catalogo- ge752 . curvas.pdf

8/10/2019 catalogo- ge752 . curvas.pdf

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TOP DRIVE DRILLING SYSTEM

PRODUCT INFORMATION

COPYRIGHT 2006CANRIG DRILLING TECHNOLOGY LTD.ALL RIGHTS RESERVED

This Top Drive System is protected by one or more of the following US patents and foreign counterparts:

US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.


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Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any formor by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.

Printed in the United States of America.


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PRODUCT INFORMATIONTOP DRIVE DRILLING SYSTEMS

Canrig Drilling Technology Ltd.14703 FM 1488

Magnolia, TX 77354

Main Office: 281-259-8887

Main Fax: 281-259-8158

Email: [email protected]

Web: www.canrig.com

Canrig Drilling Technology Ltd offers a complete range of electric Top Drivemodels with hoisting capacity from 175 to 1250 tons. In our DC units thehorsepower for each model increases as the hoisting capacity is increased. Thegear ratio for each model can be altered to provide varied torque to speed ratios.

Canrigs AC top drives range in hoisting capacity from 175 to 1250 tons. The use ofAC technology produces improved performance resulting in a fatter torque curve.

A brief description of our models is as follows:

Model Motor Hoisting CapacityTons

NominalHP

4017AC AC 175 400

6027E DC - GE761 275 600

6027AC AC - GE B-20 275 600

8035E DC - GE752 350 1130

8050AC AC - GE B-20 500 800

1050E DC - GE752 500 11301175E DC - GE752 750 1130

1250AC AC - GE B-20 500 1150

1275AC AC - GE B-20 750 1150

24125AC AC - GE B-20 1250 2300

1
mailto:[email protected]:[email protected]


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PRODUCT INFORMATIONFEATURES AND BENEFITS

Features and Benefits of a Canrig Top Drive Dril ling System

1. Integral Swivel

Eliminates fatigue failures associated with threaded connections.2. Hydraulic Torque Boost

Continuous rotation of up to 5 RPM

Precise directional control3. Industry Exclusive Floating Quill for Soft Stabbing and Thread Advance

Compensation

Prevent thread damage during make-up and break-out.4. Polymer Slide Guide Runners

Fewer components, significantly reducing the risk of falling parts. Improved load distribution

5. Counter Balance Feature

Duplicates the dampening effect of the spring on a conventional hook.6. Dual Lower Well Control Valves, One Manual and One Remote Actuated

Provides optimal well control7. Remote Actuated Upper Well Control Valve

Improves well control options and acts as mud saver valve.8. Local or Remote Blower Option

Operator selected-based on hazardous area requirements.9. Wireline Guide System

Enables efficient wireline entry.10. Direct Connection to Rigs Traveling Block

Reduces system height and weight by eliminating the block hook.11. Disc Brake

Allows infinite positions for directional orientation.

Provides inertia braking.12. AC or DC Electric Drive Motor

Allows operator to select configuration best suited to the application.13. Soft Torque Vibration Control System Available

Reduces slip-stick thus improving drilling efficiency.14. Remote Control of Pipe Handler Orientation and a Lock

Permits driller to maximize efficiency of pipe handling operations.15. By-Directional Link Tilt Function

Permits overdrill thus allowing connection to be made with bit offbottom.

16. Load Path Integrity No Thread Connections in the Load Path

Eliminates fatigue type failures associated with threaded connections.

2


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PRODUCT INFORMATIONFEATURES AND BENEFITS

Motor

Torque Guide

Traveling Block(by customer)

Dependentonlengthof

Air Cooling System Intake

Local Blower

Custom Block Interface

Rotary Hose Connection

Motor Guard

Gear Case

Torque Boost

Link Support

Rotary Manifold

Back-upW

renchTravel

variesbymodel.

Appro

x.

2feet

Bi-directional Link Tilt

Manual Lower Well Control Valve

Elevator Link8 foot length shown

Elevator

Top Drive Motor

3


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PRODUCT INFORMATIONTOP DRIVE UNIT

The Top Drive Unitconsists of the following in either a fixed or portable system:

1. Top drive housing with mounting lugs.2. Upper support links and bail or block adapter for hoisting interface to the

customers travelling block (unspecified) with the hook removed.3. Adjustable top drive guide runners.4. Drive unit including spindle, bearings, and gearing. Standard gear ratios are

as follows:

Model 4017AC 12.262:1

Model 6027E 9.387:1*

Model 6027AC 9.387:1

Model 8035E 5.000:1 Model 8050AC 7.120:1

Model 1050E 5.000:1*

Model 1175E 7.120:1*

Model 12XXAC 6.808:1

Model 24125AC 6.893:1**Other gear ratios are optionally available.

5. DC or AC drive motor (model differences as in the table on page 1)6. Floating quill with 8 inches free float.7. Brake - hydraulic caliper disk type.8. Hydraulic torque boost

9. Remotely rotatable and lockable pipe handling assembly including: Elevator link support

Link support counterbalance system

Bi-directional link tilt assembly

Back-up wrench with one set of die blocks

Link-tilt clamps for the following elevator link sizes:

Model 4017AC 250 tonModel 6027E 250 and 350 tonModel 6027AC 250 and 350 tonModel 8035E 250, 350 and 500 tonModel 8050AC 350 and 500 ton

Model 1050E 350 and 500 tonModel 1175E 350, 500 and 750 tonModel 1250AC 350 and 500 tonModel 1275AC 350, 500 and 750 ton

Pipe stabbing guide bell10. Washpipe assembly11. Mud gooseneck, 4 inch nominal diameter, with a 2 inch NPTF top port for

wireline operations (a 3 inch vertical through-bore with a Bowen union isoptional).

4


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PRODUCT INFORMATIONTOP DRIVE UNIT

12. Upper mud saver valve available with a hydraulic remote actuator.

13. Lubrication circulating system including the following: Suction strainer.

Pump and electric motor.

Filter, 25 micron absolute.

Cooler with and electrically driven fan.14. Hydraulic valves (solenoid operated) for auxiliary functions.15. Hydraulic piping, hose and fittings on the top drive unit. Diagnostic pressure

test points are provided for all functions. Hose and tube fittings are the"ORS" type for premium sealing performance.

16. Instrumentation gauges and sensors including the following:

Hydraulic pressure and return gauges.

Lubrication pressure gauge. Lubrication temperature gauge.

Lubrication alarm pressure switch.

Lubrication alarm temperature switch.

Air cooling alarm pressure switch.

RPM sensor.17. Service connections for the kelly hose, hydraulics, DC power, electrical

controls, and cooling air.18. Lower well control valve (LWCV), manual operation, connections to match

drill pipe, 10 000 psi WP is standard, with extended pin end for recutallowance. Quantity 2 valves furnished to allow for one running and one

being re-cut.19. Crossover sub between the quill and the LWCV20. High-torque tool joint clamp for the LWCV connections.21. Prepared, primed and painted (safety yellow).22. Parts, maintenance and operating manuals.23. Conformance to API Specifications 7, 8C, RP14F, and RP500B.24. Electrical equipment complies with the requirements of CSA and API 500B.25. Adapter for connection of the mast sling line equalizer to the block adapter.26. Drill collar handling subs for drilling and reaming drill collars, quantity 2 for

up to 7 inch collars and quantity 2 for up to 9 inch collars.27. Top drive tool kit.

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PRODUCT INFORMATIONDC TOP DRIVE MODEL 6027E

MODEL 6027E TOP DRIVEGENERAL ARRANGEMENT

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Specifications

Top Drive Model 6027EStatic Hoist Rating

Elevator Load Path 275 Tons 249 Tonnes

Quill Load Path 275 Tons 249 Tonnes

Electric Motor GE 761 Series GE 761 Shunt

Gear Ratio 9.387:1 7.726:1 9.387:1 7.726:1

Continuous Torque Rating 24 000 ft-lb(32 500 Nm)@ 130 RPM

19 700 ft-lb(22 700 Nm)@160 RBM

21 000 ft-lb(28 500 Nm)@ 150 RPM

19 800 ft-lb(26 800 Nm)@ 182 RPM

Intermittent Torque Rating 30 000 ft-lb(40 700 Nm)@ 130 RPM

24 600 l-lb(33 400 Nm)@ 160 RPM

24 200 ft-lb(32 800 Nm)@ 150 RPM

19 900 ft-lb(27 000 Nm)@ 182 RPM

Maximum Speed Rating 15 200 ft-lb(20 600 Nm)@ 205 RPM

13 100 ft-lb(17 800 Nm)@240 RPM

13 300 ft-lb(18 000 Nm)@ 200 RPM

10 900 ft-lb(14 800 Nm)@ 235 RPM

Brake Capacity 20 000ft-lb(27 400 Nm)

16 600 ft-lb(19 000 Nm)

20 000 ft-lb(27 400 Nm)

16 600 ft-lb(22 500 Nm)

Maximum Connection B /O Torque 60 000 ft-lb(81 300 Nm)

60 000 ft-lb(81 300 Nm)

60 000 ft-lb(81 300 Nm)

60 000 ft-lb(81 300 Nm)

(Make-Up Limit i s operator adjustable)

Torque Boost TorqueMake-Up 24 000 ft-lb

(32 500 Nm)

24 000 ft-lb

(32 500 Nm))

24 000 ft-lb

(32 500 Nm)

24 000 ft-lb

(32 500 Nm)Break Out 37 500 ft-lb(50 800 Nm)

37 500 ft-lb(50 800 Nm)

37 500 ft-lb(50 800 Nm)

37 500 ft-lb(50 800 Nm)

Pipe Handler Orientation Unlimited, remote controlled

Pipe Handler Lock 33 positions, remote controlled

Back-up Wrench Gripper 5.75 to 9.0 inches.

Diameter Range 3.75 to 7.0 inches with alternate die blocks

Back-Up Wrench Maximum Travel 26.75 inches 68 cm

Quill Connection NC50

Water Course Diameter 2.6 inches 6.6 cm

Circulating Pressure Rating - Standard 5 000 PSI

Circulating Pressure Rating - Optional 7 500 PSI

Floating Quill Travel 7.9 inches 20 cm

Link Counterbalance Travel 7.0 inches 18 cm

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Cooling System STANDARD: Local Blower

7.5 HP, 1 680 scfm flow (6 KW, 50 m3/min) flow

Lubrication System 2 HP, 4 GPM flow 1.5 KW, 15 l/min flow

Hydraulic Requirement 12 GPM flow 45 l/min flow

2 350 PSI 16 200 KPa

Pressure compensated control

(see HPU Specifications)

Electrical Power GE 761 Series GE 761 Shunt

Field Supply N/A 39.2, 28.0, 19.3 Amps

Max. continuous armature current 630 Amps 630 Amps

Max. intermittent armature current 750 Amps 750 Amps

Max. armature voltage 750 VDC 750 VDC

Weight (without b locks) 18 000 lb(8 200 Kg)

18 000 lb(8 200 Kg)

8


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MODEL 6027E-939 STANDARD GEAR RATIO TORQUE CURVE

SERIES

0

5000

10000

15000

20000

25000

30000

0 50 100 150 200 250

TO

RQ

UE

Continuous

Curves based on GE Model 761, DC Drilling Motor (600 HP) Series 9.387:1 Gear Ratio

RPM

9


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MODEL 6027E-939 STANDARD GEAR RATIO TORQUE CURVE

SHUNT

Curves based onGE Model 761, DC Drilling Motor (600 HP) Shunt 9.387:1 Gear Ratio

0

5000

10000

15000

20000

0 50 100 150 200 250 300

TO

RQ

UE

Continuous

RPM

10


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MODEL 6027E-773 TORQUE CURVE

SERIES

0

5000

10000

15000

20000

25000

0 50 100 150 200 250 300

RPM

TORQUE

Continuous

Curves based on GE Model 761, DC Drilling Motor (600 HP) Series 7.726:1 Gear Ratio

11


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SHUNT

0

5000

10000

15000

20000

0 50 100 150 200 250 300

RPM

TO

RQ

UE

Continuous

Curves based on GE Model 761, DC Drilling Motor (600 HP) Shunt 7.726:1 Gear Ratio

12


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PRODUCT

INFORMATIONDC TOP DRIVE MODEL 8035E

MODEL 8035E TOP DRIVE

GENERAL ARRANGEMENT.

TRAVELING BLOCK)(DEPENDENT ON

BLOCK INTERFACE

DOWN POSITIONQUILL SHOULDER

LINK SUPPORT

240.8

5(20'-0.8

5")REF

8.0

0FLOAT

90.8

8

ELEVATOR (BY CUSTOMER)

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PRODUCT


SpecificationsTop Drive Model 8035E-500

Static Hoist Rating



Electric Motor GE 752 High Torque Shunt

Output Power

Continuous 1 130 HP 840 KW

Intermittent 1 297 HP 967 KW

Gear Ratio 5.000:1

Continuous Torque Rating 30 000 ft-lb (40 700 Nm) @ 180 RPM

Intermittent Torque Rating 33 300 ft-lb (45 100 Nm) @ 180 RPM

Maximum Speed Rating 20 300 ft-lb (27 500 Nm) @ 265 RPM

Brake Capacity 30 000 ft-lb 40 700 Nm

Maximum Electric Motor Torque 33 300 ft-lb 45 100 Nm

(Make-Up Limit is operator adjustable.)

Torque Boost Torque

Make-Up 24 000 ft-lb 32 500 Nm

Break Out 37 500 ft-lb 50 800 Nm

Maximum Connection B /O Torque 70 800 ft-lb 96 000 Nm

(Make-Up Li mit is operator adjus table.)






Quill Connection 6-5/8 Reg.


Circulating Pressure Rating - Standard 5 000 PSI 34 500 KPa

Circulating Pressure Rating - Optional 7 500 PSI 51 700 KPa



14


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PRODUCT



15 HP, 2 800 scfm flow(11 KW, 80 m3/min)flow

Lubrication System 2 HP, 4 GPM flow1.5 KW, 15 l/minflow


2 350 PSI 16 200 KPa



Electrical Power GE 752 High Torque Shunt Motor

Max. continuous armature current 1 250 Amps

Max. intermittent armature current 1 435 Amps

Max. armature voltage 750 VDC

Field Supply 60, 40, 30 Amps

Weight (without blocks) 27 000 lb 12 200 Kg

15


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PRODUCT



0

5000

10000

15000

20000

25000

30000

35000

0 50 100 150 200 250 300

RPM

Torque

Continuous

Curves based on GE Model 752, DC Drilling Motor (1130 HP) 5.00:1 Gear Ratio

16


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PRODUCT


MODEL 1050E-500TOP DRIVE

GENERALARRANGEMENT

GRIPPER CYLINDER

EXTENDED

GRIPPER CYLINDERRETRACTED

BACKUPWRENCH

TRAVEL

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PRODUCT


MODEL 1050E-712 TOP DRIVE

GENERAL ARRANGEMENT

35.25

TO

RQUEGUIDE

FA

CEOF

29.0012.00

8.00

MAX

MIN

24.00

50.00

47.88

38.50

V-DOOR VIEW

DOWN POSITION

TOP OF DRILL PIPE

QUILL SHOULDER

100.82

253.92

8.00FLOAT

All dimensions in inches.

18


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PRODUCT


Specifications

Top Drive Model 1050EStatic Hoist Rating




Output Power

Continuous 1 130 HP 840 KWIntermittent 1 297 HP 967 KW

Gear Ratio 5.000:1 7.120:1


42 700 ft-lb(57 900 Nm)@ 125 RPM


47 400 ft-lb(64 300 Nm)@ 125 RPM


28 900 ft-lb(39 200 Nm)@ 185 RPM

Brake Capacity 30 000 ft-lb(40 700 Nm)

42 700 ft-lb(57 900 Nm)

Maximum Electric Motor Torque 47 400 ft-lb(64 300 Nm)


33 300 ft-lb(45 100 Nm)

Torque Boost TorqueMake-Up

24 000 ft-lb(32 500 Nm)

24 000 ft-lb(32 500 Nm)

Break Out 37 500 ft-lb(50 800 Nm)

37 500 ft-lb(50 800 Nm)

Maximum Connection B /O Torque 70 800 ft-lb(96 000 Nm)

84 900 ft-lb(115 100 Nm)

(Make-Up Limi t is operator adjus table.)









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PRODUCT






15 HP, 2 800 scfm flow (11 KW, 80m3/min)flow


Hydraulic Requirement 12 GPM flow 45 I/min flow

2 350 PSI 16 200 Kpa








Weight (without b locks) 28 000 lb 12 700 Kg

20


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PRODUCT


MODEL 1050E-500TORQUE CURVE


0

5000

10000

15000

20000

25000

30000

35000

0 50 100 150 200 250 300

RPM

Torque

Continuous.

21


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PRODUCT



0

500010000

15000

20000

25000

30000

35000

40000

45000

50000

0 50 100 150 200 250

RPM

Torque

Continuous.


22


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PRODUCT


MODEL 1175E TOP DRIVE


23


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PRODUCT


SpecificationsTop Drive Model 1175E

Static Hoist Rating


Quill Load Path*Optional 3 Water Course

600 Tons750 Tons

544 Tonnes680 Tonnes


Output Power

Continuous 1 130 HP 840 KWIntermittent 1 297 HP 967 KW

Gear Ratio 7.120:1

Continuous Torque Rating 42 700 ft-lb (57 900 Nm) @125 RPM

Intermittent Torque Rating 47 400 ft-lb (64 300 Nm) @125 RPM

Maximum Speed Rating 28 900 ft-lb (39 200 Nm) @185 RPM

Brake Capacity 42 700 ft-lb (57 900 Nm)

Maximum Electric Motor Torque 47 400 ft-lb (64 300 Nm)


Torque Boost TorqueMake-Up 24 000 ft-lb (32 500 Nm)

Break Out 37 500 ft-lb (50 800 Nm)

Maximum Connection B/O Torque 84 900 ft-lb (115 100 Nm)

(Make-Up Limi t is operator adjus table.)







Water Course Diameter 4.0 inches (Optional 3.0) 10.13 cm





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PRODUCT



15 HP, 2 800 scfm flow (11 KW, 80m3/min) flow


Hydraulic Requirement 12 GPM flow 45 I/min flow

2 350 PSI 16 200 Kpa









25


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PRODUCT


MODEL 1175E TORQUE CURVE

0

10000

20000

30000

40000

50000

0 50 100 150 200

RPM

Torque

Continuous


26


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PRODUCT

INFORMATIONAC TECHNOLOGY

AC Technology

Since the advantages of using top drives are well documented, the decision for mostoperators is whether to use DC or AC technology. Both have advantages that warrantconsideration depending on application.

The primary benefit of AC top drives is a significant better power factor. AC motorsalso have a better speed range and can be run at 200% of base speed and above. Thehorsepower characteristics of an AC motor are far superior to the DC equivalent. DC

motors can maintain maximum horsepower at only one speed while AC motorsmaintain fill horsepower from base speed to approximately 150% ofbase speed.

Other advantages to our AC Top Drive Drilling Systems are:

Can stall motor for an indefinite period, with zero to maximum torque applied.

Enclosed, EExeor TEFC motor possible. This would eliminate the blower hose(arather cumbersome, but necessary feature on the DC motor).

Less maintenance due to lack of brushes. With a TEFC motor, this becomesdouble important, considering that no dirt or moisture will be entering the motorand its windings.

By utilizing a 6pulse front-end variable frequency drive, substantial reduction inharmonics to the point where it will meet and exceed requirements of IEEE 581standards, can be achieved. This feature becomes valuable if drilling power isobtained from Hiline Utility distribution.

Our innovative modular design of the drive also allows for plug and play repairand maintenance.

New technology. Utilization of latest components and engineering know-how.

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PRODUCT

INFORMATIONAC TOP DRIVE MODEL 4017AC

MODEL 4017AC TOP DRIVE


V- DOOR VIEW

TOP VIEW

DRILLER SIDE VIEW

43.4

9

18-3.2

1

24.16 30.91

21.5

0

27.8

7

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PRODUCT


SpecificationsTop Drive Model 4017AC

Static Hoist Rating

Elevator Load Path 175 Tons

Quill Load Path 175 Tons

API Bear ing Rating

Electric Motor 400 HP AC

Output Power

Continuous 400 HP 300 KW

Intermittent 600 HP 450 KW

Gear Ratio 12.262:1

Continuous Torque Rating 22 800 ft-lb 30 900 Nm

Intermittent Torque Rating 30 000 ft-lb 40 675 Nm

Maximum Speed Rating 225 RPM

Brake Capacity 12 000 ft-lb 16 300 Nm

Maximum Electric Motor Torque 28 400 ft-lb 38 500 Nm

(Make-Up Limit is operator adjustable.)

Maximum Connection B/O Torque 28 400 ft-lb 38 500 Nm(Make-Up Limit is operator adjustable.)

Pipe Handler Orientation Unlimited, remote controlled.

Pipe Handler Lock31 positions, remote controlled.

Back-up Wrench Gripper 0 up to 7.0 inches. 0 up to 18 cm.

Diameter Range


Quill Connection NC 46

Water Course Diameter 2-9/16 inches. 6.5 cm

Circulating Pressure Rating - Standard 5 000 PSI 34 500 Kpa

Circulating Pressure Rating - Optional 7 500 PSI 51 700 Kpa

Floating Quill Travel 7.0 inches. 18 cm

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PRODUCT


Link Counterbalance Travel 7.0 inches. 18 cm


5 HP, 1 380 scfm flow (6 KW, 50 m3/min) flow



2 350 PSI 16 200 KPa




30


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PRODUCT


MODEL 4017AC TORQUE CURVE

0

5000

10000

15000

20000

25000

30000

0 50 100 150 200

RPM

TORQ

UE(

ft/lbs)

Continuous Torque

Curves based on 400 HP AC Motor, 12.262:1 Gear Ratio

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PRODUCT


MODEL 6027ACTOP DRIVE


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PRODUCT



Static Hoist Rating



Electric Motor WEG 600 HP AC

Gear Ratio 9.387:1

Continuous Torque Rating 30 000 ft-lb

(40 700 Nm)@ 105 RPM



Brake Capacity 20 000ft-lb(27 400 Nm)

Maximum Connection B/O Torque 67 500 ft-lb

(90 800 Nm)

(Make-Up Limit is operatoradjustable)

Torque Boost Torque

Make-Up 24 000 ft-lb(32 500 Nm)








33


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PRODUCT



Circulating Pressure Rating - Standard 5 000 PSI

Circulating Pressure Rating - Optional 7 500 PSI



Cooling System STANDARD:Local Blower

7.5 HP, 1 680scfm flow

(6 KW, 50m3/min) flow

Lubrication System 2 HP, 4 GPMflow

1.5 KW, 15l/min flow


2 350 PSI 16 200 KPa

Pressure compensated control (see HPU Specifications)

Weight (without b locks) 18 000 lb(8 200 Kg)

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PRODUCT



0

5000

10000

15000

20000

25000

30000

35000

40000

0 50 100 150 200 250 300RPM

Torque

Continuous

Curve based on WEG AC Motor 600 HP, 9.387:1 Gear Ratio

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PRODUCT


MODEL 8050ACTOP DRIVE



35.25

TORQUE BOOST

HANDLER LOCK

TORQUEGUIDE

FACEOF

29.0012.00

8.00

MAX

MIN

24.00

50.00

47.88

38.50

V-DOOR VIEW

DOWN POSITION

TOP OF DRILL PIPE

QUILL SHOULDER

100.82

253.92

8.00FLOAT

36


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PRODUCT



Static Hoist Rating



Electric Motor GE B20 AC, 600 VAC0-100 HZ

Output Power

Continuous 800 HP

Intermittent 1 100 HP

Gear Ratio 7.120:1

Continuous Torque Rating 39,200 ft-lb(53,148 Nm)@109 RPM

Intermittent Torque Rating 52,000 ft-lb(70,503 Nm)@120 RPM

Maximum Speed Rating 20 000 ft-lb(27,116 Nm)@228 RPM


Torque Boost Torque

Make-Up

24 000 ft-lb(32 500 Nm)


Maximum Connection B/O Torque(Make-Up Limi t is operator adjus table.)

90 000 ft-lb(122 000 Nm)



Back-up Wrench Gripper 5.75 to 9.0 inches.Diameter Range 3.75 to 7.0 inches with alternate die blocks






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PRODUCT



Link Counterbalance Travel 8.0 inches 20 cmCooling System STANDARD: Local Blower

15 HP, 2 800 scfm flow (11 KW, 80m3/min) flow

Lubrication System 2 HP, 4 GPM flow 1.5 KW, 15l/min flow


2 350 PSI 16 200 KPa



Electrical Power GE B20 AC Motor

Max. continuous current 1 060 Amps

Max. intermittent current 1 470 Amps

Frequency 0 - 90 Hz

Weight (without blocks) 29 000 lb 13 200 Kg

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PRODUCT


MODEL 8050ACTORQUE CURVE

0

10000

20000

30000

40000

50000

60000

70000

80000

0 50 100 150 200 250RPM

Torque

Continuous

Curve based on GE B-20 AC Motor (1150 HP), 7.120:1 Gear Ratio

39


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PRODUCT





35.25

TORQUE BOOST

HANDLER LOCK

TO

RQUE

GUIDE

FACE

OF

29.0012.00

8.00

MAX

MIN

24.00

50.00

47.88

38.50

V-DOOR VIEW

DOWN POSITION

TOP OF DRILL PIPE

QUILL SHOULDER

100.82

253.92

8.00FLOAT

40


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PRODUCT



Static Hoist Rating



Electric Motor GE B20 AC

Output Power


Intermittent 1 400 HP 1 040 KWGear Ratio 6.808:1

StandardContinuous Torque Rating 51 400 ft-lb

(69 700 Nm)@118 RPM

Intermittent Torque Rating 71 500 ft-lb(96 900 Nm)@103 RPM



Maximum Electric Motor Torque(Make-Up Limit is operator adjustable.)

71 500 ft-lb(96 900 Nm)

Torque Boost Torque

Make-Up 24 000 ft-lb(32 500 Nm)


Maximum Connection B/O Torque(Make-Up Limit is operator adjustable.)

90 000 ft-lb(122 000 Nm)

Pipe Handler Orientation Unlimited, remote controlledPipe Handler Lock 418 positions, remote controlled






41


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PRODUCT


Circulating Pressure Rating -Standard

5 000 PSI 34 500 KPa





15 HP, 2 800 scfm flow (11 KW, 80 m3/min)flow

Lubrication System 2 HP, 4 GPM flow 1.5 KW, 15 l/minflow


2 350 PSI 16 200 KPa






Max. voltage 600 VAC

Frequency 0 - 90 Hz


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PRODUCT



0

10000

20000

30000

40000

50000

60000

70000

80000

0 50 100 150 200 250 300

RPM

Torque

Continuous

Curve based on GE B-20 AC Motor (1150 HP), 6.808:1 Gea Ratio

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PRODUCTINFORMATION

AC TOP DRIVE MODEL 1275AC




88.61

51.15

8.00

283.93

MOTOR

RETRACTED

GRIPPER CYLINDEREXTENDED

GRIPPER CYLINDER

DRILLER SIDE VIEW

ELEVATOR LINK(BY CUSTOMER)

8 FT SHOWN

MANUAL LOWER WELCONTROL VALVE

LINK TILT,

BI-DIRECTIONAL

ROTARY MANIFOLD

LINK SUPPORT

GEAR CASE

43.25

BACKUPWRENCH

TRAVEL

QUILLFLOAT

12.00

8.00

46.62

28.55

ROTARY HOSE CONNECTION

TRAVELING BLOCK(BY CUSTOMER)

24.00

40.66

V-DOOR VIEW

ELEVATOR

(BY CUSTOMER)

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PRODUCTINFORMATION



Static Hoist RatingElevator Load Path 750 Tons 680 Tonnes

Quill Load Path* Optional3Water Course

600 Tons750 Tons

544 Tonnes680 Tonnes

Electric Motor GE B20 AC

Output Power


Intermittent 1 400 HP 1 040 KW

Gear Ratio 6.808:1





Maximum Electric Motor Torque 71 500 ft-lb(Make-Up Limi t is operator adjustable.) (96 900 Nm)

Torque Boost Torque

Make-Up 24 000 ft-lb(32 500 Nm)


Maximum Connection B/O Torque(Make-Up Limi t is operator adjustable.)

90 000 ft-lb(122 000 Nm)


Pipe Handler Lock 418 positions, remote controlledBack-up Wrench Gripper 5.75 to 9.0 inches.




Water Course Diameter* Optional

4.0 inches3.0 inches

10.2 cm76.5 cm

Circulating Pressure Rating -Standard

7 500 PSI 51 700 KPa

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PRODUCTINFORMATION


Circulating Pressure Rating -Optional

11 200 PSI 77 600 KPa




15 HP, 2 800 scfm flow (11 KW, 80 m3/min)flow



2 350 PSI 16 200 KPa






Max. voltage 600 VAC

Frequency 0-90 Hz


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PRODUCTINFORMATION



0

10000

20000

30000

40000

50000

60000

70000

80000

0 50 100 150 200 250 300

RPM

Torque

Continuous

Curve based on GE B-20 AC Motor (1150 HP), 6.808:1 Gear Ratio

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PRODUCTINFORMATION

TORQUE GUIDES

Torque Guides

Canrig Drilling Technology offers a Portableand FixedTorque Guide system.The following information describes each system.

The Portable Torque Guide

Canrig Portable Torque Guide Systems provides lateral guidance and torquereaction for the top drive unit without imparting torsional stresses into themast/derrick. The PortableTorque Guide is designed for ease of installation and

portability between rigs. It is installed vertically, after erection of the mast.1. Five section folding Torque Guide2. Hinged connection hardware between the Torque Guide sections.3. Cable tensioning system including hydraulic cylinders, valves, plumbing cable

and hardware for locking the Torque Guide connections in the workingposition.

4. Hoist rigging for vertical rig-up/down of the system.5. All Torque Guide sections plus the Top Drive Unit plus the Services fold up

onto a common built-in skid for transport.6. No mast erection analysis required.7. Provision for mounting the Services Support Frame (SSF) on Section 3 of the

Torque Guide.

Portable Torque Guide Transport Position

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PRODUCTINFORMATION

TORQUE GUIDES

Canrig s Portable Torque GuideErection Sequence

Skid Position atthe V Door

Position TorqueGuide Vertically

Installation Complete

Commence LiftUsing theRig Blocks

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PRODUCTINFORMATION

TORQUE GUIDES

Top Drive Services Self Contained (Portable)

Provisions for electric and hydraulic services are built into the Folding TorqueGuide. The system requires little or no interface to the rig and minimal connectionsfor rig-up.

1. Adjustable Services Support Frame (SSF), mounted to Section 3 of the TorqueGuide and positioned at approximately 75 ft. elevation above the floor, forsupport of the service loops and Upper Torque Guide Junction Box.

2. Lower Torque Guide Junction Box for connection of the supply cables to theTorque Guide electrical cables.

3. Torque Guide electrical cables from the Lower Torque Guide Junction Box tothe Upper Torque Guide Junction Box. These cables are fixed to the TorqueGuide sections and fold with the Torque Guide for transport.

4. Upper Torque Guide Junction Box for connection of the Torque Guideelectrical cables to the electrical service loop.

5. Hydraulic supply and return lines from the base of the Torque Guide to theSSF. These lines are fixed to the Torque Guide sections and fold with theTorque Guide for transport.

6. Electric Service Loop including power and control cables from the SSF to the

Top Drive Unit (TDU). The Electric Service Loop is transported on thecollapsed Torque Guide skid.

7. Hydraulic Service Loop, including pressure and return lines, from the SSF tothe TDU. The Hydraulic Service Loop is transported on the collapsed TorqueGuide skid.

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PRODUCTINFORMATION

TORQUE GUIDES

The Fixed Torque Guide

Canrig Torque Guide Systems provides lateral guidance and torque reaction for thetop drive unit without imparting torsional stresses into the mast/derrick. The FlangedType Torque Guide is divided into sections corresponding to the mast sections.Each guide section is laterally fixed to its mast section with torque-isolatingconnections. The Torque Guide sections are joined with bolted flanges. Subject tomast erection stress constraints, the Flanged Torque Guide can be installedhorizontally and erected with the mast.1. Four (+/-) section Torque Guide, custom built for the mast/derrick.2. Flange connections between the sections.3. Mast connection brackets (2 per section):

Torque isolating.

Free axial movement of the torque guide relative to the mast/derrick.

Adjustable lateral positioning.

Welded attachment to the mast girts (Standard); clamped-style optional.4. Transport Skid for the Top Drive Unit built into the bottom section of the Torque

Guide.5. Application engineering and installation drawings.

6. Mast erection stress analysis and any associated mast upgrades are excluded.7. Installation, alignment and labor costs are excluded.

Top Drive Services Mast/Derrick Mounted(Fixed)

Provisions for electric and hydraulic services are installed onto the mast/derrick.1. Mast/Derrick Junction Box, shipped loose. Provisions for hard-wired

connections are included for both the feeder and Electric Service Loop sides.2. Electric Service Loop, including power and control cables, from the

Mast/Derrick Junction Box to the Top Drive Unit(TDU). ESL/TDU connectionsare hard wired.

3. Hydraulic Service Loop, including pressure and return lines, from themast/derrick termination to the TDU.

4. OPTION -Feeder Electric Service Loop and Floor Junction Box:

Floor Junction Box for connection of the supply cables to themast/derrick feeder cables.

Electric Service Loop for stationary application between the FloorJunction Box and the Mast/Derrick Junction Box.

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PRODUCT

INFORMATIONELECTRICAL AND HYDRAULIC

Electrical and Hydraulic Configurations

The Canrig Top Drive Support Unit is a self-contained power and controlpackage that is an integral element of the Canrig Portable Top Drive System.

The Top Drive Support Unit (TDSU)Requires only 600V power from rig or standalone genset

1. Standard Compact TDSU Micro Building:

Four-point crane-lift style.

Dimensions as per Specifications.

2. DC models c/w a SCR.3. AC models c/w a Flux-Vector Variable Frequency Drive.

Six pulse VFD rectifier with a 810 VDC link for near-unitypower factor load.

Modular drive configuration with three identical inverter modules.

User friendly message display panel, with built-in self-diagnostics.

Internal air cooling system.4. Top Drive Control & Interface Panel (CIP):

CIP cabinet for Safe Area installation; standard dimensions.

On Shunt DC models a Dual (redundant) field supplies for the top drive,c/w static reversing and field weakening (3levels).

HPU motor controls.

Supply breaker for the On-Board MCC.

Control Power Transformer and Regulator.

Top drive control PLC: Chassis.

Processor c/w EEPROM memory module.Proprietary Canrig TD System Control Logic.Input and output devices for local functions.Communications adapter for the TD Control Console, TDU Flex

I/O and Advanced Diagnostic System. Power supplies (dual, redundant) for the Flex I/O on the Top Drive Unit.

Communications interface to the Flex I/O on the Top Drive Unit.

Interface connections to the SCR / VFD, TD Control Console and the TopDrive Unit.

Control cables between the CIP and the TD Control Console.5. Dual (redundant) air conditioners for the SCR / VFD/Control room.

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PRODUCT


6. Twin Hydraulic Power Unit for auxiliary functions:

Twin, fully redundant, electrically driven hydraulic pump assemblies.

Suction, pressure and return filtration.

Air to oil cooling system.

Stainless steel reservoir.

Kidney loop cooling and filtration circulation system.

Temperature and oil level alarm sensors.

Unitized skid package c/w drip tray.7. Electrical Cables/Hydraulic Hoses:

Power Cables - TDSU to Lower Torque Guide Junction Box.

Control Cables:

TDSU to Lower Torque Guide Junction BoxTDSU to the Rig SCR / VFD (for optional power limit and mudpump status signals).

Hydraulic Lines from the TDSU to the Torque Guide base, c/wconnectors.

8. Pre-commissioned.9. Optionally available is a Land-Configuration TDSU Packaging Upgrade:

40 ft Oilfield-style skid.

Mounting provisions for the Sub-Compact TDSU Building

Full-length roof.

Enclosed Parts Storage room(N/A with Genset Upgrade). Grasshopper mounting pedestal.

Articulated grasshopper-type cable tray system for support of theelectrical cables and hydraulic hoses between the TDSU and the rig floor.The grasshopper folds for transport on the TDSU.

Storage provision for the TDSU supply cables.

NOTE: The only required electrical interface to the rig is a 600 VAC supply to theTDSU. Additional control interfaces to the rig's power limit and mud pumpstatus are also recommended.

TDSU Weights and Dimensions

Weight Height Width Depth

Micro Building 13000 99" 120" 84"

with Land Configuration 40000 124" 480" 96"

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PRODUCT


Electrical Interface Materials for TDSU Applications

1. Feeder Breaker Assembly (to supply 600 VAC power to the TDSU):

Feeder Breaker Enclosure, to be mounted at the rig'sSCR building,normally within 10 ft. of the 600 VAC bus.

Feeder Breaker.

Interface Power Cables - Rig Power Bus to Feeder Breaker:

Recommended maximum run length =10 ft.Run length supplied =20 ft.Bolted terminations both ends.

2. TDSU Supply Cables:

Standard run length =100 ft.

Additional run length available and price separately.

TDSU end terminations - Bolted; pre-terminated.

Feeder Breaker end terminations - Finney lugs; pre-terminated.

Typically the TDSU Supply Cables are integrated with the TDSU.

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PRODUCT


Alternative electr ical power provis ionsin a stand alone configuration

Contro l and Interface PanelRequires DC power form dedicated SCR bay

This alternative is possible for new rigs or rigs with an existing SCR assignmentavailable for the top drive. This CIP proposal is conditional on the suitability ofthe existing SCR system.

1. Field Supply for the top drive, c/w static reversing and field weakening (3 levels).Requires a 480 or 600 V supply and 60-amp breaker.

2. Motor Controls for the HPU, blower and lube pump. Requires a 480 V powersupply and a 100-amp breaker.

3. Control Power Regulator4. Top drive control PLC with interface connections to the Transfer Contactors,

Field Supply and Motor Controls and interface terminations for connection to theSCR, the Top Drive Control Console and the Top Drive Unit.

5. Electrical interface engineering including interface documentation.6. Control cable and connectors from the CIP to the Top Drive Control Console.

Transfer Panel Unit (TPU)DC power from SCR bay, provides transfer function to allow same SCR to beswitched to other applications

This alternative is possible only for rigs with independent rotary table drive. ThisTPU proposal is conditional on the suitability of the existing SCR system.

For rigs without independent rotary drive or to minimize installation time andcost, we recommend an independent SCR bay for the top drive; see Item 7.

1. Transfer Contactors for assignment of the rig's existing SCR bridge to either thetop drive or the rotary table. The Transfer Panel will be located in a non-hazardous area.

2. Finney connections for the top drive and rotary table power cables.3. Field Supply for the top drive, c/w static reversing and field weakening (3 levels).

Requires a 480 or 600 V supply and 60-amp breaker.4. Motor Controls for the HPU, blower and lube pump. Requires a 480 V power

supply and a 100-amp breaker.5. Control Power Regulator.

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PRODUCT


6. Top drive control PLC with interface connections to the Transfer Contactors,Field Supply and Motor Controls and interface terminations for connection to theSCR, the Top Drive Control Console and the Top Drive Unit.

7. Electrical interface engineering including interface documentation.8. Control cable and connectors from the Transfer Panel to the Top Drive Control

Console (Item 2).

Twin Hydraulic Power Unit (HPU)For auxiliary hydraulic functions

1. Twin, fully redundant, electrically driven hydraulic pumps, each 20 HP, 12GPM, 2500 PSI

2. Suction, pressure and return filtration3. Air to oil cooling system4. Stainless steel reservoir, 60 gallon5. Kidney loop cooling and filtration circulation system6. Temperature and oil level alarm sensors7. Unitized skid package c/w drip tray

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PRODUCT

INFORMATIONTOP DRIVE CONTROL CONSOLE

The Top Drive Control Consoleis the operating controls monitoringand display systems for drillersoperation of the Top Drive system.The console includes the following:

1. All control switches2. Emergency Stop and Lockout

controls.3. Top drive throttle4. RPM meter (digital)5. Torque meter (analog), scaled in

ft-lb or N-m6. Drilling Torque Limit control and meter7. Connection Torque Limit control and meter8. Smart calibration of the torque instrumentation and torque limit settings c/w

field level compensation.9. Status and alarm indicator lights10. Audible alarm11. Control PLC12. Stalled Motor Alarm and Unwind Control13. Connection Spin In/Out Control14. Connection Torque Control15. Drilling recorder signals for Torque and RPM, either 4-20 mA or 0-10 V.16. Connections for interface to the Control & Interface Panel17. Stainless steel purgeable enclosure.

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PRODUCT

INFORMATIONADVANCED DIAGNOSTICS SYSTEM

Canrigs Advanced Diagnostics System Screen

Communicates with the operator via a color monitor with touch sensitive screen torespond to messages and announcements. This Operator Interface Terminal alsoallows inputting correction factors and shutdown of non-essential functions tocontinue with strategic operations in case of an equipment failure.1. Messaging includes:

On-line help text, for quick access to operating and trouble shootinginstructions

Cable or connection failure of power or control cables

Presence of defective components identified to the sub assembly orindividual part.

Parameters out of adjustment with anticipated errors or deviations ofexpected results.

Incorrect sequence of operation with suggestion of how to achieveexpected results.

Auxiliary Mode

HelpScreen

RESET

BlownFuse

2H:MN NN/DD/YY

BUWOpen

UWCVOpen

ConsoleNormal

LinkTiltMaintain

HandlerBypassed

MotorStalled

HandlerForward

HPU HiTemp

BrakeON

TrqBoostDiseng.

LWCVOpen

TD LowHyd Pressure

Low Speed

FieldFault

SCRNormal

MCCBlown Fuse

Push to

CleanScreen

AckAll

s

t

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PRODUCT

INFORMATIONINSTALLATION AND CREW TRAINING

Installation, Start-up and On-site Crew Training Services

At the time of purchase, Canrig offers Top Drive Technicians at a flat rate for upto 35 man days including travel time for the initial Installation and Start-up.These technicians during the installation will provide crew training for:

Daily maintenanceOperation of equipmentBasic TroubleshootingRig up and rig down proceduresParts book review and parts ordering proceduresSupervise the installation and commissioning of the completesystem.

Training at the Canrig Manufacturing Facility

Canrig offers a variety of detailed training. Technical overview courses coverfunctionality of the Top Drive and its associated systems. Detailed courses areavailable which cover the Top Drives mechanical, hydraulic and electricalsystems as well as maintenance and service. Our classes also include partsbook familiarization and troubleshooting. Quality hands-on experience balancedwith an informal class setting is geared towards Top Drive operating andmaintenance personnel. Classes are usually from 2 to 5 days and safety isemphasized throughout our training programs

Documents

catalogo- ge752 . curvas.pdf