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Catalyst Chemical Injection Systems

Catalyst Chemical Injection Systems. Catalyst System Family

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Page 1: Catalyst Chemical Injection Systems. Catalyst System Family

Catalyst ChemicalInjection Systems

Page 2: Catalyst Chemical Injection Systems. Catalyst System Family

Catalyst System Family

Page 3: Catalyst Chemical Injection Systems. Catalyst System Family

Catalyst Features Include:

Accurate Flow Metering for All Viscosities Metered Volume and Verified Flush Injection Superior Precision & Accuracy Dedicated Chemical Pumps High Speed Injection Times No-Chemical Flow Detection and Alarming Real Time Washroom Monitoring Programmable Watchdogs Load Weight Tracking Catalyst Network Management Reporting Redundant System Operation

Page 4: Catalyst Chemical Injection Systems. Catalyst System Family

• The Catalyst Classic System is the industry standard for effectively automating the delivery of up to 16 chemicals to a maximum of 20 washers.

• All functions of this unit are fully automated including automated operation of the calibration valves and a back flush valve for easy maintenance of the system.

Catalyst Classic

Page 5: Catalyst Chemical Injection Systems. Catalyst System Family

• The Catalyst Dual Inject System offers the features of the Classic System, with the added benefit of being able to deliver chemicals to two (2) machines simultaneously. For high-volume facilities, this is an obvious advantage.

• Additional pumps are not required for this redundant injection capability.

Catalyst Dual Inject

Page 6: Catalyst Chemical Injection Systems. Catalyst System Family

Catalyst Lite

• The Catalyst Lite System is a compact flow metered chemical injection system capable of delivering up to eight (8) chemicals to a maximum of eight (8) washers.

• By using the standard Softrol Catalyst software package, this unit delivers many of the features of the Catalyst Classic. Has less automation in order to provide a more cost effective solution for the volumetric injection of chemicals.

Page 7: Catalyst Chemical Injection Systems. Catalyst System Family

Catalyst Tunnel• The Catalyst Tunnel System is

capable of simultaneously delivering up to 16 chemicals to eight (8) individual modules of a continuous batch washer.

• Softrol designed Tunnel Interface hardware and Catalyst Software are provided with each system, offering user-defined programming, data collection, and report generation.

• New hardware configurations allow for mounting of individual manifolds nearest each tunnel module for fastest chemical delivery.

Page 8: Catalyst Chemical Injection Systems. Catalyst System Family

Catalyst CataPulse Interface

Page 9: Catalyst Chemical Injection Systems. Catalyst System Family

Complete System

Page 10: Catalyst Chemical Injection Systems. Catalyst System Family

PulseNetTotal Networking For Plant

Floor INFORMATION Communicates with up to 254 machines or

productions workstations such as: Washers Dryers Shuttles Conveyors Soil and Clean Rail Systems Finishing Workstations

Page 11: Catalyst Chemical Injection Systems. Catalyst System Family

PulseNet Networked Management Information Intuitive Operator Interface Graphical Reporting Network Formula Version Control PulseNet Upgrades via Website Multi-Site Management Integration

Page 12: Catalyst Chemical Injection Systems. Catalyst System Family

PulseNetManagement Tool Examples:

PROCESS LOAD EFFICIENCY PROCESS POUNDAGE REPORT SUPPLY WORKSHEET UTILITY CONSUMPTION REPORTS FORMULA RUN TIMES FORMULA CHEMICAL USAGE FORMULA TOTALS CHEMICAL TOTALS PRODUCTION EFFICIENCY

Page 13: Catalyst Chemical Injection Systems. Catalyst System Family

PulseNet Formula Editing

Page 14: Catalyst Chemical Injection Systems. Catalyst System Family

PulseNet Reporting

Formula Totals Report

Page 15: Catalyst Chemical Injection Systems. Catalyst System Family

Plant Efficiency Report

Page 16: Catalyst Chemical Injection Systems. Catalyst System Family

PulseNet Graphing

Page 17: Catalyst Chemical Injection Systems. Catalyst System Family

MicroPulse Wet or Dry Process Controls

Page 18: Catalyst Chemical Injection Systems. Catalyst System Family

Plant Formula History Report

Page 19: Catalyst Chemical Injection Systems. Catalyst System Family

Chemical

Totals

Page 20: Catalyst Chemical Injection Systems. Catalyst System Family

Chemical Totals

Page 21: Catalyst Chemical Injection Systems. Catalyst System Family

Group Formula Totals – Water & Steam

Page 22: Catalyst Chemical Injection Systems. Catalyst System Family

Formula Efficiency with Weight Tracking

Page 23: Catalyst Chemical Injection Systems. Catalyst System Family

Ratio Wash Utilizing Softrol Manufactured Controllers

Softrol’s MicroPulse

Or

OEM Controls

• Washex / Challenge Optima Series

• American Laundry Machinery Platinum Plus

• Jensen USA Platinum Plus

• Ellis Intellitrol

Page 24: Catalyst Chemical Injection Systems. Catalyst System Family

Ratio-Metric Wash

Page 25: Catalyst Chemical Injection Systems. Catalyst System Family

Desired Gallons 165 Water Ratio 1.43Full Load Weight 960

Chemical Chemical Specific Desired Oz. Lb/Gal Oz./Lb Ratio Min. OzNumber Name Gravity at full load % 65%

1 Alkali 1.37 270 11.4258 11.20 2.51 1762 Detergent 0.90 64 7.506 17.05 0.39 423 1.00 8.34 15.35 0.00 04 1.00 8.34 15.35 0.00 05 1.00 8.34 15.35 0.00 06 1.00 8.34 15.35 0.00 07 1.00 8.34 15.35 0.00 08 1.00 8.34 15.35 0.00 09 1.00 8.34 15.35 0.00 010 1.00 8.34 15.35 0.00 011 1.00 8.34 15.35 0.00 012 1.00 8.34 15.35 0.00 0

Please Enter Value. Use TAB key to navigate.

Ratio-Metric Wash

Page 26: Catalyst Chemical Injection Systems. Catalyst System Family

AutoPulse GUPPI

Page 27: Catalyst Chemical Injection Systems. Catalyst System Family

GUPPI =GRAPHICAL USER PLANT PRODUCTION INTERFACE Real Time Washroom Observation

Washer-Extractors Tunnel Washers Chemical Injection Systems Shuttle Conveyors Dryers Flat Belt Conveyors

Instant Machine Data Access Material Handling