between two display options: Seconds and hours as a decimal number, or divided up into h, min and seconds. Two time ranges are available.

application examplesu Simple counting tasksu Elapsed hour counter


pulse counterelapsed-time counter

EVALUATION SYSTEMSMULTI-FUNCTION COUNTERS 1000

13


article-no. CI090100 CI095400 version pulse counter pulse counterfunction fast, slow count slow count adding, subtracting addinginput pnp, npn, potential-free contact AC/DC

article-no. CI090110 CI095410 version pulse counter, backlight pulse counter, backlight function fast, slow counting, slow counting adding, subtracting addinginput pnp, npn, potential-free contact AC/DC

TECHNICAL DATAfunction fast, slow counting slow counting adding, subtracting addinginput npn, pnp, potential-free contact 10 ... 260V AC/DC

operating voltage integrated lithium battery, service life approx. 8 years integrated lithium battery, service life approx. 8 years backlight 24V DC ±20% / 50mA backlight 24V DC ±20% / 50mAinput frequency npn: 30Hz, pnp: 12kHz npn: 30Hz, pnp: 12kHz

display LCD, 8 decades, 8mm high LCD, 8 decades, 8mm highdisplay (counter reading) -9999999 ... +9999999 -9999999 ... +9999999

dimensions 48x24x48mm 48x24x48mmhousing switch panel housing 48x24mm in switch panel housing 48x24mm in accordance with DIN 43700 accordance with DIN 43700 housing material plastic plasticinstallation depth approx. 48mm approx. 48mm operating temperature -10 … +60°C -10 … +60°Cstorage temperature -20 ... +70°C -20 ... +70°Chumidity 80% non-condensing 80% non-condensingdegree of protection (EN 60529) IP65 front side, IP65 front side

connection (terminals) 8-pin screw terminal strip 8-pin screw terminal stripmounting front frame with screw-on mounting, front frame with screw-on mounting or with clamp and sealing or with clamp and sealingmounting accessories AC000031 AC000031

EVALUATION SYSTEMS1000 MULTI-FUNCTION COUNTERS


article-no. CZ090902 CZ095402version elapsed time counter, elapsed hour counter elapsed time counter, elapsed hour counterfunction programmable time ranges programmable time rangesinput npn, potential-free AC/DC

article-no. - CZ095412version - elapsed time counter, elapsed hour counter - backlightfunction - programmable time rangesinput - AC/DC

article-no. CZ090900 CZ095400version elapsed time counter, elapsed hour counter elapsed time counter, elapsed hour counterfunction programmable time ranges programmable time rangesinput npn, potential-free AC/DC

article-no. - CZ095410version - elapsed time counter, elapsed hour counter backlightfunction - programmable time rangesinput - AC/DC

TECHNICAL DATAfunction programmable time ranges programmable time rangesinput npn, potential-free 10 ... 260V AC/DC

operating voltage integrated lithium battery, service life approx. 8 years integrated lithium battery, service life approx. 8 years backlight 24V DC ±20% / 50mA backlight 24V DC ±20% / 50mAinput frequency npn: 30Hz, pnp: 12kHz npn: 30Hz, pnp: 12kHz

display LCD, 8 decades, 8mm high LCD, 8 decades, 8mm highdisplay (counter reading) -9999999 ... 99999999 programmable time range

dimensions 48x24x48mm 48x24x48mmhousing switch panel housing 48x24mm in switch panel housing 48x24mm in accordance with DIN 43700 accordance with DIN 43700housing material plastic plasticinstallation depth approx. 48mm approx. 48mmoperating temperature -10 … +60°C -10 … +60°Cstorage temperature -20 ... +70°C -20 ... +70°Chumidity 80% non-condensing 80% non-condensingdegree of protection (EN 60529) IP65 front side, IP65 front side

connection (terminals) 8-pin screw terminal strip 8-pin screw terminal stripmounting front frame with screw-on mounting, front frame with screw-on mounting or with clamp and sealing or with clamp and sealingmounting accessories AC000031 AC000031


13


connection

terminal CI0901XX CZ0909XX CI0954XX CZ0954XX pulse counter elapsed-time counter pulse counter elapsed-time counter

1 INP A count fast n. c. INP count timing input2 INP B count slow INP B timing input common AC/DC common AC/DC3 ext. reset ext. reset ext. reset ext. reset4 enable front reset enable front reset enable front reset enable front reset5 mode mode n. c. mode6 GND GND GND GND7 – background option- – background option- – background option- – background option- illumination illumination illumination illumination8 + background option- + background option- + background option- + background option- illumination illumination illumination illumination

description: pulse counter

CI090100 CI095400 CI090110 CI095410

input PNP AC/DCfunction fast and slow slow counting processes counting processesINP A fast counting, slow counting, PNP, 12kHz AC/DC, 30HzINP B slow counting, NPN or ext. reset, AC/DC potential-free contact, 30HzMODE adding or subtracting adding

description: elapsed-time counter

CZ090902 CZ095402 CZ090900 CZ095400 - CZ095412 - CZ095410

input NPN AC/DC NPN AC/DCfunction time recording time recording time recording time recording hrs., min. hrs., min. hrs., min., sec hrs., min., sec hrs., 1/100 hrs. hrs., 1/100 hrs. sec., 1/10 sec. sec., 1/10 sec.INP A - timer, AC/DC - timer, AC/DCINP B timer, NPN ext. reset, AC/DC timer, NPN ext. reset, AC/DCMODE 99999 h 59 min or 99999 h 59 min or 9999 h 59 min 59 s or 9999 h 59 min 59 s or 99999.99 h 99999.99 h 9999999.9 s 9999999.9 s


This data sheet contains only the available standard versions.

You will receive operating instructions upon delivery of the devices. These explain the functions and the programming in detail.


front frame for bracket mounting for screw-on mounting Adapter for DIN-rail AC000031



P pulse, frequency and elapsed-time counter in one device

P different types of programmable counting

P entry of presets via buttons or teach-in

P backlit 2 x 6-digit LCD display

P simultaneous display of counter reading and preset value

P scalable display

P integrated totalizing counter

P potential-free relay outputs

P multi-colored display

P data memory > 10 years via EEPROM

counter with 2 presetspotential-free relay outputs

descriptionThe new programmable multi-function counter of model series CM03 can be used in any situation in which pulses need to be counted, distances need to be measured or times need to be recorded up to a maximum frequency of 60kHz.With a two-line, backlit LCD display, the counter is easy to read and easy to program using neatly arranged cursor keys. Even more complex controls can be implemented using a batch counter or grand total function.The two presets which can be programmed using the buttons on the front or taught in using the teach function actuate the relay.The two presets are either programmed using the front but-tons or taught in using the teach function. When the counter reaches the preset value, the relevant relay is actuated.Two inputs with adjustable functionality are actuated by the sensors or the pulse generators. The display has 2 varicolored LCD displays for the counter reading and the preset value. A decimal point can be adjusted individually.A decisive advantage of these counters is the option of connec-ting two-lane transducers, e.g. magnetic distance measuring

systems or encoders. The device can also be used as a frequen-cy counter or tachometer.Different output operations such as addition, subtraction etc. are also available for the different counting methods. A new 3-stage keyboard locking facility makes a wide range of uses possible.The new CM03 counters are supplied with three pre-defined parameter settings. The multi-function counters are optionally available for DC or AC voltage.This device can be used in industrial processes and controllers. In production lines in the metal, wood, plastic, paper, glass and textile industries and the like.

application examplesu Reliable wear and maintenance countersu Process visualization in mechanical engineering/plant con-

structionu Sum countersu Timing relay functionsu Frequency counters, tachometers


pulse counterfrequency counterelapsed-time counter


13


TECHNICAL DATAfunction pulse counter: max. 55kHz * pulse counter: max. 55kHz * frequency counter: 0.01 ... 60000Hz * Frequency counter: 0.01 ... 60000Hz * elapsed-time counter: sec., min., h elapsed-time counter: sec., min., houtput signal relay 1: no / nc, 3A AC/DC, 750VA/90W relay 1: no / nc, 3A AC/DC, 750VA/90W relay 2: change-over contact, 3A AC/DC, 750VA/90W relay 2: change-over contact, 3A AC/DC, 750VA/90Winput count input A and B: pnp / npn, programmable count input A and B: pnp / npn, programmable MPI, Lock, Gate, Reset MPI, Lock, Gate, Resetinput (signal level) 0,6xUB ... 30VDC 12 ... 30VDC

operating voltage UB: 10 ... 30V DC UB: 90 ... 260V ACpower consumption 4.5W 9VAtransducer power supply s. operating voltage, 80mA 24V DC ±15%, 80mA

display (counter reading) LCD, 6 decades, 9mm high LCD, 6 decades, 9mm highdisplay (preset value) LDC, 6 decades, 7mm high LCD, 6 decades, 7mm highdata storage > 10 years via EEPROM > 10 years via EEPROM

dimensions 48x48x91mm 48x48x91mmhousing material polycarbonate polycarbonatetemperature (operation/storage) -25 … +65°C / -25 … +75°C -25 … +65°C / -25 … +75°Cdegree of protection (EN 60529) IP 65 (front side) IP 65 (front side)shock resistance 100G / XYZ 100G / XYZvibration resistance 10 ... 55Hz / 1 min. / XYZ 10 ... 55Hz / 1 min. / XYZ

connection pluggable screw terminals pluggable screw terminalsmounting front panel installation front panel installationmounting accessories adapter plate AC000028 adapter plate AC000028

* the max. value of the input frequency may be lower depending on the setting.

article-no. CM030980 CM034980operating voltage 10 … 30V DC 90 … 260V ACoutput signal 2 relays 2 relayspreset 2 2




AC000028 mounting frame 60x75 plastic


connection terminal

transducer power supply (see article list) 1transducer power supply (see article list) 2INP A (signal input A) 3INP A (signal input B) 4reset (reset pulse) 5LOCK (keyboard locking) 6GATE (gate input) 7MPI (user input) 8relay 1 central contact 9relay 1 normally open 10relay 2 central contact 11relay 2 normally open 12relay 2 normally closed 13AC N 14DC 10 ... 30V DCAC L 15DC GND

types of counter input:

pulse counter: direction of counting difference (up, down) addition A+B (up, down) phase discriminator (1-way, 2-way, 4-way evaluation) ratio (A/B) ratio in % ((A-B)/A*100%)frequency counter: A, A-B, A+B, quad, A/B, (A-B)/A*100%elapsed-time counter: 4 start modes: FrErun, Auto, Inp A.Int B, Inp B.Int B

This data sheet contains only the available standard versions. Please contact us for other output and connection versions.


note:You will receive operating instructions when the counters are delivered. These explain the functions and programming of the device in detail.

adapter plate AC000028 Installation opening


13



NOTES


P LED display 5-digit, approx. 8mm high

P leading zero suppression

P counting up/down, programmable up to 10kHz

P different types of programmable counting

P input A and B, phase-shifted by 90°

P adjustable scale factor

P auxiliary voltage 24V DC with AC operation

P data memory > 10 years via EEPROM

P different time counting and time relay functions

P also available with digital outputs

counter with 1 or 2 presetspotential-free relay outputs

descriptionThe programmable counters of model series CM03 with LED display can be used in any situation where pulses need to be counted, distances measured or times recorded. One or two programmable presets actuate the relay or transistor outputs.Two in their function adjustable tracks are activated by sensors or pulse generators. The preset counters are optionally availa-ble for DC or AC voltage.The 7.6mm high LED display has five digits. A decimal point can be adjusted individually. If only one count input is being used, actuation can take place via an inductive sensor or a light barrier, for example. A decisive advantage of this counter is the option of connecting two-lane transducers. The devices provide a facility for choosing bet-ween one, two and four edge evaluation.The counters in this model series can also be used as elap-sed-time counters or time delay relays. Four different time

ranges are available for selection.The counters are programmed using the membrane keyboard. For example, the position of the decimal point, the duration of the timed output for the switching outputs, the counting method and the reset button function can be programmed. All adjustable parameters are saved in an EEPROM for up to 10 years.

application examplesu Reproducible length preselection for automatic cutting

devicesu Reliable wear and maintenance counteru Process visualization in mechanical engineering/plant con-

structionu Pulse counter with position display

dimensions 48 x 48 x 106.6mm

pulse and elapsed-time countertimer


13


article-no. CM030140 CM034440 function preset counter, 1 preset preset counter, 1 presetoperating voltage 24V DC 85 ... 265V ACinput pnp, npn pnp, npnoutput signal pnp, relay pnp, relay

TECHNICAL DATAversion pulse counter, elapsed-time counterdisplay LED, 5 decades, 7.6mm highfunction up/down, difference (A-B) sum (A+B), input A and B 90° phase-shiftedoutput signal relay, change-over contact 250V AC/110V DC/1A or pnp 24V DC; 50mA timed output: 0.01 … 99.99sinput pnp or npn programmablecounting range -9,999 … 99,999

operating voltage see abovepower consumption 5W or 5VAtransducer power supply 24V DC +20%, 100mAdata storage > 10 years via EEPROMscale factor 0.001 … 99.999output function ON delay, OFF delay, holding time without stop, holding time with stop(time delay relay)time ranges 999.99s / 99min 59.9s / 999min 59s / 999h 59mininput frequency 5Hz, 10kHz programmable

dimensions 48x48x108mmhousing material Makrolonfront screen material polyesteroperating temperature 0 … +50°Chumidity 80% non-condensingdegree of protection (EN 60529) IP 65 (front side)

connection pluggable screw terminals

voltage selector switch

dip switch



article-no. CM034942 function preset counter, 2 presetsoperating voltage 85 ... 265V ACinput pnp, npn, ACoutput signal relay

TECHNICAL DATAversion pulse counter, elapsed-time counterdisplay LED, 5 decades, 7.6mm highfunction up/down, difference (A-B) sum (A+B), input A and B 90° phase-shiftedoutput signal relay, change-over contact 250V AC/110V DC/1A or optocoupler (without short-circuit protection) timed output: 0.01 … 99.99sinput pnp, npn or AC programmablecounting range -9,999 … 99,999

operating voltage see abovepower consumption 5W or 5VAtransducer power supply AC: 24V DC +20%, 100mA / DC: 9 ... 28V DC/100mAdata storage > 10 years via EEPROMscale factor 0.001 … 99.999output function (time delay relay) elapsed hour counter with presettime ranges 999.99s / 99min 59.9s / 999min 59s / 999h 59mininput frequency 3Hz, 25Hz, 10kHz programmable

dimensions 48x48x108mmhousing material Makrolonfront screen material polyesteroperating temperature 0 … +50°Chumidity 80% non-condensingdegree of protection (EN 60529) IP 65 (front side)

connection pluggable screw terminals

voltage selector switch


13


PROGRAMMING THE DIP SWITCHES CM030140, CM034440DIP switch s1 s2 s3 s4 counting mode reset counting frequency programmingoff adding automatic with timed contact 10kHz blockedon subtracting external with permanent contact 15Hz free


connection CM034942

counter with 2 presets terminal

operating voltage 1operating voltage 2relay 1 make and break contact potential-free 3relay 1 center contact potential-free 4relay 2 make and break contact potential-free 5relay 2 center contact potential-free 6signal input A 7signal input B 8control input 1 9control input 2 10n.c. 11transducer power supply (+24V DC) 12transducer power supply (0V) 13RS485 interface (on request) 14RS485 interface (on request) 15

connection CM030140, CM034440

counter with 1 preset terminal

n.c. 1operating voltage 2operating voltage 3relay make contact, potential-free 4relay center contact, potential-free 5relay break contact, potential-free 6signal input A 7signal input B 8reset 9electronic output pnp or npn 10coding input (pnp jumper 11/12, npn 11/13) 11transducer power supply (0V) 12transducer power supply (+24V) 13






P LED display, 4-digit, 14mm high

P counting up/down programmable, 20/1500 Hz selectable

P inputs via optocoupler

P 1 preset, 1 relay (change-over contact 3A), 1 pnp output 24V DC, 50mA

P auxiliary voltage 24V DC, 150mA

P automatic repeat cycle (timed output 0.1s to 1s)

P retention time 5 years

P external reset

pulse counter with 1 presetpotential-free relay output

descriptionThe pulse counters in model series CI04 with LED display can be used in any situation where pulses need to be recorded and displayed. The integrated potential-free relay is actuated by entering a preset value, which is adjusted using decade switches. The counter range extends from 0 to 9,999 pulses.The 14mm high LED display has 4 digits. The CI04 can be operated with either 24V DC and 230V AC. When operating with 230V AC, an auxiliary voltage of 24V DC is availa-ble at terminal 7. This counter also has a pnp output.

Different operational modes can be set via a 4-pin DIP switch, such as the counting direction (adding or subtracting), conti-nuous or timed output signal and automatic reset. The coun-ting frequency is selectable between 20Hz or 1500Hz.

application examplesu Part counting


counting direction, addingcounting direction, subtracting

EVALUATION SYSTEMSPULSE COUNTERS 1400

13


article-no. CI044420version pulse counterfunction programmable forwards, backwardsoutput 1x relay change-over contact (250V/3A) / 1 pnp output 24V DC, 50mA

TECHNICAL DATAfunction programmable forwards, backwardsoutput 1x relay change-over contact (250V/3A) / 1 pnp output 24V DC, 50mA

operating voltage 230V AC and 24V DCauxiliary voltage +24V DC, 150mApower consumption < 5VAswitching frequency 20/1500Hz programmablestorage 5 years

display LED 4 decades, 14mm highdisplay (counter reading) 0 … 9,999 or 9,999 … 0

dimensions 72x72x133mmhousing switch panel housing 72x72mm in accordance with DIN 43700housing material plasticinstallation depth approx. 133mmoperating temperature -20 … +70°Cdegree of protection (EN 60529) housing IP40 / terminals IP20

connection (terminals) 12-pin screw terminal stripmounting front frame with screw-on mountingaccessories AV000003, lockable cover

EVALUATION SYSTEMS1400 PULSE COUNTERS


ACCESSORIESarticle-no. description material

AV000001 sealing ring plasticAV000003 lockable cover plastic

connection

terminal CI044420

1 relay center contact2 operating voltage (UB) e.g. 230V AC3 relay make contact4 relay break contact5 external reset (pnp)6 count input (pnp)7 auxiliary voltage +24V DC, 150mA max.8 pnp output +24V DC, 50mA max.9 if pnp output assigned, combine with internal or external auxiliary voltage10 operating voltage (UB) e.g. 230V AC11 UB +24V DC (terminals 2 and 10 are not assigned!)2 0V DC (minus for UB 24V DC and auxiliary voltage)

programming the DIP switches CI044420 DIP switch s1 s2 s3 s4

ON timed contact forwards counting automatic reset counting frequency 20HzOFF permanent contact backwards counting external reset counting frequency 1.5kHz



You will receive operating instructions upon delivery of the devices. These explain the functions and programming of the pulse counter in detail.


accessories AV000003 lockable cover

EVALUATION SYSTEMSPULSE COUNTERS 1400

13


EVALUATION SYSTEMS1400 PULSE COUNTERS

NOTES


P LED display, 4-digit, 14mm high

P delays and elapsed-time counter (quartz time base)

P programmable forward/backwards counting

P 1 preset, 2 relays (1 “instantaneous change-over contact” programmable)

P start input, stop input

P auxiliary voltage 12V DC, 30mA, with AC operation

P 8 adjustable time ranges from 0.01s to 999.9h

P retention time 5 years

P external reset

elapsed-time counter with 1 presetpotential-free relay outputs

descriptionThe elapsed-time counters of model series CZ04 with LED display can be used in any situation where times need to be recorded and displayed. The two integrated potential-free relays are actuated by a preset timer, which is adjusted using decade switches. 8 different time ranges are available, cover-ing a total range of 0.01 s to 999.9h.The 14mm high LED display has 4 digits. The time can be counted both forwards and backwards. The “instantaneous contact” function can be selected for relay 2.The CZ04 can be operated with both 24V DC and also 230V AC.

When operating with 230V AC, an auxiliary voltage of 12V DC is available at terminal 7.The device has storage that can be switched on if the power fails. In switch position S4 ON, the device will always continue at the interrupted location in the chronological and functional sequence when the supply voltage is switched on again.

application examplesu Time delay relay with delayed switch-offu Time delay relay with delayed switch-on


turn-on delayturn-off delay

EVALUATION SYSTEMSELAPSED-TIME COUNTERS 1500

13


article-no. CZ044410version elapsed-time counterfunction programmable forwards, backwardsoutput 2x relay change-over contact, 250V/6A

TECHNICAL DATAfunction programmable forwards, backwardsoutput 2x relay change-over contact, 250V/6A

operating voltage 230V AC / 110V AC / 24V DCpower consumption 3VA / 180mA at 24V DCreadiness delay < 50mstime adjustment 0.01s ... 999.9h, subdivided into 8 levels

display 7 segment LED, 4 decades, 14mm highdisplay (counter reading) 9999

dimensions 72x72x133mmhousing switch panel housing 72x72mm in accordance with DIN 43700 housing material plasticinstallation depth approx. 133mm operating temperature -20 … +70°Cdegree of protection (EN 60529) housing IP40 / terminals IP20

connection (terminals) 12-pin screw terminal stripmounting front frame with screw-on mountingaccessories AV000003, lockable cover

EVALUATION SYSTEMS1500 ELAPSED-TIME COUNTERS


programming the DIP switches CZ044410

s1 s2 s3 s4

on relay2 instant turn-off delay forwards storageoff relay2 delayed turn-on delay backwards power reset

connection

terminal CZ044410

1 relay1 center contact2 operating voltage (UB) e.g. 230V AC3 relay1 make contact4 relay1 break contact5 external reset (Preset) pnp6 start, stop input pnp7 UB +24V DC (terminals 2 + 10 not assigned!) auxiliary voltage +12V DC, 30mA max. (only with AC operation)8 relay2 center contact (instant or delayed)9 relay2 make contact (instant or delayed)10 operating voltage (UB) 230V AC11 relay2 break contact (instant or delayed)12 0V DC (minus for UB 24V DC and auxiliary voltage)


This data sheet contains only the available standard versions.You will receive operating instructions upon delivery of the devices. These explain the functions and programming of the elapsed-time counter in detail.Warning: Never use these devices in applications where the safety of a person depends on their functionality.

accessories AV000003 lockable cover

EVALUATION SYSTEMSELAPSED-TIME COUNTERS 1500

13


EVALUATION SYSTEMS1500 ELAPSED-TIME COUNTERS

NOTES


P functions and time ranges adjustable using DIP switch

P large time ranges with high repeat accuracy

P 2 internal relays / change-over contacts

P external operation using remote potentiometer

P wide-range power supply

P DIN housing for attaching to DIN rail


multifunction time delay relay8 functions and time ranges

descriptionThe times and functions of the output relays are set using the DIP switches on the front. Eight functions are available, see diagrams on the following pages. The potentiometer on the front panel is used for fine adjustment of the times. The times can be adjusted in 8 ranges of 0.1 seconds to 300 minutes. One green and one red light emitting diode (LED) are used to indi-cate the operating mode. The green LED indicates operational readiness. The red LED indicates that relay 1 has energized. In the star/delta function, the red LED also illuminates when relay 2 energizes.After applying the operating voltage, the internal processor loads the function that has been selected using the DIP swit-ches and the basic time range. Changes to the DIP switches do not take effect until the operating voltage has been interrupted and reapplied. Changes to the time-settings using the poten-tiometer are also recorded during operation.The housing is attached to a 35mm DIN rail. The operating vol-tage is connected to terminals A1 and A2. The make contacts (terminals) of the two integrated relays can be freely wired. They operate in different ways depending on the selected

function. The potential-free transducer contact that is required in some functions is connected to terminals B1 and B2. If no potential-free contact is available an external control voltage is connected to terminal B2, which must correspond to the potential at A1.The remote potentiometer is connected to the terminals Z1 and Z2. It is automatically recognized by the device when the operating voltage is applied. The maximum resistance of the encapsulated potentiometer is 10kΩ. The feed line must be shielded and earthed, and must not exceed a length of one meter.

application examplesu Automatic start-up control for motorsu Lighting controllersu Fan controlleru Traffic light controlleru Elevator and escalator controllersu Time-controlled processesu On-time working

dimensions 22.5 x 75 x 110mm

multi-function ON delayON delay, instant

with passing make contactOFF delay

clocking, start with pulseclocking, start with break

pulse shapingstar/delta switchover

EVALUATION SYSTEMSTIME DELAY RELAY 1700

13


TECHNICAL DATAfunction multifunction time delay relayoutput relay output, 2 change-over contacts, inrush current 7A, continuous current 3A, cut-off current 2A

operating voltage 24V AC/DC … 240V AC/DCpower consumption 1 … 5VAcontrol signal at B2 10V AC/DC … 300V AC/DC contact life for 0.5A approx. 2.5x107 operating cyclesrelay release time approx. 20msrepeat accuracy approx. ±10mstemperature dependency < 0.1%/Kelvinrecovery time approx. 110ms

display green LED, red LEDtime adjustment potentiometer: 0.1s … 300min / analog / 8 time ranges

dimensions 22,5x75x110mmhousing 12-pin insulation material housinghousing material polycarbonateinstallation depth approx. 133mmoperating temperature -20°C … +60°C, no condensation alloweddegree of protection (EN 60529) housing IP40 / terminals IP20

connection (terminals) safe to touch in accordance with VDE 0100 and VBG 4, max 4mm2

mounting 35mm DIN rail (DIN EN 60715 TH35)

article-no. ZM565453version multifunction time delay relay

EVALUATION SYSTEMS1700 TIME DELAY RELAY


time function: ON ON delay, ON OFF clocking, start clocking, start pulse star/delta delayed instant (relay2) passing delayed with pulse with break forming switchover make contact

S1 OFF ON ON OFF OFF ON OFF ON S2 OFF OFF ON ON OFF OFF ON ON S3 OFF OFF OFF OFF ON ON ON ON

time range: 0.1sec-1sec 0.5sec-10sec 5sec-60sec 30sec-120sec 1min-5min 3min-10min 5min-60min 30min-300min

S4 OFF ON OFF ON OFF ON OFF ON S5 OFF OFF ON ON OFF OFF ON ON S6 OFF OFF OFF OFF ON ON ON ON

NotesWhen operating with DC voltage, connect positive pole to terminal A1.Terminal B1 always has the same potential as terminal A1 (possibly mains voltage).Note the adjacent technical data.A remote potentiometer with metal axis must be earthed.Operation is only permitted with the plexiglass cover fitted.After installation, no manipulation with tools is allowed with the device switched on.

ON delay ON delay with instant contact passing make contact

OFF delay clocking, start with pulse clocking, start with break

Pulse forming star / delta switchover

relay

supply

controlcontact

supply

relay

controlcontact

supply

relay

relay 1

supply

relay 2

relay

supply

16

supply

18

ty = 100msec fixed

relay

supply

relay

supply


13


article-no. Description Note

AZ000004 time delay relay, remote potentiometer 10kΩ, 10r and soldered connection AZ000005 time delay relay, remote potentiometer 10kΩ, 22.5r and soldered connection AZ000006 time delay relay, remote potentiometer 10kΩ, 22.5r and screw connection


connection

accessories

AZ000004 AZ000005 AZ000006


EVALUATION SYSTEMS1700 TIME DELAY RELAY


NOTES

13



EVALUATION SYSTEMS2100 MONITOR

NOTES


13

P recognition of overspeed or underspeed/ standstill (function switchable)

P adjustable hysteresis 0.5 … 50%

P adjustable start-up bypass time 0 … 50s

P status LED für auxiliary voltage, measuring input and

output relay

P 2 change-over contacts, closes current principle (relay drops out in case of alarm)

P universal input, for various sensors configurable

P responsive even with with lower rotation speeds

dimensions 22.5 x 90 x 97mm

1 … 120,000 pulses/minute

EVALUATION SYSTEMS MONITORS 2200

AC and DC voltage supply

descriptionThe monitoring of rotation speeds or rotating movements is required in many applications to ensure the proper operati-on of a system. This device monitors the pulses of a sensor (e.g., inductive, capacitive, or optical) that can be connec-ted directly to the monitor. Maximum 20mA are available.

The sensor input is monitored using a 2-color LED (green / yellow). After applying the operating voltage and the star-tup delay (0 ... 50s), the incoming pulses are compared with the set reference speed. For this purpose, 10 measuring ranges can be selected, each of which can be finely adjusted by means of a potentiometer.

For further evaluation in a higher-level control, the results are output via the two relay contacts (over / under speed) according to the settings made.

Further information can be found in the instruction manual enclosed with each device.

application examplesuMonitoring of a minimum rotation speeduMonitoring of a maximum rotation speeduReport of a standstilluMotion signal for transport chains with a pulse wheel



article no. WD534400version rotation speed and zero speed monitoring

TECHNICAL DATA

ELECTRICAL DATAmeasuring range rotation speed 1 - 120.000/mininput voltage at AC 50 Hz 184 … 253Vinput voltage at DC 20.4 … 28.8Vcurrent consumption 4VApower-on delay time 400msencoder supply voltage 24V DCencoder supply current 20mAmin. pulse length 0.02msstart-up bypass time 1 … 50sswitching output relay contactswitching function change-over contactnumber of outputs 2switching voltage 230Vswitching current 3Awith status LED yeswith display neoadjustment parameterizationconnection screw connection

MECHANICAL DATAdimensions 22.5 x 90 x 97mmhousing material plasticdegree of protection (IP) IP20mounting top hat rail 35mmambient temperature -20 … 60°C


EVALUATION SYSTEMS MONITOS 2200

connection

colors:A: 1= BN (brown), 2= WH (white), 3= BU (blue), 4= BK

(black) B: 1= BN (brown), 2= WH (white), 3= BU (blue), 4= BK

(black)

functions:A: 1= L+, 2= PNP NO, 3= L-, 4= PNP NOB: 1= L+, 2= PNP NC, 3= L-, 4= PNP NC

13



NOTES


P plastic housing

P relay output

P mounting on DIN-rail

P LED display

P terminal connection

adjustable frequency rangetop hat rail mounting

descriptionMonitoring the rotation speed of frequency-controlled drives is becoming increasingly important. The digital overspeed protection VY860800 has been developed for this task. The main focus here is on ease of integration of the system into new and old systems.The component evaluates the signals of a current transformer (for 50A, 100A or 200A), which is slid onto a wire of the drive supply cable and connected to the evaluationVY860800.The rotation speed is monitored by determining the frequen-cy which is transmitted from the frequency converter to the motor.The device compares the recorded frequency with a previ-ously taught-in maximum frequency. If this value exceeds a tolerance that is set using a potentiometer (5 to 5%), the device activates an integrated alarm relay via which the drive

can be switched off. This alarm relay remains set until a signal that is at least 300ms long is applied to the reset input of the component.The VY860800 only requires +24V DC as a supply voltage. The small installation dimensions (35.6mm wide) ensures that the device can be easily installed in confined spaces.The integrated relay has a changeover contact to which 250V AC/1.5A can be applied. The monitoring frequency range is between 10 and 800Hz.Other advantages are the easily accessible screw connection terminals and the facility for connecting to a top-hat rail in the switching cabinet.

application examplesu Motor speed control

dimensions 85 x 65x 35.6mm

frequency range adjustable 10 to 800Hz

EVALUATION SYSTEMSDIGITAL MOTOR OVERSPEED PROTECTION 2250

13


TECHNICAL DATAinputs current transformers (max. 1W), reset (minimum pulse length 300ms)setting button (teach-in), trimmer (rotation speed offset 1 … 5%)

operating voltage 24V DC ±20%current consumption (w/o load) < 15mArelay output ncoutput current (max. load) 1.5A (for 250V AC)

display (operation) green LEDdisplay (function) yellow LEDdisplay (alarm) red LED, excess rotation speeddisplay (teach) red LED, flashingreverse polarity protection +

dimensions 85 x 65 x 35.6mmhousing material plastic PCoperating temperature -25 … +75°Cdegree of protection (EN60529) IP20

connection terminalsmounting DIN rail assemblyaccessories current transformers NY98A943 (50A) / NY98A964 (100A) / NY98C491 (200A)

article-no. VY860800output relayconnection terminals




connectionterminal

1.1 & 1.5 +24V DC ±20%2.1 & 2.5 GND (+24V)1.2 & 1.6 current transformer connection2.2 & 2.6 current transformer shield1.4 & 1.8 COM relay2.4 & 2.8 NC relay1.3 & 1.7 reset2.7 not assigned2.3 not assigned

clear opening towards housing

EVALUATION SYSTEMS2250 DIGITAL MOTOR OVERSPEED PROTECTION


P 2 pulse inputs and 1 reset input

P programmable measuring function for: rotation speed, speed, machine cycles, processing times (reciprocal rotation speed), wide range of counting and stopwatch functions speed from runtime

P transducer power supply +24V DC

P adjustable scale factor

P 6-digit LED display 15mm high

P screw terminals

2 switching outputs, analog outputRS232 / RS485 interface

descriptionThese multi-function devices are suitable for various operati-onal modes. When a single-track transducer is connected, the rotation speed, clock or throughput time can be displayed. In counter mode, dual-track transducers can also be used, mea-ning that the WY05 is ideally suited as a display device for linear measurements. Totals and differences can also be formed for count inputs A and B.The displays can be freely scaled and a set value can be pro-grammed. The operational modes “stop watch” and “speed determination by means of runtime measurement” are also available. Three equipment variants are available. The WY054900 provi-des two programmable optocoupler switching outputs, which relate to the display. The WY054905 has an analog output that

relates to the display. -10 … +10V, 0 … 10V, 0/4 ... 20mA can be programmed as standardized output signals.The WY054902 has a serial interface that can be used to connect the device to a PC.The WY05 can be operated at a voltage of 17 ... 30V DC as well as 115/230V AC. An auxiliary voltage output 24V DC for connecting a transducer (max. 120mA) is also available.

application examplesu Rotation speed or clock displayu Piece counteru Display for linear measurementu Speed measurementu Stop watch


analog / digital

EVALUATION SYSTEMSMONITOR 2300

13


TECHNICAL DATAoutput signal see above

operating voltage 115 / 230V AC ±12.5%; 16 … 35V DC current consumption 18V DC: 120mA, 24V DC: 95mA, 30V: 80mA (without load) power consumption 7.5VA output current (max. load) 150mA transducer power supply 24V DC ±15%, 150mA (AC and DC)input 2x pulse , 1x reset (pnp, npn, Namur)input frequency counter: 100kHz, A/B: 25kHz, reset: 1kHzaccuracy ±1 digit

display 6 decades LED short-circuit protection +reverse polarity protection +

housing material Noryl UL94dimensions 48x96x141mm operating temperature 0 … +45°C degree of protection (EN 60529) front IP65, rear IP20


article-no. WY054900output 2x PNP

article-no. WY054905output 0/4 ... 20mA or -10 ... +10V DC



TECHNICAL DATAoutput signal RS232 / RS485

operating voltage 115 / 230V AC ±12.5%; 16 … 35V DC current consumption (without load) 18V DC: 120mA, 24V DC: 95mA, 30V: 80mA power consumption 7.5VA output current (max. load) 150mA transducer power supply 24V DC ±15%, 150mA (AC and DC) input 2x pulse , 1x reset (pnp, npn, Namur) input frequency counter: 100kHz, A/B: 25kHz, reset: 1kHz accuracy ±1 digit

display 6 decades LED short-circuit protection + reverse polarity protection +

housing material Noryl UL94 dimensions 48x96x141mm operating temperature 0 … +45°C degree of protection (EN 60529) front IP65, rear IP20


article-no. WY054902output RS232 / RS485

EVALUATION SYSTEMSMONITOR 2300

13



connection

WY054900 WY054905

WY054902



application example



P coupler relay in 5mm grid up to 16A

P authorizations in accordance with VDE, S, SEV, UL, CSA

P LED display upgradable as a module

P relay with holders that are addable to DIN rail 35mm (DIN EN 60715 TH35)

P holders with robust screw terminals

P guaranteed mechanical service life 107 operating cycles

1 or 2 change-over contactsswitching current 16A or.. 5A

descriptionRelays are electro-magnetic components. A contact is referred to as a normally open or make contact if it is open when an armature has de-energized or a field coil is currentless and closed when an armature is energized or a field coil has current flowing through it.A contact is referred to as a break or normally closed (nc) con-tact if it interrupts the power circuit in the energized condition of the relay. A combination of a normally closed (nc) and a nor-mally open (no) contact is referred to as a change-over contact. A relay can have one or more of these contacts.Relays have a high contact current rating and a high overload capacity, low contact resistance in the mΩ range with low

capacity at the same time, high insulation resistance and a high contact gap reverse voltage.The switching state can often be seen with the naked eye.The complete units are supplied withholder for top hat rail mounting, strap, label and LED display.

application examplesu Electrical isolation of multiple load circuits with only one

control current circuitu Switching of high levels of electrical poweru Galvanic separation between controlling and switching

current circuit

dimensions 15.4 x 78.6 x 75mm

coupler relay change-over contactholdersaccessories

EVALUATION SYSTEMSCOUPLER RELAY 2400

13


TECHNICAL DATAoperating range DC: 0.75 … 1.5 UN, AC: 0.8 … 1.1 UN DC: 0.75 … 1.5 UN, AC: 0.8 … 1.1 UNrelay output 1x change-over contact 2x change-over contactversion * complete unit complete unit

operating voltage see above see aboveswitching current 0.05 ... 16A 0.005 ... 5Aswitching capacity AC: max. 4000VA / DC: max. 100W AC: max. 1250VA / DC: max. 100Wswitching voltage max. 400V max. 250Vtesting voltage contact/winding: 4000Veff contact/winding: 4000Veffresponse/decay time < 15/20ms < 15/20msoperating cycles (min.) DC: min. 2x107 AC: min. 107 operating cycles DC: min. 2x107 AC: min. 107 operating cycles

display (signal) red LED red LED

dimensions 15.4 x 78.6 x 75mm 15.4 x 78.6 x 75mmmaterial (contacts) AgCdO AgNidegree of protection (EN 60529) IP40 IP40operating temperature -40 … +70°C -40 … +70°C

connection terminals terminalsinsulation class VDE 0110: C250, B380 VDE 0110: B250certification VDE, S, SEV, UL, CSA among others VDE, S, SEV, UL, CSA among others

* Complete unit: relay, holder, strap, label and LED display (1 piece each)

article-no. VR100010 VR100020 operating voltage 24V DC 24V DC relay output 1x change-over contact 2x change-over contact

article-no. VR100014 VR100024operating voltage 230V AC 230V AC relay output 1x change-over contact 2x change-over contact

relay

mounting bracket

LED display relay

mounting bracket

LED display

EVALUATION SYSTEMS2400 COUPLER RELAY


ACCESSORIESarticle-no. description housing voltage output switching current connection figure

VR100111 relay 5mm grid plastic 24V DC 1 change-over 16A solder/ 1 contact AgCdO plug-in connection VR104111 relay 5mm grid plastic 230V AC 1 change-over 16A solder/ 1 contact AgCdO plug-in connectionVR100112 relay 5mm grid plastic 24V DC 2 change-over i 5A solder/ 2 contact AgN plug-in connectionVR104112 relay 5mm grid plastic 230V AC 2 change-over 5A solder/ 2 contact AgNi plug-in connectionAV000051 holder 15.5 wide plastic addable, DIN rail 35AV000052 strap plasticAV000053 label plasticAV000054 LED display plastic 24V DCAV000055 LED display plastic 110-230V AC

Other coil voltages on request!

image 1 relay, 1 change-over contact

image 2 relay, 2 change-over contacts

relay connection

relay connection

holder connection

holder connection




strap relay

LED display

label

holder 15.5mm

EVALUATION SYSTEMSCOUPLER RELAY 2400

13


EVALUATION SYSTEMS2400 COUPLER RELAY

NOTES


M8,

M12

, 3-,

4-, 5

-, 8-

, 12-

pin,

LED

, shi

elde

d

ACCESSORIESCABLE SOCKETS 1000


ACCESSORIES1000 CABLE SOCKETS

NOTES


P oil resistant and suitable for trailing chain

P black PUR cable, halogen- and silicone-free

P IP67 system of protection in screwed condition

P LED for switching output or operating voltage

P straight or angular cable sockets

P shielded M12-cable sockets available

P min. bending radius 10x cable diameter in moving condition

design 2m 5m 10m 15m 20m connector M8 / LED 3-pin M8 / LED 4-pin M12 / LED 3-pin M12 / LED 4-pin M12 5-pin M12 8-pin M12 12-pin

-SENSORFLEX®single side ready-made

descriptionCable sockets with corresponding line lengths are some of the main components in the field of connection technology involving sensors and actuators. They are used as a connection between a sensor and a distributor element so that from there, the transmission of a signal can take place to the machine’s control unit.A coupling is extruded onto one side of the -SENSORFLEX® lead. The extrusion mould offers complete protection against the infiltration of moisture and dirt on the coupling side. The other side is open and the corresponding single conductors are displaced by 50mm from the outer jacket, thus making it easy to connect these to other components.The variants with a shielded jacket offer additional protection

against external mechanical and electrical influences.ipf cable sockets featuring a LED display signalize the operating voltage and the switching output (pnp) status and/or the status of both switching outputs (2x pnp).On request and in an appropriate number of items other lengths besides the standard lengths are available, too.

application examplesIn addition to the above-mentioned list, the following cable socket features particularly stand out:uhigh mechanical-dynamic resilienceugood vibration resistance and impermeabilityuresistance to coolants and lubricants


14


TECHNICAL DATAvoltage (UN) 60V DC / ACeff w/o LED 60V DC / ACeff w/o LED 30V DC / ACeff w/o LED 30V DC / ACeff w/o LEDvoltage (UN) 10 ... 24V DC with LED - 10 ... 24V DC with LED -nominal current 4A 4A 4A 4Astatus display (operating) LED green (contact 1) - LED green (contact 1) -status display (signal) LED yellow (contact 4) - LED yellow (contact 4) -wire assembly 42 x 0.1mm 42 x 0.1mm 42 x 0.1mm 42 x 0.1mmwire diameter 3 x 0.34 mm2 3 x 0.34 mm2 4 x 0.34 mm2 4 x 0.34 mm2

line diameter Ø 4.3mm Ø 4.3mm Ø 4.7mm Ø 4.7mmmaterial (outer sheath) PUR PUR PUR PURtemperature (operating) -30 ... +90°C -25 ... +90°C -25 ... +90°C -25 ... +90°Cdegree of protection (EN 60529) IP67 IP67 IP67 IP67

* only in screwed condition

socket: M8, angular M8, straight M8, angular M8, straightnumber of pins (assigned): 3-pin 3-pin 4-pin 4-pin

article no. VK200071 VK200075 VK200371 VK200375length / display 2m / - 2m / - 2m / - 2m / -


article no. VKA00071 VKA00075 VKA00371 VKA00375length / display 10m / - 10m / - 10m / - 10m / -

article no. VK200271 - VK200471 -length / display 2m / 2x LED - 2m / 2x LED -

article no. VK500271 - VK500471 -length / display 5m / 2x LED - 5m / 2x LED -

article no. VKA00271 - VKA00471 - length / display 10m / 2x LED - 10m / 2x LED -


leng

th

leng

th

leng

th

leng

th

LED green

LED yellow

LED green

LED yellow


14

socket: M8, angular M8, angular M8, straightnumber of pins (assigned): 3-pin 4-pin 4-pinversion 0.1mm copper braided 0.1mm copper braided 0.1mm copper braided

article no. VK205071 VK205371 VK205375length/ display 2m / - 2m / - 2m / -

article no. VK505071 VK505371 VK505375length/ display 5m / - 5m / - 5m / -

article no. - VKA05371 VKA05375length/ display - 10m / - 10m / -

TECHNICAL DATAvoltage (UN) 60V DC / ACeff 60V DC / ACeff 30V DC / ACeff voltage (UN) - - -nominal current 4A 4A 4A status display (operating) - - -status display (signal) - - -wire assembly 42 x 0.1mm 42 x 0.1mm 42 x 0.1mm wire diameter 3 x 0.34 mm2 4 x 0.34 mm2 4 x 0.34 mm2 line diameter Ø 4.7mm Ø 5.1mm Ø 5.1mm material (outer sheath) PUR PUR PUR temperature (operating) -30 ... +90°C -25 ... +90°C -25 ... +90°C degree of protection (EN 60529) IP67 IP67 IP67



leng

th

leng

th

leng

th


socket: M12, angular M12, straight M12, straightnumber of pins (assigned): 3-pin 3-pin 3-pin

article no. VK200021 VK200025 -length / display 2m / - 2m / - -


article no. VKA00021 VKA00025 length / display 10m / - 10m / - -

article no. VK200221 - VK200225length / display 2m / 2x LED - 2m / 2x LED


article no. VKA00221 - VKA00225length / display 10m / 2x LED - 10m / 2x LED

TECHNICAL DATAvoltage (UN) 250V DC / ACeff w/o LED 250V DC / ACeff w/o LED -voltage (UN) 10 ... 24V DC with LED - 10 ... 24V DC with LEDnominal current 4A 4A 4Adisplay (operating) LED green (contact 1) - LED green (contact 1)display (signal) LED yellow (contact 4) - LED yellow (contact 4) wire assembly 42 x 0.1mm 42 x 0.1mm 42 x 0.1mmwire diameter 3 x 0.34 mm2 3 x 0.34 mm2 3 x 0.34 mm2

line diameter 4.3mm 4.3mm 4.3mmmaterial (outer sheath) PUR PUR PURtemperature (operating) -30 ... +90°C -30 ... +90°C -30 ... +90°Cdegree of protection (EN 60529) IP67 IP67 IP67



leng

th

leng

th

leng

th

LED green

LED yellow

yellowyellow


14

socket: M12, angular M12, straight M12, straightnumber of pins (assigned): 4-pin 4-pin 4-pin



article no. VKA00321 VKA00325 -length / display 10m / - 10m / - -



article no. VKA00421 - VKA00425length / display 10m / 3x LED - 10m / 2x LED

TECHNICAL DATAvoltage (UN) 250V DC / ACeff w/o LED 250V DC / ACeff w/o LED -voltage (UN) 10 ... 24V DC with LED - 10 ... 24V DC with LEDnominal current 4A 4A 4Astatus display (operating) LED green (contact 1) - LED green (contact 1)status display (signal) 2x LED yellow (contact 2 and 4) - LED yellow (contact 4) wire assembly 42 x 0.1mm 42 x 0.1mm 42 x 0.1mmwire diameter 4 x 0.34 mm2 4 x 0.34 mm2 4 x 0.34 mm2

line diameter 4.7mm 4.7mm 4.7mmmaterial (outer sheath) PUR PUR PURtemperature (operating) -30 ... +90°C -30 ... +90°C -30 ... +90°Cdegree of protection (EN 60529) IP67 IP67 IP67



leng

th

leng

th

leng

th

LED greenLED yellowLED yellow

yellowyellow


TECHNICAL DATAvoltage (UN) 60V DC / ACeff 60V DC / ACeff 30V DC / ACeff 30V DC / ACeff nominal current 4A 4A 1.5A 1.5A status display (operating) - - - -status display (signal) - - - -wire assembly 42 x 0.1mm 42 x 0.1mm 18 x 0.1mm 18 x 0.1mm wire diameter 5 x 0.34 mm2 5 x 0.34 mm2 12 x 0.14 mm2 12 x 0.14 mm2

line diameter Ø 5.2mm Ø 5.2mm Ø 5.6mm Ø 5.6mm material (outer sheath) PUR PUR PUR PUR temperature (operating) -25 ... +90°C -25 ... +90°C -25 ... +90°C -25 ... +90°C degree of protection (EN 60529) IP67 IP67 IP67 IP67


socket M12, angular M12, straight M12, angular M12, straight number of pins (assigned) 5-pin 5-pin 12-pin 12-pin

article no. VK200621 VK200625 VK200C21 VK200C25length / display 2m / - 2m / - 2m / - 2m / -

article no. VK500621 VK500625 VK500C21 VK500C25length / display 5m / - 5m / - 5m / - 5m / -

article no. VKA00621 VKA00625 VKA00C21 VKA00C25length / display 10m / - 10m / - 10m / - 10m / -


leng

th

leng

th leng

th

leng

th


TECHNICAL DATAvoltage (UN) 250V DC / ACeff 250V DC / ACeff 60V DC / ACeff 60V DC / ACeff

nominal current 4A 4A 4A 4Astatus display (operating) - - - -status display (signal) - - - -wire assembly 42 x 0.1mm 42 x 0.1mm 42 x 0.1mm 42 x 0.1mmwire diameter 4 x 0.34 mm2 4 x 0.34 mm2 5 x 0.34 mm2 5 x 0.34 mm2

line diameter Ø 5.1mm Ø 5.1mm Ø 5.6mm Ø 5.6mmmaterial (outer sheath) PUR PUR PUR PURtemperature (operating) -25 ... +90°C -25 ... +90°C -25 ... +90°C -25 ... +90°Cdegree of protection (EN 60529) IP67 IP67 IP67 IP67


socket M12, angular M12, straight M12, angular M12, straightnumber of pins (assigned) 4-pin 4-pin 5-pin 5-pinshiled (tinned) 0.1mm copper braided 0.1mm copper braided 0.1mm copper braided 0.1mm copper braided



article no. VKA05321 VKA05325 VKA05621 VKA05625length / display 10m / - 10m / - 10m / - 10m / -

article no. - VKAE5325 - VKAE5625length / display - 15m / - - 15m / -

article no. VKB05321 VKB05325 VKB05621 VKB05625length / display 20m / - 20m / - 20m / - 20m / -


leng

th

leng

th

leng

th

leng

th


socket M12, angular M12, straight M12, straightnumber of pins (assigned) 8-pin 8-pin 12-pinversion 0.1mm copper braided 0.1mm copper braided 0.1mm copper braided

article no. VK205A21 VK205A25 VK205C25length / display 2m / - 2m / - 2m / -

article no. VK505A21 VK505A25 VK505C25length / display 5m / - 5m / - 5m / -

article no. VKA05A21 VKA05A25 VKA05C25length / display 10m / - 10m / - 10m / -

article no. VKB05A21 VKB05A25 -length / display 20m / - 20m / - -

TECHNICAL DATAvoltage (UN) 30V DC / ACeff 30V DC / ACeff 30V DC / Aeff

nominal current 2.0A 2.0A 1.5Astatus display (operating) - - -status display (Signal) - - -wire assembly 32 x 0.1mm 32 x 0.1mm 18 x 0.1mmwire diameter 8 x 0.25mm2 8 x 0.25mm2 12 x 0.14mm2

line diameter Ø 6.3mm Ø 6.3mm 6.0mm material (outer sheath) PUR PUR PURtemperature (operating) -25 ... +90°C -25 ... +90°C -25 ... +90°Cdegree of protection (EN 60529) IP67 IP67 IP67



leng

th

leng

th


connection 3-pin with LED


wire colors: bn = brown (1), wh = white (2), bu = blue (3),bk = black (4)

connection 5-pin

wire colors: bn = brown (1), wh = white (2), bu = blue (3),bk = black (4), gnye = green yellow (5)with shielded line gr = gray (5)

connection 8-pin

wire colors: wh = white (1), bn = brown (2), gn = green (3),ye = yellow (4), gy = gray (5), pk = pink (6), bu = blue (7), rd = red (8)

connection 12-pin

wire colors: bn = brown (1), bu = blue (2), wh = white (3),gn = green (4), pk = pink (5), ye = yellow (6), bk = black (7),gy = gray (8), rd = red (9), vt = violet (10), gypk = gray pink (11)rdbu = red blue (12)

This data sheet contains the standard versions only. Kindly request the availability of other lengths.

Warning: Never use these articles in applications where the safety of a person depends on their functionality.

connection 4-pin with LED




NOTES


P suitable for trailing chain

P black PUR cable, halogen- and silicone-free

P straight or angular cable sockets

P straight cable connectors

P IP67 system of protection when screwed down

P contact-no. / wire color to EURONORM

P LED-display for signal and operation

design 0.3m 0.6m 1.0m 1.5m 2.0m 3.0m 5.0m

version M8 / M8 3-pin M12 / M8 3-pin M12 / M8 4-pin M8 / M12 3-pin M12 / M12 4-pin M12 / M8 (2x) 3-pin

-SENSORFLEX®ready-made connection cables

descriptionToday, actuator and sensor cables are some of the most important components in the field of connection technology. They are used as connections between sensors/actuators and distribution terminals and/or field bus modules. Extruded onto one side of the -SENSORFLEX® lead is a coupling (socket) and on the other side, a connector. Depending on the embo-diment, these come with an M8x1 or an M12x1 thread. The extrusion mould offers particularly good protection against the infiltration of moisture and dirt. All leads fulfill system of pro-tection IP67 as a minimum standard.Available are versions with LED-display for “operation” and

“signal”. Please keep in mind that cables with “signal”-LED are not used when connecting sensors with analog outputs. The connection cables can be used in cable drag chains without problems.

The outstanding features of the connection cable are:u high mechanical-dynamic resilienceu halogen-free, silicon-free and PVC-freeu suitable for trailing chainu resistant to coolants and lubricantsu good impermeability and vibration resistance

ACCESSORIESCONNECTION CABLES 1100

14


TECHNICAL DATAoperating voltage 60V DC / ACeff 10 ... 30V DC 60V DC / ACeff

display (operation) - green LED (contact 1) -display (signal) - yellow LED (contact 4) -wire assembly 43 x 0.1mm 43 x 0.1mm 43 x 0.1mmwire diameter 0.34 mm2 0.34 mm2 0.34 mm2

outer jacket material material PUR PUR PURoperating temperature -25 ... +80°C -25 ... +80°C -25 ... +80°Csystem of protection (EN 60529) IP67 IP67 IP67 contact-no. / wire color 1/brown 3/blue 4/black 1/brown 3/blue 4/black 1/brown 3/blue 4/black

connector M8, straight M8, straight M8, straightsocket M8, angular M8, angular, 2 LED M8, straightnumber of pins 3-pin 3-pin 3-pin

article-no. VK030F70 VK030F72 VK030F74length 0.3m 0.3m 0.3m







ACCESSORIES1100 CONNECTION CABLES




outer jacket material PUR PUR PURoperating temperature -25 ... +80°C -25 ... +80°C -25 ... +80°Csystem of protection (EN 60529) IP67 IP67 IP67 contact-no. / wire color 1/brown 3/blue 4/black 1/brown 3/blue 4/black 1/brown 3/blue 4/black










14


connector M12, straight M12, straightsocket M8, angular M8, straightnumber of pins 4-pin 4-pin

article-no. VK030F81 VK030F85length 0.3m 0.3m







TECHNICAL DATAoperating voltage 60V DC / ACeff 60V DC / ACeff

display (operation) - -display (signal) - -wire assembly 43 x 0.1mm 43 x 0.1mmwire diameter 0.34 mm2 0.34 mm2

outer jacket material PUR PURoperating temperature -25 ... +80°C -25 ... +80°Csystem of protection (EN 60529) IP67 IP67 contact-no. / wire color 1/brown 2/white 3/blue 4/black 1/brown 2/white 3/blue 4/black





outer jacket material PUR PUR PURoperating temperature -25 ... +80°C -25 ... +80°C -25 ... +80°Csystem of protection (EN 60529) IP67 IP67 IP67 contact-no. / wire color 1/brown 3/blue 4/black 1/brown 3/blue 4/black 1/brown 3/blue 4/black










14


TECHNICAL DATAoperating voltage 240V DC / ACeff 240V DC / ACeff

display (operation) - -display (signal) - -wire assembly 43 x 0.1mm 43 x 0.1mmwire diameter 0.34 mm2 0.34 mm2


connector M12, straight M12, straightsocket M12, angular M12, straightnumber of pins 4-pin 4-pin










TECHNICAL DATAoperating voltage 10 … 30V DC 10 … 30V DCdisplay (operation) green LED (contact 1) green LED (contact 1)display (signal) 2 yellow LEDs (contact 2 and 4) yellow LED (contact 4)wire assembly 43 x 0.1mm 43 x 0.1mmwire diameter 0.34 mm2 0.34 mm2


connector M12, straight M12, straightsocket M12, angular, 3 LED M12, straight, 2 LEDnumber of pins 4-pin 4-pin









14


TECHNICAL DATAoperating voltage 10 … 30V DC 60V DC / ACeff

display (operation) green LED (contact 1) -display (signal) yellow LED (contact 4) -wire assembly 43 x 0.1mm 43 x 0.1mmwire diameter 0.34 mm2 0.34 mm2

outer jacket material PUR PURoperating temperature -25 ... +80°C -25 ... +80°Csystem of protection (EN 60529) IP67 IP67 contact-no. / wire color 1/brown 3/blue 4/black 1/brown 3/blue 4/black

connector M12, straight M12, straightsocket 2x M8, angular, 2 LED 2x M8, straightnumber of pins 2x 3-pin 2x 3-pin

article-no. VK030E82 VK030E84length 0.3m 0.3m

article-no. VK100E82 VK100E84length 1.0m 1.0m



P M8 and M12 connectors

P rapid interconnection technology

P straight and angular version

P easy mounting

P plastic, nickel-plated brass

P LED display for operation and output signal

P fastening nut made of stainl. steel

field attachablescrew or soldered connection

descriptionToday, field-attachable cable sockets and connectors have become indispensable in many parts of industrial production. There is a good reason for this: With these cable sockets and connectors, the user has the ability to establish as well as dis-connect an electrical connection.ipf cable sockets and connectors are available in M8 (3- and 4-pin) and M12 (4-, 5-, and 8-pin) designs. The connecti-on cable can be attached to the plug connector either via a screw or solder connection. The plug connectors must not be plugged in and unplugged while under load, unlike the plug-in units.The plug connectors with LED display signal the operating vol-

tage and the status of the switching output (pnp) or of both switching outputs (2x pnp).As a result, standard sensor types with fixed cable length can be individually adapted in the field. Interfering loops of extra cable are thereby eliminated and time and money are saved. Multiple uses are possible and the high requirements of degree of protection IP 67 are satisfied.

application examplesu field attachment of plug connectors with fixed-cable

devices or connection lines

dimensions M8x1 M12x1

version soldered connection straight angular screw terminals straight angular

ACCESSORIESCABLE SOCKETS, CABLE CONNECTORS 1200

14


TECHNICAL DATA voltage Un 60V DC, 3-pin 60V DC, 3-pin 60V DC, 3-pin 60V DC, 3-pin 30V DC, 4-pin 30V DC, 4-pin 30V DC, 4-pin 30V DC, 4-pincurrent In 4A 4A 4A 4Awire cross section max. 0.25mm2 max. 0.25mm2 max. 0.25mm2 max. 0.34mm2

operating temperature -40 … +85°C -40 … +85°C -40 … +85°C -25 … +80°Chousing material PBT / nickel-plated brass PBT / nickel-plated brass PBT / nickel-plated brass CuZn, nickel-platedmaterial (contacts) CuZn, gold-plated CuZn, gold-plated CuZn, gold-plated CuZn, gold-platedinsulation resistance ≤ 109 ohm ≤ 109 ohm ≤ 109 ohm ≤ 109 ohmdegree of protection (EN 60529) IP 67 IP 67 IP 67 IP 67connection soldered connection soldered connection soldered connection soldered connection cable gland cable gland cable gland cable gland BK10/Ø 3.5 … 5.0mm BK10/Ø 3.5 … 5.0mm BK10/Ø 3.5 … 5.0mm BK10/Ø 3.5 … 5.0mmdegree of soiling 3 3 3 3

article-no. VK003070 VK003074 VK003076 VK003078 version M8 cable socket M8 cable socket M8 cable connector M8 cable connector angular, 3-pin straight, 3-pin angular, 3-pin straight, 3-pinconnection soldered connection soldered connection soldered connection soldered connection BK10/Ø 3.5 … 5.0mm BK10/Ø 3.5 … 5.0mm BK10/Ø 3.5 … 5.0mm BK10/Ø 3.5 … 5.0mm

article-no. VK003071 VK003075 - VK003079 version M8 cable socket M8 cable socket - M8 cable connector angular, 4-pin straight, 4-pin - straight, 4-pinconnection soldered connection soldered connection - soldered connection BK10/Ø 3.5 … 5.0mm BK10/Ø 3.5 … 5.0mm - BK10/Ø 3.5 … 5.0mm

ACCESSORIES1200 CABLE SOCKETS, CABLE CONNECTORS


TECHNICAL DATAvoltage Un 60V DC, 3-pin 60V DC, 3-pin 30V DC, 4-pin 30V DC, 4-pincurrent In 4A 4Awire cross section 0.14 … 0.5mm2 0.14 … 0.5mm2

operating temperature -40 … +85°C -40 … +85°Chousing material PA / nickel-plated brass PA / nickel-plated brass material (contacts) CuZn, gold-plated CuZn, gold-plated insulation resistance > 109 ohm > 109 ohmdegree of protection (EN 60529) IP 67 IP 67connection screw terminals screw terminals cable gland cable gland BK10/Ø 3.5 … 5.0mm BK10/Ø 3.5 … 5.0mmdegree of soiling 3 3

article-no. VK003174 VK003178 version M8 cable socket M8 cable connector straight, 3-pin straight, 3-pinconnection screw terminals screw terminals BK10/Ø 3.5 … 5.0mm BK10/Ø 3.5 … 5.0mm

article-no. VK003175 VK003179 version M8 cable socket M8 cable connector straight, 4-pin straight, 4-pinconnection screw terminals screw terminals BK10/Ø 3.5 … 5.0mm BK10/Ø 3.5 … 5.0mm


14


TECHNICAL DATA voltage Un 240V DC, 4-pin 240V DC, 4-pin 240V DC, 4-pin 240V DC, 4-pin 60V DC, 5-pin - 60V DC, 5-pin 60V DC, 5-pincurrent In 4A 4A 4A 4A wire cross section max. 0.75mm2 max. 0.75mm2 max. 0.75mm2 max. 0.75mm2

operating temperature -25 … +90°C -25 … +90°C -25 … +90°C -25 … +90°Chousing material PBT PBT PBT PBT material (contacts) CuZn, gold-plated CuZn, gold-plated CuZn, gold-plated CuZn, gold-platedinsulation resistance > 109 ohm > 109 ohm > 109 ohm > 109 ohmdegree of protection (EN 60529) IP 67 IP 67 IP 67 IP 67connection screw terminals screw terminals screw terminals screw terminals cable gland cable gland cable gland cable gland BK15/Ø 3.5 … 6.5mm BK19/Ø 4.0 … 8.0mm BK15/Ø 3.5 … 6.5mm BK19/Ø 4.0 … 8.0mmdegree of soiling 3 3 3 3

article-no. VK003020 VK003C20 VK003024 VK003C24 version M12 cable socket M12 cable socket M12 cable socket M12 cable socket angular, 4-pin angular, 4-pin straight, 4-pin straight, 4-pinconnection screw terminals screw terminals screw terminals screw terminals BK15/Ø 3.5 … 6.5mm BK19/Ø 4.0 … 8.0mm BK15/Ø 3.5 … 6.5mm BK19/Ø 4.0 … 8.0mm

article-no. VK003021 - VK003025 VK003C25version M12 cable socket M12 cable socket M12 cable socket angular, 5-pin - straight, 5-pin straight, 5-pinconnection screw terminals - screw terminals screw terminals BK15/Ø 3.5 … 6.5mm BK15/Ø 3.5 … 6.5mm BK19/Ø 4.0 … 8.0mm



article-no. VK003026 VK003028 VK003C28 version M12 cable socket M12 cable socket M12 cable socket angular, 4-pin straight, 4-pin straight, 4-pinconnection screw terminals screw terminals screw terminals BK15/Ø 3.5 … 6.5mm BK15/Ø 3.5 … 6.5mm BK19/Ø 4.0 … 8.0mm

article-no. VK003027 VK003029 VK003C29 version M12 cable socket M12 cable socket M12 cable socket angular, 5-pin straight, 5-pin straight, 5-pinconnection screw terminals screw terminals screw terminals BK15/Ø 3.5 … 6.5mm BK15/Ø 3.5 … 6.5mm BK19/Ø 4.0 … 8.0mm

TECHNICAL DATA voltage Un 240V DC, 4-pin 240V DC, 4-pin 240V DC, 4-pin 60V DC, 5-pin 60V DC, 5-pin 60V DC, 5-pincurrent In 4A 4A 4A wire cross section max. 0.75mm2 max. 0.75mm2 max. 0.75mm2

operating temperature -25 … +90°C -25 … +90°C -25 … +90°Chousing material PBT PBT PBT material (contacts) CuZn, gold-plated CuZn, gold-plated CuZn, gold-plated insulation resistance > 109 ohm > 109 ohm > 109 ohmdegree of protection (EN 60529) IP 67 IP 67 IP 67connection screw terminals screw terminals screw terminals cable gland cable gland cable gland BK15/Ø 3.5 … 6.5mm BK15/Ø 3.5 … 6.5mm BK19/Ø 4.0 … 8.0mmdegree of soiling 3 3 3


14


TECHNICAL DATA voltage Un 240V DC 240V DC 30V DC 30V DCcurrent In 4A 4A 2A 2A wire cross section max. 0.75mm2 max. 0.75mm2 max. 0.5mm2 max. 0.5mm2

operating temperature -25 … +90°C -25 … +90°C -25 … +85°C -25 … +85°Chousing material PBT / stainl. steel PBT / stainl. steel PBT / stainl. steel PBT / stainl. steelmaterial (contacts) CuZn CuZn CuZn CuZn insulation resistance > 109 ohm > 109 ohm > 109 ohm > 109 ohmdegree of protection (EN 60529) IP 67 IP 67 IP 67 IP 67connection screw terminals screw terminals screw terminals screw terminals cable gland cable gland cable gland cable gland BK15/Ø 3.5 … 6.5mm BK15/Ø 3.5 … 6.5mm BK15/Ø 3.5 … 6.5mm BK15/Ø 3.5 … 6.5mmdegree of soiling 3 3 3 3

article-no. VK003820 VK003828 VK00382D VK00382H version M12 cable socket M12 cable connector M12 cable socket M12 cable connector angular, 4-pin straight, 4-pin straight, 8-pin straight, 8-pin connection screw terminals screw terminals screw terminals screw terminals BK15/Ø 3.0 … 6.5mm BK15/Ø 3.0 … 6.5mm BK19/Ø 4.0 … 8.0mm BK19/Ø 4.0 … 8.0mm



TECHNICAL DATA voltage Un 10 … 30V DC 10 … 30V DC 240V DC 240V DCcurrent In 4A 4A 4A 4A wire cross section max. 0.75mm2 max. 0.75mm2 max. 0.75mm2 max. 0.75mm2

operating temperature -25 … +90°C -25 … +90°C -25 … +90°C -25 … +90°Chousing material PBT / nickel-plated brass PBT / nickel-plated brass PBT / nickel-plated brass PBT / nickel-plated brassmaterial (contacts) CuZn CuZn CuZn CuZn insulation resistance > 109 ohm > 109 ohm > 109 ohm > 109 ohmdisplay (operation) green LED green LED - -display (signal) 2x yellow LED 2x yellow LED - -degree of protection (EN 60529) IP 67 IP 67 IP 67 IP 67connection screw terminals screw terminals screw terminals, 2 cables screw terminals, 2 cables cable gland cable gland cable gland cable gland BK15/Ø 3.0 … 6.5mm BK15/Ø 3.0 … 6.5mm BK19/2x Ø3mm/ BK19/2x Ø3mm/ 2x Ø5mm 2x Ø5mmdegree of soiling 3 3 3 3

article-no. VK003220 VK003224 VK003E24 VK003E28version M12 cable socket M12 cable socket M12 cable socket M12 cable connector angular, 4-pin straight, 4-pin straight, 4-pin straight, 4-pindisplay 3x LED 3x LED - -connection screw terminals screw terminals screw terminals screw terminals BK15/Ø 3.0 … 6.5mm BK15/Ø 3.0 … 6.5mm BK19 / 2x Ø3mm/ BK19 / 2x Ø3mm/ 2x Ø5mm 2x Ø5mm


14


ACCESSORIESARTICLE-NO. DESCRIPTION COMMENT

AV000018 cable 4 x 0.34mm2, PUR highly flexibleAV000105 cable 3 x 0.34mm2, PUR highly flexibleAV000118 cable 4 x 0.34mm2, PUR highly flexible, shieldedAV000120 cable 5 x 0.34mm2, PUR highly flexible, shielded



connection



P round pin connector with rapid interconnection technology

P M8 and M12 versions

P straight and angular versions

P easy assembly

P plastic and nickel-plated brass

ready-madecut&clamp connection

descriptionThe tried and tested cut&clamp method of termination simpli-fies the connection of sensors and actuators.The connection method allows the „on-site“ connection of sensors, without having to deploy additional connectors. No special tools are needed for stripping the insulation off cables or for the screw fitting of components.This allows preferred sensor types with a fixed cable length to be tailored individually in the field. There are no annoying

excess cable loops to deal with, which also delivers savings in terms of time and costs. Multiple deployment is possible and the high requirements of protection class IP67 are complied with.

application examples u pre-fabrication of connectors with fixed-cable devices or

connection leads

design M8x1 M12x1

version straight angular


14


TECHNICAL DATA rated voltage 32V DC 32V DC 32V DC 32V DCrated current 4A 4A 4A 4Awire diameter 0.14 … 0.34mm² 0.14 … 0.34mm² 0.14 … 0.34mm² 0.14 … 0.34mm²strand diameter ≥ 0.1mm ≥ 0.1mm ≥ 0.1mm ≥ 0.1mmwire isolation material PVC PVC PVC PVCwire diameter 1.0 … 1.6mm 1.0 … 1.6mm 1.0 … 1.6mm 1.0 … 1.6mmcable diameter 2.5 … 5.1mm 2.5 … 5.1mm 2.5 … 5.1mm 2.5 … 5.1mmoperating temperature -25 ... +85°C -25 ... +85°C -25 ... +85°C -25 ... +85°Ctemp. when making the connect. -5 ... +50°C -5 ... +50°C -5 ... +50°C -5 ... +50°Csystem of protection (EN 60529) IP 67 IP 67 IP 67 IP 67max. number of conections 10 10 10 10with identical cable diameters

article-no. VK003S74 VK003S75 VK003S78 VK003S79version M8-cable socket M8-cable socket M8-cable connector M8-cable connector straight, 3-pin straight, 4-pin straight, 3-pin straight, 4-pin rapid interconnection rapid interconnection rapid interconnection rapid interconnection



article-no. VK003D20 VK003S24 VK003D25version M12-cable socket M12-cable socket M12-cable socket angular, 4-pin straight, 4-pin straight, 4-pin rapid interconnection rapid interconnection rapid interconnection

TECHNICAL DATA rated voltage 32V DC 32V DC 50V DCrated current 4A 4A 6Awire diameter 0.25 … 0.5mm² 0.14 … 0.34mm² 0.34 … 0.75mm²strand diameter ≥ 0.1mm ≥ 0.1mm ≥ 0.1mmwire isolation material PVC PVC PVCwire diameter 1.2 … 1.6mm 1.0 … 1.6mm 1.6 … 2.0mmcable diameter 4.0 … 5.1mm 4.0 … 5.1mm 6.0 … 8.0mmoperating temperature -25 ... +85°C -25 ... +85°C -25 ... +85°Ctemp. when making the connect. -5 ... +50°C -5 ... +50°C -5 ... +50°Csystem of protection (EN 60529) IP 67 IP 67 IP 67max. number of conections 10 10 10with identical cable diameters


14


article-no. VK003D26 VK003S28 VK003D29version M12-cable socket M12-cable socket M12-cable socket angular, 4-pin straight, 4-pin straight, 4-pin rapid interconnection rapid interconnection rapid interconnection

TECHNICAL DATA rated voltage 32V DC 32V DC 50V DCrated current 4A 4A 6Awire diameter 0.25 … 0.5mm² 0.14 … 0.34mm² 0.34 … 0.75mm²strand diameter ≥ 0.1mm ≥ 0.1mm ≥ 0.1mmwire isolation material PVC PVC PVC wire diameter 1.2 … 1.6mm 1.0 … 1.6mm 1.2 … 2.0mmcable diameter 4.0 … 5.1mm 4.0 … 5.1mm 6.0 … 8.0mmoperating temperature -25 ... +85°C -25 ... +85°C -25 ... +85°Ctemp. when making the connect. -5 ... +50°C -5 ... +50°C -5 ... +50°Csystem of protection (EN 60529) IP 67 IP 67 IP 67max. number of conections 10 10 10 with identical cable diameters


assembly instructions

Pull sheath of the cable back in such a way that the individual wires will be showing by about 30mm.

Push coupling ring (a) over the cable. Push cable support sleeve (b) over the cable to touch the sheath of the cable. Push the individual wires through the white fitting sleeve (c) matching the color coding.Note: With cable sockets the fitting sleeve (c) is colored white and with cable plugs it is grey. As the pin order for sockets is opposite to that for plugs, then any inversion will lead to a short-circuit in the sensor that is connected.

Push fitting sleeve (c) onto cable support sleeve (b) cutting off protruding parts of the individual wires, if any.

Push male or female connector (d) onto the fitting sleeve (c). The fins have been provided for positioning. Screw coupling ring (a) down on male or female connector.

a

a

a

b

b

d

c

c



P flat, robust design

P plugable, connection module for bus, field-attachable

P 5-pin versions

P LED-status displays

P integrated plugable potential divider e.g. for sensor and actuator connection


sensor / actuator distributoralso as robust metal version

descriptionUsing ipf-sensor-actuator-distributors economizes on materi-al, space, weight, money and time. The expenditure for con-figuring and installing the electronic wiring on machines and equipment is significantly reduced by a direct mounting when compared to the individual conventional wiring.The application of ready-made connection cables (socket/ connector) minimizes the time for replacing defective sensors and lines increasing the safety at the same time as wiring errors are avoided.Consequently, ipf-sensor-actuator-distributors enable the integrated connection of sensors and actuators on the power supply and distributor sides. The 5-pin M12-connector of the plastic version feature two status LEDs to display the inputs and outputs.The operating voltage is displayed by two green LEDs. In the metal version the status LEDs have been dispensed with, thus allowing the use also of analog sensors. Name plates ensure

clear assignment of the components.The plug-in potential divider that has been integrated in the distributors enables the splitting up in two separate circuits, e.g. for the emergency cut-off applications or for the separati-on of sensor and actuator potential.Each I/O channel can be loaded with up to 2A. The total current load is 10A with a one-way power supply and 16A with a two-way power supply.ipf-sensor-actuator-distributors with permanent connec-tion cables in several lengths complete our range of products. For this purpose kindly request our special data sheets.

application examplesu local collective distributor with vibration proof connection

of sensors and actuatorsu comfortable recommissioning of pre-testet machine parts

thanks to easy connection after reconstruction

design 102 x 60 x 41.5mm 127 x 60 x 41.5mm 152 x 60 x 41.5mm 152 x 60 x 43mm

version 4-way 5-pin 6-way 5-pin 8-way 5-pin

ACCESSORIESDISTRIBUTORS 1500

14


TECHNICAL DATAoperating voltage 10 … 30V DCoutput current (max. load) 2A per I/O signal 10A with one-way, 2 x 8A with two-way supplyinsulation resistance > 109Ωtesting voltage 1.0kVeffoperation display operating voltage: 2 x green LEDsignal display I/O: 1 x yellow LED per function (no I/O LED with metal version)potential divider via 2 bridge connector (see fig. 2)housing material plastic (PBT), metal (zinc diecast)contact material CuZn, nickel primer and gold-platedinflammability class UL 94 V-0operating temperature -20 … +90°Csystem of protection (EN 60529) IP67 connection plugable coupling-top with screw terminals and cable glandcable diameter max. 12mm (coupling VK000027: max. 14mm / coupling VK000028: max. 18mm)contact plug-in / pull-out power ≥ 0.5Nplug-in cycles max. 50degree of soiling 3

fig. 1 fig. 2

circuit programming illustration without cap

bridged potential splitted potential(1 + 2 identical) (1 / 2 divided)

ACCESSORIES1500 DISTRIBUTORS


terminal marking assignment (potential)1 + 24V DC

2 in-/output (2)3 - 0V4 in-/output (1)5 PE

terminal slot input/output wire colors code potential

1 1 E/A 1-1 white WH2 2 E/A 2-1 green GN3 3 E/A 3-1 yellow YE4 4 E/A 4-1 grey GY5 5 E/A 5-1 pink PK6 6 E/A 6-1 red RD7 7 E/A 7-1 black BK8 8 E/A 8-1 purple VT9 1 E/A 1-2 grey-pink GYPK10 2 E/A 2-2 red-blue RDBL11 3 E/A 3-2 white-green WHGN12 4 E/A 4-2 brown-green BNGN13 5 E/A 5-2 white-yellow WHYE14 6 E/A 6-2 yellow-brown YEBN15 7 E/A 7-2 white-grey WHGY16 8 E/A 8-2 grey-brown GYBN17 1, 3, 5, 7 U1 + (24V DC) brown BN18 1, 3, 5, 7 U1 - (0V) blue BU19 2, 4, 6, 8 U2 + (24V DC) red RD20 2, 4, 6, 8 U2 - (0V) black BK21 1, 2, 3, 4, 5, 6, 7, 8 PE

No potential divide between U1+ and U2+ for VK000020.

article-no. design description notes housing voltage output current connection

VK000026 152x60x41.5 distrib. w/o coupling 5-pin, 8-way plastic 10 … 30V DC pnp/npn 8 x 2A w/o coupling

VK000027 for distributor coupling M20 cable Ø10 … 14mm metal 10 … 30V DC max.8 x 2A coupl. 21-pin, plugableVK000028 for distributor coupling M25 cable Ø13 … 18mm metal 10 … 30V DC max.8 x 2A coupl. 21-pin, plugable

If an upward cable canal is needed, the thread is already primed.

This data sheet contains the standard versions only. Kindly request the availability of other output- and connection functions.

We will be pleased to supply the matching cable socket for your devices with connector. Please refer to the list in catalog chapter “accessories” under “cable sockets -SENSORFLEX®” or search our website for “VK”.


M12-socket

wiring diagramwith cable AV000085

distributor-complete module and accessories

distributor base and separate coupling

ACCESSORIESDISTRIBUTORS 1500

14

article-no. design description note housing voltage output current connection / note fig.

VK000007 102x60x41.5 dist. with coupling 5-pin, 4-way plastic 10-30V DC pnp/npn 4 x 2A coupling 21-pin, plugable 1VK000008 127x60x41.5 dist. with coupling 5-pin, 6-way plastic 10-30V DC pnp/npn 6 x 2A coupling 21-pin, plugable 1VK000009 152x60x41.5 dist. with coupling 5-pin, 8-way plastic 10-30V DC pnp/npn 8 x 2A coupling 21-pin, plugable 1

VK000020 152x60x43 dist. with coupling 5-pin, 8-way metal 10-30V DC pnp/npn/analog 8 x 2A coupling 21-pin, plugable 1

VK000004 M12 blank plug for distrib. plastic (2 x incl. in scope of delivery) VK000010 M12 label for distrib. plastic (incl. in scope of delivery) AV000085 cable for distrib. PUR 16x0.34mm²+3x0.75mm² VK003028 M12 cable connector central plastic screw connection, 4-pin VK003029 M12 cable connector central plastic screw connection, 5-pin


ACCESSORIES1500 DISTRIBUTORS

NOTES


P flat robust design

P 12-pin M12-connector for the connection line to the control unit

P 3-pin assignment of the M8-sockets for inputs

P LED status displays

P system of protection IP67

P simple vibration-proof connection of sensor leads

AND / OR logic operation on locationminimized amount of cabling

descriptionIt is often the case, that the signals of many sensors are linked in an application in order to provide a statement about an operational state.If this linkage is adopted in the control unit, it is necessary to run the signals of each sensor up until there via leads, and process them in the control program.In many cases, it would be sufficient to link the sensor signals to one another on-site and only transmit one linked end-signal to the control unit.ipf electronic logic distribution terminals are used for this purpose. According to the module, up to 10 sensors can be connected and logically linked to one another. AND and/or OR versions are available as logical variants.The user can directly see which signals are pending and/or

which are missing (as the case may be) by means of LED status display of the logic modules. The status of the linked end sig-nals is similarly shown via output LEDs. All versions have two separated signal outputs. In the 2 x 2-way / 2 x 5-way types, the input signals of the right and left module halves are linked independent from each other.In the other logic modules, one output issues the result of the AND link and the other issues the result of the OR link.If, in the case of an AND module, an input slot cannot be taken up by a sensor, a so-called “jumper” plug can be supplied.

application examplesu signal linkage of multiple sensors

design 30 x 90.4 x 25.5mm 30 x 136.4 x 25.5mm 30 x 159.4 x 25.5mm logic module 1 x 4-way AND / OR 2 x 2-way AND respectively OR 1 x 8-way AND / OR 2 x 4-way AND respectively OR 1 x 10-way AND / OR 2 x 5-way AND

ACCESSORIESLOGIC MODULES 1600

14


TECHNICAL DATAinput pnp, no (signal on pin 4) pnp, no (signal on pin 4) output (linked) see above see above

operating voltage 10 ... 30V DC 10 ... 30V DCcurrent consumption (max. load) 1A 1Aoutput current (max. load) 200mA per output 200mA per output insulation resistance > 109Ω > 109Ω

display (function) operating voltage: 1 x green LED operating voltage: 1 x green LEDdisplay (signal) 1 x yellow LED per slot 1 x yellow LED per slot

housing material plastic (PBT) plastic (PBT)contact material CuZn, pre-nickled and gold-plated CuZn, pre-nickled and gold-plated plug-in and pull-out power ≥ 0.5N plug-in and pull-out power ≥ 0.5Ndesign 30x90.4x25.5mm 30x125.4x25.5mmoperating temperature -25 ... +70°C -25 ... +70°Cplug-in cycles ≤ 50 ≤ 50degree of soiling 3 3inflammability class UL 94 V-0 UL 94 V-0system of protection (EN 60529) IP67 - only when screwed to the IP67 - only when screwed to the corresponding matching parts or plank plugs corresponding matching parts or plank plugs

connection module: M12-connector, 12-pin module: M12-connector, 12-pinconnection accessories cable socket e.g. VK200C25, 2m, PUR, straight cable socket e.g. VK200C25, 2m, PUR, straightconnection sensors: 4 x M8-socket, 3-pin sensors: 8 x M8-socket, 3-pinconnection accessories connection cable, e.g. VK200F74, 2m, PUR, straight connection cable, e.g. VK200F74, 2m, PUR, straight

article-no. VL300104 VL300108 output AND- / OR-linked, 4-way AND- / OR-linked, 8-way

article-no. VL300114 VL300118 output AND-linked, 2 x 2-way AND-linked, 2 x 4-way

article-no. VL300134 VL300138 output OR-linked, 2 x 2-way OR-linked, 2 x 4-way

ACCESSORIES1600 LOGIC MODULES


TECHNICAL DATAinput pnp, no (signal on pin 4) output (linked) see above

operating voltage 10 ... 30V DCcurrent consumption (max. load) 1Aoutput current (max. load) 200mA per outputinsulation resistance > 109Ω

display (function) operating voltage: 1 x green LEDdisplay (signal) 1 x yellow LED per slot

housing material plastic (PBT)contact material CuZn, pre-nickled and gold-plated plug-in and pull-out power ≥ 0.5Ndesign 30x90.4x25.5mmoperating temperature -25 ... +70°Cplug-in cycles ≤ 50degree of soiling 3inflammability class UL 94 V-0system of protection (EN 60529) IP67 - only when screwed to the corresponding matching parts or plank plugs

connection module: M12-connector, 12-pinconnection accessories cable socket e.g. VK200C25, 2m, PUR, straightconnection sensors: 10 x M8-socket, 3-pinconnection accessories connection cable, e.g. VK200F74, 2m, PUR, straight

article-no. VL30010A output AND- / OR-linked, 10-way

article-no. VL30011Aoutput AND-linked, 2 x 5-way


14


wiring diagrams

VL300104 4-way VL300114 2 x 2-way VL300134 2 x 2-way

VL300108 8-way VL300118 2 x 4-way VL300138 2 x 4-way

VL30010A 10-way VL30011A 2 x 5-way


VK000034 blank plug M8, 2x included in the scope of delivery plasticVK000042 jumper simulation „switching output on“

connection

M12-connector 4-way 8-waypin assignment logic module logic module

1 (brown) + 24V DC + 24V DC2 (blue) 0V DC 0V DC3 (white) E1 output 14 (green) E2 output 25 (pink) E3 -6 (yellow) E4 -7 (black) output 1 output 18 (gray) output 2 output 29 (red) - -10 (purple) - -11 (grey/pink) - -12 (red/blue) - -wire colors of the cable socket (module) in brackets

E1 to E10 are the inputs of the connected sensors (connections of the M8-connectors)1 to 10 are the pin configurations of the module (connection for the M12-cable socket)

Warning: Never use these devices in applications where the safety of a person depends on their functionality!



descriptionIt is often the case, that the signals of many sensors are linked in an application in order to provide a statement about an operational state.If this linkage is adopted in the control unit, it is necessary to run the signals of each sensor up until there via leads, and process them in the control program.In many cases, it would be sufficient to link the sensor signals to one another on-site and only transmit one linked end-signal to the control unit.ipf electronic logic distribution terminals are used for this purpose. According to the module, up to 10 sensors can be connected and logically linked to one another. AND and/or OR versions are available as logical variants.

The user can directly see which signals are pending and/or which are missing (as the case may be) by means of LED status display of the logic modules. The status of the linked end sig-nals is similarly shown via output LEDs. All versions have two separated signal outputs. In the 2 x 2-way / 2 x 5-way types, the input signals of the right and left module halves are linked independent from each other.

In the other logic modules, one output issues the result of the AND link and the other issues the result of the OR link.If, in the case of an AND module, an input slot cannot be taken up by a sensor, a so-called “jumper” plug can be supplied. application examplesu signal linkage of multiple sensors


14

AND / OR logic operation minimized amount of cabling

P flat, robust design

P 5-pin M12-connector for the connection cable to the control unit

P 3-pin assignment of the M8-sockets for inputs

P LED status displays

P easy and vibration-proof connection of sensor cables

P fully casted electronics


dimensions 88.2 x 30.6 x 27.3mm 129.7 x 30.6 x 27.3mm 149.7 x 30.6 x 27.3mm

logic module 1 x 4-way AND/OR 2 x 2-way AND 1x 8-way AND/OR 2 x 4-way AND 1 x 10-way AND/OR 2 x 5-way AND



article no. VL310104 VL310108 VL31010Aoutput AND- / OR-liked, 4-way AND- / OR-linked, 8-way AND- / OR-linked, 10-way

TECHNICAL DATA

ELECTRICAL DATAinput pnp, no (signal on pin 4) pnp (signal on pin 4) pnp (signal on pin 4)output (linked) AND 4-way, OR 4-fway AND 8-way, OR 8-way AND 10-way, OR 10-wayoperating voltage 10 … 30V DC 10 … 30V DC 10 … 30V DCcurrent consumption (max. load) 1A 1A 1Aoutput current (max. load) 200mA 200mA 200mAinsulation resistance ≥ 108Ω ≥ 108Ω ≥ 108Ωconnection (module) M12-connector, 4-pin M12-connector, 4-pin M12-connector, 4-pinconnection (sensors) 4 x M8-coupling, 3-pin 4 x M8-coupling, 3-pin 4 x M8-coupling, 3-pin

MECHANICAL DATAdimensions 88.2 x 30.6 x 27.3mm 129.7 x 30.6 x 27.3mm 149.7 x 30.6 x 27.3mmdisplay (function) only when using a connection

cable with LEDonly when using a connection


cable with LED

status LED (input signal) 1 x LED yellow per slot 1 x LED yellow per slot 1 x LED yellow per slotstatus LED (output signal) LED yellow per output LED yellow per output LED yellow per outputmaterial (housing) plastic PA plastic PA plastic PAmaterial (contacts) CuZn, gold-plated CuZn, gold-plated CuZn, gold-platedmaterial (sealing) FPM/FKM FPM/FKM FPM/FKMtemperature (operating) -25 … +70°C -30 … +90°C -30 … +90°Cplug-in cycles > 100 > 100 > 100degree of soiling 3 3 3degree of protection (mounted) IP67 IP67 IP67


TECHNICAL DATA

ELECTRICAL DATAinput pnp (signal on pin 4) pnp (signal on pin 4) pnp (signal on pin 4)output (linked) AND, 2 x 2-way, 4-way AND, 2 x 4-way, 8-way AND, 2 x 5-way, 10-wayoperating voltage 10 … 30V DC 10 … 30V DC 10 … 30V DCcurrent consumption (max. load) 1A 1A 1Aoutput current (max. load) 200mA 200mA 200mAinsulation resistance ≥ 108Ω ≥ 108Ω ≥ 108Ωconnection (module) M12-connector, 5-pin M12-connector, 5-pin M12-connector, 5-pinconnection (sensors) 4 x M8-coupling, 3-pin 4 x M8-coupling, 3-pin 4 x M8-coupling, 3-pin

MECHANICAL DATAdimensions 88.2 x 30.6 x 27.3mm 129.7 x 30.6 x 27.3mm 149.7 x 30.6 x 27.3mmdisplay (function) only when using a connection



cable with LED

status LED (input signal) 1 x LED yellow per slot 1 x LED yellow per slot 1 x LED yellow per slotstatus LED (output signal) LED yellow per output LED yellow per output LED yellow per outputmaterial (housing) plastic PA plastic PA plastic PAmaterial (contacts) CuZn, gold-plated CuZn, gold-plated CuZn, gold-platedmaterial (sealing) FPM/FKM FPM/FKM FPM/FKMtemperature (operating) -30 … +90°C -30 … +90°C -30 … +90°Cplug-in cycles > 100 > 100 > 100degree of soiling 3 3 3degree of protection (mounted) IP67 IP67 IP67


14

article no. VL310114 VL310118 VL31011Aoutput AND, 2 x 2-way, 4-way AND, 2 x 4-way, 8-way AND, 2 x 5-way, 10-way



connection

colors:1= BN (brown), 2= WH (white), 3= BU (blue), 4= BK (black),functions:1= L+, 2= PNP NO, 3= L-, 4= PNP NO

VL310104


VL310108


VL31010A

colors:1= BN (brown), 2= WH (white), 3= BU (blue), 4= BK (black), 5= GY (gray)functions:1= L+, 2= PNP NO, 3= L-, 4= PNP NO,5= PNP NO

VL310114


VL310118


VL31011A


P flat robust design

P 4-pin M12-connector for the connection cable to the control unit

P status displays by LED

P system of protection IP67

P simple vibration-proof connection of sensor leads

AND / OR logic operation on locationminimized wiring effort

descriptionIt is often the case that the signals of many sensors are linked in an application in order to provide a statement about an operational state.If this linkage is adopted in the control unit, it is necessary to run the signals of each sensor up until there via leads, and process them in the control program.In many cases, it would be sufficient to link the sensor signals to one another on-site and only transmit one linked end-signal to the control unit.ipf electronic logic distribution terminals are used for this purpose. According to the module, up to 8 sensors can be connected and logically linked to one another.AND and OR versions are available as logical variants. The user

can directly see which signals are pending and/or which are missing (as the case may be) by means of LED status display of the logic modules. The status of the linked end signals is similarly shown via output LEDs. The 2 x 2-way / 2 x 4-way types have two separated signal outputs. In these types the input signals of the right and left module halves are linked independent from each other. If, in the case of an AND module, an input slot cannot be taken up by a sensor, a so-called “jumper plug“ can be supplied.


design 60 x 122 x 41.5mm 60 x 172 x 41.5mm logic distributor 1 x 4-way AND / OR 2 x 2-way AND / OR 1 x 8-way AND / OR 2 x 4-way AND / OR


14


TECHNICAL DATAinput pnp, (signal on pin 4) pnp, (signal on pin 4) output see above see above

operating voltage 10 ... 30V DC 10 ... 30V DCcurrent consumption (max. load) 1A 1Aoutput current (max. load) 200mA per output 200mA per output insulation resistance > 109Ω > 109Ω

display (function) operating voltage: 2 x green LED (both on) operating voltage: 1 x green LEDdisplay (signal) 1 x yellow LED per slot 1 x yellow LED per slot

housing material plastic (PBT) plastic (PBT)contact meterial CuZn, nickel underplating and gold plated CuZn, nickel underplating and gold plated plug-in and pull-out power ≥ 0.5N plug-in and pull-out power ≥ 0.5Ndesign 60x122x41.5mm 60x172x41.5mmoperating temperature -20 ... +70°C -20 ... +70°Cplug-in cycles ≥ 50 ≥ 50soiling degree 3 3inflammability class UL 94 V-0 UL 94 V-0system of protection (EN 60529) IP67 - only when screwed with the IP67 - only when screwed with the corresponding counterparts or blank plugs corresponding counterparts or blank plugs

connection module: M12-connector, 4-pin module: M12-connector, 4-pinconnection accessories cable socket, e.g. VK500325, 5m, PUR, straight cable socket, e.g. VK500325, 5m, PUR, straightconnection sensors: 4 x M12-socket, 4-pin sensors: 8 x M12-socket, 4-pinconnection accessories connection cable, e.g. VK200F25, 2m, PUR, straight connection cable, e.g. VK200F25, 2m, PUR, straight

article-no. VL600104 VL600108 output AND-linked, 4-way AND-linked, 8-way

article-no. VL600114 VL600118 output AND-linked, 2 x 2-way AND-linked, 2 x 4-way

article-no. VL600124 VL600128 output OR-linked, 4-way OR-linked, 8-way

article-no. VL600134 VL600138 output OR-linked, 2 x 2-way OR-linked, 2 x 4-way




VK000004 blank plug M12, 2 x included in the scope of delivery plastic VK000035 bridging connector simulation “switching output on”

connection

M12-connector 4-way 2 x 2-way 8-way 2 x 4-waypin assignment logic module logic module logic module logic module

1 (brown) + 24V DC + 24V DC + 24V DC + 24V DC2 (white) - output 1 - output 13 (blue) 0V DC 0V DC 0V DC 0V DC 4 (black) output 2 output 2 output 2 output 2

wire colors of the cable socket (module) in brackets

wiring diagrams logic module 4-way respectively 2 x 2-way

VL600104 4-way VL600114 2 x 2-way VL600124 4-way VL600134 2 x 2-way



VL600108 8-way VL600118 2 x 4-way VL600128 8-way VL600138 2 x 4-ways

E1 to E8 are the inputs of the connected sensors (connections for M12-connectors).1 to 4 are the pin configurations of the module (connections for M12-cable sockets).


14


connection cable / connector M12, straight M12, straightconnection cable / socket M12, angular M12, straightnumber of pins 4-pin 4-pin




cable socket M12, straight M12, angular number of pins 4-pin 4-pin

article-no. VK200325 VK200321 length 2.0m 2.0m

article-no. VK500325 VK500321 length 5.0m 5.0m

article-no. VKA00325 VKA00321 length 10.0m 10.0m




P LED status display for input and output status

P mounting on DIN-rail acc. to EN 50022

P cascadable thanks to additional input

P high switching frequency

P loop-through supply voltage

P screw terminals

4-way logic moduleoptional open-ended

descriptionIt is often the case, that the signals of many sensors are linked in an application in order to provide a statement about an operational state.If this linkage is adopted in the control unit, it is necessary to run the signals of each sensor up until there via leads, and process them in the control program.In many cases, it would be sufficient to link the sensor signals to one another on-site and only transmit one linked end-signal to the control unit.ipf electronic logic distribution terminals are used for this purpose. According to the module, up to 4 sensors can be connected to the terminals E1 to E4 and logically linked to

one another. AND and/or OR versions are available as logical variants.The user can directly see which signals are pending and/orwhich are missing (as the case may be) by means of LED status display of the logic modules. The status of the linked end sig-nals is similarly shown via an output LED. The end signal is pro-vided at terminal 4. The input E5 is used for cascading the logic module only. This input is not a sensor signal input. When no cascading function is used, the input can remain unassigned.


design 25.5 x 80 x 49mm

version AND-module OR-module


14


article-no. VL250100 VL250120 version AND-module OR-module

This data sheet contains the standard versions only. Kindly request the availability of other output- and connection functions.


connection

AND-module OR-module cascading of several modules


TECHNICAL DATAversion AND-module OR-moduleoperating voltage 10 ... 35V DC 10 ... 3V DC current consumption (w/o load) ≤ 5mA ≤ 5mA output current (max. load) 300mA 300mA voltage drop (max. load) 2.1V DC 2.1V DCinput current (I nominal) each 3.5mA at 24V DC each 3.5mA at 24V DCswitching frequency 5kHz 5kHzstatus display (signal) 4 x LED yellow 4 x LED yellowstatus display (function) 1 x LED green 1 x LED greendimensions 25.5x80x49mm 25.5x80x49mm material (housing) plastic plastic temperature (operating) -25 ... +60°C -25 ... +60°C degree of protection (EN 60529) IP40 IP40 connection terminals terminals


P small design for industrial use

P easy mounting

P high sampling frequency

P inversion of a sensor signal

signal inverterpulse stretching

descriptionThe signal inverters in the VYR9 series convert the output signal of a sensor in such a way that it corresponds to the requirements of a successive electronic circuit or a relay. For example, with the pnp-output signal of a sensor, this is how pnp-break contacts (pnp/nc), npn-make contacts (npn/no) or npn-break contacts (npn/nc) are achieved.For sensors using M12-connectors or a cable connection there are appropriate interconnections available for connecting to these signal inverters.The VY85 is in the position, for example, to convert a sensor’s PNP-make contact switch signal into any other type of switch signal (e.g. PNP-break contact switch signals or NPN). In additi-on, the device offers pulse stretching, the time ranges of which can be pre-selected through plug-in jumpers and set using a potentiometer. As a consequence, the subsequent control can also process the shortest of pulses reliably.In the variant with static pulse stretching, the output is active as long as the input is assigned. In the case of activated pulse stretching, short input pulses are elongated to the set time. No

further lengthening takes place if the input pulse is pending for longer than the set time.If the pulse stretching is activated in the variant with dynamic functioning, the output is only active for the set time. This applies then, regardless of the busy time of the input. If the input signal is pending for longer than the set time, the output is only activated again if the input signal has de-energized in the meantime.Signal inverters are used for all applications in which a signal sensor is not available with the required output signal.Further client-specific programming is possible on request!

application examplesu pulse stretching for signals which are too short (transient)u reliable detection of signals with memory-programmable

controlsu conversion into the correct signal voltage and logic (pnp/

npn and break contact/make contact)

design 17.5 x 85 x 65mm socket / connector Ø9mm cable socket signal inverter pnp / pnp pnp / npn pnp / npn

module stretching static 10msec to 10sec stretching dynamic 10msec to 10sec

ACCESSORIESSIGNAL INVERTERS, PULSE STRETCHINGS 1900

14


article-no. VYR90270 VYR91170 VYR91270version signal inverter signal inverter signal inverteroutput pnp-inverted npn npn-inverted

TECHNICAL DATA input signal pnp pnp pnpoutput signal pnp-inverted npn npn-inverted

operating voltage 10 ... 36V DC 10 ... 36V DC 10 ... 36V DCcurrent consumption (w/o load) - - -output current (max. load) 250mA 250mA 250mAsampling frequency 5kHz 5kHz 5kHz

display (signal) - - -pulse stretching - - -adjustment - - -short-circuit protection + + +reverse polarity protection + + +

design Ø9mm Ø9mm Ø9mmhousing material aluminim aluminum aluminumtemperature range -10 ... +60°C -10 ... +60°C -10 ... +60°Csystem of protection (EN 60529) IP67 IP67 IP67

connection (sensor side) M8-socket, 3-pin M8-socket, 3-pin M8-socket, 3-pinconnection (output side) M8-connector, 3-pin M8-connector, 3-pin M8-connector, 3-pinconnection accessories e.g. VK200075, 2m, PUR e.g. VK200075, 2m, PUR e.g. VK200075, 2m, PURmounting accessories - - -

ACCESSORIES1900 SIGNAL INVERTERS, PULSE STRETCHINGS


TECHNICAL DATA input signal pnp or npn pnp or npnoutput signal pnp / npn / pnp-inverted / npn-inverted pnp / npn / pnp-inverted / npn-inverted

operating voltage 10 ... 30V DC 10 ... 30V DCcurrent consumption (w/o load) - -output current (max. load) 2 x 300mA 2 x 300mAsampling frequency 20kHz 20kHz

display (signal) 2 x LED 2 x LEDpulse stretching 10 … 100msec / 100msec … 1sec / 1sec … 10sec 10 … 100msec / 100msec … 1sec / 1sec … 10secadjustment * 10-turn shaft trimmer / 3 jumpers 10-turn shaft trimmer / 3 jumpersshort-circuit protection + +reverse polarity protection + +

design 17.5x85x65mm 17.5x85x65mmhousing material plastic plastictemperature range -10 ... +60°C -10 ... +60°Csystem of protection (EN 60529) IP40 IP40

connection (sensor side) terminals terminalsconnection (output side) terminals terminalsconnection accessories - -mounting accessories DIN-rail DIN EN 60715 TH35 DIN-rail DIN EN 60715 TH35 * adjustment behind coverage

article-no. VY850001 VY850002version static stretching / inversion dynamic stretching / inversionoutput pnp / npn / pnp-inverted / npn-inverted pnp / npn / pnp-inverted / npn-inverted

ACCESSORIESSIGNAL INVERTERS, PULSE STRETCHINGS 1900

14


connection

VYR90270 VYR91170

VYR91270

wire colors: bn = brown (1), wh = white (2), bu = blue (3), bk= black (4)

The list of articles contains the standard versions only. Kindly request the availability of other output- and connection functions.

We will be pleased to supply the matching cable socket for your devices with connector. Please refer to the list in catalog chapter “accessories” under “cable sockets -SENSORFLEX®“ or search our website for “VK”.


VY850001 and VY850002

ACCESSORIES1900 SIGNAL INVERTERS, PULSE STRETCHINGS


P for all 2-wire and 3-wire sensors with a current consumption of up to 40mA max.

P output voltage 18V DC

P connection of NPN and PNP devices

P LED status display for all essential functions

sensor test and adjustmentwithout voltage supply

descriptionA green LED indicates that the proximity switch has been connected correctly. When an object is detected, the sensor tester emits both an optical and an acoustic acknowledging message. A red LED “Battery” warns that the battery voltage is insufficient. Then the batteries must be replaced.A “NPN” LED lights up for sensors that make the negative pole become conductive.A “PNP” LED lights up for sensors that make the positive pole become conductive. For any sensor with an LED status display that is connected after the output stage – e.g. in the cable

socket – a current will flow in the not-switched state of the sensor.This current is the reason why the “PNP” LED lights up for NPN-sensors and the “NPN” LED lights up for PNP-sensors.The sensor type is characterized by the LED in the switched state.

applicationu testing and adjusting of sensors

design 72 x 120 x 30mm

sensor tester output voltage 18V DC

ACCESSORIESSENSOR TESTER 2000

14


TECHNICAL DATAoutput voltage 18V DCoutput current (I nominal) 40mA

display (operation) 1 x green LEDdisplay (alarm) 1 x red LEDdisplay (signal) PNP / NPN, each 1 x yellow

design 72x120x26mmhousing material plasticoperating temperature 0 … +50°Csystem of protection (EN 60529) IP 20


article-no. VY000004 output voltage 18V DC output current (I nominal) 40mA


ACCESSORIES2000 SENSOR TESTER


P quick clips with permanent stop eliminate adjustment when exchanging sensors

P short start up and machine downtimes

P mounting sensors with one screw

P easy alignment thanks to oblong holes

P one-piece and universal usable

P combinable with 2 different bases for different alignments

P easy clip-on labels

mount round devices in no time at all

descriptionThe ipf electronic quick clips support you when it comes to the time consuming adjustment of sensors. Round or threaded sensors of various diameters can be mounted with these clips in a comfortable way.The compact, one-piece, quick clip is adjusted and mounted once only via the both oblong holes (starting with Ø12mm). The sensor can be changed without altering the position of the quick clip. Therefore only the locking screw must be loosed a little bit and tightened after the sensor exchange. The quick clip with permanent stop saves the need for any time consuming adjustment when changing sensors completely. Release the locking screw, remove the sensor, insert the new sensor till it touches the permanent stop, screw down the locking screw – that’s it!Quick clips are not only used where machine downtime and

commissioning needs to be cut to a minimum. ipf-quick clips are also used in applications where sensors must be changed by untrained personnel.Straight and angular versions of the quick clip base complete the possible field of application for various adjustments of sensors with 12 and 18mm diameter.Sensor identification labels for labeling the equipment are also available from 12 to 30mm diameter.The box set containing a wide variety of different quick clips and bases offers the professional practical support when it comes to mounting sensors.

application examplesu mounting of round devices

sensor diameter 4.0mm 5.0mm 6.5mm 8.0mm 12.0mm 18.0mm 30.0mm

ACCESSORIESFIXING MATERIAL 2100

14


fig. 1 fig. 2 fig. 3

fig. 4 fig. 5 fig. 6 detail a

sensor- material numberarticle-no. description diameter article / screw included in set fig.AY000044 quick clip 4mm PA6 / galv. steel 3 1AY000045 quick clip 5mm PA6 / galv. steel 3 1AY000046 quick clip 6.5mm PA6 / galv. steel 5 1AY000047 quick clip 8mm PA6 / galv. steel 5 1AY000048 quick clip with permanent stop (detail a) 8mm PA6 / galv. steel 2 1AY000049 quick clip 12mm PA6 / galv. steel 5 2AY000050 quick clip with permanent stop (detail a) 12mm PA6 / galv. steel 2 2AY000051 quick clip 18mm PA6 / galv. steel 5 3AY000052 quick clip with permanent stop (detail a) 18mm PA6 / galv. steel 2 3AY000061 quick clip 30mm PA6 / galv. steel - 4AY000062 quick clip with permanent stop (detail a) 30mm PA6 / galv. steel - 4

AY000053 straight base for quick clip 12mm, 18mm PA6 / galv. steel 5 5AY000054 angular base for quick clip 12mm, 18mm PA6 / galv. steel 3 6

AY000055 quick clip identification labels (77pcs.) 12 ... 30mm plastic / - 1 w/o

AY000057 box set with selection of quick clips 4 ... 18mm plastic / - see above 7

fig. 7

measure A corresponds to the sensor diameter

ACCESSORIES2100 FIXING MATERIAL


P mountable on panels, profiles and plates with one single screw

P more leeway enables simple adjustment of the sensors

P mounting on a rod Ø8mm possible

P different mounting variants

P higher operational dependability thanks to better and more precise alignment

universal mountingmounting with one screw

descriptionThe special production of elaborate and costly appropriate sensor holders can be dispensed with through the use of the ipf universal holders.The multi-function base module supplied with a ball joint enab-les sensors to be mounted quickly and in a way whichmakes them immoveable in any position and orientation. For this, only the appropriate fastening-parts kit is needed. This

contains the base module with the necessary fitting panel and mounting material.

application examplesu sensor mounting on panels, rods or profilesu adjustment and alignment of sensors

design 33.8 x 12 x 16mm to 40 x 57 x 18mm

mounting accessories threaded sensors M8x1 M12x1 M18x1 cuboid sensors Ox14, Px14 UT14 Ix21, Ux21 Ox16, Px16 Ox17, Px17 Ox43, Px43 Px49


14


ARTICLE-NO. DESCRIPTION MATERIALAY000088 base module * flanges: stainless steel, ball pin: steel zincedAY000089 fastening-parts kit for sensors M8x1 stainless steelAY000090 fastening-parts kit for sensors M12x1 stainless steelAY000091 fastening-parts kit for sensors M18x1 stainless steel

* The base module AY000088 is included in every fastening-parts kit.Material of the screws and nuts: steel, zinc-plated

base module AY000088

AY000089 AY000090

AY000091

hexagon socket screwmax. 3 Nm



ARTICLE-NO. DESCRIPTION MATERIALAY000092 fastening-parts kit for sensors Ox14..., Px14..., Ux14..., Ix21..., Ux21... stainless steelAY000093 fastening-parts kit for sensors Ox16..., Px16... stainless steelAY000094 fastening-parts kit for sensors Ox17..., Px17... stainless steel AY000095 fastening-parts kit for sensors Ox43..., Px43... stainless steelAY000096 fastening-parts kit for sensors Px49... stainless steel

* The base module AY000088 is included in every fastening-parts kit.Material of the screws and nuts: steel zinced

AY000096

AY000092 AY000093

AY000094 AY000095


14


selection chart of the fastening-parts kits for sensors with thread AY000089 AY000090 AY000091

sensors M8x1 M12x1 M18x1

selection chart of the fastening-parts kits for cuboid sensors AY000092 AY000093 AY000094 AY000095 AY000096

sensors OS14 PS14 UT14 IB21 UR21 OS16 PR16 OS17 PR17 OR43 PR43 PT49 OE14 PE14 IN21 UT21 OE16 PT16 OE17 PT17 OT43 PT43 OR14 PT14 OR16 OR17 PK17 PK43 OT14 PK14 OT16 OT17

The base module AY000088 is included in every fastening-parts kit.

mounting options

rod profile panel

AY000088

3D-view



P mountable on plates, profiles and panels with one single screw

P high mobility level enables simple adjustment of the sensors

P mounting on a Ø8mm rod possible

P several mounting options

P higher operational depandability of the sensors thanks to better and more precise alignment

universal holdermounting with one screw

descriptionThe special production of elaborate and costly appropriate sensor holders can be dispensed with through the use of the ipf universal holders.The multi-function base module supplied with a ball joint enab-les sensors to be mounted quickly and in a way which makes them immoveable in any position and orientation.For this, only the appropriate fastening-parts kit is needed. This

contains the base module AY000088 with the necessary fitting panel and mounting material.

application examplesu sensor mounting on panels, rods or profilesu adjustment and alignment of sensors

design 33.8 x 12 x 16mm to 40 x 57 x 18mm

mounting accessories threaded sensors M5x0.5 M8x1, M12x1 M8x1 cuboid sensors IB09, IB16, IB26 Ox11, Ox13, Ox14 Px14, UT14, Ox15 Ox16, Px16, Ox17, Px17 IB21, UT21, UR21 OT37, Ox38, Px38 Ox43, Px43, PT49 OTQ4, OYQ4


14


ARTICLE-NO. DESCRIPTION MATERIALAY000088 base module * flanges: stainless steel, ball pin: zinced steelAY000096 fastening parts kit for sensors Px49 stainless steelAY000114 fastening parts kit for sensors Ox15 stainless steel

* The base module AY000088 is included in every fastening-parts kit.Material of the screws and nuts: steel, zinced

base module AY000088

AY000096 AY000114

hexagon socket screw 6mmmax 3mm



ARTICLE-NO. DESCRIPTION MATERIALAY000115 fastening parts kit for sensors M5 M8 M12 stainless steelAY000116 fastening parts kit for sensors IB14 Ox14 Px14 UT14 stainless steel Ix21 KB21 OTQ4 OTQ9 UR21 UT21 stainless steelAY000117 fastening parts kit for sensors M18 stainless steelAY000118 fastening parts kit for sensors Ix09 Ix16 Ix26 Ox16 Px16 stainless steelAY000119 fastening parts kit for sensors Ox11 Ix13 Ox13 Px13 Ox17 Ox38 stainless steel AY000120 fastening parts kit for sensors Ox43 Px43 stainless steel

* The base module AY000088 is included in every fastening-parts kit.Material of the screws and nuts: steel, zinced

AY000115 AY000116 AY000117

AY000118 AY000119 AY000120


14


selection chart of the fastening-parts kits for cuboid sensors

AY000118 AY000119 AY000120

sensors IB09 OE11 OS11 OT11 ON43 OK43 OR43 OT43 IB16 OE13 OR13 OS13 OT13 PE13 PS13 PE43 PS43 PR43 PT43 IB26 OE17 OR17 OS17 OT17 PK43 OE16 OS16 OR16 OT16 PK17 PR17 PT17 PR16 PT16 OR387 OR38 OT38 OY38 PE38 PS38 PT38

* The base module AY000088 is included in every fastening-parts kit.

selection chart of the fastening-parts kits for cuboid sensors

AY000096 AY000114 AY000116

sensors PT49 OE15 OR15 OS15 OT15 OE14 OS14 OR14 OT14 OL15 PE14 PS14 PT14 PK14 UT14 IB21 UR21 UT21 OT21 OTQ4 OTQ9


selection chart of the fastening-parts kits for sensors with thread

AY000115 AY000117

sensors M5 M8 M12 M18


mounting options

rod profile panel

AY000088 3D-view



P high precision positive stop for inductive sensors

P high wear resistance of the stop pin thanks to hardened steel

P stainless steel versions

P stop pin with spring return mechanism

P stopping stroke 1mm accuracy ± 0.01mm

P max. stop power 200N

P spring return power 3N

mechanic actuation forinductive sensors via tappets

descriptionMechanical tappets are often used if a very precisely defined switch-point is needed, using an inductive proximity switch. This switch-point is independent of the material used, as the tangible actuation of the sensor always comes from the inte-grated tappets.Up to the maximum stopping force of 200N, the actuation can also be run in a `dead stop/blocked‘ position, e.g. in order to initialize a reference point. In contrast to the contact-free sensor used, the actuationhead also tolerates powerful impulses. One of the many further advantages lies in the fact that the respective sensor used can

be exchanged without having to dismantle the assembled actuation tappet (stop) and thus without having to adjust it.

application examplesu initialization of reference pointsu welding equipmentu with high levels of mechanical stressu actuation by a high-temperature machine tripping segmentu where sensors are exchanged, the permanent and fixed

assembly position is irrespective

overall lengththread length

holder

stop

holderstop

straightstraightangularstraight

thread M10x1

20 … 35mm15 … 80mm

IB06IB08IB09IB12

for all holders

ACCESSORIESMECHANIC TAPPETS 2300

14


article-no. AY000056 AY000030version holder M12 straight, for IB12, SW14 holder 8x8 , angular, for IB09material aluminum aluminum

article-no. AY000059version holder 8x8, angular, for IB09material aluminum

article-no. AY000029 AY000069version holder 6.5 straight, for IB06, SW12 holder M8x1 straight, for IB08, SW12material brass nickel-plated aluminumarticle-no. AY000065 -version holder 6.5 straight, for IB06, SW12 -material stainless steel

ACCESSORIES2300 MECHANIC TAPPETS


article-no. AY000063 AY000040 AY000082version stop M8x1 stop M12x1 stop M8x1length (thread / overall) 80mm/96mm 60mm/77mm 80mm/97mm

material hardened steel hardened steel hardened steel

article-no. - AY000068 -version - stop M12x1 -length (thread / overall) - 60mm/77mm -material - stainless steel -

article-no. - AY000074 -version - stop M12x1 -length (thread / overall) - 60mm/77mm -material - hardened steel -

article-no. AY000077 AY000031 AY000035 AY000080version stop M8x1 stop M8x2 stop M8x3 stop M8x4length (thread / overall) 15mm/32mm 25mm/41mm 40mm/56mm 60mm/75mm material hardened steel hardened steel hardened steel hardened steel

article-no. - AY000066 AY000067 -version - stop M8x1 stop M8x1 -length (thread / overall) - 25mm/41mm 40mm/56mm -material - stainless steel stainless steel -

article-no. - AY000106 AY000064 -version - stop M8x1 stop M8x1 -length (thread / overall) - 25mm/41mm 40mm/56mm -material - hardened steel hardened steel -

AY000031, AY000066without M3 thread


ACCESSORIESMECHANIC TAPPETS 2300

14


M3 5deep




combination possibilities

stop holder for sensor e. g. AY000077 AY000029 IB06 AY000065

stop holder for sensor e. g. AY000077 AY000030 IB09

stop holder for sensor e. g. AY000040 AY000056 IB12

ACCESSORIES2300 MECHANIC TAPPETS


P reflector with heating

P self-adhesive or screw mounting

P special designs on request

P self-adhesive reflective-films with high reflectivity

P can be cut to any desired length

reflectors in many designsfor normal and polarization light

reflector round Ø20 to Ø82mm cuboid 31 x 46mm to 100mm x 100mm

reflective film cut goods wide 18mm to wide 75mm

ACCESSORIESREFLECTORS AND REFLECTIVE FILMS 2400

14descriptionMade of weatherproof, transparent and UV-stabilized plastic PMMA, the ipf reflectors are based on the prismatic reflector concept.The structure of the reflectors consists of many small pyramidal mirrored recesses of a plastic surface.These structures have the property that respectively three mirrors are perpendicular to each other (triple). These radiate incident light back to the light source (retro-reflection).The careful processing of the ipf reflectors in the injection molding process and the low-tension manufacturing ensure an exact formation of all triple surfaces and a high angular accuracy of the triples. As a result, incident light is reflected back from larger distances and from different angles with a little loss as a light beam to the light source.

The reflective surfaces of the reflectors are smooth. The triples are located on the rear side of the supervisory surfaces and are protected by another rear cover plate.Due to the high-quality plastic used and the tight welding of the reflector parts in the ultrasonic process, a long life is guaranteed.Our product range includes a number of special reflectors in many dimensions and with different prism systems.Special designs of special reflectors are possible for a wide variety of applications.

application examplesu use in conjunction with reflex barriersu achieving large rangesu gate entrance monitoring


article no. AO000004 AO000005 AO000006version reflector, Ø 20mm reflector, Ø 40mm reflector, Ø 82mmmounting self-adhesive self-adhesive bore Ø 4mmtemperature (operating) -25 ... +70°C -25 ... +70°C -25 ... +70°C

article no. AO000015 AO000016 AO000017version reflector, 31mm x 46mm reflector, 40mm x 96mm reflector, 54mm x 80mmmounting self-adhesive 2 x bore Ø 6.5mm self-adhesivetemperature (operating) -25 ... +70°C -25 ... +70°C -25 ... +70°C

article no. AO000007 AO000083 AO000014 version reflector, Ø 82mm reflector 13.8mm x 23mm reflector, 31mm x 65mm micro prism mounting self-adhesive bore 2x Ø 2.2mm bore Ø 4.5mm temperature (operating) -25 ... +70°C -25 ... +70°C -25 ... +70°C

ACCESSORIES2400 REFLECTORS AND REFLECTIVE FILMS


article no. AO000018 AO000025version reflector, 50mm x 122mm reflector, 50mm x 100mmmounting 2 x bore Ø 4.5mm self-adhesivetemperature (operating) -25 ... +70°C -25 ... +70°C

article no. AO000152 AO000153version reflector, 60.3mm x 51.4mm reflector, 122mm x 49.5mmmounting 2x oblong hole Ø 4.8mm 2x bore Ø 4.5mmtemperature (operating) -25 ... +100°C -25 ... +100°C

article no. AO000026 AO000027version reflector, 80mm x 120mm reflector, 100mm x 100mmmounting 2 x bore Ø 6.5mm self-adhesivetemperature (operating) -25 ... +70°C -25 ... +70°C

ACCESSORIESREFLECTORS AND REFLECTIVE FILMS 2400


ACCESSORIES2400 REFLECTORS AND REFLECTIVE FILMS


NOTES


P robust metal or plastic housing

P very easy installation of the complete measuring system

P high initial acceleration is possible

P resistant to wear maintaining high accuracy

P linear resolution 0.1mm after 4-time interpretation

insensitive to dirt, humidity and vibration

descriptionSensors for the detection of changes in position (linear) or angular change (rotating), which can detect the distance and direction of path and/or change of angle and direction of rotation are referred to as incremental encoders. The path measuring system consists of two parts: The sensing head and the magnetic tape. On the 10mm wide magnetic tape, north and south poles are alternating in a longitudinal direction with an exactly defined pole width. The magnetic tape is protected by a carrier strip on the rear and by a magnetically permeable masking tape made of stainless steel. A double-faced adhesive tape glued to the rear side is used as a fixture.The sensing head mounted above the magnetic tape conse-cutively senses the different poles. From the sinusoidal signal which is generated, the integrated electronic system forms square wave signals.These can be processed directly via a counter or a control. The sensor element has a width of 5mm and is located in the center of the sensing head. In environments with dust, chip-ping, moisture or mechanical impacts, a protective aluminum

section (AM000050) can be screwed above the magnetic tape (AM000049). The maximum tape length is 80m.Using magnetic rings, a very robust, magnetically operating open encoder system is realized (e.g. with AM000051, max. 2048 pulses per revolution with fourfold evaluation!). Also simple angle position measurements can be realized.The precision of the system, taking into account the mag-netic tape length “L“ in meters is ±(0.1 + 0.01 x L) mm. The magnetic tape has to be 100mm longer than the requi-red measured distance, 50mm need to be added on each side. For higher requirements, please use measuring sys-tem MW11 (resolution 10μm, precision 50μm) with mag-netic tape AM000059! Speeds up to 25m/s are permissible. A faster counter will then be needed for the evaluation, e.g. ipf type: CI050100.

application examplesu Linear measurement under toughest ambiance conditions

dimensions M8x0.5 10x37x25mm incremental resolution 0.1mm

LINEAR MEASUREMENT SYSTEMSMAGNETIC LINEAR MEASUREMENT 1000

15


article-no. MW080100 MW100100 MW100400 operating voltage 24V DC 24V DC 24V DCoutput current (max. load) 2 x 20mA 2 x 20mA 4 x 20mAoutput signal push pull push pull push pull A / B A / B A / A inverse, B / B inverse

article-no. MW080105 MW100105 MW100405 operating voltage 5V DC 5V DC 5V DCoutput current (max. load) 2 x 5mA 2 x 5mA 4 x 5mAoutput signal TTL TTL TTL A / B A / B A / A inverse, B / B inverse

TECHNICAL DATAsensing range 0.1 ... 2mm 0.1 ... 2mm 0.1 ... 2mmoutput signal see above see above see above

operating voltage 24V DC ± 20% / 5V DC ± 5% 24V DC ± 20% / 5V DC ± 5% 24V DC ± 20% / 5V DC ± 5%current consumption (w/o load) < 20mA < 20mA < 20mAoutput current (max. load) 2x20mA / 2x5mA 2x20mA / 2x5mA 4x20mA / 4x5mAaccuracy * ±(0.1+0.01*L)mm ±(0.1+0.01*L)mm ±(0.1+0.01*L)mmrepeat accuracy ±1 increment ±1 increment ±1 increment traversing speed < 25m/s < 25m/s < 25m/svibration resistance 10g/50Hz 10g/50Hz 10g/50Hzhumidity 100%rh, condensation permitted 100%rh, condensation permitted 100%rh, condensation permitted

display (signal) - - - short-circut protection - - -reverse polarity protection +(only at 24V DC) + (only at 24V DC) + (only at 24V DC)

housing material stainless steel plastic plasticdimensions M8x0.5 10x37x25mm 10x37x25mmlength (thread / total) 35mm/58mm - -operating temperature -10 ... +70°C -10 ... +70°C -10 ... +70°Csystem of protection (EN 60529) IP67 IP67 IP67

connection 2m PUR cable, 4-wire 2m PUR cable, 4-wire 2m PUR cable, 6-wiremounting accessories 2 nuts 2x M3x14 hexagon socket 2x M3x14 hexagon socket

* L = magnetic tape length in m at +20° C

active measuring surface


LINEAR MEASUREMENT SYSTEMS1000 MAGNETIC LINEAR MEASUREMENT


article-no. AM000049 AM000050 version magnetic tape profile rail magnetic pole length 3.2mm -operating temperature -20 ... +70°C -humidity 100% rh, condensation permitted - material see drawing aluminium mounting glued joint -

article-no. AM000051 AM000058 AM000055version magnetic ring magnetic ring magnetic ringimpulse per revolution 512 512 800measuring range 360° 360° 360°accuracy ±0.5° ±0.5° ±0.1°operating temperature 0 ... +60°C 0 ... +60°C -20 ... +70°Chumidity 100% rh, condensation permitted 100% rh, condensation permitted 100% rh, condensation permittedmaterial (flange) aluminum aluminum aluminum

article-no. AM000056 AM000057version magnetic ring magnetic ringimpulse per revolution 1200 2000measuring range 360° 360° operating temperature -20 ... +70°C -20 ... +70°Chumidity 100% rh, condensation permitted 100% rh, condensation permitted material (flange) alumnum alumnum

cove

r tap

e (s

tain

less

stee

l)

mag

netic

tape

(pla

tic)

supp

ortin

g ta

pe (s

teel

)

middle of active measuring surface

direction of counting (signal A before B)



(signal A before B) (signal A before B)




15


MW10

sensing range A max. 2mmlateral offset B max. ± 2mmmisalignment C < ±3°longitudinal inclination D < ±1°lateral inclination E < ±3°


connection

cable device 4-wire cable device 6-wire

mounting notes determination of the magnetic tape length

The arrow points to the direction of the linear measurement of the mag-netic tape and/or the direction of rotation of the magnetic ring (signal A before B). Please observe the red marking when positioning the sensors for MW08! An indication for positioning the MW10 is the cable outlet.

This data sheet contains the available standard versions only. Kindly request the availability of other output- and connection functions.


measured length + 35mm + (2*50mm) = magnetic tape length

signal pictures

wire colors: bn = brown, bk = black, rd = red, or = orange, ye = yellow, gn = green

traversing direction rotational direction

red mark

red mark



P insensitive to dirt, humidity and vibration

P robust metal or plastic housing




P linear resolution 0.25mm after 4-time interpretation

distance sensor / band: 5 ... 20mmlateral offset ±5mm

descriptionSensors for the detection of changes in position (linear) or angular change (rotating), which can detect the distance and direction of path and/or change of angle and direction of rotation are referred to as incremental encoders. The path measuring system consists of two parts: The sensing head and the magnetic tape. On the 10mm (20mm) wide magnetic tape, north and south poles are alternating in a longitudinal direc-tion with an exactly defined pole width. The magnetic tape is protected by a carrier strip on the rear and by a magnetically permeable masking tape made of stainless steel. A double-fa-ced adhesive tape glued to the rear side is used as a fixture.The sensing head mounted above the magnetic tape conse-cutively senses the different poles. From the sinusoidal signal which is generated, the integrated electronic system forms square wave signals.These can be processed directly via a counter or a control. The sensor element has a width of 5mm and is located in the

center of the sensing head. In environments with dust, chip-ping, humidity or mechanical impacts, a protective aluminum section (AM000050) can be screwed above the magnetic tape (AM000085). For 20 mm wide magnetic tape AM000109 stands the porofil rail AM000117 available. The maximum tape length is 80m.The precision of the system, taking into account the magnetic tape length “L“ in meters is ±(1 + 0.03 x L) mm. The magnetic tape has to be 100mm longer than the required measured distance, 50mm need to be added on each side. For higher requirements, please use measuring system MW11 (resolution 10μm, precision 50μm) with magnetic tape AM000059!

application examplesu Linear measurement under toughest ambiance

conditions

dimensions 10x37x25mm incremental resolution 0.25mm


15


TECHNICAL DATAsensing range 10mm 5 ... 20mmoutput signal A,B / push pull A,B / push pull

operating voltage 24V DC ± 20% 24V DC ± 20% current consumption (w/o load) < 50mA < 50mA output current (max. load) 2x20mA 2x20mA voltage drop (max. load) ≤ 1.5V DC ≤ 1.5V DC accuracy * ±(1+0.03*L)mm ± (1+0.03*L)mmrepeat accuracy max. ± 0.25mm max. ± 0.5mm traversing speed < 10m/s < 15m/svibration resistance 10g/50Hz 10g/50Hzhumidity 100%rh, condensation permitted 100%rh, condensation permitted

display (signal) - - short-circut protection + +reverse polarity protection + +

housing material plastic plasticdimensions 10x37x25mm 10x37x25mm operating temperature -10 ... +70°C -10 ... +70°Csystem of protection (EN 60529) IP67 IP67

connection 2m PUR cable, 4-wire 2m PUR cable, 4-wiremounting accessories 2x M3x14mm hexagon socket 2x M3x14mm hexagon socket accessories AM000085 AM000109


article-no. MW100150 MW100180 operating voltage 24V DC 24V DCoutput current (max. load) 2 x 20mA 2 x 20mAoutput signal A,B / push pull A, B / push pull



article-no. AM000109 AM000117 version magnetic tape profile railpole length 40mm -operating temperature -20 ... +70°C -humidity 100% rh, condensation permitted -material see drawing aluminum mounting glued joint -

article-no. AM000085 AM000050 version magnetic tape profile railpole length 20mm -operating temperature -20 ... +70°C - humidity 100% rh, condensation permitted -material see drawing aluminum mounting glued joint -


15



connection

cable device


The arrow points to the direction of the linear measurement of the mag-netic tape (signal A before B). An indication for positioning the MW10 is the cable outlet.




signal pictures

wire colors: bn = brown, bk = black, rd = red, or = orange

MW100150

sensing range A max. 10mmlateral offset B max. ± 2mmmisalignment C < ±3°longitudinal inclination D < ±3°lateral inclination E < ±3°

MW100180

sensing range A 5 ...20mmlateral offset B max. ± 5mmmisalignment C < ±10°longitudinal inclination D < ±3°lateral inclination E < ±3°

traversing direction



P distance sensor / band: max. 2mm

P robust plastic housing




P linear resolution 10μm after 4-time interpretation

dimensions 10x37x25mm

incremental resolution 10µm

insensitive to dirt, humidity and vibration

descriptionSensors for the detection of changes in position (linear) or angular change (rotating), which can detect the distance and direction of path and/or change of angle and direction of rotation are referred to as incremental encoders. The path measuring system consists of two parts: The sensing head and the magnetic tape. On the 10mm wide magnetic tape, north and south poles are alternating in a longitudinal direction with an exactly defined pole width. The magnetic tape is protected by a carrier strip on the rear and by a magnetically permeable masking tape made of stainless steel. A double-faced adhesive tape glued to the rear side is used as a fixture.The sensing head mounted above the magnetic tape conse-cutively senses the different poles. From the sinusoidal signal which is generated, the integrated electronic system forms square wave signals.These can be processed directly via a counter or a control.

The sensor element has a width of 5mm and is located in the center of the sensing head. In environments with dust, chip-ping, moisture or mechanical impacts, a protective aluminum section (AM000050) can be screwed above the magnetic tape (AM000059). The maximum tape length is 80m.The precision of the system, taking into account the magnetic tape length “L“ in meters is ±(0.025 + 0.01 x L) mm. The mag-netic tape has to be 55mm longer than the required measured distance. For the further evaluation please connect the multifunction counter CI050100.

application examplesuLinear measurement under toughest ambiance

conditions


15


TECHNICAL DATAsensing range 0.4 … 2.0mm 0.4 … 2.0mm 0.4 … 2.0mm 0.4 … 2.0mmoutput signal push pull line driver push pull push pull A/A inverse, B/B inverse A/A inverse, B/B inverse A/A inverse, B/B inverse A/A inverse, B/B inverse - - I / I inverse I / I inverse resolution 0.01mm 0.01mm 0.01mm 0.01mmpulse distance 1µs 1µs 1µs 1µs

operating voltage 24V DC ±20% 5V DC ±5% 24V DC ±20% 24V DC ±20% current consumption (w/o load) < 70mA < 70mA < 70mA < 70mAoutput current (max. load) 4x20mA 4x5mA 6x20mA 6x20mAaccuracy * ±(0.025+0.01*L)mm ±(0.025+0.01*L)mm ±(0.025+0.01*L)mm ±(0.025+0.01*L)mmrepeat accuracy ± 1 increment ± 1 increment ± 1 increment ± 1 incrementtraversing speed < 6.9m/s < 6.9m/s < 6.9m/s < 6.9m/svibration resistance 10g/50Hz 10g/50Hz 10g/50Hz 10g/50Hzhumidity 100% rh 100% rh 100% rh 100% rh condensation permitted condensation permitted condensation permitted condensation permitted

display (signal) - - - - short-circut protection + + + +reverse polarity protection + + + +

housing material plastic plastic plastic plasticdimensions 10x37x25mm 10x37x25mm 10x37x25mm 10x37x25mmoperating temperature -10 ... +70°C -10 ... +70°C -10 ... +70°C -10 ... +70°Csystem of protection (EN 60529) IP67 IP67 IP67 IP67

connection 2m PUR cable, 6-wire 2m PUR cable, 6-wire 2m PUR cable, 8-wire 5m PUR cable, 8-wiremounting accessories 2x M3x14mm 2x M3x14mm 2x M3x14mm 2x M3x14mm hexagon socket hexagon socket hexagon socket hexagon socket


article-no. MW110400 MW110405 MW110410 MW110411operating voltage 24V DC 5V DC 24V DC 24V DCoutput current (max. load) 4 x 20mA 4 x 5mA 6 x 20mA 6 x 20mAoutput signal push pull line driver push pull push pull A / A inverse A / A inverse A / A inverse A / A inverse B / B inverse B / B inverse B / B inverse B / B inverse - - I / I inverse I / I inversepulse distance 1µs 1µs 1µs 1µs



article-no. MW110430 MW110431 MW110435operating voltage 24V DC 24V DC 5V DC output current (max. load) 4 x 20mA 4 x 20mA 4 x 5mAoutput signal push pull push pull line driver A / A inverse A / A inverse A / A inverse B / B inverse B / B inverse B / B inversepulse distance 4µs 4µs 4µs

TECHNICAL DATA sensing range 0.4 … 2.0mm 0.4 … 2.0mm 0.4 … 2.0mmoutput signal push pull push pull line driver A/A inverse, B/B inverse A/A inverse, B/B inverse A/A inverse, B/B inverseresolution 0.01mm 0.01mm 0.01mmpulse distance 4µs 4µs 4µs

operating voltage 24V DC ±20% 24V DC ±20% 5V DC ±5%current consumption (w/o load) < 70mA < 70mA < 70mAoutput current (max. load) 4x20mA 4x20mA 4x5mAaccuracy * ±(0.025+0.01*L)mm ±(0.025+0.01*L)mm ±(0.025+0.01*L)mmrepeat accuracy ± 1 increment ± 1 increment ± 1 incrementtraversing speed < 1.7m/s < 1.7m/s < 1.7m/svibration resistance 10g/50Hz 10g/50Hz 10g/50Hzhumidity 100% rh 100% rh 100% rh condensation permitted condensation permitted condensation permitted

display (signal) - - -short-circut protection + + +reverse polarity protection + + +

housing material plastic plastic plasticdimensions 10x37x25mm 10x37x25mm 10x37x25mmoperating temperature -10 ... +70°C -10 ... +70°C -10 ... +70°Csystem of protection (EN 60529) IP67 IP67 IP67

connection 2 m PUR-Kabel, 6-wire 5m PUR cable, 6-wire 2m PUR cable, 6-wiremounting accessories 2x M3x14mm hexagon socket 2x M3x14mm hexagon socket 2x M3x14mm hexagon socket



15


article-no. AM000059 AM000050version magnetic tape profile railpole length 5mm -operating temperature -20 ... +70°C -humidity 100% rh, condensation permitted -material see drawing aluminummounting glued joint screw connection



MW100150sensing range A max. 2.0mmlateral offset B max. ± 2.0mmmisalignment C < ±3°longitudinal inclination D < ±1°lateral inclination E < ±3°


Messweg + 35mm + (2*10mm) = Magnetbandlänge

connection

cable device 6-wire cable device 8-wire

wire colors: bn = brown, rd = red, or = orange, ye = yellow, gn = green, bu = blue, vi = violet, bk = black




traversing direction signal pictures

The arrow points to the direction of the linear measurement of the magnetic tape (signal A before B). An indication for positioning the MW11 is the cable outlet.


15



NOTES


P robust metal housing




P linear resolution 10μm

P The max. measured length is 5120mm

insensitive to dirt, humidity and vibra-tion

descriptionThe linear measurement system consists of two parts: The sen-sing head and the magnetic tape. This is protected by a carrier strip on the rear and a magnetically permeable masking tape made of stainless steel. A double-faced adhesive tape glued to the rear side is used as a fixture.The magnetic tape with a width of 20mm has on the one side north and south poles alternating in longitudinal direction with exactly defined pole width, on the other side is the information for the position. The sensor is once positioned to the desired zero-point and the system will be parameterized accordingly. Both signals always result in the exact position, even if the

sensing head is moved when the operating voltage is deactiva-ted. The appropriate values can be processed via RS485 and/or SSI interface. Both WP054900 with two switching outputs and WP054905 with analogue output are suitable as display units.The precision of the system, taking into account the magnetic tape length “L“ in meters is: (0.05 + 0.03xL) mm. The mag-netic tape has to be approx. 85mm longer than the measured distance.

application examples u Absolute linear measurements

dimensions 20 x 20 x 89.5mm

absolute resolution 10µm


15


TECHNICAL DATAsensing range max. 1mmoutput signal RS485/SSIresolution 10µm

operating voltage 10 ... 30V DCcurrent consumption (w/o load) < 125mApower consumption < 3VAaccuracy * ±(0.05+0.03*L)mmrepeat accuracy max. 0.01mm traversing speed < 5m/secvibration resistance 10g/50Hzhumidity 100% rh, condensation permitted

display (signal) -short-circut protection +reverse polarity protection +

housing material aluminumdimensions 20x20x89.5mmoperating temperature -20 ... +60°Csystem of protection (EN 60529) IP65

connection M12-connector, 8-pinconnection accessories e.g. VK205A25

* L = magnetic tape length in mat +20° C

article-no. MW208120operating voltage 10 ... 30V DCoutput signal RS485 / SSI




article-no. AM000069 AM000117version magnetic tape profile railoperating temperature -20 ... +70°C -humidity 100% rh, condensation permitted -material see drawing aluminummounting glued joint -

cove

r tap

e (s

tain

less

stee

l)m

agne

tic ta

pe (p

latic

)su

ppor

ting

tape

(ste

el)

T groove for hexagon screw M4


15


MW208120sensing range A max. 1.0mmlateral offset B max. ± 0.5mmmisalignment C < ±1°longitudinal inclination D < ±0.5°lateral inclination E < ±3°


connection

cable device pin configuration M12-connector

mounting notes MW208120 determination of the magnetic tape length

When mounting the sensor and the magnetic tape, please observe the correct alignment of both system components. Arrow marking on tape and sensor must point in the same direction when mounted.


We will be pleased to supply the matching cable socket for your devices with connector. Please refer to the list in catalog chapter “accessories” under “cable sockets - -SENSORFLEX®” or search our Website for “VK”.


wire colors: wh = white (1), bn = brown (2), gn = green (3), ye = yellow (4), gy = grey (5), pk = pink (6), bu = blue (7), rd = red (8)


n. c. = not connected

data +

data -

phase +

phase -

grounding



angular, linear and speed measurement

descriptionIncremental encoders are used to detect angle of rotation and rotary speeds. To measure length or position, connect the encoder to a driveshaft using a flexible coupling or directly by way of a friction wheel or pinion.When measuring length using incremental encoders, the square wave signals, emitted by the encoder on its signal lines, are counted. The resolution can be influenced by selecting the number of encoder pulses per rotation.Incremental encoders operate using photoelectric scanning. Infrared light that is emitted by a temperature controlled LED passes through a mask and a code disc and produces a light proportional DC signal on the optical diodes. When the shaft turns, periodic signals, similar to sine waves, result on the optical diodes. The number of signal periods per rotation corresponds to the number of markings on the encoder disc.To increase immunity to interference each channel is scanned differentially.A light-intensity controller compensates both for the tem-perature and/or ageing drift and for any soiling of the glass encoder disc.Incremental encoders lose their current measured value when the control is turned off or after a power failure. In order to allow an angle position for any given position to be referenced

again, a zero pulse is used that is transmitted once per rotation thus providing an absolute marker.Incremental encoders emit two output signals in 90º phase quadrature thus allowing the direction of rotation to be determined.Linking the two square wave signals together with a pulse edge evaluation allows the number of pulses per rotation to be quadrupled. To ensure a clear marker is obtained from the zero pulse even with pulse quadrupling, its pulse width is one quarter of the period width of one signal.As the signals from the incremental encoders are counted during the evaluation, noise pulses on the signal lines are bound to cause false counts. For this reason special emphasis must be placed on a particularly large signal-to-noise ratio. In practice the signal-to-noise ratio is doubled by outputting the complementary (i.e. the inverted) pulses on two different tracks in addition to the pulse signals in phase quadrature.

application examplesu angular measurement at bending machinesu linear measurement at conveyor systemsu speed measurement at wind-up units

design Ø58 x 78mm

incremental number of pulses 10 to 5000

LINEAR MEASUREMENT SYSTEMSENCODERS 1200

15

P encoder with shaft Ø 6mm

P resolution up to 5000 pulses/rotations

P high rotational speed up to 10000 min-¹

P optical sensing principle

P compensation of ageing and temperature drift

P compensation in case of a soiled encoder disc

P high signal-to-noise ratio thanks to complemen-tary output signals


TECHNCAL DATA

rotation speed max. 10.000min-¹pulses (per rotation) s. aboveoutput signal push-pull: A, A inverse, B, B inverse, N, N inverse reference signal: zero pulse width 90°output frequency max. 150kHzvoltage supply 4.75 … 30V DCcurrent consumption (w/o load) 40mAoutput current (max. load) 40mA (6-channel)

starting torque IP54: ≤ 0.015Ncm / IP65: ≤ 0.03Ncm (option)load capacity of shaft axial 10N / radial 20Nmoment of inertia (rotor) 14.5gcm2

vibration resistance 10g, 16 ... 2000Hzshock resistance 200g, 2msshort-circuit protection +material (housing) aluminumdimensions Ø 58mm / shaft: Ø 6 x 10mmtemperature (operating) -25 … +85°Chumidity 95% non-condensingweight approx. 0.25kgdegree of protection (EN 60529) without shaft seal: IP54 / with shaft seal: IP65 (option)connectgion M23 flange connector, 12-in. axialconnection accessories e.g. AV000023

article no. VD580536 VD580538 VD580539 VD580540 VD580541pulses (per rotation) 10 30 50 60 100article no. VD580506 VD580513 VD580514 VD580515 VD580522pulses (per rotation) 200 360 400 500 1000article no. VD580523 VD580526 VD580528 VD580529 VD580530pulses (per rotation) 1024 1500 2000 2048 2500article no. VD580531 VD580535pulses (per rotation) 3600 5000

WEGMESSSYSTEMEDREHGEBER 1200


P suitable for encoders with 6mm shaft

P also operation in rough conditions

P angle brackets for mounting the encoders with screws or clamping claws

P measuring wheels with 200 or 500mm circumference

P measuring wheels with a choice of materials for the measuring surface offering optimal adaption to the prevailing conditions

P spring-loaded base for accurate linear measurements

accessoriesencoder

descriptionConcerning the selection of the measuring wheel, first the type of the object to be measured has to be taken into account in order to then determine the surface and/or the covering of the measuring wheel.The circumference of the measuring wheel is based on the available space and the size of the counter or encoder.The smaller the measuring wheel is, the more power has to be applied on the circumference of the measuring wheel and as

such, the risk is greater that a slip will occur and through this, the measured result will turn out to be incorrect.The width of the measuring wheel also influences the measuring result.

application exampleu linear measurements, angle measurements

measuring wheelsangle bracketsclamping clawscouplingsspring-loaded basescable sockets

LINEAR MEASUREMENT SYSTEMSACCESSORIES 1300

15


article-no. AV000058 AV000036 circumference 200mm 500mmexternal diameter 64mm 159mmcoating profile rubber with naps smoothcoating material nitrile hytrelwheel material aluminum plasticcoating hardness approx. 55° ±5° shore a approx. 90° shore a operating temperature -10 ... +50°C -10 ... +70°Ctorque range/setscrew 1.5Nm 3.0 Nm

article-no. AV000034 AV000037circumference 200mm 500mmexternal diameter 63.66 mm 159mmcoating profile ribbed rubber with napscoating material hytrel nitrile wheel material plastic aluminumcoating hardness approx. 90° shore a approx. 55° ±5° shore aoperating temperature -10 ... +70°C -10 ... +50°Ctorque range/setscrew 1.5Nm 3.0Nm

article-no. - AV000043circumference - 500mmexternal diameter - 159mmcoating profile - ribbedcoating material - hytrelwheel material - plasticcoating hardness - approx. 90° shore a operating temperature - -10 ... +70°Ctorque range/setscrew - 3.0Nm

LINEAR MEASUREMENT SYSTEMS1300 ACCESSORIES


rubber with naps smooth ribbed

AV000029 AV000030

ARTICLE-NO. DESCRIPTIONAV000029 angle bracket for encoder-mounting with screws

ARTICLE-NO. DESCRIPTIONAV000030 angle bracket for encoder-mounting with screws

ARTICLE-NO. DESCRIPTIONAV000031 clamping claw for AV000030

ARTICLE-NO. DESCRIPTIONAV000032 coupling, Ø25, 32long, 6/10mm shaft

AV000031 AV000032

LINEAR MEASUREMENT SYSTEMSACCESSORIES 1300

15


material surface recommended measuring wheel surface

plastic, cardboard, wood, textiles hytrel / ribbed plastic, varnished surfaces, paper, hytrel / smoothcardboard, wood, metal, textiles plastic, metal, textiles nitrile / rubber with naps

ARTICLE-NO. DESCRIPTIONAV000021 cable socket straight 12-pin, self ready-madeAV000023 cable socket straight 12-pin, 2mAV000095 cable socket straight 12-pin, 5mAV000102 cable socket straight 12-pin, 10m

The measuring accuracy of an encoder with measuring wheeldepends on the following factors:

u type of the material to be measuredu enlacement angleu torque of the counter or the encoderu transportation speed of the materialu tensile strength of the material to be measuredu surface roughnessu contact pressure of the material to be measured against the mea-

suring wheelu elasticity of the material to be measuredu diameter tolerance of the measuring wheel

ARTICLE-NO. DESCRIPTIONAV000041 spring-loaded base

AV000041 AV000021

LINEAR MEASUREMENT SYSTEMS1300 ACCESSORIES

ipf electronic gmbh Kalver Straße 25 - 27 58515 LüdenscheidGermany

Tel +49 2351 9365-0 Fax +49 2351 [email protected] • www.ipf.de

ipf vertrieb deutschland gmbhniederlassung nord Kirchenstraße 16 21224 RosengartenGermany

Tel +49 4108 4189-0 Fax +49 4108 [email protected]

ipf vertrieb deutschland gmbhniederlassung mitteRömerweg 25 58513 LüdenscheidGermany


ipf vertrieb deutschland gmbhniederlassung süd Flöschgasse 41 78647 TrossingenGermany

Tel +49 7425 94005-0 Fax +49 7425 94005-19sü[email protected]

ipf electronic gmbhexport division Kalver Straße 25 - 27 58515 LüdenscheidGermany


CONTACT

Contents catalog 2

Chapter 6

INDUCTIVE SENSORSNorm switching distancesIncreased switching distancesAll-steel sensorsAnalog sensorsHigh-temperature sensorsRing sensorsPressure-proof sensorsWelding-proof sensors

Chapter 7

CAPACITIVE SENSORSMetal devicesPlastic devices

Chapter 8

MAGNETIC SENSORSMagnetic proximity switchesCylinder sensorsMagnetic high-temperature sensorsAccessories

Chapter 9

ULTRASONIC SENSORSDiffuse reflection sensorsRetro-reflective sensors

RADAR SENSORSRadar motion sensors

Contents catalog 1

Chapter 1

OPTICAL SENSORSThrough-beam sensorsRetro-reflective sensorsHigh-performance through-beam sensors with amplifierDiffuse reflection sensors

Chapter 2

FIBER OPTIC SENSORSFiber optic amplifiersGlass fiber opticsPlastic fiber optics

Chapter 3

INTEGRATED LIGHTBARRIERSFork light barriersAngular light barriersFrame light barriersRing light barriers

LASER SENSORSThrough-beam sensorsReftro-reflective light barriersDiffuse reflection sensorsMeasuring systems

Chapter 4

CAMERA SENSORSIPF Opti-Check: Camera sensorsAccessories

SPECIAL OPTICAL SENSORSColor sensorsLuminescence diffuse reflection sensorsContrast scanners

Chapter 5

SECURITY SYSTEMSIPF SAFE: Safety light curtainsSafety relaysAccessories

Contents catalog 3

Chapter 10

FILLING LEVEL SENSORSCapacitive filling level sensorsInductive filling level sensorsConductive probesConductive filling level relaysAccessoires

Chapter 11

FLUID TECHNOLOGYPressure sensorsFlow sensorsTemperature sensors

Chapter 12

POWER SUPPLIESSwitching power supply unitsPower output stages

Chapter 13

EVALUATION SYSTEMSMulti-function countersPulse countersElapsed-time countersTime-delay relaysMeasuring transducersMonitorsCoupler relays

Chapter 14

ACCESSORIESCable sockets DistributorsLogic modules Signal invertersSensor tester Fixing materialMechanic tappets Reflectors

Chapter 15

LINEAR MEASUREMENT SYSTEMSMagnetic linear measurementEncodersAccessories

Documents

CATALOG - ipf electronic · 2019. 5. 20. · ipf cc alver trae 25 - 2 5515 Ldenscheid Gerany _ Tel 4 2351 35-0 Fa 4 2351 35-1 _ 3 infoipf-electronic.co P very insensitive to soiling