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Catalogo Ricoda KGS Precisión
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KGS DIAMOND Precision Tools 2013
English
Swiss Diamond TechnologySwiss Diamond Technology
HISTORY
1952 – Founded in Switzerland by Natale Ferronato. Start of cold bonded abrasive manufacturing.
1962 – Introduction of sintering production methods.
1980 – Sandro Ferronato, today’s President, joins the company.
1985 – Distribution of the first Flexible Diamond Abrasives.
1988 – KGS subsidiary in Holland.
1991 – KGS subsidiary in Hungary.
1997 – KGS subsidiary in France and Spain.
1999 – KGS subsidiary in UK.
2002 – KGS subsidiary in China.
2004 – Acquisition of WINTER Machines & Tools in Germany.
2005 – KGS subsidiary in Australia.
2008 – Co-investment in GST Portugal
2010 – Full acquisition of GST Portugal. Change of name to KGS DIAMOND PORTUGAL LDA
2013 – Today, the KGS Group has 12 branches worldwide and is renowned as one of the worlds leading abrasives technology groups.
INNOVATION
For over 50 years KGS has been recognised as the world leader in innovative product development for the diamond abrasive industry.
KGS`s Research & Development team are continually creating and patenting new products, offering cost effective solutions and state-of the-art technology that customers can rely on.
KGS was the first ever manufacturer to offer:Swiflex® Flexible Diamond Abrasives designed for dry grinding and polishing of marble and granite.
KGS is also specialised in high-precision Metallized Fabrics for applications in screen printing, filtration and electromagnetic shielding industries.
KGS business philosophy is based upon principles focusing on the customer, providing superior products and services.
QUALITY
The ultimate in Swiss quality and precision technology is the cornerstone of the KGS philosophy.
KGS policy is aimed at continuously improving its products, procedures and processes.
KGS employs Quality Managers and Quality Supervisors at each of its four plants, as well as a full-time Group Quality Manager who regularly audits and controls all KGS plants.
KGS has also introduced the ISO 9001:2000 official quality system into each of its plants.
DISTRIBUTORS
KGS works with a large number of leading distributors around the globe.
Our distributors are highly qualified to provide you with the perfect KGS solution for your every requirement.
For distributor addresses in your area, please contact our international sales office:
T + 31 525 68 33 00F + 31 525 68 35 30
Or send us an e-mail at:
page 3KGS Precision Catalogue www.kgs-precision.com
All prices in this catalogue exclude VAT.
General InformationPrecision Markets 4General Description of KGS Main Patterns 6General Information Grits 7
Big Belts for Stationary MachinesGlass Belts 8Porcelain Belts 9Roll Grinding - Resin Belts 10Roll Grinding - Nickel Belts 11
Belts & Reamers for Handheld PowertoolsSmall Nickel Belts 12Resin Belts - KGS Swiflex® SDA 13Resin Spirals - KGS Swiflex® SDA 14Spiral Bands - KGS Flexis® 15Spiral Bands - KGS Telum® 16
Strips for Super - Finishing MachinesRoll Finishing - Super-Finishing Strips 17
Big Discs for Flat Lapping MachinesLarge Nickel Discs 18Large Resin Discs 19
Discs for Handheld PowertoolsDiamond K-LOC Discs 20QRS Discs - Quick Release System 21Sintered Resin Discs - KGS Speedline® 22Dry grinding Discs - KGS Swiflex® K1 23Diamond Flap Discs - KGS Hybrid® 24
Hand ToolsDiamond Handpads 25Diamond Files & Whetstones 26Diamond Sheets 27
Machines & AccessoriesKGS Diamond supplies a large range of machines and accessories.Please contact your local KGS Distributor
Contents
page 4KGS Precision Catalogue www.kgs-precision.com
Precision Tools
GLASS AND OPTICAL
The use of glass as an architectural material,as well as for glazing, is expanding rapidly, and modern process lines are operating at ever faster speeds. To achieve the high outputs required, many tempering plants now have fully automatic seaming systems that use diamond belts to produce the necessary quality ground edge.
Automotive glass plants use diamond belt grinding lines for both sidelight and windshield grinding.
Scientific and optical glass industries employ diamond tooling in a variety of operations including lens grinding, sample preparation and the generation of groundglass finishes on laboratory equipment.
Other sectors of the glass industry that use flexible diamond tooling include crystal glass, fibre optics, opthalmics and many more.
CERAMICS
Diamond belts and discs are used in the porcelain industry in large numbers on automatic machines. This ensure the flatness of the base of the plates, cups and dishes because of the consistency of the finish and the durability of the tooling.
Diamond calibration rolls for accurate grinding of refractory blocks
Many technical ceramics also require the hardness of diamond for precision finishing.
KGS DIAMOND is the industry leader in the application of Flexible Diamond Abrasives to Precision Markets. Key to changing the way processes develop has been the partnerships with OEMs (Original Equipment Manufacturers). To maximise the benefit of Superabrasives it is important to optimise the speeds, pressures and through put of machinery. Whereas before, the main focus has been on hard brittle materials, now with the drive to automate processes, Superabrasives are much more cost effective on softer materials such as composites.
page 5KGS Precision Catalogue www.kgs-precision.com
COMPOSITES
Trains, boats, planes and now windmills are rapidly changing to diamond tools for fast consistent finishes.Diamond offers rapid stock removal and consistent fine finishes for keyed surfaces.
New developments include diamond flap wheels for large curved shapes such as windmill blades.
Other materials which benefit from KGS grinding systems include glass-fibre, kevlars, carbon-fibres and epoxy resins
METALS AND COATINGS
Replacement of Chrome with HVOF Tungsten Carbide for hydraulic rams and shock absorbers plus rolls and cylinders in many different industries. KGS Telum® CH Diamond Belt System grinds hard coatings fast. It combines the accuracy of rigid tools with the speed, consistency & ease of use of a flexible belt system, and is engineered to replace both metal bond wheels and, in many applications, can replace the need for diamond film finishing.
Turbine Blade grinding either for titanium or for TBC (thermal barrier coated) blades in both aerospace and land based turbines.
Thin belts for grinding and polishing complex 3D shapes such as prosthetics, and for use in maintenance repair and overhaul (MRO) operations in a wide variety of industries. Small drum belts and K-Loc discs are also available to provide complete solutions.
Roll Grinding, - in the steel and paper industries large metal rolls are used which often require rapid repair and refurbishment. KGS belts systems offer a far superior solutionwith significant time savings compared to conventional rigid tooling. In the oil, mining and drilling industry belts are used to grind and polish rams, spirals and mud-motor rotors.
page 6KGS Precision Catalogue www.kgs-precision.com
General Information
KGS Diamond Tools
KGS flexible diamond tools have been specifically tailored for many industrial applications. KGS offers a full range of flexible diamond and CBN tools in different sizes and dimensions, including belts, discs, sheets and wheels. The technical superiority combined with unique products, allow KGS to offer innovative solutions with high added value and in perfect harmony with market requirements. The KGS diamond tool range guarantees the best choice for both performance and technical reliability.
General Technical DataKGS flexible diamond tools are fast replacing conventional coated abrasives and are composed of 3 main elements: Grit, Bond and Backing. Various combinations of these elements offer many possibilities to meet industrial needs with the highest efficiency.
Life Performance on Hard and Brittle MaterialsDiamond products versus conventional products
Perf
orm
ance
Lifetime
Diamond
Conventional
Diamond outperforms every time:• Exceptional longer life• Consistent finish• Continuously high grinding rate
Bond : There are two types of bond:• Metallic bond of nickel deposit by a special electroplating process, mainly used for coarse and medium grits and operations, which require high material removal.
bond
bACKInG
GRIT
KGs pRopRIeTARy
bACKInG
• Resin bond mainly used for finer grits and polishing.
bACKInG
bACKInG
bond
GRIT
General Description of KGS Main Patterns
KGS Telum®
Strong interlocking arrow pattern for precision grinding and polishing similar to conventional rigid diamond tools, with an even greater performance.
KGS Telum® CHResin bonded flexible diamond tools designed specifically for precision grinding & polishing of extremely hard materials, such as those used in the Thermal Spray Industry.
KGS Flexis®
Professional standard dot pattern range of highly flexible tools with a high temperature resistance due to superior heat dissipation
KGS Quadroflex™Very open and connected pattern for general purpose applications, which require high stock removal.
KGS Swiflex® K1Dry grinding and polishing technology, available in electroplated and resin bonded version.
KGS Swiflex® SDA
Resin bonded flexible diamond tools, which can be used for various applications for both wet or dry.
page 7KGS Precision Catalogue www.kgs-precision.com
Grits
Diamond is the hardest material available which provides a predictable, consistent and repeatable finish for different materials. It is ideal for grinding and finishing applications on glass, ceramics, porcelain, composites, ultra hard steel, titanium, cast iron, epoxy and hard coatings.
The following grit sizes are available:
Grit sizes Equivalence
Colour MESH FEPA Micron
GR 50 P60 301
GN 60 P80 250
BK 120 P120 125
RD 200 P220 74
YE 400 P400 40
WH 800 P600 20
BL 1500 P2500 9
OR 3000 3
BackingKGS flexible diamond tools are based on a proprietary fabric manufactured in Switzerland. This fabric gives good dimensional stability, high abrasive resistance plus excellent heat dissipation. This unique sheet can then be laminated onto many different backings depending on the application.
KGS Belt BackingsType Main Applications DescriptionBP Glass arrissing, roll grinding, finishing Strong polybacker - light green
BPT Coarse grinding, high stock removal Strong polybacker - light green
BPG Complex 3D shapes Dark green, flexible backing
BPR Glass and ceramic grinding / polishing Thin, flexible white backing.
FSB Porcelain finishing Thin, flexible grey backing
BYW Grinding and polishing of glass, hard metals, ceramics
Standard backing - brown
Tips and hints
If possible use coolant, this will enlarge the life of your tool.
Never use excessive pressure.
Cutting speed should be 20 - 40m/s, max speed 45m/s.
The use of CBN is advised for chrome stripping, removal of coatings and grinding “softer metals”(HRC<55).
Glazing
If too low a pressure is used, the diamond crystal can glaze, and it will lose it’s sharp edge and cutting power.
Glazed diamond in resin products can be re-dressed with an abrasive stick to expose fresh diamond.
Glazed diamond in metal-bonds cannot be re-sharpened as there is only a single layer of diamond on the Nickel.
Other grits for Nickel bonded products are:
Purple 320
White 800
Blue 1500
Please ask application engineer for availabilitycontact KGS DIAMOND INTERNATIONAL (see page 27).
KGS Disc and Sheet BackingsType Main Applications DescriptionQRS Grinding and polishing of glass, natural
stone, hard metals, ceramicsHook and Loop
CV Hand grinding and polishing of 3D shapes,
Canvas backing, thin, coloured to gritsize
S/A Flat lapping Self adhesive backing
MAGN Flat lapping Magnetic backing
page 8KGS Precision Catalogue www.kgs-precision.com
GLASS BELTS - Large Nickel Belts for Glass Edging
KGS Telum® KGS Flexis®
ApplicationTempering plants that produce toughened glass are one of the main markets for large belts. The belts are used to arriss the glass on automatic lines from OEMs such as Ashton, Lisec or Bottero, or on stand-alone manual cross belt machines. Edge grinding of glass prior to laminating can also be carried out with belts for applications such as car windshields.
Recommended The recommended product for general use on normal glass thicknesses is KGS Telum® Red 200 grit. This produces a good combination of arriss weight and finish at the high speeds of modern lines. If a heavier arriss is required, this can be achieved with the same belt in a Black 120 grit specification.
Life - Dry RunningEither specification will give good life, producing a consistent edge over a long period of time. Automatic lines always use coolant to improve belt performance and maximise life, but companies such as Ashton, Bohle and Willian also offer manual machines with the option to use the belts dry, which can provide benefits in cleanliness and convenience in production.
All belt sizes are available in finer grits if required, and new developments are providing the ability to achieve a polished finish on the glass.
KGS Telum® Belt BP 1180x80mm
Grit Code
60 1005.0111011
120 1005.0111012
200 1005.0111013
KGS Telum® Belt BP 1010x70mm
Grit Code
120 1005.0115512
200 1005.0115513
KGS Telum® Belt BP 1160x100mm
Grit Code
200 1005.0107213
320 1005.0107219
KGS Telum® Belt BP 2130x60mm
Grit Code
200 1005.0122613
KGS Telum® Belt BP 1830x100mm
Grit Code
60 1005.0108411
120 1005.0108412
200 1005.0108413
KGS Telum® Belt BP 2000x100mm
Grit Code
120 1005.0108312
200 1005.0108313
KGS Telum® Belt BP 3350x100mm
Grit Code
60 1005.0107411
120 1005.0107412
200 1005.0107413
KGS Flexis® Belt BP 1180x80mm
Grit Code
60 1005.0219611
120 1005.0219612
200 1005.0219613
KGS Flexis® Belt BP 1010x70mm
Grit Code
120 1005.0226912
200 1005.0226913
KGS Flexis® Belt BP 1160x100mm
Grit Code
200 1005.0235913
320 1005.0235919
KGS Flexis® Belt BP 2130x100mm
Grit Code
200 1005.0204413
KGS Flexis® Belt BP 1830x100mm
Grit Code
60 1005.0209611
120 1005.0209612
200 1005.0209613
KGS Flexis® Belt BP 2000x100mm
Grit Code
120 1005.0214312
200 1005.0214313
KGS Flexis® Belt BP 3350x100mm
Grit Code
60 1005.0212611
120 1005.0212612
200 1005.0212613
page 9KGS Precision Catalogue www.kgs-precision.com
PORCELAIN BELTS - Strong Flexible Belts for Ceramics
KGS Flexis®
Strong Flexible BeltsKGS have developed a range of premium belts which are used in the porcelain industry for the polishing of plate, bowl and cup bases and cup rims. These belts are used on Lippert and similar machines, typical sizes being 750mm x 25mm and 1600mm x 8mm (all other sizes are available on request). These belts are designed to be both flexible, in order to follow the contours of the bases and rims, and very durable, to provide long life and thus lowest cost. They are available in a complete range of grit sizes allowing the highest surface finishes to be achieved.
Large Disc Options For large pieces that need to be processed manually, the range of KGS electroplated discs, either magnetic or self-adhesive, offers the same high quality and long life and are also available in the full range of grit sizes and diameters from 150mm to 600mm (See “Large Discs”).
Large, wide belts are also available for specialist machines.
Small Disc RepairsDiamond discs as small as 25mm are also supplied with soft backings for the repair and refurbishment of minor faults before re-glazing.
KGS Flexis® Belt BPR 1600x8mm
Grit Code
120 1006.0223912
200 1006.0223913
400 1006.0224114
500 1006.0224115
KGS Flexis® Belt BPR 1600x15mm
Grit Code
120 1006.0227012
200 1006.0227013
KGS Flexis® Belt BPR 2700x16mm
Grit Code
200 1006.0221013
400 1006.0221014
800 1006.0221015
KGS Flexis® Belt BPR 570x25mm
Grit Code
120 1006.0227812
200 1006.0227813
400 1006.0227814
KGS Flexis® Belt FSB 750x25mm
Grit Code
120 1006.0229512
200 1006.0229513
400 1006.0229514
800 1006.0229515
1500 1006.0229516
page 10KGS Precision Catalogue www.kgs-precision.com
ROLL GRINDING - Resin Belts - Grind and Polish Hard Coatings Fast
DBS - Diamond Belt System KGS Telum CH
DBS - ApplicationsFor wet grinding and polishing of cylinders with hard coatings. Especially those used in the pulp, paper & printing industries.Including Chrome replacement with HVOF Tungsten Carbide - Hydraulic rams and shock absorbers plus rolls and cylinders used for hot rolling in the metal industry.Technical support available for dry applications
KGS Telum® CH - Resin Belts Engineered to replace both metal bond diamond wheels and super-finishing systems.Combines the accuracy of rigid tools (bonded wheels); with the speed, consistency & ease of use of a flexible Diamond Belt System.And for many applications, can replace the need for Diamond Film Finishing.
BenefitsSame results every timeGrinds fast - can polish tooHard pulley gives high calibrationAn efficient, low cost solutionLower grinding force than wheelsMuch lower capital investment
For more information ask for the Diamond Belt System (DBS) full brochure.
KGS Telum® CH Belt BP 914x50 (36”x2”)
Grit Code
60 - 250μm 1003.1604721
120 - 125μm 1003.1604722
200 - 74μm 1003.1604723
400 - 40μm 1003.1604724
800 - 20μm 1003.1604725
1500 - 9μm 1003.1604726
3000 - 3μm 1003.1604727
KGS Telum® CH Belt BP 1220x50 (48”x2”)
Grit Code
60 - 250μm 1004.1602021
120 - 125μm 1004.1602022
200 - 74μm 1004.1602023
400 - 40μm 1004.1602024
800 - 20μm 1004.1602025
1500 - 9μm 1004.1602026
3000 - 3μm 1004.1602027
KGS Telum® CH Belt BP 2000x50mm
Grit Code
60 - 250μm 1004.1604121
120 - 125μm 1004.1604122
200 - 74μm 1004.1604123
400 - 40μm 1004.1604124
800 - 20μm 1004.1604125
1500 - 9μm 1004.1604126
3000 - 3μm 1004.1604127
KGS Telum® CH Belt BP 1200x100mm
Grit Code
60 - 250μm 1004.1605121
200 - 74μm 1004.1605123
400 - 40μm 1004.1605124
KGS Telum® CH Belt BP 1600x100mm
Grit Code
60 - 250μm 1004.1607321
200 - 74μm 1004.1607323
400 - 40μm 1004.1607324
KGS Telum® CH Belt BP 2500x100mm
Grit Code
60 - 250μm 1004.1603921
120 - 125μm 1004.1603922
200 - 74μm 1004.1603923
400 - 40μm 1004.1603924
800 - 20μm 1004.1603925
1500 - 9μm 1004.1603926
3000 - 3μm 1004.1603927
KGS Telum® CH Belt BP 2500x150mm
Grit Code
60 - 250μm 1004.1600921
120 - 125μm 1004.1600922
200 - 74μm 1004.1600923
400 - 40μm 1004.1600924
800 - 20μm 1004.1600925
1500 - 9μm 1004.1600926
3000 - 3μm 1004.1600927
KGS Telum® CH Belt BP 3350x100mm
Grit Code
200 - 74μm 1004.1603123
400 - 40μm 1004.1603124
KGS Telum® CH Belt BP 3500x150mm
Grit Code
200 - 74μm 1004.1605323
800 - 20μm 1004.1605325
KGS Telum® CH Belt BP 4000x150mm
Grit Code
60 - 250μm 1004.1601121
200 - 74μm 1004.1601123
page 11KGS Precision Catalogue www.kgs-precision.com
ROLL GRINDING - Nickel Belts - Grind & Remove Hard Coatings
KGS Telum® KGS Flexis®
ApplicationsNickel belts are used for high stock removal and consistent finishes on all hard brittle materials.Centerless Grinding and Tool Post Grinding applications are generally done wet for most materials. Some materials can be ground dry with careful set-up parameters and vigilant monitoring.Other softer materials such as fibre-glass & many composites grind very fast with a long life.
GLAZING - WC Removal Insufficient pressure/speed or “Firing” can lead to rounding of the sharp cutting edges of the diamond crystal. Issues relating to “Spark Out” calibration techniques - or removing existing WC coatings completely & going through to the steel substrate below can glaze the diamonds too. Often KGS Telum® CH Resin Belts can avoid this issue.
Other SpecificationsKGS DIAMOND has a vast range of belts available for specialised niche markets.There is a much greater range of grits, backers and patterns than can be shown here.To discuss your specific needs - Please contact your local distributor or Application Engineer.
KGS Telum® Belt BP 914x50mm
Grit Code
120 - 125μm 1005.0111812
200 - 74μm 1005.0111813
KGS Telum® Belt BP 1220x50mm
Grit Code
120 - 125μm 1004.0105012
200 - 74μm 1004.0105013
KGS Telum® Belt BP 2000x50mm
Grit Code
60 - 250μm 1005.0110711
120 - 125μm 1005.0110712
200 - 74μm 1005.0110713
400 - 40μm 1005.0110714
800 - 20μm 1005.0110715
KGS Telum® Belt BP 2500x100mm
Grit Code
60 - 250μm 1004.0113011
120 - 125μm 1004.0113012
200 - 74μm 1004.0113013
400 - 40μm 1004.0113014
KGS Telum® Belt BP 2500x150mm
Grit Code
60 - 250μm 1004.0108011
120 - 125μm 1004.0108012
200 - 74μm 1004.0108013
400 - 40μm 1004.0108014
KGS Telum® Belt BP 3500x100mm
Grit Code
60 - 250μm 1004.0122311
120 - 125μm 1004.0122312
200 - 74μm 1004.0122313
400 - 40μm 1004.0122314
KGS Telum® Belt BP 3500x150mm
Grit Code
60 - 250μm 1004.0121711
120 - 125μm 1004.0121712
200 - 74μm 1004.0121713
400 - 40μm 1004.0121714
KGS Flexis® Belt BP 914x50mm
Grit Code
120 - 125μm 1003.0220412
200 - 74μm 1003.0220413
KGS Flexis® Belt BP 1220x50mm
Grit Code
120 - 125μm 1005.0208312
200 - 74μm 1005.0208313
KGS Flexis® Belt BP 2000x50mm
Grit Code
60 - 250μm 1005.0217711
120 - 125μm 1005.0217712
200 - 74μm 1005.0217713
400 - 40μm 1005.0217714
800 - 20μm 1005.0217715
KGS Flexis® Belt BP 2500x100mm
Grit Code
60 - 250μm 1004.0213011
120 - 125μm 1004.0213012
200 - 74μm 1004.0213013
400 - 40μm 1004.0213014
KGS Flexis® Belt BP 2500x150mm
Grit Code
60 - 250μm 1004.0208011
120 - 125μm 1004.0208012
200 - 74μm 1004.0208013
400 - 40μm 1004.0208014
KGS Flexis® Belt BP 3500x100mm
Grit Code
60 - 250μm 1004.0231911
120 - 125μm 1004.0231912
200 - 74μm 1004.0231913
400 - 40μm 1004.0231914
KGS Flexis® Belt BP 3500x150mm
Grit Code
60 - 250μm 1005.0224811
120 - 125μm 1005.0224812
200 - 74μm 1005.0224813
400 - 40μm 1005.0224814
page 12KGS Precision Catalogue www.kgs-precision.com
SMALL NICKEL BELTS - FOR HAND HELD MACHINES
KGS Telum® KGS Flexis®
ApplicationMany flat glass customers benefit from KGS belts for small hand-held machines. Non-standard shapes, awkward cut-outs and door hinge returns can easily be finished without dedicated machines.It is better to use a specialist wet belt machine for prolonged use, although many customers are satisfied using a dry belt machine.These belts are often used to remove over-spray for HVOF & TBC Coatings.
Pulley Issues Newer machines use a very small belt – 330x8 mm for those really difficult corners.Flexibility - Due to the pulley size for these small belts KGS Flexis® is normally better than KGS Telum®.Many KGS distributors can supply complete solutions with belts and machines from stock.
Tech-TipFor longer life, try to grind on the free running belt – not the platen, and if possible - not on the pulley!
KGS Telum® Belt BPR 330x8mm
Grit Code
60 1003.0112211
120 1003.0112212
200 1003.0112213
400 1003.0112214
800 1003.0112215
KGS Telum® Belt BP 457x18mm (18”x3/4”)
Grit Code
60 1005.0106511
120 1005.0106512
200 1005.0106513
400 1005.0106514
KGS Telum® Belt BP 520x20mm
Grit Code
60 1005.0122511
120 1005.0122512
200 1005.0122513
400 1005.0122514
KGS Telum® Belt BP 533x30mm
Grit Code
60 1005.0102611
120 1005.0102612
200 1005.0102613
400 1005.0102614
800 1005.0102615
KGS Telum® Belt BP 762x25mm (30”x1”)
Grit Code
60 1005.0130011
120 1005.0130012
200 1005.0130013
400 1005.0130014
KGS Telum® Belt BPG 820x40
Grit Code
60 1004.0130111
120 1004.0130112
200 1004.0130113
400 1004.0130114
KGS Flexis® Belt BPR 330x8mm
Grit Code
60 1003.0221711
120 1003.0221712
200 1003.0221713
400 1003.0221714
800 1003.0221715
KGS Flexis® Belt BP 457x18mm (18”x3/4”)
Grit Code
60 1003.0219411
120 1003.0219412
200 1003.0219413
400 1003.0219414
KGS Flexis® Belt BP 520x20mm
Grit Code
60 1003.0217511
120 1003.0217512
200 1003.0217513
400 1003.0217514
KGS Flexis® Belt BP 533x30mm
Grit Code
60 1005.0203411
120 1005.0203412
200 1005.0203413
400 1005.0203414
800 1005.0203415
KGS Flexis® Belt BP 762x25mm (30”x1”)
Grit Code
60 1003.0200811
120 1003.0200812
200 1003.0200813
400 1003.0200814
KGS Flexis® Belt BP 820x40
Grit Code
60 1004.0250111
120 1004.0250112
200 1004.0250113
400 1004.0250114
page 13KGS Precision Catalogue www.kgs-precision.com
KGS Swiflex® SDA - RESIN BELTS
KGS Swiflex® SDA - (Dry) KGS Swiflex® SDA - (Wet)
ApplicationsKGS Swiflex® SDA -Structured Diamond Abrasive
Specialist glass companies utilise KGS Swiflex® SDA resin belts for difficult or awkward shapes.
Backers:BYW - Brown Backer - Dry UseBP - Light Green Backer - Wet UseFSC - Light Grey backerFSC is very flexible - use wet or dry - free running for complex shapes and will be the same price as the other backers.
Overspray Removal Often complex 3D parts coated with HVOF Tungsten Carbide or Ceramics will benefit from finishing with small belt machines.This includes removal of overspray from the powder spaying process.If used with care, exceptional life, compared to Silicon Carbide Belts, can be achieved.
FeaturesThe SDA is a thinner & more flexible belt than the KGS Telum CH. This enables these type of belts to be run on smaller pulleys for more intricate work.
Tech-TipSome operators use the Orange SDA BP belt with a free-running set-up for that final “brightness” rather than the KGS Telum® CH Orange.
KGS Swiflex® SDA Belt 457x25mm BYW (18”x1”)
Grit Code
60 1003.1801421
120 1003.1801422
200 1003.1801423
400 1003.1801424
800 1003.1801425
1500 1003.1801426
3000 1003.1801427
KGS Swiflex® SDA Belt 610x25mm BYW (24”x1”)
Grit Code
60 1003.1802121
120 1003.1802122
200 1003.1802123
400 1003.1802124
800 1003.1802125
1500 1003.1802126
3000 1003.1802127
KGS Swiflex® SDA Belt 762x25mm BYW (30”x1”)
Grit Code
60 1003.1801521
120 1003.1801522
200 1003.1801523
400 1003.1801524
800 1003.1801525
1500 1003.1801526
3000 1003.1801527
KGS Swiflex® SDA Belt 914x50mm BP (36”x2”)
Grit Code
60 1003.1801621
120 1003.1801622
200 1003.1801623
400 1003.1801624
800 1003.1801625
1500 1003.1801626
3000 1003.1801627
KGS Swiflex® SDA Belt 1220x50mm BP (48”x2”)
Grit Code
60 1003.1801721
120 1003.1801722
200 1003.1801723
400 1003.1801724
800 1003.1801725
1500 1003.1801726
3000 1003.1801727
KGS Swiflex® SDA Belt 2000x50mm BP
Grit Code
60 1003.1801821
120 1003.1801822
200 1003.1801823
400 1003.1801824
800 1003.1801825
1500 1003.1801826
3000 1003.1801827
KGS Swiflex® SDA Belt 2500x100mm BP
Grit Code
60 1003.1801921
120 1003.1801922
200 1003.1801923
400 1003.1801924
800 1003.1801925
1500 1003.1801926
3000 1003.1801927
KGS Swiflex® SDA Belt 533x30mm BYW
Grit Code
60 1003.1802421
120 1003.1802422
200 1003.1802423
400 1003.1802424
800 1003.1802425
1500 1003.1802426
3000 1003.1802427
page 14KGS Precision Catalogue www.kgs-precision.com
RESIN SPIRAL BANDS - DRY RUNNING
KGS Swiflex® SDA
ApplicationNew dry running option -KGS Swiflex® SDA Spirals.Some glass companies find them more user friendly than the Nickel Bond versions.
Care must be taken to avoid reflected heat generation on Glass.
Speed Max. 45 m/sOptimum speed will vary with the material ground.Slower speeds may prove benificial with the finer grits.
FeaturesCan be used on very difficult materials such as Rhodium, Iridium and other difficult materials such as Titanium and Technical Ceramics including Tungsten Carbide.
AccessoriesRubber Drums are available.
KGS Swiflex® SDA Spiral ø15x30mm
Grit Code
60 1001.1800421
120 1001.1800422
200 1001.1800423
400 1001.1800424
800 1001.1800425
1500 1001.1800426
3000 1001.1800427
KGS Swiflex® SDA Spiral ø22x20mm
Grit Code
60 1001.1801321
120 1001.1801322
200 1001.1801323
400 1001.1801324
800 1001.1801325
1500 1001.1801326
3000 1001.1801327
KGS Swiflex® SDA Spiral ø25x25mm
Grit Code
60 1001.1800521
120 1001.1800522
200 1001.1800523
400 1001.1800524
800 1001.1800525
1500 1001.1800526
3000 1001.1800527
KGS Swiflex® SDA Spiral ø30x30mm
Grit Code
60 1001.1800321
120 1001.1800322
200 1001.1800323
400 1001.1800324
800 1001.1800325
1500 1001.1800326
3000 1001.1800327
KGS Swiflex® SDA Spiral ø45x30mm
Grit Code
60 1001.1801421
120 1001.1801422
200 1001.1801423
400 1001.1801424
800 1001.1801425
1500 1001.1801426
3000 1001.1801427
KGS Swiflex® SDA Spiral ø50x42mm
Grit Code
60 1001.1800721
120 1001.1800722
200 1001.1800723
400 1001.1800724
800 1001.1800725
1500 1001.1800726
3000 1001.1800727
KGS Swiflex® SDA Spiral ø75x38mm
Grit Code
60 1001.1800221
120 1001.1800222
200 1001.1800223
400 1001.1800224
800 1001.1800225
1500 1001.1800226
3000 1001.1800227
KGS Swiflex® SDA Spiral ø75x42mm
Grit Code
60 1001.1800921
120 1001.1800922
200 1001.1800923
400 1001.1800924
800 1001.1800925
1500 1001.1800926
3000 1001.1800927
KGS Swiflex® SDA Spiral ø100x38mm
Grit Code
60 1001.1801021
120 1001.1801022
200 1001.1801023
400 1001.1801024
800 1001.1801025
1500 1001.1801026
3000 1001.1801027
KGS Swiflex® SDA Spiral ø100x42mm
Grit Code
60 1001.1801121
120 1001.1801122
200 1001.1801123
400 1001.1801124
800 1001.1801125
1500 1001.1801126
3000 1001.1801127
page 15KGS Precision Catalogue www.kgs-precision.com
SPIRAL BANDS - DOT PATTERN
KGS Flexis®
ApplicationSpecialist glass companies utilise KGS Spiral Bands and K-LOC discs for artistic or technical applications.Spiral Reamers are available in ø15, 22, 25, 30, 45 mm etc.Spiral Bands are available up to ø150 mm for expanding rubber drums.These products are mainly used in the Crystal Glass Industry, Lapidary and Technical Quartz manufacturing and also for stone and fiber-glass applications.
Speed Max. 45 m/s
FeaturesThe KGS Telum® pattern is generally best for corner dubbing machines and can be run with minimum coolant.Resin Bands are good for polishing on suitable machines.KGS Swiflex® SDA dry running spirals are also available.
AccessoriesRubber Drums are available.
KGS Flexis® Spirals ø15x30mm
Grit Code
60 1001.0200011
120 1001.0200012
200 1001.0200013
400 1001.0200014
500 1001.0200025
1500 1001.0200026
3000 1001.0200027
KGS Flexis® Spirals ø22x20mm
Grit Code
60 1001.0200111
120 1001.0200112
200 1001.0200113
400 1001.0200114
500 1001.0200125
1500 1001.0200126
3000 1001.0200127
KGS Flexis® Spirals ø25x25mm
Grit Code
60 1001.0200211
120 1001.0200212
200 1001.0200213
400 1001.0200214
500 1001.0200225
1500 1001.0200226
3000 1001.0200227
KGS Flexis® Spirals ø30x30mm
Grit Code
60 1001.0200311
120 1001.0200312
200 1001.0200313
400 1001.0200314
500 1001.0200325
1500 1001.0200326
3000 1001.0200327
KGS Flexis® Spirals ø45x30mm
Grit Code
60 1001.0200411
120 1001.0200412
200 1001.0200413
400 1001.0200414
500 1001.0200425
1500 1001.0200426
3000 1001.0200427
KGS Flexis® Spirals ø50x42mm
Grit Code
60 1001.0200611
120 1001.0200612
200 1001.0200613
400 1001.0200614
500 1001.0200625
1500 1001.0200626
3000 1001.0200627
KGS Flexis® Spirals ø75x38mm
Grit Code
60 1001.0200511
120 1001.0200512
200 1001.0200513
400 1001.0200514
500 1001.0200525
1500 1001.0200526
3000 1001.0200527
KGS Flexis® Spirals ø75x42mm
Grit Code
60 1001.0200811
120 1001.0200812
200 1001.0200813
400 1001.0200814
500 1001.0200825
1500 1001.0200826
3000 1001.0200827
page 16KGS Precision Catalogue www.kgs-precision.com
SPIRAL BANDS
KGS Telum®
ApplicationSpecialist glass companies utilise KGS Spiral Bands and K-LOC discs for artistic or technical applications.Spiral Reamers are available in ø15, 22, 25, 30, 45 mm etc.Spiral Bands are available up to ø150 mm for expanding rubber drums.These products are mainly used in the Crystal Glass Industry, Lapidary and Technical Quartz manufacturing but also in the Stone Industry.
Speed Max. 45 m/s
FeaturesThe KGS Telum® pattern is generally best for corner dubbing machines and can be run with minimum coolant.Resin Bands are good for polishing on suitable machines.KGS Swiflex® SDA dry running spirals are also available.
AccessoriesRubber Drums are available.
KGS Telum® Spirals ø15x30mm
Grit Code
60 1001.0100011
120 1001.0100012
200 1001.0100013
400 1001.0100014
500 1001.0100025
1500 1001.0100026
3000 1001.0100027
KGS Telum® Spirals ø22x20mm
Grit Code
60 1001.0100111
120 1001.0100112
200 1001.0100113
400 1001.0100114
500 1001.0100125
1500 1001.0100126
3000 1001.0100127
KGS Telum® Spirals ø25x25mm
Grit Code
60 1001.0100211
120 1001.0100212
200 1001.0100213
400 1001.0100214
500 1001.0100225
1500 1001.0100226
3000 1001.0100227
KGS Telum® Spirals ø30x30mm
Grit Code
60 1001.0100311
120 1001.0100312
200 1001.0100313
400 1001.0100314
500 1001.0100325
1500 1001.0100326
3000 1001.0100327
KGS Telum® Spirals ø45x30mm
Grit Code
60 1001.0100411
120 1001.0100412
200 1001.0100413
400 1001.0100414
500 1001.0100425
1500 1001.0100426
3000 1001.0100427
KGS Telum® Spirals ø50x42mm
Grit Code
60 1001.0100611
120 1001.0100612
200 1001.0100613
400 1001.0100614
500 1001.0100625
1500 1001.0100626
3000 1001.0100627
KGS Telum® Spirals ø75x38mm
Grit Code
60 1001.0100511
120 1001.0100512
200 1001.0100513
400 1001.0100514
500 1001.0100525
1500 1001.0100526
3000 1001.0100527
KGS Telum® Spirals ø75x42mm
Grit Code
60 1001.0100811
120 1001.0100812
200 1001.0100813
400 1001.0100814
500 1001.0100825
1500 1001.0100826
3000 1001.0100827
page 17KGS Precision Catalogue www.kgs-precision.com
ROLL FINISHING - Super-Finishing Strips
KGS Telum® KGS Flexis®
ApplicationThese long strips with tails are used on Super-Finishing machines for conditioning rolls.For example3200/1200x50 = 1200mm diamondwith 1m tails for lead in & lead out.Diamond is best suited to hard brittle coatings such as HVOF sprayed carbides and ceramics.Although sometimes used for coating removal - a belt system is generally faster and more cost effective.
Re-Furbishment of Rolls Although some rolls require a high reflective finish and low Ra values – others require a specific surface roughness for friction grip &/or ink or water retention.During the constant use of these rolls, they tend to lose this surface roughness and become “Polished” during use. Depending on the coating thickness, some rolls can be “Re-furbished” many times before needing stripping and recoating.
AvailabilityKGS supplies these long strips on a 75mm (3”) keyed plastic core. KGS also has new Resin productsin KGS Swiflex® SDA .
KGS Telum® Strip BYW 3200/1200x50mm
Grit Code
120 - 125μm 1045.0114512
200 - 74μm 1045.0114513
400 - 40μm 1045.0114514
800 - 20μm 1045.0114515
KGS Telum® Strip BYW 12000/10000x50mm
Grit Code
120 - 125μm 1045.0113412
200 - 74μm 1045.0113413
400 - 40μm 1045.0113414
800 - 20μm 1045.0113415
KGS Telum® Strip BYW 3200/1200x100mm
Grit Code
120 - 125μm 1045.0114612
200 - 74μm 1045.0114613
400 - 40μm 1045.0114614
800 - 20μm 1045.0114615
KGS Telum® Strip BYW 4000/2000x100mm
Grit Code
120 - 125μm 1045.0113712
200 - 74μm 1045.0113713
400 - 40μm 1045.0113714
800 - 20μm 1045.0113715
KGS Telum® Strip BYW 7000/5000x100mm
Grit Code
120 - 125μm 1045.0114012
200 - 74μm 1045.0114013
400 - 40μm 1045.0114014
800 - 20μm 1045.0114015
KGS Telum® Strip BYW 12000/10000x100mm
Grit Code
200 - 74μm 1045.0114113
KGS Telum® Strip BYW 6000/4000x200mm
Grit Code
200 - 74μm 1045.0114313
KGS Flexis® Strip BYW 3200/1200x50mm
Grit Code
120 - 125μm 1045.0232512
200 - 74μm 1045.0232513
400 - 40μm 1045.0232514
800 - 20μm 1045.0232515
KGS Flexis® Strip BYW 12000/10000x50mm
Grit Code
120 - 125μm 1045.0227912
200 - 74μm 1045.0227913
400 - 40μm 1045.0227914
800 - 20μm 1045.0227915
KGS Flexis® Strip BYW 3200/1200x100mm
Grit Code
120 - 125μm 1045.0232612
200 - 74μm 1045.0232613
400 - 40μm 1045.0232614
800 - 20μm 1045.0232615
KGS Flexis® Strip BYW 4000/2000x100mm
Grit Code
120 - 125μm 1045.0228212
200 - 74μm 1045.0228213
400 - 40μm 1045.0228214
800 - 20μm 1045.0228215
KGS Flexis® Strip BYW 7000/5000x100mm
Grit Code
120 - 125μm 1045.0228512
200 - 74μm 1045.0228513
400 - 40μm 1045.0228514
800 - 20μm 1045.0228515
KGS Flexis® Strip BYW 12000/10000x100mm
Grit Code
200 - 74μm 1045.0228613
KGS Flexis® Strip BYW 6000/4000x200mm
Grit Code
200 - 74μm 1045.0228813
page 18KGS Precision Catalogue www.kgs-precision.com
LARGE NICKEL DISCS - For Glass & Metallography
KGS Telum® KGS Quadroflex
ApplicationsKGS supplies a full complement of large discs for all glass applications.The Metal Bond Nickel discs are used for the grinding stage, giving high stock removal and a consistent, predictable finish.These Nickel discs are used in combination with Resin Bond discs for the final polishing stages - as shown on the next page.
Discs for Glass Discs from ø150mm for artistic glass to ø600mm and above for robotic polishing of crystal glass.Discs can be supplied with various quick change options including QRS, different adhesives, magnetic and rigid combinations.KGS can offer expert advice on how to utilise fixed diamond abrasives to improve production cycle times.
MetallographyKGS supplies a complete range of fixed dia-mond discs which can grind and polish much faster than a diamond slurry system.
KGS Telum® Disc QRS ø200mm
Grit Code
120 - 125μm 1024.0111512
200 - 74μm 1024.0111513
KGS Telum® Disc SA ø250mm
Grit Code
120 - 125μm 1024.0108912
200 - 74μm 1024.0108913
KGS Telum®/H Disc SA ø300mm
Grit Code
50 - 301μm 1024.0152210
60 - 250μm 1024.0152211
KGS Telum® Disc SA ø300mm
Grit Code
120 - 125μm 1024.0101912
200 - 74μm 1024.0101913
400 - 40μm 1024.0101914
800 - 20μm 1024.0101915
1500 - 9μm 1024.0101916
KGS Telum® Disc MAGN ø300mm
Grit Code
120 - 125μm 1024.0106112
200 - 74μm 1024.0106113
400 - 40μm 1024.0106114
800 - 20μm 1024.0106115
1500 - 9μm 1024.0106116
KGS Telum® Disc SA ø450mm
Grit Code
120 - 125μm 1024.0103012
800 - 20μm 1024.0103015
KGS Telum® Disc MAGN ø600x26mm
Grit Code
60 - 250μm 1024.0108111
120 - 125μm 1024.0108112
200 - 74μm 1024.0108113
400 - 40μm 1024.0108114
KGS Quadroflex™ Disc QRS ø200mm
Grit Code
320 - 54μm 1024.0302419
400 - 40μm 1024.0302414
KGS Quadroflex™ Disc SA ø250mm
Grit Code
120 - 125μm 1024.0300512
200 - 74μm 1024.0300513
KGS Quadroflex™ Disc SA ø300mm Q1
Grit Code
50 - 301μm 1024.0320010
60 - 250μm 1024.0320011
KGS Quadroflex™ Disc SA ø300mm Q2
Grit Code
60 - 250μm 1024.0320111
120 - 125μm 1024.0300612
200 - 74μm 1024.0300613
400 - 40μm 1024.0300614
800 - 20μm 1024.0300615
KGS Quadroflex™ Disc MAGN ø300mm
Grit Code
60 - 250μm 1024.0301911
120 - 125μm 1024.0301912
200 - 74μm 1024.0301913
400 - 40μm 1024.0301914
320 - 54μm 1024.0300419
KGS Quadroflex™ Disc SA ø450mm
Grit Code
60 - 250μm 1024.0300811
800 - 20μm 1024.0300815
KGS Quadroflex™ Disc MAGN ø600x26
Grit Code
60 - 250μm 1024.0320211
120 - 125μm 1024.0320212
200 - 74μm 1024.0320213
400 - 40μm 1024.0320214
page 19KGS Precision Catalogue www.kgs-precision.com
LARGE RESIN DISCS - For Glass & Metallography
KGS Telum® CH KGS Swiflex® SDA
KGS Telum® CHThis product is a hard resin pellet shaped like a cross. The open pattern and thick resin pellet give many leading edges and open channels for rapid removal of the ground material.
KGS Swiflex® SDA This thin resin product is a Stuctured Diamond Abrasive.Although much thinner layer of resin than the KGS Telum® CH - it can deliver rapid polishing at an economical cost. This product is more suitable for small part grinding & polishing.
Double Disc GrindingKGS DIAMOND can also supply product for rapid grinding and polishing on Precision Double Disc Grinders.Expertise, learnt from metallography, has enabled the transition to much larger disc grinding applications.Please contact our Application Engineers to learn more.
KGS Telum® CH Disc SA ø250mm
Grit Code
60 - 250μm 1024.1600121
120 - 125μm 1024.1600122
200 - 74μm 1024.1600123
400 - 40μm 1024.1600124
800 - 20μm 1024.1600125
1500 - 9μm 1024.1600126
3000 - 3μm 1024.1600127
KGS Telum® CH Disc SA ø300mm
Grit Code
60 - 250μm 1024.1600221
120 - 125μm 1024.1600222
200 - 74μm 1024.1600223
400 - 40μm 1024.1600224
800 - 20μm 1024.1600225
1500 - 9μm 1024.1600226
3000 - 3μm 1024.1600227
KGS Telum® CH Disc MAGN ø300mm
Grit Code
60 - 250μm 1024.1600321
120 - 125μm 1024.1600322
200 - 74μm 1024.1600323
400 - 40μm 1024.1600324
800 - 20μm 1024.1600325
1500 - 9μm 1024.1600326
3000 - 3μm 1024.1600327
KGS Swiflex® SDA Disc SA ø250mm
Grit Code
60 - 250μm 1024.1805021
120 - 125μm 1024.1805022
200 - 74μm 1024.1805023
400 - 40μm 1024.1805024
800 - 20μm 1024.1805025
1500 - 9μm 1024.1805026
3000 - 3μm 1024.1805027
KGS Swiflex® SDA Disc SA ø300mm
Grit Code
60 - 250μm 1024.1805121
120 - 125μm 1024.1805122
200 - 74μm 1024.1805123
400 - 40μm 1024.1805124
800 - 20μm 1024.1805125
1500 - 9μm 1024.1805126
3000 - 3μm 1024.1805127
KGS Swiflex® SDA Disc MAGN ø300mm
Grit Code
60 - 250μm 1024.1800221
120 - 125μm 1024.1800222
200 - 74μm 1024.1800223
400 - 40μm 1024.1800224
800 - 20μm 1024.1800225
1500 - 9μm 1024.1800226
3000 - 3μm 1024.1800227
KGS Swiflex® SDA Disc MAGN ø600x26mm
Grit Code
60 - 250μm 1024.1805321
120 - 125μm 1024.1805322
200 - 74μm 1024.1805323
400 - 40μm 1024.1805324
800 - 20μm 1024.1805325
1500 - 9μm 1024.1805326
3000 - 3μm 1024.1805327
KGS Telum® CH Disc MAGN ø600x26mm
Grit Code
60 - 250μm 1024.1600421
120 - 125μm 1024.1600422
200 - 74μm 1024.1600423
400 - 40μm 1024.1600424
800 - 20μm 1024.1600425
1500 - 9μm 1024.1600426
3000 - 3μm 1024.1600427
page 20KGS Precision Catalogue www.kgs-precision.com
DIAMOND K-LOC DISCS
KGS K-LOC - Nickel KGS Swiflex® SDA K-LOC - Resin
ApplicationTwist & K-LOC System. Available in ø25, ø50 & ø75mm. Mandrel with 6 mm shaft.Customers use a portable drill and K-LOC for corner dubbing glass.
Also useful for finishing of Thermal Barrier Coatings & Ceramics in complex three dimen-sional shapes such as the Aerospace or Prosthetics industry.
Machinery KGS DIAMOND can supply suitable Kits with an air-tool and a range of grits in different sizes – all contained in a dedicated case.
Maximum Speed - 45 m/s
PricingKGS Flexis® dot pattern is also available - price is similar to KGS Quadroflex™.Other unique configurations are available for some specialised applications.
KGS Telum® K-LOC disc ø25mm
Grit Code
60 1021.0108411
120 1021.0108412
200 1021.0108413
400 1021.0108414
KGS Telum® K-LOC disc ø50mm
Grit Code
60 1021.0108511
120 1021.0108512
200 1021.0108513
400 1021.0108514
KGS Telum® K-LOC disc ø75mm
Grit Code
60 1021.0108611
120 1021.0108612
200 1021.0108613
400 1021.0108614
KGS Quadroflex™ ® K-LOC ø25mm
Grit Code
60 1021.0304311
120 1021.0304312
200 1021.0304313
400 1021.0304314
KGS Quadroflex™ ® K-LOC ø50mm
Grit Code
60 1021.0304611
120 1021.0304612
200 1021.0304613
400 1021.0304614
800 1021.0304615
KGS Quadroflex™ ® K-LOC ø75mm
Grit Code
60 1021.0304511
120 1021.0304512
200 1021.0304513
400 1021.0304514
800 1021.0304515
KGS Swiflex® SDA K-LOC ø25mm
Grit Code
60 1021.1800121
120 1021.1800122
200 1021.1800123
400 1021.1800124
800 1021.1800125
1500 1021.1800126
3000 1021.1800127
KGS Swiflex® SDA K-LOC ø50mm
Grit Code
60 1021.1800221
120 1021.1800222
200 1021.1800223
400 1021.1800224
800 1021.1800225
1500 1021.1800226
3000 1021.1800227
KGS Swiflex® SDA K-LOC ø75mm
Grit Code
60 1021.1800321
120 1021.1800322
200 1021.1800323
400 1021.1800324
800 1021.1800325
1500 1021.1800326
3000 1021.1800327
K-Loc Back-Up Pad - 6mm Shaft
Diameter (mm) Code
ø45mm 8851.10036
ø70mm 8851.10035
K-Loc Back-Up Pad - 6mm Shaft
Diameter (mm) Code
ø25mm 8851.10038
ø35mm 8851.00477
page 21KGS Precision Catalogue www.kgs-precision.com
QRS DISCS - Quick Release System
KGS Telum® QRS KGS Flexis® QRS
ApplicationFor wet grinding and polishing on glass, ceramics, porcelain, granite, marble and composites.For high quality granite finishing we recommend the KGS Speedline® Range.
Speed Max. 45 m/sRecommended rpm 3.000 - 3.500
KGS can supply suitable machinery with central water feed.
BackingColour coded QRS
Other sizes, patterns, grits and dry running resins are available.
KGS Telum® Disc ø75/25mm QRS
Grit Code
60 1022.0100011
120 1022.0100012
200 1022.0100013
400 1022.0100014
500 1022.0100025
1500 1022.0100026
3000 1022.0100027
KGS Telum® Disc ø100/25mm QRS
Grit Code
60 1023.0100111
120 1023.0100112
200 1023.0100113
400 1023.0100114
500 1023.0100125
1500 1023.0100126
3000 1023.0100127
KGS Telum® Disc ø115/25mm QRS
Grit Code
60 1023.0100211
120 1023.0100212
200 1023.0100213
400 1023.0100214
500 1023.0100225
1500 1023.0100226
3000 1023.0100227
KGS Telum® Disc ø125/25mm QRS
Grit Code
60 1023.0101511
120 1023.0101512
200 1023.0101513
400 1023.0101514
500 1023.0101525
1500 1023.0101526
3000 1023.0101527
KGS Flexis® Disc ø75/25mm QRS
Grit Code
60 1022.0200011
120 1022.0200012
200 1022.0200013
400 1022.0200014
500 1022.0200025
1500 1022.0200026
3000 1022.0200027
KGS Flexis® Disc ø100/25mm QRS
Grit Code
60 1023.0200111
120 1023.0200112
200 1023.0200113
400 1023.0200114
500 1023.0200125
1500 1023.0200126
3000 1023.0200127
KGS Flexis® Disc ø115/25mm QRS
Grit Code
60 1023.0200211
120 1023.0200212
200 1023.0200213
400 1023.0200214
500 1023.0200225
1500 1023.0200226
3000 1023.0200227
KGS Flexis® Disc ø125/25mm QRS
Grit Code
60 1023.0201311
120 1023.0201312
200 1023.0201313
400 1023.0201314
500 1023.0201325
1500 1023.0201326
3000 1023.0201327
KGS Back-Up Pad M14 10mm Foam
Diameter (mm) Code
ø75 8851.10031
ø100 8851.00423
ø115 8851.10029
ø125 8851.10028
KGS Back-Up Pad M14 Strong
Diameter (mm) Code
ø75 8851.10034
ø100 8851.10033
ø115 8851.00422
ø125 8851.00426
page 22KGS Precision Catalogue www.kgs-precision.com
DIAMOND SINTERED RESIN DISCS
KGS Speedline® ORG KGS Speedline® ECO
ApplicationFor grinding and polishing on glass, granite, hard marble, concrete and terrazzo. Aggressive discs for the fastest grinding and polishing available in the market today.Polishing by handheld machines with central water feed or with line polishing machines.
Speed Maximum Speed 45 m/sRecommended rpm 3.000 - 3.500
Full Range AvailableKGS Diamond offers a full program of diamond tools for both the Stone and the Floor Industry.
Please contact your distributor for these specialised catalogues.
KGS Speedline® ORG ø75/25mm QRS
Grit Code
50 3023.30106
60 3023.30107
120 3023.30108
200 3023.30109
400 3023.30110
800 3023.30111
1500 3023.30112
3000 3023.30113
10000 3023.30114
KGS Speedline® ORG ø100/25mm QRS
Grit Code
50 3023.30096
60 3023.30097
120 3023.30098
200 3023.30099
400 3023.30100
800 3023.30101
1500 3023.30102
3000 3023.30103
10000 3023.30104
KGS Speedline® ORG ø125/25mm QRS
Grit Code
50 3023.30115
60 3023.30116
120 3023.30117
200 3023.30118
400 3023.30119
800 3023.30120
1500 3023.30121
3000 3023.30122
10000 3023.30123
KGS Speedline® ECO ø100/25mm QRS
Grit Code
50 3023.30149
60 3023.30150
120 3023.30151
200 3023.30152
400 3023.30153
800 3023.30154
1500 3023.30155
3000 3023.30156
10000 3023.30157
KGS Back Up Pad M14 Thread
Diameter (mm) Code
ø75mm 8851.10034
ø100mm 8851.10033
ø125mm 8851.00426
KGS Back Up Pad SF - Snail Fit
Diameter (mm) Code
ø100mm 1851.01000156
ø130mm 1851.01000148
page 23KGS Precision Catalogue www.kgs-precision.com
DISCS FOR DRY GRINDING
KGS Swiflex® K1 QRS KGS Swiflex® K1 - Starbore
ApplicationAggressive dry running discs.Suitable on all hard brittle materials.
KGS Swiflex® K1 Discs. Dry range with QRS or star-bore fixings - ø100-178mm.
Best used on a variable speed angle grinder with dedicated KGS back-up pads. KGS supplies suitable machines.
Glass Edging Useful for arrissing large awkward sheets that do not easily transfer with existing machines – including laminated and decorative glass, or even with wire mesh inclusions.
RecommendationsMain product recommended for glass seaming is KGS Swiflex® K1M QRS Button fixing ø125 mm in black 120 grit for heavy stock removal or red 200 grit for light arrissing.Please note that the QRS Button discs are ap-plied once only to a dedicated Back-up Pad.Maximum Speed 45 m/sRecommended rpm 3.000 - 4,000
KGS Swiflex® K1 ø100/15mm QRS
Grit Code
50 1023.0960010
60 1023.0960011
120 1023.0960012
200 1023.0960013
400 1023.0960014
KGS Swiflex® K1 ø115/15mm QRS
Grit Code
50 1023.0960410
60 1023.0960411
120 1023.0960412
200 1023.0960413
400 1023.0960414
KGS Swiflex® K1 ø125/15mm QRS
Grit Code
50 1023.0960510
60 1023.0960511
120 1023.0960512
200 1023.0960513
400 1023.0960514
KGS Swiflex® K1 ø100mm Starbore
Grit Code
50 1023.0961210
60 1023.0961211
120 1023.0961212
200 1023.0961213
400 1023.0961214
KGS Swiflex® K1 ø125mm Starbore
Grit Code
50 1023.0961310
60 1023.0961311
120 1023.0961312
200 1023.0961313
400 1023.0961314
KGS Swiflex® K1 ø178mm Starbore
Grit Code
50 1023.0961410
60 1023.0961411
120 1023.0961412
200 1023.0961413
400 1023.0961414
Swiflex Starbore M14 White Back-Up Pad
Diameter (mm) Code
ø100mm 8851.10019
ø125mm 8851.10018
ø178mm 8851.10016
Swiflex Button QRS M14 Back-Up Pad
Diameter (mm) Code
ø100/15mm 8851.00429
ø115/15mm 8851.00430
ø125/15mm 8851.10005
page 24KGS Precision Catalogue www.kgs-precision.com
Diamond Flap Disc
KGS Hybrid® T
ApplicationAggressive dry running discs that give high stock removal without the need for high pressure.Suitable on all hard brittle materials.Can also be used wet.
Properties Available on rigid colour coded plastic backing.115mm diameter with 22.2 mm bore.Grits 60, 120, 200 & 400
RecommendationsMax Speed 45 m/s
KGS Hybrid® T ø115 / 22.2 mm
Grit Code
60 4024.00008
120 4024.00009
200 4024.00010
400 4024.00012
page 25KGS Precision Catalogue www.kgs-precision.com
DIAMOND HANDPADS
KGS Telum® KGS Flexis®
ApplicationHandpads are versatile, general purpose tools that are used for a wide variety of manual applications such as grinding and polishing of glass, ceramics, stone, porcelain or composites.
They are often used dry, but if using resin pads to obtain a more polished finish, they must be used wet, - plain water is usually perfectly ok.The 75x75mm handpads have only 10mm foam - this extra flexibility means they are very suitable for grinding and polishing on profiled surfaces.
Availability The tables show standard grit sizes, with grits up to 400 being nickel bond, and 500 and above resin bond. For special applications, other grits such as very coarse Grey 50 grit plus White 800 & Blue 1500 in nickel, are also available.
QRS SheetsQRS sheets for wooden hand-blocks, orbital sanders, or discs with vacuum holes.Bosch or Fein triangles.Canvas, QRS & Self-Adhesive options are also available.
KGS Telum® Handpads 75x75mm
Grit Code
60 1041.0100111
120 1041.0100112
200 1041.0100113
400 1041.0100114
500 1041.0100125
1500 1041.0100126
3000 1041.0100127
KGS Telum® Handpads 90x55mm
Grit Code
60 1041.0100011
120 1041.0100012
200 1041.0100013
400 1041.0100014
500 1041.0100025
1500 1041.0100026
3000 1041.0100027
KGS Telum® Sheets 130x55 mm QRS
Grit Code
60 1043.0100211
120 1043.0100212
200 1043.0100213
400 1043.0100214
500 1043.0100225
1500 1043.0100226
3000 1043.0100227
KGS Flexis® Handpads 75x75mm
Grit Code
60 1041.0200111
120 1041.0200112
200 1041.0200113
400 1041.0200114
500 1041.0200125
1500 1041.0200126
3000 1041.0200127
KGS Flexis® Handpads 90x55mm
Grit Code
60 1041.0200011
120 1041.0200012
200 1041.0200013
400 1041.0200014
500 1041.0200025
1500 1041.0200026
3000 1041.0200027
KGS Flexis® Sheets 130x55 mm QRS
Grit Code
60 1043.0200211
120 1043.0200212
200 1043.0200213
400 1043.0200214
500 1043.0200225
1500 1043.0200226
3000 1043.0200227
KGS Wooden block 130x55mm
Code
1851.02000004
page 26KGS Precision Catalogue www.kgs-precision.com
DIAMOND FILES & WHETSTONES
KGS Telum® KGS Flexis®
ApplicationFor sharpening chisels, drills and cutting tools, especially those made of Tungsten Carbide.
For Whetstones the diamond is on a sturdy Aluminium base with non-slip rubber feet.KGS Telum® products are more durable than the dot pattern industry standard and provide a better finish.
Use wet or with oil.
Properties Nickel Bond Grits 120, 200, 400 & 800
A dual grit of two strips 150x25 is available in 200/400 configuration.
Self Adhesive sheetMany customers make their own specialised files & sharpening tools by buying self-adhesive sheet and sticking onto their own forms.For example -Ski or Skate sharpening.
Special lapping plates can be made by utilising SA sheet stuck onto flat glass.
KGS Telum® File 38.5x19mm
Grit Code
120 1044.0109612
200 1044.0109613
400 1044.0109614
800 1044.0109615
KGS Telum® Whetstone 100x25mm
Grit Code
120 1044.0101212
200 1044.0101213
400 1044.0101214
800 1044.0101215
KGS Telum® Whetstone 150x50mm
Grit Code
120 1044.0101312
200 1044.0101313
400 1044.0101314
800 1044.0101315
KGS Telum® Whetstone 200x75mm
Grit Code
120 1044.0101412
200 1044.0101413
400 1044.0101414
800 1044.0101415
KGS Telum® Whetstone 150x50mm
Grit Code200
400 1044.0103814
KGS Flexis® File 38.5x19mm
Grit Code
120 1044.0212012
200 1044.0212013
400 1044.0212014
800 1044.0212015
KGS Flexis® Whetstone 100x25mm
Grit Code
120 1044.0201412
200 1044.0201413
400 1044.0201414
800 1044.0201415
KGS Flexis® Whetstone 150x50mm
Grit Code
120 1044.0201512
200 1044.0201513
400 1044.0201514
800 1044.0201515
KGS Flexis® Whetstone 200x75mm
Grit Code
120 1044.0201612
200 1044.0201613
400 1044.0201614
800 1044.0201615
KGS Flexis® Whetstone 150x50mm
Grit Code200
400 1044.0205313
page 27KGS Precision Catalogue www.kgs-precision.com
DIAMOND SHEETS
KGS Telum® KGS Flexis®
ApplicationGrinding and polishing by hand with water on all hard brittle materials.KGS Telum® products are more durable than the KGS Flexis® dot pattern.
Backing Colour coded canvas (CV), Self-adhesive (SA)Quick Release System (QRS) Colour Coded Velcro® system.
Other backings are possible.Just ask your local distributor.
PropertiesGrit 60-400 Metal BondGrit 500-3000 Resin BondStandard grits are shownOther grits are availableOther sizes are available -From 10x10mm to 300x1200mmMinimum Order Quantities may apply for unique configurations.
KGS Telum® Sheets 280x230mm CV
Grit Code
60 1043.0100611
120 1043.0100612
200 1043.0100613
400 1043.0100614
500 1043.0100625
1500 1043.0100626
3000 1043.0100627
KGS Telum® Sheets 280x230mm S/A
Grit Code
60 1043.0100811
120 1043.0100812
200 1043.0100813
400 1043.0100814
500 1043.0100825
1500 1043.0100826
3000 1043.0100827
KGS Telum® Sheets 280x230 QRS
Grit Code
60 1043.0105911
120 1043.0105912
200 1043.0105913
400 1043.0105914
500 1043.0105925
1500 1043.0105926
3000 1043.0105927
KGS Flexis® Sheets 280x230mm CV
Grit Code
60 1043.0200611
120 1043.0200612
200 1043.0200613
400 1043.0200614
500 1043.0200625
1500 1043.0200626
3000 1043.0200627
KGS Flexis® Sheets 280x230mm S/A
Grit Code
60 1043.0201011
120 1043.0201012
200 1043.0201013
400 1043.0201014
500 1043.0201025
1500 1043.0201026
3000 1043.0201027
KGS Flexis® Sheets 280x230 QRS
Grit Code
60 1043.0206711
120 1043.0206712
200 1043.0206713
400 1043.0206714
500 1043.0232325
1500 1043.0232326
3000 1043.0232327
KGS Precision Catalogue www.kgs-precision.com
Notes
page 28
KGS Precision Catalogue www.kgs-precision.com
Notes
page 29
KGS Precision Catalogue www.kgs-precision.com
All prices in this catalogue exclude VAT. Prices, dimensions and specifications are subject to change without notice. All images are ©2013 by KGS DIAMOND GROUP. Unauthorized reprinting and/or copying by whatever means and even in part, are prohibited. Disclaimer: despite the fact that this catalogue has been made with the utmost care, KGS can not be held responsible for any errors regarding pricing and/or information in this catalogue.
Notes
page 30
KGS Precision Catalogue www.kgs-precision.com
KGS GROUP
KGS DIAMOND GROUP SA KGS DIAMOND AG KGS DIAMOND U.S.A. LLCPra de Plan 15 Stansstaderstrasse 54 1130 First Street South1618 Châtel-St-Denis 6370 Stans Unit BSWITZERLAND SWITZERLAND Columbia, SC 29209T +41 21 967 00 00 T +41 41 610 52 16 USAF +41 21 967 00 01 F +41 41 610 52 19 T +1 [email protected] [email protected] [email protected]
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[email protected] F +86 20 3758 [email protected]
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KGS DIAMOND PORTUGAL LDA KGS DIAMOND ESPAÑA S.L.Parque Empresarial de Lanheses Avda.Francesc Macià, 60Fracção 6B e 7J Torre Millenium 4925-424 Lanheses Planta 19Viana do Castelo 08208 Sabadell (Barcelona)PORTUGAL ESPAÑAT +351 258 735 189 T +34 61 85 08 482F +351 258 735 193 [email protected]@kgsdiamond.com
page 31
Swiss Diamond Technology
KGS DIAMOND INTERNATIONALIndustriestraat 2
8081 HG Elburg
THE NETHERLANDS
T +31 525 683 300
F +31 525 683 530
www.kgsdiamond.com
Please contact our international salesoffice in Holland for addresses of KGS DIAMOND distributors in your country.
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