Parts Manual

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

Parts

Man

ual

3192 Marine Transmission

CT-P-MT3192

IN D E X

Name Page

Clutch ................................................ , 9 Conversion-Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 11 Filter-Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 5 Gear-Reduction ........................ . . . . . . . . . . . . . .. 1 0 Housing ............................................... 6 Mounting ............................................. 1 2 Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16 Pump-Oil ........................................... -. 14 Shaft-Lower .......................................... 10 Shaft-Main ............................................ 8 Valve-Control ......................................... 12 Valve-Emergency .................................... 12A Valve-Trolling . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. 1 3

, INDEX ALPHABETIQUE

Designation

Arbre inferieur

Arbre principal

Page

............................................. 10

8

Carter ................................................. 6

Distributeur de commande. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12

Embrayage ................................................ 9

Filtre a huile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. IS

Groupe de montage ............ : . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12

Pompe a huile.............................................. 14

Reducteur .............................. .................. 10

Refrigerant d'huile ......................................... " 16

INDICE Nombre Pagina

Bomba del Aceite. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14

Caja . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6

Eje Inferior ................................................ 10

Eje Principal ............................................... 8

INDICE-Continuacion

Nombre

Embrague ............. .

Enfriador del Aceite

Engranaje de Reducci6n.

Pagina

9

16

. .......................... 10

Filtro del Aceite. . ................................... . 15

Montaje .

Valvula de Control ..

, INDICE

Nomenclatura

Arrefecedor do 6leo.

Arvore inferior .......... .

12

12

Pagina

. ..... 16

10

Arvore principal ............................................ 8

Bomba de 6leo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14

Carcassa .................................................. 6

Embreagem ....... ,. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9

Engrenagens de reduc;ao. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10

Filtro de 6leo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15

Montagem ................................................ 12

Valvula de contrale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .. 12

INHALTSVERZEICHNIS Bezeichnung Seite

Anbauteile ................................................ 12

Gehause .................................................. 6

Hauptwelle ................................................ 8

Kupplung .................................................. 9

Nebenwelle ................................................ 10

olfilter ........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15

OlkLihler ................................................... 16

Olpumpe .................................................. 14

Steuerventil ................................................ 12

Untersetzungen ............................................. 10

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4-EYEBOLL _____ 3L9168 ___________

~

rdl----{2BI015-BOLL(650"LONG) __ 2l ~ 3B6753-BOLT_(475 LONG).2

2-DOWEL _______ 3B2225 (PART Of HOUSING ASS EM. 5L3313) S-1587-BOLT _______ .18

3B4508- LOCKWASHER __ I8. I-SEAL ________ 6F4855

(PARTS OF HOUSING ASSEM. I-FERRULE _______ 5L8151 5L331~ (PART Of HOUSING ASSEM.5L3313)

5L3 313- HOUSING ASSEM._I I-TUBE ASSEM ____ 5L3881 4L 4354 -SEAL _______ 2

I-SEAL _______ 2H3927 4L4373-PLUNGER ASSEM_I 6B5262 -PLUG _______ J SB326S-GASKEL ______ I

I-GASKEI ______ -4L4344 (THESE PARTS MAY BE MOUNTED ON EITHER THE LEFT SIDE OR

I-COVER _______ AL4303 RIGHT SIDE OF HOUSING)

I-PLUG _________ 2BI74 5B1661- NUT _________ I (PART OF GUIDE AS5EM.5L3575)

I-FITTING _______ 388489 5L3575-GUIDE ASSEM. ___ I SB3265-GASKET ______ 2

\ I-RETAINER ______ 4L1301

5L3874-PILOT ________ I 3B645 - PLUG _________ 3

16-BOLL _______ S-1587

16 - LO C K WASHER __ 3 B45 0 8

5L3550-TUBE ASSEM._I 5FI678 -"d' RI NG ___ J

I-FLANGE- ______ 6L1920 2 - BOLT _______ .L-1143 IA2029-BOLT ______ - __ 2 2- LOCK _______ 1985-A 394506-LOCKWASHER ___ 2

5F3181- GASKEL ______ I 2- SPACER _____ .4F8496 4L1298- COVER _______ -' 18-BOL L ______ IAII35 4L1300-GASKET _______ .I 18- LOCK WASHER __ .3 B451 0 S-1594 -BOLT _______ 30

3B4506-LOCKWASHER __ 30 2- PLUG ________ 2B7412

89539

HOUSING-Part One Serial No. 74E76, 74E88, 74E89, 74E92 to 74E168, 74E171, 74E172, 74E178, 74E182, 74E187 and 74E191 inclusive

Note: 487628 Gasket Kit is available

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HOUSING-Part Two Serial No. 74E76, HE88, HE89, HE92 to HE168, 74E171, 74EI72, 74E178, HE182, 74EI87 and 74EI91 inclusive

I-COVER ASSEM __ 6L5229_ 1-8REATHER _____ .1 L9281 1S:i- 4F7952- "0" RING _____ .1 1- GASKEL ____ -5L3536- 1- PLATE (SERIAL NO.).4L433 38S995-FITTING _____ 1 26-BOLL ______ .L-13S r---26-LOCKWASHER __ 384506) I-TUBE _______ 6LS493 ____

-1Q ~IFI344-NUT--------4 (liN EACH FITTING 3B8995

AND 3B9003)

4-SCREW ________ 48415

I-GEAR_.~6TEETH)-4LI291_ I-TUBE- ______ 6L5722 I-RING ________ 5L3369-

~ 8BI931-BUSHING ______ 1

=----+_--H---1f L -1351 - BOLT - ______ 16 5L8S75-LOCK _______ 8

1- BEARING ASSEM._AL8308_ 1- FITTI NG ______ 3 B899i 2- NUL _______ I F 1344

(PART OF FITTING 3BSQQI)

.uftJt=' II -lL-1351-BOLL-------20 C25LS703-LOCK- _____ 8

....... ,-\ __ ' I 4LI334-RETAINER ___ A

.-U- ::IBFlO<l5-FITTING ______ 2 I-F ITT ING ____ 3B899 I-NUT ________ 8F8997...---.... (PART OF FIT T I NG 3B8999)

I-TUBE _______ 5L9149 __ 1- PLUG_ - _____ 7M7410 1- FI TTING _____ 3B9004· 1- NU T _______ 8F8997 r--(PART OF r I TT I NG 3B9004)

~ 6L 5727-TUBE ________ 1

4L1335-RETAIN(R ___ 4 4L4293-SHAFT _______ 1

SL3318-RETAINER ____ 2 3B9003-F ITTING ______ -'

-1594-BOLL ______ 12 2- RING _______ 301084-W-I-SPACER ____ 5L4S98---+-=L 2-SEAL ______ AL4360

3319- LOCK ______ 6

~~:±::::::~:--;::;::::;--1t=- 387721- BU S H ING_ - - _ - I ~==+--+H---tt--- SL3329-RING _______ 2

I-WASHER ______ 4LI308 2-BOLT ________ S-1594

J.k=:r---I S -509- BOLT~ ______ 4 S-2415- LOCK ______ 4

2- LOCK ________ L-364~ _-"4--- 6L1566-PAN ASSEM. __ -' .4L4355-SEAL ______ I L-1143- BOLT _______ 2 t:. ..J1- ~ iL-364-LOCK--- ___ - 2

. IM74 72-SPACER - ___ .2 , .

S-IS94- BOLL _____ .12 ~I:!"W---_-tt. ___ ~ SL3319 -LOCK ______ .2

L3539- LOCK ______ 4 S09-SOLL _______ 4

---...J4M9466-LOCK _______ 4 6L1S68 - LUG _______ A

I-SEAL _______ 8H8257~

I-BEARING ASSEMAL430S-2-NUT ________ 10471

(PART OF PAN ASSEM.5L4866)

5L4866- PAN ASSEM, ___ J

I-LOCK ________ 6LIS75

I-GEAR ~ 12 TEETH)_.6L480ii---

W;C-; !r 4L4299- PLATL ______ -' ~~ Ifi1 Ii'li Ifi1 Ifi1 Ii'il iti1 89542

23-BOLT _______ 1045 12- LOCK ______ .4L434

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4 -EYE BOLL _____ 3 L9168 __

4-WASHER _____ IK4706_

4· DOWEL _______ 3 B2225 (PART OF HOUSING ASS EM 5L331 3)

I-SEAL ________ 6F4855~ I-FERRULE _______ 5L8 151-(PART OF HOUSING ASSEM5L3313)

I-TUBE ASSEM ____ 5L3881_

I-SEAL _______ 2H3927_

1- GASKEI _______ 4L4344

I-COVER _______ AL4303 I-PLUG _________ 2BI74

I-FITTING ______ .3B8489

I-RETAINER ______ 41130 I

16-BOLL _______ S-1587

16 - LOCKWASHER __ 3B4508

I-FLANGE _______ 6L1920

2-BOLT _______ .L-1143~ 2- LOCK _______ 1985-A

2- SPACER _____ AF8496-

18-BOL L_ -----IAI135L-18- LOCKWASHER __ .3B45 I 0

it"

2-PLUG _______ .287412----

----'

HOUSING (4L4314 N/S)-Part 1

2B1015- BOL L(6,50" LONG) __ 2 3B6753-BOLT_(475 LONG).2

S-1587-BOLL ______ .18

3B4508- LOCKWASHER __ 18 (PARTS OF HOUSING ASSEM, .

5L3313)

~5L3313-HOUSING ASSEM_I

USE 7M7260 GASKET SOLUTION

4L4373-PLUNGER ASSEM_I 6B5262 -PLUG _______ J 5B3265-GASKEL ______ I ZTHESE PARTS MAY BE MOUNTED ON EITHER THE LEFT SIDE OR

RIGHT SIDE OF HOUSING}

LU--5BI661- NUT _________ I (PART OF GUIDE ASSEM,5L357S)

5L35 7 5 -GUIDE ASSEM, __ -' LJJ ISB3265-GASKEL _____ 2

----1"SL3874-PILOT ________ I ~ L3B645-PLUG __ (CORE) ___ 3

5L3550-TUBE ASSEM,_I 5FI678 -"0' RI NG ___ -'

5F3181- GASKEL ______ I ___ 41129S- COVER _______ -'

-----4L1300- GASKEL ______ .1 'S-1594 - BOLT _______ 30

3B4506-LOCKWASHER __ 30

93209

Serial No. 74E169, 74E170, 74E173 to 74E177, 74E179 to 74E181, 74E183 to 74E186, 74E188 to 74E190 and 74E192 to 74E1126 inclusive

Note: 4S7628 Marine Gear Gasket Kit is available

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HOUSING (4L4314 N/S)-Part 2 Serial No. 74E169, 74E170, 74E173 to 74E177, 74E179 to 74E181, 74E183 to 74E186, 74E188

to 74E190 & 74E192 to 74E1126 inclusive

I-COVER ASSEM __ 6LS229 ---I- GASKEL ____ -5L3536-----

26- BOLL ______ .L-13 26-LOCKWASHER __ 3 B45 0 I-TUBE ________ 6L5548-

1- GEAR_.~6 TEETH)_ 4LI2 9 I-TUBE _______ 6L5722 1- RI NG ________ SL33 69-

1- BEAR ING ASSEM_.4L8308 I-FITTING ______ 3B8991 2- NUL _______ I F 1344

(PART OF FITTING 3B8991)

I-F ITTING ____ 38S99 I-NUT ________ BF8997 >----(PART OF FITTING3B8999)

I-TUBE. _______ SL9149 _ 1- PLUG _______ 7M7410--1- FI TTING _____ 3S9004 1- NUT _______ BFB997~ (PART OF' F'I TT I NG 3B9004)

2- RING _______ 3DIOS4 I-SPACER ____ 5L4898--t-L 2-5E AL _______ 4L4360

I-WASHER ______ 4L1308 2-BOLT ________ 5-IS94-2· LOCK ________ L-364 >-~ 2-SPACER ______ 3KI470, I-GASKE T ______ 4L 6-80LL ______ .ID46

1- SEAL _______ 8 H8257

I-BEARING ASSEMAL4305-

I-LOCK ________ 6LIS

I-GEAR -412/EETH\.6L4S08----23-BOLL __ ----ID4566L 12- LOCK _______ 4L434Sj

1>L 4F7952- "0" RING _____ .1 , -38899S- FITTING _____ I

IFI344-NUL _______ 4 1'.J------<i(IIN EACH FITTING 3B8995,)

3B8998 AND 399003

575-LOCK _______ B

5LB703-LOCK ______ S ~ , jL-I351-BOLL _______ 20

II /, i---~Btt== 4L1334-RETAINER ___ A

JL.. 3B899S-FITTING ______ 2

=Jj9FS999-BOLT _______ 6

CLUTCH 7S9SI4-LOCK _______ 3 6L5547 -TUBE ________ 1 =£ 4LI33S-RETAINER ___ 4

. 4L4293-SHAFL ______ 1

SL3318-RETAINER ____ 2 3B9003-F ITTING ______ -'

~ II ~'S-IS94-BOLL ___ -- _12 5L3319- LOCK ______ 6

~ {L3329-RINGu __ u_ 2 .I I I S-509-BOLT _______ 4

S-2415- LOCK ______ 4

6LIS66-PAN ASSEM, __ -, .4L43S5-SEAL ______ I L-II 43- BOLT _______ 2

t:. k ~ iL-364-LOCK- _____ - 2 IM7472-SPACER _____ 2 S-IS94- BOLT ______ -12

- ~ ~5L3319-LOCK ______ .2 3S39-LOCK ______ 4 S09-BOLL _______ 4

6L1568 - LUG _______ .4 (PART OF PAN ASSEM.SL4866)

---\L4866- PAN ASSEM, ___ J aw;;:c:;' :;-;J!t 4L4299- PLATE _______ .1

ii'i1 Ii"i1 fi"i1 ii'i1 h'i1 h'i1 93210

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4-EYEBOLL _____ 3L9168 __

4-WASHER _____ IK4706-

4- DOWEL _______ 3B2225 (PART OF HOUSING ASS EM. 5L3313)

I-SEAL ________ 6F4855 I-FERRULE- ______ 5L8151 (PART OF HOUSING ASSEM.5L3313)

I-TUBE ASSEM. ____ 5L3881-

I-SEAL _______ 2H3927--

I-GASKET _______ 4L4344

C I-COVER _____ 2N4344 I-PLUG _________ 28174-

I-FITT ING _______ 38848

I-RETAINER ______ 4LJ301

16-BOLT ________ S 158

16 -LOCKWASHER __ 3 B450

2-BOlL ______ .L II 2-LOCK _______ 1985

2- SPACER _____ AF8496-18-BOl L_ - ____ IAI135L--18- LOCKWASHER ___ 3B451

2-PLUG ________ 297412-

C INDICATES CHANGE FROM PREVIOUS TYPE B1015- BOLT_(65(hoNG) __ 2 6753-BOLT_(475 LONG)_2

1587-BOLT _______ .18

B4508- LOCKWASHER __ I ~ OF HOUSING ASSEM.

5L331.3)

USE 7 M7260 GASK E T SOLUTION

4L4373 - PLUNGER ASSEM_I) 2- PLUG _______ J

265-GASKEL ______ I ESE PARTS MAY BE MOUNTED

ON EIlHER THE LEFT SIDE OR RIGHT SIDE OF HOUSING)

_III 2M1908-FITTlNG----------IC 1F1480-FITTING - - - - - - - - - -Ie

I " i 8F8997-NUT - -- - - - - - -- - - -1 (Part of IFl480 Fittingl

~ "." \ III r5BI66~~~~To~ ;L3;7; ~;s~~.~ - - 1 5L357S-GUI DE ASSEM. - - - - - I

B326S-GASKET - - - - - - - - - - 2 SL3874-P I LOT - - - - - - - - - - - I

HOUSING (4L4314 N/S)-Part 1 Effective with Serial No. 74E 1127

Note: 4S7628 Marine Gear Gasket Kit is available

5L3550-TUBE ASSEM._I 5FI678-"O'RING ___ J

181-GASKEL ______ I .--4 L12 98- COVER _______ .I ----4l 1300- GASKET _______ .I

1594 -BOLT _______ 30

B4506 -lOCKWASHER __ 30

108055

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