Caterpillar D8K Tractor Serial 77V5006-UP Parts Catalog TM-5-2410-234-34P

TM 5-2410-234-34P

TECHNICAL MANUALDIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST)

TRACTOR, FULL TRACKED, LOW SPEED, HEAVY DRAWBAR PULL, (SIZE T-11) W/ANGLE DOZER, WINCH AND ROPSCATERPILLAR MODEL D8K-8A-58 (CCE)

NSN 2410-00-574-7597 AND W/BULLDOZER (SEMI-U-TILT), RIPPER AND ROPSCATERPILLAR MODEL D8K-8S-8 (CCE)

NSN 2410-00-574-7598

This manual Supersedes TM 5-2410-234-34P, 27 Jun 1988 Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY21 AUGUST 2001

TM 5-2410-234-24PINSERT LATEST UPDATED PAGES / WORK PACKAGES. DESTROY SUPERSEDED DATA LIST OF EFFECTIVE PAGES / WORK PACKAGES Note: The portion of text or illustration effected by the updates is indicated by a vertical line in the outer margins of the page. Updates to wiring diagrams are indicated by shaded areas.

Dates of issue for original and updated pages / work packages are: Original Revision Revision 0 1 2 01 Dec 88 22 Sep 89 21 Aug 01

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 16AND TOTAL NUMBER OF WORK PACKAGES IS 876 CONSISTING OF THE FOLLOWING:

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Technical Manual *TM 5-2410-234-34P

TM-5-2410-234-34P HEADQUARTERS, DEPARTMENT OF THE ARMY Washington, DC, 21 AUGUST 2001DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDIN G DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS) FOR TRACTOR, FULL-TRACKED, LOW SPEED, HEAVY DRAW BAR PULL, (SIZE T -11) W/ANGLE DOZER, WINCH AND ROPS NSN 2410-00-574-79057CATERPILLAR MODEL D8K-8A-58 (CCE) AND

W/BULLDOZER (SEMI-U-TILT), RIPPER NSN 2410-00-574-7598CATERPILLAR MODEL D8K-8S-8 (CCE)CURRENT AS OF: 5 MAY 2000

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Submit your DA Form 2028-2 (Recommended Changes to Equipment Technical Publications), through the Internet, on the Army Electronic Product Support (AEPS) website. The Internet address is http://aeps.ria.army.mil. If you need a password, scroll down and click on ACCESS REQUEST FORM. The DA Form 2028 is located in the ONLINE FORMS PROCESSING section of the AEPS. Fill out the form and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program. You may also mail, fax or email your letter, DA Form 2028, or DA Form 2028-2 direct to: Commander, U.S. Army Tank-automotive and Armaments Command, ATTN: AMSTA-LC-CI, Rock Island, IL 61299-7630. The email address is [email protected]. The fax number is DSN 793-0726 or Commercial (309) 782-0726.Approved for public release: distribution is unlimited.

TABLE OF CONTENTSILLUS PAGE 1 1-1 FIG

SECTION I. INTRODUCTION SECTION II REPAIR PARTS LISTGROUP 01 ENGINE 0100- ENGINE ASSEMBLY ENGINE ASSEMBLY ENGINE BRACES ENGINE SUPPORTS

1-1 1-1 2-1 3-1 1 2 3

*THIS PUBLICATION SUPERSEDES TM 52410-234-34P, DATED 27 JUNE 1988 AND ALL CHANGES. -

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TABLE OF CONTENTSILLUS PAGE0101- CRANKCASE, BLOCK, CYLINDER HEAD CYLINDER BLOCK AND RELATED PARTS, 4N4445 ENGINE CYLINDER BLOCK AND RELATED PARTS, 7N3491 AND 5R8866 ENGINES CYLINDER BLOCK SERVICE PARTS, 4N3491 AND 5R8866 ENGINES CYLINDR HEAD AND RELATED PARTS, 4N4445 ENGINE CYLINDR HEAD AND RELATED PARTS, 7N3491 AND 5R8866 ENGINES CYLINDER BLOCK COVER 0102- CRANKSHAFT CRANKSHAFT CRANKSHAFT PULLEY AND DAMPER 0103- FLYWHEEL ASSEMBLY FLYWHEEL ASSEMBLY FLYWHEEL HOUSING 0104- PISTONS, CONNECTING RODS PISTONS AND CONNECTING RODS 0105- VALVES, CAMSHAFTS AND TIMING SYSTEMS TIMING GEAR HOUSING CAMSHAFT ASSEMBLY INTAKE AND EXHAUST VALVES, 4N4445 ENGINE INTAKE AND EXHAUST VALVES, 7N3491, 5R7757 AND 5R8866 ENGINES ROCKER ARMS, LIFTERS AND PUSH RODS ROCKERARM COVER 0106- ENGINE LUBRICATION SYSTEM OIL FILTER, BASE AND BRACKET, 4N4445 AND 7N3491 ENGINES OIL FILTER, BASE AND BRACKET 5R8866 ENGINE OIL SAMPLING 5R8866 ENGINES OIL FILLER ANDBREATHING ASSEMBLY OIL LEVEL GAUGE FRONT AND REAR OIL PAN OIL PUMP COVER SCREEN AND BELL OIL PUMP OIL PUMP DRIVE ENGINE OIL COOLER ENGINE OIL COOLER LINES OIL MANIFOLD LINES OIL LINES 0108- MANIFOLDS EXHAUST MANIFOLD INLET MANIFO LD 4N4455 ENGINE INLET MANIFOLD 7N3491 AND 5R8866 ENGINES5 ENGINES 0109- ACCESSORY DRIVING MECHANISMS ACCESSORY DRIVE GROUP 03 FUEL SYSTEM 31-1 31-1 32-1 32-1 33-1 34-1 35-1 36-1 37-1 37-1 38-1 4-1 4-1 4A-1 4B-1 5-1 5A-1 6-1 7-1 7-1 8-1 9-1 9-1 10-1 11-1 11-1 12-1 12-1 13-1 14-1 14A-1 15-1 16-1 17-1 17-1 18-1 17B-1 18-1 19 20-1 21-1 22-1 23-1 24-1 25-1 26-1 27-1 28-1 28-1 29-1 29A-1 30-1 30-1

FIG4 4A 4B 5 5A 6 7 8 9 10 11 12 13 14 14A 15 16 17 18 17B 18 19 20 21 22 23 24 25 26 27 28 29 29A 30

0301- CARBURATOR, FUEL INJECTION FUEL INJECTORS, AND LINE S 0302- FUEL PUMPS FUEL PUMP LINES FUEL INJECTION PUMP FUEL INJECTION PUMP HARDWARE FUEL TRANSFER PUMP THROTTLE DELAY 0304- AIR CLEANER AIR CLEANER AIR CLEANER AND RELATED PARTS

31 32 33 34 35 36 37 38

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TABLE OF CONTENTSILLUS PAGE0305- SUPERCHARGER, BLOWER, TURBOCHARGER OR ALTITUDE COMPENSATOROR MANIFOLD AIR LINES MANIFOLD LINES TURBOCHARGER 4N4445 ENGINE TURBOCHARGER 7N3491 AND 5R8866 ENGINES TURBOCHARGER CARTRIDGE ASSEMBLY, 7N3491AND 5R8866 ENGINES 0306- TANKS, LINES, FITTINGS AND HEADERS FUEL TANK AND CAP FUEL LINES FUEL LINES (FOR USE WITH SERIAL RANGE 77V9411 THRU 77V9475) 0308- ENGINE SPEED GOVERNOR AND CONTROLS GOVERNOR SIDE VIEW GOVERNOR END VIEW TORQUE CONTROL GOVERNOR CONTROL LEVER AN D RELATED PARTS GOVERNOR CONTROL BELL CRANK AND RELATED PARTS GOVERNOR CONTROLS LINK AND RELATED PARTS 0309- FUEL FILTERS PRIMARY FUEL FILTER FUEL FILTER 0311- ENGINE STARTING AIDS FUEL PRIMING PUMP (USE WITH ENGINE SERIAL RANGE 17S5088 THRU 17S5307) FUEL PRIMING PUMP GLOW PLUG AND LEAD (USE WITH ENGINE SERIAL RANGE 17S5088 AND UP) GROUP 04 EXHAUST SYSTEM 55-1 55-1 56-1 39-1 39-1 39A-1 40-1 40A-1 40B-1 41-1 41-1 42-1 43-1 44-1 44-1 45-1 46-1 47-1 48-1 49-1 50-1 50-1 51-1 52-1 52-1 53-1 54-1

FIG

39 39A 40 40A 40B 41 42 43 44 45 46 47 48 49 50 51

52 53 54

0401- MUFFLER AN D PIPES EXHAUST MUFFLER MUFFLER GROUP 05 COOLING SYSTEM

55 56

0501- RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER RADIATOR (REAR VIEW, USE WITH SERIAL NUMBER RANGE 77V5006 THRU 77V5953 RADIATOR (S IDE VIEW USE WITH SERIAL RANGE 77V5006 THRU 77V5953 RADIATOR (REAR VIEW) RADIATOR (SIDE VIEW) RADIATOR CAP PROTECTIVE COVER 0502- COWLING, DEFLECTORS, AIR DUCTS, SHROUDS RADIATOR GUARDS 0503- WATER MANIFOLD HEADERS, THERMOSTAT AND HOUSING GASKET WATER MANIFOLD WATER MANIFOLD LINES AND RELATED PARTS WATER LINES, TURBO, 7N3491ENGINE WATER LINES, TURBO, 7N3491ENGINE WATER LI NES, TURBO, 5R8866 ENGINE WATER LINES, TURBO, 5R8866 ENGINE WATER LINES, AFTER COOLER, 7N3491 AND 5R8866 ENGINES WATER LINES, AFTER COOLER, 7N3491 AND 5R8866 ENGINES 0504- WATER PUMP WATER PUMP WATER PUMP IDLER GEAR

57-1 57-1 58-1 59-1 60-1 61-1 62-1 62-1 63-1 63-1 64-1 64A-1 64B-1 64C-1 64D-1 64E-1 64F-1 65-1 65-1 66-1 57 58 59 60 61 62 63 64 64A 64B 64C 64D 64E 64F 65 66

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TABLE OF CONTENTSILLUS PAGE0505- FAN ASSEMBLY FAN GUARD AND BELT FAN DRIVE GROUP 06 ELECTRICAL SYSTEM 69-1 69-1 70-1 71-1 71A-1 71B-1 71C-1 72-1 72-1 73-1 74-1 74A-1 74B-1 75-1 76-1 77-1 78-1 79-1 79-1 80-1 81-1 82-1 83-1 84-1 85-1 85-1 86-1 87-1 87-1 88-1 89-1 90-1 90-1 91-1 92-1 93-1 94-1 94-1 95-1 96-1 97-1 97-1 98-1 67-1 67-1 68-1

FIG67 68

0601- ALTERNATOR ALTERNATOR ,BRACKET AND PULLEY PRESTOLITE ALTERNATOR DELCO REMY ALTERNATOR DELCO REMY ALTERNATOR BOSCH ALTERNATOR NIPPONDENSO ALTERNATOR 0603- STARTING MOTOR STARTER (USE WITH ENGINE SERIAL RANGE 17S5088 THRU 17S10786 STARTER AND RELATED PARTS ( USE WITH ENGINE SERIAL RANGE 17S5088 THRU 17S10786 SOLENOID SWITCH ASSEMBLY( USE WITH ENGINE SERIAL RANGE 17S5088 THRU 17S10786 DELCO REMY STARTER SOLENOID STARTER AND RELATED PARTS STARTER, EXPLODED VIEW (USE WITH ENGINE SERIAL RANGE 17S10787 AND UP STARTER HOUSING (USE WITH ENGINE SERIAL RANGE 17S10787 AND UP) SOLENOID SWITCH (USE WITH ENGINE SERIAL RANGE 17S10787 AND UP 0607- INSTRUMENT PANEL INSTRUMENT PANEL AND VANDALISM GUARD INSTRUMENT CONTROL PANEL SWITCHES AND CIRCUIT BREAKERS IGNITION LOCK SWITCH ELECTRIC HOURMETER BACKUP WARNING ALARM HARNESS INSTRUMENT PANEL WIRING HARNESS 0609- LIGHTS LIGHT ASSEMBLY LAMP GUARDS AND BRACKETS (USE WITH SERIAL RANGE 77V8516 THR U 77V9475 0610- SENDING UNITS AND WARNING SWITCHES BACKUP WARNING ALARM (FOR USE WITH ROPS) BACKUP WARNING ALARM COOLENT FLOW WARNING ALARM (USE WITH SERIAL RANGE 17S5966 THRU 17S9688 0611-HORN SIREN ELECTRIC HORN AND ATTACHING PARTS (USE WITH SERIAL RANGE 77V8516 THRU 77V9475 DUEL ELECTRIC HORNS (USE WITH SERIAL RANGE 77V9163 THRU 77V9475 CENTER MOUNTED ELECTRIC HORN ELECTRIC HORN 0612- BATTERIES, STORAGE BATTERY AND CABLES BATTERY BOX BATTERY BOX STRAP 0613- HULL OR CHASIS WIRING HARNESS MAIN WIRING HARNESS (USE WITH SERIAL RANGE 77V5006 THRU 77V8515) MAIN WIRING HARNESS (USE WITH SERIAL RANGE 17S5966 THRU 17S9688)

69 70 71 71A 71B 71C

72 73 74 74A 74B 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89

90 91 92 93 94 95 96

97 98

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TABLE OF CONTENTSILLUS PAGEMAIN ELECTRICAL WIRING HARNESS (USE WITH SERIAL RANGE 77V85166 THRU 77V9475) HEADLIGHT WIRING HARNESS RIPPER LIGHT WIRING GROUP 07 TRANSMISSION 102-1 102-1 103-1 104-1 105-1 106-1 106-1 107-1 108-1 109-1 109A-1 109A-1 110-1 111-1 112-1 113-1 114-1 114-1 115-1 116-1 117-1 118-1 119-1 120-1 121-1 122-1 123-1 124-1 125-1 126-1 126-1A 99-1 100-1 101-1

FIG99 100 101

0705- TRANSMISSION SHIFTING COMPONENTS TRANSMISSION AND LINKAGE (SIDE VIEW) TRANSMISSION SHIFTER COMPONENTS (SIDE VIEW, USE WITH SERIAL RANGE 77V8516 THRU 77V9475 TRANSMISSION SHIFTER LINKAGE (TOP VIEW) TRANSMISSION HYDRAULIC CONTROLS 0708- TORQUE CONVERTER OR FLUID COUPLING TORQUE CONVERTER ASSEMBLY TORQUE CONVERTER CARRIER, COV ER AND SHAFT TORQUE CONVERTER ASSOCIATED PARTS TORQUE CONVERTER COOLER LINES (USE WITH SERIAL RANGE 77V5006 THRU 77V9475 0710- TRANSMISSION ASSEMBLY TRANSMISSION ARRANGEMENT TRANSMISSION C ASE AND COVERS PLANETARY TRANSMISSION SHAFT AND RELATED PARTS PLANETARY TRANSMISSION FIRST, SECOND AND THIRD GEARS PLANETARY TRANSMISSION FORWARD AND REVERSE CLUTCH PLATES 0721- COOLERS, PUMPS AND MOTORS TRANSMISSION OIL COOLER OIL COOLER TRANSMISSION OIL PUMP TORQUE CONVERTER OIL PUMP TRANSMISSION OIL FILTER TRANSMISSION FLUID FILTER (MAGNETIC) TRANSMISSION OIL LINES POWER TRAIN OIL LINES TRANSMISSION OIL LINES AND MOUNTING PARTS TRANSMISSION RELEIF VALVE TRANSMISSION PRESURE CONTROL VALVE TRANSMISSION PRIORITY VALVE SELECTOR VALVE SELECTOR VALVE GROUP 08 TRANSFER AND OIL DRIVE ASSEMBLIES

102 103 104 105 106 107 108 109 109A 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 126A

0801- POWER TRANFER AND FINAL DRIVE ASSEMBLIES TRANSFER GEAR FINAL DRIVE (UPPER HALF) FINAL DRIVE (LOWER HALF) 0804- LUBRICATION, COOLING OR HYDRAULIC COMPONENTS AND SERVO UNITS FINAL DRIVE LUBRICATION SYSTEM GROUP 09 PROPELLER, PROPELLER SHAFTS, UNIVERSAL JOINTS, COU[PLER AND CLAMP ASSEMBLY

127-1 127-1 128-1 129-1 130-1 130-1

127 128 129

130

0900- PROPELLER SHAFTS UNIVERSAL JOINT ASSEMBLY GROUP 13 WHEELS AND TRACKS

131-1 131-1

131

1301- SUSPENSION ASSEMBLY TRACK ROLLER FRAME EQUALIZER BAR 1302- TRACK SUPPORT ROLLERS AND BRACKETS

132-1 132-1 133-1 134-1

132 133

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TABLE OF CONTENTSILLUS PAGETRACK CARRIER ROLLER (USE WITH SERIAL RANGE 77V5006 THRU 77V9190) TRACK CARRIER ROLLER (USE WITH SERIAL RANGE 77V9191 THRU 77V9475) CARRIER ROLLER (USE WITH SERIAL RANGE 77V5006 THRU 77V6053 TRACK CARRIER ROLLER (USE WITH SERIAL RANGE 77V5006 THRU 77V60053 TRACK CARRIER ROLLER (USE WITH SERIAL RANGE 77V6054 THRU 77V9475 TRACK ROLLER GUARD RECOIL MECHANISM GUARD 1303-TRACK IDLER AND BRACKETS FRONT IDLER (EXTERNAL VIEW) TRACK IDLER (INTERNAL VIEW) 1304- TRACK DRIVE SPROCKETS HUB AND SPROCKET SEGMENTS 1305- TRACK ASEMBLY TRACK (SEALED AND LUBRICATED) TRACK (SEALED AND NONLUBRICATED) GROUP 14 STEERING 1403- STEERING BRAKES STEERING BRAKE LINKAGE (TOP VIEW) STEERING BRAKE LINKAGE (SIDE VIEW) BRAKE BAND AND LINING STEERING CLUTCH STEERING CLUTCH CONTROL LINKAGE (TOP VIEW) STEERING CLUTCH CONTROL LINKAGE (SIDE VIEW) STEERING BRAKE HYDRAULIC MECHANISM 1411- HOSES, LINES, FITTINGS STEERING BRAKE HYDRAULIC MECHANISM LINES AND FITTINGS 1414- STEERING SYSTEM VALVES STEERING CLUTCH CONTROL VALVE GROUP 15 FRAME, TOWING ATTACHMENTS, DRAWSARS, AND ARTICULATION SYSTEMS 155-1 155-1 156-1 157-1 157-1 158-1 146-1 146-1 147-1 148-1 149-1 150-1 151-1 152-1 153-1 153-1 154-1 154-1 134-1 135-1 136-1 137-1 138-1 139-1 140-1 141-1 141-1 142-1 143-1 143-1 144-1 144-1 145-1

FIG134 135 136 137 138 139 140 141 141 143 144 145

146 147 148 149 150 151 152 153 154

1501- FRAME ASS EMBLY FRAME AND CASE FRAME AND CASE ATTACHING HARDWARE 1503- PINTLES AND TOWING ATTACHMENTS FRONT PULL HOOK AND DRAWBAR SWINGING DRAWBAR GROUP 18 BODY, CAB HOOD AND HULL

155 156 157 158

1801- BODY, CAB HOOD AND HULL ASSEMBLIES BRUSH GUARD HEAVY DUTY CRANKCASE GUARD CRANKCASE GUARD ROLLOVER PROTECTION STRUCTURE PROTECTIVE SCREEN ROLLOVER PROTECTION STRUCTURE M OUNTING ROLLOVER PROTECTION STRUCTURE MOUNTING (FOR USE WITH SERIAL RANGE 77V7830) HOOD AND DASH HOOD AND DASH (FOR USE WITH SERIAL RANGE THRU 77V5953) 1802- FENDERS, RUNNING BOARDS WITH MOUN TING AND ATTACHING PARTS, OUTRIGGERS, WINDSHIELD, GLASS, ETC. RIGHT HAND FENDER LEFT HAND FENDER 170

159-1 159-1 160 161-1 162-1 163-1 164-1 165-1 166-1 167-1

159 160 161 162 163 164 165 166 167

168-1 168-1 169-1

168 169

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TABLE OF CONTENTSILLUS PAGE1804- FLOORS, SUBFLOORS, AND RELATED COMPONENTS FLOOR PLATE 1806- UPHOLSSTERY SEATS AND CARPETS ADJUSTABLE SEAT SEAT BASE 1808- STOWAGE RACKS, BOXES, STRAPS, CARRYING CASE, CABLE REELS, HOSE REELS, ETC. TOOL BOX GROUP 2 0 HOIST, WINCH, CAPSTAN, WINDLASS, POWER CONTROL UNIT AND POWER TAKEOFF 170-1 170-1 171-1 171-1 172-1 173-1 173-1

FIG

171 172

173

2001- HOIST, CAPSTAN, WINDLASS, CRANE OR WINCH ASSEMBLY WINCH CARRIER ASSEMBLY WINCH DRUM AND RELATED PARTS WINCH HUB AND SHAFT WINCH DRIVE SHAFT WINCH CASE ASSEMBLY (SIDE VIEW) WINCH CASE ASSEMBLY (TOP VIEW) WINCH CABLE GUIDE WINCH CABLE GUIDE TUBE ASSEMBLIES WINCH COUPLING DISK AND RELATED PARTS (FOR U SE WITH WINCH SERIAL RANGE 33U196 AND UP AND 34U1 AND UP) WINCH COVER (FOR USE WITH WINCH SERIAL RANGE 33U1 AND UP AND 34U1 AND UP SHEAVE CABLE AND HITCH WINCH SCREEN AND OIL FILTER WINCH FILTER AND RELATED PARTS WINCH PUMP WINCH CONTROLS (FRONT VIEW) WINCH CONTROLS (SIDE VIEW) 2004- POWER TAKE -OFF ASSEMBLY POWER TAKE -OFF POWER TAKE -OFF DRIVE 2006- BULLDOZER TRIPOD, MAIN FRAME, JACK AND MOUNTING WINCH VALVE WINCH SELECTOR VALVE WINCH PRESSURE CONTROL VALVE WINCH PRESSURE CONTROL VALVE (USE WITH WINCH SERIAL RANGE 33U290 AND 34U194 AND UP ) WINCH FAIRLEADS (USE WITH LOW SPEED AND STANDARD WINCH) WINCH PUMP LINES 2007- CHAIN HOIST ASSEMBLY WINCH MOUNTING GROUP 22 ACCESSORY ITEMS

174-1 174-1 175-1 176-1 177-1 178-1 179-1 180-1 181-1

174 175 176 177 178 179 180 181

182-1 183-1 184-1 185-1 186-1 187-1 188-1 189-1 190-1 190-1 191-1 192-1 192-1 193-1 194-1 195-1 196-1 197-1 198-1 198-1

182 183 184 185 186 187 188 189

190 191

191 193 194 195 196 197 198

2210- DATA PLATES DATA PLATES GROUP 24 HYDRAULIC AND FLUID SYSTEMS

199-1 199-1

199

2401- PUMP AND MOTOR HYDRAULIC PUMP 2402- MANIFOLD AND CONTROL VALVE RIPPER SELECTOR VALVE RIPPER SELECTOR VALVE LEVER HOUSING PIN PULLER CON TROL VALVE DUAL VALVE FOR RIPPER

200-1 200-1 201-1 201-1 202-1 203-1 204-1

200 201 202 203 204

vii

TM 5-2410-234-34P

TABLE OF CONTENTSILLUS PAGEPILOT VALVE FOR RIPPER SELECTOR VALVE (TYPE 1 AND 2) RIPPER ANDTILT CYLINDER VALVE ADJUSTABLE RIPPER AND TILT BLADE CYLINDER VALVE RIPPER VALVE ADJUSTABLE RIPPER VALVE RIPPER CONTROL VALVE ADJUSTABLE RIPPER CONTROL VALVE HYDRAULIC CONTROL VALVE HARDWARE HYDRAULIC CONTROL VALVE SPRINGS, SEALS AND PLUGS HYDRAULIC CONTROL VALVE SUBORDINATE VALVES BLADE TILT CYLINDER VALVE BLADE TILT CYLINDER PILOT VALVE PRESSURE CONTROL VALVE HYDRAULIC TANK ATTACHING PARTS 2403- HYDRAULIC CONTROLS AND MANUAL CONTROLS IMPLEMENT LINKAGE USE (USE ON 8A BULLDOZERS) IMPLEMENT LINKAGE USE (USE ON 8S BULLDOZERS) IMPLEMENT LINKAGE USE (USE WITH RIPPER) LEVER HOUSING 2404- TILT CYLINDERS AND TILT CRANK TILT CYLINDERS AND TILT CRANK 2406- STRAINERS, FILTERS, LINES AND FITTINGS ETC PUMP LINES, TYPE 2 (USE ON 8A BULLDOZER WITH SINGLE VALVE) PUMP LINES, TYPE 3 (USE ON 8A BULLDOZER WITH SINGLE VALVE) PUMP HOSES, TYPE 1, 2 AND 3 (USE WITH DOUBLE VALVE) PUMP LINES, TYPE 1 AND 3 2 (USE WITH DOUBLE VALVE) PUMP LIN ES, TYPE 2 (USE WITH DOUBLE VALVE) RIPPER PIN PULLER LINES, TYPE 1, 2 AND3 PIN PULLER LINES RIPPER LINES, LEFT AND RIGHT BULLDOZER LINES BULLDOZER LINES AND FITTINGS TILT CYLINDER HYDRAULIC LINES TILT CYLINDER LINES HYDRAULIC FILTER 2407- HYDRAULIC CYLINDERS LIFT CYLINDERS MOUNTING HARDWARE, LEFT HAND LIFT CYLINDERS MOUNTING HARDWARE, RIGHT HAND RIPPER CYLINDER, LEFT AND RIGHT RIPPER CYLINDER, CENTER HYDRAULIC RIPPER CYLINDER 2408- LIQUID TANKS OR RESERVOIRS HYDRAULIC TANK ASSEMBLY HYDRAULIC TANK COVER AND PLATES HYDRAULIC TANK CAP PROTECTION COVER GROUP 47 GAGES, WEIGHING AND MEASURING DEVICES 246-1 246-1 247-1 248-1 205-1 206-1 207-1 208-1 209-1 210-1 211-1 212-1 213-1 214-1 215-1 216-1 217-1 218-1 219-1 220-1 220-1 221-1 222-1 223-1 224-1 224-1 225-1 225-1 226-1 227-1 228-1 229-1 230-1 231-1 232-1 233-1 234-1 235-1 236-1 237-1 238-1 238-1 239-1 240-1 241-1 242-1 243-1 243-1 244-1 245-1

FIG205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224

225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245

4702-GAGES, MOUNTINGS, LINES AND FITTINMGS PRESSURE GAGES SERVICE METER, 4N4445 ENGINE PRESSURE GAGES LINES AND FITTINGS GROUP 60 STEAM BOILERS, WATER HEATERS, HEATING UNITS BURNERS

246 247 248

6015- WATER HEATER ASSEMBLY WATER HEATER JACKET PILOT VALVE FOR RIPPER SELECTOR VALVE (TYPE 1 AND 2)

249-1 249-1 205-1 206-1

249 205 206

viii

TM 5-2410-234-34P

TABLE OF CONTENTSILLUS PAGEPILOT VALVE FOR RIPPER SELECTOR VALVE (TYPE 1 AND 2) MOLDBOARD ASSEMBLY STRAIGHT BULLDOZER BLADE LIFT ARMS AND PIVOT ASSEMBLIES BULLDOZER PUSH ARM ARM AND BRACE BLADE CYLINDER MOUNTING TRUNNION MAIN FRAME ASSEMBLY BULLDOZER C -FRAME ROOTERS, RIPPERS, PLOWS AND HARROWS RIPPER TOOTH RIPPER LINK RIPPER FRAME RIPPER LINES PIN PULLER RIPPER CYLINDER LINES ADJUSTABLE RIPPER LINES (TYPE 1) ADJUSTABLE RIPPER LINES (TYPE 2) REPAIR KITS KIT-1 KIT-1 205-1 206-1 251-1 251-1 253-1 253-1 254-1 255-1 256-1 257-1 257-1 258-1 258-1 259-1 260-1 261-1 262-1 263-1 264-1 265-1

FIG205 206 251 253 254 255 256 257 258 259 260 261 262 263 264 265

74357436-

74437465-

GROUP 94

9401- KITS KITS GROUP 95 GENERAL USE STANDARDIZED PARTS

KIT

9501- BULK MATERIAL BULK MATERIAL

BULK-1 BULK-1

BULK

SECTION III. SPECIAL TOOLS LIST (NOT APPLICABLE) SECTION IV. CROSS REFERENCE INDEX NATIONAL STOCK NUMBER TO FIGURE AND ITEM NUMBER INDEX PART NUMBER TO ITEM NUMBER INDEX I-1 I-1 I-53

ix

SECTION I DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST) SECTION I. INTRODUCTION

TM 5-2410-234-34P

1. Scope. This RPSTL lists and authorizes spares and repair parts, special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of Direct Support and General Support Maintenance of the Tractor. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability (SMR) codes. 2. General.

3. Explanation of Columns (Sections II and III). a. ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration. b. SMR CODE (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5-position code containing supply/requisitioning information, maintenance category authorization criteria and disposition instructions, as shown in the following breakout: Source Code

In addition to Section I. Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and Item number sequence. Bulk materials are listed in item name sequence. Repair kits are listed separately in their own functional group within Section II. Repair parts for repairable special tools are also listed in the section. Items listed are shown on the associated illustration(s)/figure(s). b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as Indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance. c. Cross-reference Indexes. A list, in National Item Identification Number (NIIN) sequence, of all National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers appearing in the listings. National stock numbers and part numbers are cross-referenced to each illustration, figure and item number appearance. The figure and item number index lists figure and item numbers in alphanumeric sequence and crossreferences NSN, CAGE and part numbers.

1st two positions

XXxxx How you get an item Maintenance Code xxXXx

3d position Who can install, replace or use the item.

4th position Who can do complete repair* on the Item. Recoverability Code xxxxX 5th position

Who determines disposition action on an unserviceable item. *Complete Repair. Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the "Repair" function in a use/user environment in order to restore serviceability to a failed item.

1

TM5-2410-234-34P

SECTION I

(1) Source Code The source code tells you how to get an item needed for maintenance, repair or overhaul of an end item/equipment. Explanations of source codes follows: Code PA PB PC** PD PE PF PG Application/Explanation Stocked Items; use the applicable NSN to request requisition Items with these source codes. They are authorized to the category Indicated by the code entered In 3d position of the SMR code **Items coded PC are subject to deterioration. Items with these codes are not to be requested/requisitioned Individually. They are part of a kit which is authorized to the maintenance category indicated in the 3d position of the SMR code. The complete kit must be requisitioned and applied.

AD-(Assembled by Depot) XA -

indicates the item is assembled at a higher level, order the item from the higher level of maintenance.

Do not requisition an "XA"-coded Item. Order it's next higher assembly. (Also, refer to the NOTE below ). If an "XB" Item is not available from salvage order it using the CAGE and part number given. Installation drawing, diagram, instruction sheet, field service drawing, that is identified by the manufacturers part number. Item is not stocked. Order an "XD"- Coded item through normal supply Channels using the CAGE and part Number given, if no NSN is available.

XB-

XC-

KD KF KB

XD-

MO-(Made at UM AVUM Level) MF- (Made at DS/ AVUM Level)

Items with these codes are not to be requested requisitioned Individually. They must be made from bulk material which is identified by the part number in the DESCRIPTION AND USABLE ON CODE (UOC) column and listed In the Bulk Material group ML-(Made at Speof the repair parts list in this cialized Repair RPSTL If the item is authorAct (SRA)) ized to you by the 3d position code of the SMR code, but if the source code MD-(Made at Depot) Indicates it is made at a higher level, order the Item from the higher level of maintenance. AO-(Assembled by UM/AVUM AF-(Assembled by DS/AVIM Level) Items with these codes are not to be requested/requisitioned individually. The parts that make up the assembled item must be Requisitioned or fabricated and assembled at the level of maintenance indicated by the source Code. If the 3d position code of the SMR code authorizes you to replace the item, but the source code

NOTE: Cannibalization or controlled exchange, when authorized, may be used as source of supply for items with the above source codes, except for those source coded "XA" or those aircraft support items restricted by requirements of AR 700-42. (2) Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to USE and REPAIR support items. The maintenance codes are entered in the third and fourth positions of the SMR Code as follows: (a) The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove, replace and use an item. The maintenance code entered in the third position will indicate authorization to one of the following levels of maintenance. Code CApplication/Explanation Crew or operator maintenance done within unit or aviation unit maintenance. Unit maintenance or aviation unit category can remove, replace, and use the item. Direct support or aviation interMediate level can remove, replace, and use the item. General support level can remove , Replace and us the item.

O-

AH-(Assembled by GS Category) AL-(Assembled by SRA)

F-

H-

2

SECTION I LSpecialized repair activity can remove, replace and use the item. Depot level can remove, replace, and use the item. F-

TM5-2410-234-34P Reparable item. When uneconomically reparable, condemn and dispose of the item at the direct support or aviation intermediate level. Reparable item. When uneconomically reparable, condemn and dispose of the item at the general support level. Reparable item. When beyond lower level repair capability, return to depot. Condemnation and disposal of item Not authorized below depot level. Reparable item. Condemnation and disposal of item not authorized below specialized repair activity (SRA). Item requires special handling or condemnation procedures because of specific reasons (e g, precious metal content, high dollar value, critical material, or hazardous material). Refer to appropriate manuals, directives for specific instructions.

D-

H-

(b) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (i e., perform all authorized repair functions) (NOTE: Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes.) This position will contain one of the following maintenance codes. Code Application/Explanation

D-

L-

A-

O - Unit maintenance or Aviation unit is The lowest level that can do complete repair of the item. F - Direct support or aviation intermediate is the lowest level that can do complete repair of the item. H - General support is the lowest level that can do complete repair of the item. L - Specialized repair activity is the lowest level that can do complete repair of the item. D - Depot is the lowest level that can do complete repair of the item. Z - Nonreparable No repair is authorized B - No repair is authorized (No parts or Special tools are authorized for the maintenance of a "B" coded item). However, the item may be reconditioned by adjusting, lubrication, etc., at the user level. (3) Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable tems. The recoverability code is entered in the fifth position of the SMR Code as follows: Code ZApplication/Explanation Nonreparable item. When unserviceable, condemn and dispose of the item at the level of maintenance shown in 3d position of the SMR code. Reparable item. When Uneconomically reparable, condemn and dispose of the Item at unit maintenance or aviation unit level.

c. NSN (Column (3)). Lists the National Stock Number (NSN) assigned to the item. use the NSN to request/requisition. d. CAGEC (Column (4)). The Commercial And Government Entity (CAGE) Code (C) is a 5-digit alphanumeric code which is used to identify the manufacturer, distributor or Government agency, etc., that supplies the item. e. PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm, corporation or Government activity), which controls the design and characteristics of the item by means of Its engineering drawings, specifications standards and inspection requirements to identify an Item or range of Items. f. DESCRIPTION AND USABLE ON CODE (UOC) Column (6)) This column includes the following information: (1) The Federal Item name and, when required, a minimum description to Identify the Item. (2) Physical security classification. Not applicable. (3) Items that are included in kits and sets are listed below the name of the kit or set on Figure KIT. (4) Spare repair parts that make up an assembled item are listed immediately following the assembled item line entry. (5) Part numbers for bulk materials are referenced in this column in the line item entry for the item to be manufactured/fabricated. 3

O-

TM5-2410-234-34P (6) When the item is not used with all serial numbers of the same model, the effective serial numbers are shown on the last line(s) of the description (before UOC). Not applicable. (7) The usable on code, when applicable (see paragraph 5, Special information). (8) In the Special Tools List section, the basis of issue (BOI) appears as the last line(s) in the entry for each special tool, special TMDE and other special support equipment. When density of equipments supported exceeds density spread indicated in the basis of issue, the total authorization is increased proportionately. (9) The statement END OF FIGURE" appears just below the last item description in Column 6 for a given figure in both Section II and Section III. f. QTY (Column (7)). The QTY (quantity per figure column) indicates the quantity of the item used in the breakout shown on the illustration figure, which is prepared for a functional group, subfunctional group or an assembly. A "V" appearing in this column in lieu of a quantity indicates that the quantity is variable and the quantity may vary from application to application. 4. Explanation of Columns (Section IV). a. NATIONAL STOCK NUMBER (NSN) INDEX

SECTION I followed by the numbers 0 through 9 and each following letter or digit in like order). (1) CAGEC column The Commercial And Government Entity (CAGE) Code (C) Is a 5 digit alphanumeric code used to Identify the manufacturer, distributor or Government agency, etc., that supplies the item. (2) PART NUMBER column Indicates the primary number used by the manufacturer (individual, firm, corporation or Government activity), which controls the design and characteristics of the Item by means of Its engineering drawings, specifications standards, and Inspection requirements to Identify an item or range of Items. (3) STOCK NUMBER column This column lists the NSN for the associated part number and manufacturer Identified In the PART NUMBER and CAGEC columns to the left. (4) FIG. column. This column lists the number of the figure where the item is identified located in Section II and III. 5. Special Information. Use the following subparagraphs as applicable: a. USABLE ON CODE: Code Used On END ITEM APPLICATIONS T24 MODEL D8K-8A-58 (CCE) T25 MODEL D8K-8S-8 (CCE) b. ASSEMBLY INSTRUCTIONS. Detailed assembly instructions for items source coded to be assembled from component spare/repair parts are found in TM 52410-233-20 and TM 5-2410-233-34. Items that make up the assembly are listed immediately following the assembly item entry or reference is made to an applicable figure. c. KITS. Line item entries for repair parts kits appear in group 9401 in Section II. d. INDEX NUMBERS. Items which have the word BULK in the figure column will have an index number shown in the item number column. This index number is a cross-reference between the National Stock Number/Part Number Index and the bulk material list in Section II.

(1) STOCK NUMBER column. This column lists the NSN by National item identification number (NIIN) sequence. The NIIN consists of the last nine NSN digits of the NSN (i e, 5305-01-674-1467) When NIIN using this column to locate an item, ignore the first 4 digits of the NSN however, the complete NSN should be used when ordering items by stock number. (2) FIG. Column. This column lists the number of the figure where the item is identified, located. The figures are in numerical order in Section II and Section Ill. (3) ITEM column The item number identifies the item associated with the figure listed in the adjacent FIG. column. This item is also Identified by the NSN listed on the same line. b. PART NUMBER INDEX Part numbers in this index are listed by part number in ascending alphanumeric sequence (i e, vertical arrangement of letter and number combination which places the first letter or digit of each group in order A through Z, 4

SECTION I e. ASSOCIATED PUBLICATIONS. The publications listed below pertain to the Tractor, Full Tracked and its components: Publication TM 5-2410-234-14&P-1 TM 5-2410-234-14&P-2 TM 5-2410-234-20P 6. How to Locate Repair Parts. a. When National Stock Number or Part Number is Not Known. (1) First. Using the table of contents, determine the assembly group or subassembly group to which the item belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and listings are divided into the same groups. (2) Second. Find the figure covering the assembly group or subassembly group to which the item belongs. Short Title Tractor Tractor Tractor

TM 5-2410-234-34P (3) Third. Identify the item on the figure and use the Figure and Item Number Index to find the NSN. b. When National Stock Number or Part Number is known. (1) First. Using the National Stock Number or the Part Number Index, find the pertinent National Stock Number or Part Number. The NSN index is in National Item Identification Number (NIIN) sequence (see 4.a(1)). The part numbers in the Part Number index are listed in ascending alphanumeric sequence (see 4.b). Both indexes cross-reference you to the illustration/figure and item number of the item you are looking for. (2) Second. Turn to the figure and item number, verify that the item is the one youre looking for, then locate the item number in the repair parts list for the figure.

5

SECTION

II

TM5-241

O-234-34P

FIGURE

1. ENGINE

ASSEMBLY.

SECTION (1) ITEM No (2) SMR CODE

11 (3) NSN

TM5-241O-234-34P (4) (5) cAGEC PART NUUBER DESCRIPTION

(6) AND USABLE ON CODES(UOC)

(7) OTY

GROUP 01 ENGINE GROUP 0?00 FIG. 1 PAFHz 2815013776937 1 PAFHD 2815013177613 11083 7N3491 ENGINE ASSEMBLY

1 ENGINE

ASSEMBLY 1 1

ENGINE AR- BASIC . . . . . . . . . . . . . . . . . . . . . ENGINE, DIESEL . ; . . . . . . . . . . . . . . . . . . . . . END OF FIGURE

11OB3 5R8866

1-1

SECTION

II

TwI5-241O-234-34P

1

4

.... .... {1

~

... .... ..... .... .... ... \: ) i., I \.

6

7

I

I5

mu 6

TA235199

FIGURE

2. ENGINE

BRACES.

(1) No

SECTION (2) SMR CODE

11 (3) NSN

TU5-241LI-234-34P (4) cAGEc (5) PART NUMBER DESCRIPTION GROUP 0100 FIG. (6) AND USABLE ON CODES(UOC) ENGINE ASSEMBLY (7) QTY

ITEM

2 ENGINE

BRACES REAR . . . . . . . . . . . . . . 2 4 4 1 2 4 2 2

1 XDFZZ 2 XDFZZ 3 PFFZZ 4 XDFZZ 5 XOFZZ 6 PFFZZ 7 PFFZZ 8 PFFZZ 5306004238117 5310000761504 5310004797363 5306004263139

11083 11083 11083 11083 11083 11083 11083 11083

4N5704 6K7447 1A8063 4N9884 5s8034 s1595 1s4207 2s0715

sUPPORT ASSEMBLY

sPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . SUPPORT ASSEMBLY 5P-9552 FRONT. . . . . . . . . . . . . PIN . .. LOCKING PLATE, NUT A PART OF KIT BOLT, MACHI NE . . . . . . . . . . . . . . . . . . .

.. . . . .. . . . . .. . . .. . . . .. . . . . .. .

NUT, PLAIN, NEXAGDN. . . . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . END DF FIGURE

2-1

SECTION

II

TM5-241

O-234-34P

7

00 1 2 2 5 4 2 6 o n o

3

.-Q .:. \ . 8

&-.

9

# 16

ti 15 14 121 10 9

10 VIEW

AHOUSING

FIGURE

10. FLYWHEEL

SECTION (1) ITEM No (2) SMR COOE

11 (3) NSN

TM5-241O-234-34P (4) CAGEC (5) PART NUMBER OESCRIPTION GROUP 0103 FIG. ANO USABLE ON CODES(UOC) FLYWHEEL ASSEMBLY QTY (6) (7)

10 FLYWHEEL HOUSING 1 2 2 1 4 1 1 1 2 1 1, 1 10 10

1 XDHHH 2 PFMZZ 5307004238167 3 pFHZZ 5315002550996 4 XAHZZ 5 pFHZZ 5305002528919 6 XOHZZ 7 PAHZZ 5330009318651 8 PFHZZ 2815010687136 9 pFHZZ 5305000712506 10 PAHZZ 5330010669255 11 PFHZZ 12 PFHZZ 13 PFHZZ 14 PFHZZ 2520010669163 5310007686822 5306004238069 5310011022477

11083 11083 11083 11083 11083 11083 11083 11083 80204 11083 11083 00742 11083 11083

6N6415 0V0755 2B2994 6N6032 0s0509 4B2764 ZH4054 2P6548 B18216HOZ5C050N 5N8691 5H8177 71! 12A 0L1178 5P8248

HOUSING, FLYUHEEL . . . . . . . . . . . . . . . . . . . . .STUD, PLAIN . . . . . . . . . . . . . . . . . . . . . . . . . .PIN, STRAIGHT, HEAOLE . . . . . . . . . . . . . . . . .HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREU, CAP, HEXAGON H . . . . . . . . . . . . . . . . .. COVER, ACCESS . . . . . . . . . . . . . . . . . . . . . . . . GASKET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POINTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREU, CAP, HEXAGON H. . . . . . . . . . . . . . . . . GASKET PART OF KIT PIN 2P-3988. . . . .. PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . BOLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . END OF FIGURE

1o-1

SECTION

II

TM5-241 O-234-34P

&&&l?

12 THRU

151

.?4

FIGuRE

11. PISTONS

ANO CONNECTING

ROOS,

SECTION (1) ITEM No (2) sMR CODE

11 (3) USN

TM5-241O-234-34P (4) CAGEC (5) PART NUMBER (6) DESCR1PTION ANO USABLE ON CODES(UOC) GROUP 0104 FIG. PISTDNS, CONNECTING ROOS (7) QTY

11 PISTONS

AND CONNECTING RODS COM. . . . . . . . . . . . . . . . . 6 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1

1 PFHHZ 2815009183569 2 PFHHZ 2815013776774 3 XAHZZ 4 PFH2Z 5 XAHZZ 6 XDHZZ 7 PFIIH2 8 PFHzZ 9 PFHZZ 10 PFHzZ 2815009231929 2815006567023 2815004066590 2815007952438

11083 11083 11083 11083 11083 11083 77220 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083

3S4040 7N1366 1P7928 1P121O 7N1365 IH5581 s40429 3H0881 2s8884 5M428P 4s6867 2H1062 4s6866 9s8493 9s8494 8N7934 8N7935 8N7933 7M4926 3H6767

PISTON, INTERNAL

.PISTDN, lNTERNAL COM. . . . . . . . . . . . . . . . .. NUT ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . ..!JASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . .. BODY ASSY, PISTON . . . . . . . . . . . . . . . . . . .. GLOU PLUG. . . . . . . . . . . . . . . . . . . . . . . . . .RING SET, PISTON . . . . . . . . . . . . . . . . . . . . .. RI NG, PISTDN . . . . . . . . . . . . . . . . . . . . . . . .. RI NG, PISTON . . . . . . . . . . . . . . . . . . . . . . . .. RI NG, PISTON . . . . . . . . . . . . . . . . . . . . . . . CONNECTING RDD, PIST . . . . . . . . . . . . . . . . . .BEARING, SLEEVE . . . . . . . . . . . . . . . . . . . . . .ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEARING, PLAIN, ROD E BEARING, PLAIN, ROD E 0.025 0.050 UNDERSIZE UNDERSIZE

11 PFHHZ 2815009176947 12 PFHZZ 3120003790728 13 XAHZZ 14 PFHZZ 15 PFHZZ 16 PFHZZ 5306010675634 5310010669191 3120013790738

16 PFHZZ 3120013790739 16 PFHZZ 3120009875561 17 PFHZZ 5325009905595 18 PFHZZ 2815005078321

SEARING, SLEEVE . . . . . . . . . . . . . . . . . . . . . . RI NG, RETAIN ING . . . . . . . . . . . . . . . . . . . . . . PIN, PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . END OF FIGURE

11-1

SECTION II

TM5-2410-234-34P

FIGURE 12. TIMING GEAR HOUSING

SECTION (1) ITEM NO (2) SMR CODE

11 (3) NSN

TM5-241O-234-34P (4) CAGEC (5) PART NUMBER DESCRIPTION AND USABLE ON CODES(UOC) CAMSHAFTS, ANO QTY (6) (7)

GROUP 0105 VALVES, TIMING SYSTEM FIG. 1 PAHZZ 5330005153503 2 PFHHZ Z51OO1O69O845 3 PFHZZ 5310009995524 4 PFHZZ 5315006633672 5 PFHZZ 3120008950661 6 XAHZZ 7 PFHZ2 4730009247886 8 PFHZZ 5305002528919 9 PFOZZ 5306002604508 10 PFHZZ 5310001174788 11 PFHZZ 5340004238924 12 PAHZZ 5330003636135 13 PFHZZ 5306002637301 14 XDHZZ 15 PAHZ2 5330006412212 T6 PFHZZ 5305002528919 17 PFHZZ 2815010537203 18 PAHZZ 5330008586182 19 PAHZZ 5330006796231 20 PFHZZ 5306011037039 21 PFHZZ 5306006374927 22 PFHZZ 5306002604508 23 PFHZZ 3130013332801 24 XAHZZ 25 XAHZZ 26 XAHZ2 27 XDHHH 28 PFHZZ 3120008950661 29 30 32 33 34 36 PFHZZ 5365008865163 PFHZZ 5310009995524 5315006633672 PFHZZ 2520010669192 PFHZZ 5315002412917 PFHZZ 5307004263716 PFHZZ 3120006628991 11083 11083 11083 11083 11083 11083 11083 11083 96906 11083 11083 11083 1!083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 88044 11083 11083 11083 11083 11083 4H9629 6H6803 4H8986 705415 4H9640 6H6802 5fi6214 0s0509 HS90728-8 5M2894 ZB8460 2B6924 L1351 2,44522 2A4448 0S0509 2N2753 9H4891 615498 1T0720 1A5183 s1594 9S5771 9S5773 9s5772 9s5774 2P1151 4H9640 5H1092 4H8986 7B5415 0T0199 AN122717 2A5349 7N3176 3F7474 2P1152 3F7473 12 TIMING

GEAR HOUSING 1 1 1 2 1 1 ? 6 2 8 1 1 2 1 1 4 1 1 1 1 2 13 1 1 1 1 1 3 1 2 4 1 2 5 1 1 1 1

GASKET PAR? OF KIT P/N 5P-9222. . . .. . COVER A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .UASHER, C, MSHAFT BEA. . . . . . . . . . . . . . . . A .PIN, STRAIGHT, BEADLE . . . . . . . . . . . . . . . . .6 EARING, SLEEVE . . . . . . . . . . . . . . . . . . . . . .COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PLUG, PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . SCREU, CAP, HEXAGON H. . . . . . . . . . . . . . . . . SCREW, CAP, HEXAGON H. . . . . . . . . . . . . . . . . WASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . COVER, ACCESS . . . . . . . . . . . . . . . . . . . . . . . . GASKET PART OF KIT PIN 5P-9222 .. . . .. BOLT,14ACHI NE . . . . . . . . . . . . . . . .. . . . . . . . COVER, ACCESS . . . . . . . . . . . . . . . . . . . . . . . . GASXET PART DF XIT P/N 5P-922 Z...... SCREU, CAP, HEXAGON H. . . . . . . . . . . . . . . . . COVER, TIM ING GEAR. . . . . . . . . . . . . . . . . . . GAsKET PART OF XIT P/N 5P-9222. . . . .. GAsKET PART OF XJT PIN 5P-9222. .. . . . SOLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . BOLT, MACHI NE. . . . . . . . . . . . . . . . . . . . . . . . BOLT, MACHI NE. . . . . . . . . . . . . . . . . . . . . . . . SEAR IHGUNIT, .RING,l PLAIN . . . . . . . . . . . . . . . . . . NNER. . . . . . . . . . . . . . . . . . . . . . . . .

.RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SUPPORT, FRONT. . . . . . . . . . . . . . . . . . . . . . HOUSING ASSEMBLY TIMING GEAR. . . . . . . .BEARING, SLEEVE . . . . . . . . . . . . . . . . . . . . . .SPACER, RI NG. . . . . . . . . . . . . . . . . . . . . . . . .UASHER, CAMSHAFT BEA . . . . . . . . . . . . . . . . .P!N, STRAIGHT, BEADLE . . . . . . . . . . . . . . . . .PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PIN, STRAIGHT, BEADLE . . . . . . . . . . . . . . . . .STUD, PLAIN . . . . . . . . . . . . . . . . . . . . . . . . . .HOUSING ASSY . . . . . . . . . . . . . . . . . . . . . . . .. BEARING, SLEEVE LONG. . . . . . . . . . . . . . .. HOJJSING . . . . . . . . . . . . . . . . . . . . . . . . . . . .. BEARING, SLEEVE SHDRT . . . . . . . . . . . . . END OF FIGURE

31 PFHZZ

35 XAHHH 37 XAHZ2 38 PFHZ2 3120003636130

12-1

SECTION

II

TM5-241 O-234-34P

&

FIGURE

13, CAMSHAFT

ASSEMBLY.


1[ (3) NSN

TM5-241O-234-34P (4) CAGEC (5) PART NUMBER OESCR1PTION GROUP 0105 TIMING FIG. (6) AND USASLE ON CODES(UOC) VALVES, CAMSHAFTS, ANO (7) QTY

SYSTEM

13 CAMSHAFT ASSEMBLY 12 1 12 1 1 .1 1 1 1

1 PFHZZ 5305007195241 2 PFHZZ 3020007394847 3 PFHZZ 5310003474123 4 XAHZZ 5 PFHZZ 5340007373635 6 PFHZZ 3020013776938 7 PAHZZ 5315000124553 7A XAHZZ 8 PFHZZ 2815009482221

96906 11083 11083 11083 19207 11083 11083 11083 11083

MS907274H7384 1B4205 1w3176 7373635 1w3175 1B8714 4s7869 4H9648

118

SCREU, CAP, HEXAGON H. . . . . . . . . . . . . . . . . GEAR, HELICAL . . . . . . . . . . . . . . . . . . . . . . . . NUT, PLAIN, HEXAGON. . . . . . . . . . . . . . . . . . . CAMSHAFT ASSY PART OF KIT P/N 9Y3230 .PLUG, EXPANSION . . . . . . . . . . . . . . . . . . . . . .GEAR, SPUR. . . . . . . . . . . . . . . . . . . . . . . . . . .xEY, UOODRUFF. . . . . . . . . . . . . . . . . . . . . . . .CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCK PLATE, CAMSHAFT PART OF KIT 2P-3988 P/N .. .. . . .. . .. . .. . .. .. . .. . .. . .. .

END OF FIGURE

13-1

SECTION

II

TM5-241O-234-34P

CO1

1 . . . . . . . . . . . . . . . . . . . . . . . ., ..

4

/ ~:, 1. . . . .. . . . .. . . . . .. .. . . . . .. . . . . . . . . .. . . . . . .l 9 8 J l-------------------------, , I ::, ! I 5

! \ I I

\

6

&-........ -.....J\

Ii(I 11 II ;1 , ( . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . .

!........F ~:;: (.>)

FIGURE

14A. INTAKE AND EXHAUST

VALVES,

7N3491

AND 5R8866

ENGINES.

SECTION II

TM5-2410-234-34P

(1) (2) ITEM SMR NO CODE

(3) NSN

(5) PART CAGEC NUMBER

(4)

(6) DESCRIPTION AND USABLE ON CODES (UOC) GROUP 0105 VALVES, CAMSHAFTS, AND TIMING SYSTEM FIG. 14A INTAKE AND EXHAUST VALVES, 7N3491 AND 5R8866 ENGINES LOCK, VALVE SPRINGR SEAT, HELICALCOMPRE SPRING, HELICAL,COMP VALVE, POPPET,ENGINE VALVE, POPPET, ENGINE INSERT, ENGINE VALVE INTAKE INSERT, ENGINE VALVE EXHAUST ROTOR, ENGINE POPPET GUIDE, VALVE STEM SPRING, HELTCAL,COMP

(7) OTY

1 2 3 4 5 6 6 7 8 9

PAHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ

2805002883650 5340012047163 5360007885800 2815012114231 2815012114230 2815008389965 2815DO9183568 2815009283531 2815013776780 5360007885801

11083 11083 11083 11083 11083 11083 11083 11083 11083 11083

2A4429 2N9297 9M5349 1W1819 1W1818 9M8745 8M9810 7N7639 1W1816 9M535O

12 6 6 3 3 3 3 6 6 6

END OF FIGURE

14A-1

SECTION1~2AND 2A

II9 llOANDllf

TM5-241 O-234-34P

A

//15 14

14

\17 7

2

13

II

Ld

vIEW

A

/20

r1819

f

22

23

FIGURE

15. ROCKER

ARMS,

LIFTERS

AND PUSH RODS


II (3) NSN

TM5-241O-234-34P (4) cAGEC (5) PART NUMBER DESCRIPTION GROUP 0105 TIMING (6) AND USABLE ON CODES(UDC) VALVES, CAMSHAFTS, AND (7) QTY

SYSTEf4 LIFTERS ANO

FIG. 15 ROCKER ARMS, PUSH RODS 1 PFFFZ 2 PFFZZ 2A XAFZZ 3 PFFZZ 4 PFFZZ 5310005845272 5310003474123 2815003954835 5340002237091 11083 11083 11083 96906 11083 11083 96906 11083 96906 11083 96906 11083 11083 11083 11083 11083 81348 11083 11083 80204 11083 11083 11083 2F8874 3B622 2F8581 MS35338-48 1B4205 3B7302 t4s24665-360 9H1022 MS51968-ZO 7c0703 MS51968-20 1A744 6B8505 2F8584 6H411 1A1884 WW-P-471AASBCA 169917 9H6236 B1821BH038cZOON 207114 4H7302 5s1220

sHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PLUG, EXPANSION . . . . . . . . . . . . . . . . . .. .SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UASHER, LOCK. . . . . . . . . . . . . . . . . . . . . . . . . NUT, PLAIN, HEXAGON. . . . . . . . . . . . . . . . . . . ROD END, THREADED . . . . . . . . . . . . . . . . .. PIN, CDTTER . . . . . . . . . . . . . . . . . . . . . . . . . . STUD, TRACTOR. . . . . . . . . . . . . . . . . . . . . . . NUT, PLAIN, HEXAGON. . . . . . . . . . . . . . . . . . ROCKER ARM, ENGINE .NUT, PLAIN, P. . . . . . . . . . . . . . . . . HEXAGON. . . . . . . . . . . . . . . . . . . . .

2 Z 1 6 6 6 4 6 6 12 1 1 12 6 16 4 2 L 12 12 12 6 12 12

5 PFFZA 5340004239133 6 PAFZZ 5315002981499 7 PFFZZ 5307002320822 8 PFFZZ 53!0007638905 9 PFFFZ 2815013272926 10 PFFZZ 11 PFFZZ 12 PFFZZ 13 PFFZZ 14 PFFZZ 5310007638905 5305003527292 2815003652160 5342003411428 5310002094771

.SETSCRE!J . . . . . . . . . . . . . . . . . . . . . . . . . . . SLEEVE, VALVE, ENGINE . . . . . . . . . . . BRACKET, VALVE ROCKE. . . . . . . . . . . . . . . . . WASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . SPRING, HELICAL, CAMP. . . . . . . . . . . PLUG, PIPE . . . . . . . . . . . . . . . . . . . . . . SPRING, HELICAL, CAMP....,.. . . . PUSH ROD, ENGINE POP . . . . . . . . . . .. .. .. . . . . .

15 PFFZA 5360003636199 16 PAFZZ 4730002888055 17 PFFZZ 18 PFFZZ 19 PFFZZ 20 21 PFFZZ PFFZZ 5360004238384 2815007076576 5305007829489 5310001174788 2815004238899 2815003411449 2815001137929

11OB3 5M2894

SCREU, CAP, HEXAGON H. . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . YDKE, VALVE LIFT GUI DE, ENGINE LIFTER, GUI . . . . . . . . . . . . . . . . . PIN 9Y3Z30. POPPET . . . . . . . . . . . . . . . . .

22 PFFZZ 23 PFFZZ

VALVE PART OF KIT

ENO OF FIGURE

15-1

SECTION II

TM5-2410-234-34P

FIGURE 16. ROCKER ARM COVER.

SECTION (1) ITEM NO (2) SMR COOE

II (3) NSN

TM5-241O-234-34P (5) (4) PART CAGEC NUMBER DEsCRIPTION GROUP 0105 TIMING FIG.

(6) ANO USABLE ON CODES(UOC) VALVES, CAMSHAFTS, AND

(7) QTY

SYSTEM 16 ROCKER ARM COVER 2 6 6 6 10 24 14 2 2 2

1 PFoZ2

2815012556243

11083 11083 11083 11083 11083 11083 14351 11083 11083 11083

9!42315 3F8526 4x8977 8F4994 0S1591 5M289L 13 XX3958 615556 9M2314 7N9352

2 PFOZZ 5310003652282 3 XDOZZ 4 PFOZZ 5331005992951 5 PFOZZ 5305010156841 6 PFoZZ 53!0001174788 7 PFOZZ 5306006852384 8 PAOZZ 5330003498341 9 Xoozz 10 PAOZZ 5330013012084

COVER, ENGINE POPPET . . . . . . . . . . . . . . . . . UASHER, SPECIAL . . . . . . . . . . . . . . . . . . . . . . NUT . . . . . . . . . . . . . . . . . . . . . . . . . o-RING PART OF KIT P/N 2P-3988 OF KIT PIN6v-3710 SCREW. . . . . . . . . . . . . . . . . . . . . . . . BOLT, MACHI NE . . . . . . . . . . . . . . . . . GASKET PART OF KIT P/N 2P-3988 OFKITPIN 6V-3710 . . . . . . . . . . . BASE . . . . . . . . . . . . . . . . . . . . . . . . . GASKET PART OF KIT ENO OF FIGURE PIN 2P-3988 . .. . . PART . . .

.. . .. . . . .. . .. . .. . . . . .. .. .

NASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . .

PART . . . . . . .. . .. . .. .

16-?

SECTION

II

TM5-241 O-234-34P

&

,5/

FIGURE

17. OIL FILTER,

BASE ANO BRACKET,

4N4445

ANO 7N3491

ENGINES.

(1) ITEM No


11 (3) NSN

TM5-2410-234-34P (4) (5) CAGEC PART NUMBER DESCRIPTION GROUP 0106 FIG. 4N4445 17 OIL

(6) AND USABLE DN cODES(UOC) ENGINE FILTER, LUBRICATION SYSTEM

(7) QTY

BASE ANO BRACKET ENGINES . .. . .. . . 1 1 1 8 11

AND 7N3491

1 PFOZZ 5342013773693 2 PFOOZ 2815002049666 3 PFOZZ 4730010534540 4 PFOZZ 5305000680511 5 PFOZZ 5310006379541 6 PFOZZ 5360009508251 7 PFOZZ 5340002079110 8 PAOZZ 5330002220143 9 PFOZZ 5340004999648 10 PFOZZ 5310012662481 11 PAOZZ 5330002168533 12 PFOZZ 4730009247886 13 PFOZZ 5342013773694 14 PFOZZ Z94OO1O534642 15 PFoZZ 2940001259544 16 PFOZZ 5305002535622 17 PFDZZ 18 PFDZZ 5305010269518 5310011945398

11083 11083 11083 80204 96906 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 96906 11083 11083 11083

2P5084 2P4301 ZP4304 B1821BH038c1 14s35338-46 8M3182 2P3761 2P3760 1P1367 4B4278 2P4305 5M6214 ZP5085 4N7082 1R0716 MS21318-41 0S1571 104717 ZA4639 25!/

BRACKET, ENGINE

ACCE . . . . . . . . . . .

SASE ASSEMBLY . . . . . . . . . . . . . . . . .

.STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW, CAP, HEXAGDN H . . . . . . . . . . . . . . . . . UASHER, LOCX. . . . . . . . . . . . . . . . . . . . . . . . . SPRING, HELICAL, CAMP. . . . . . . . . . . . . . . . . CDVER, ACCESS . . . . . . . . . . . . . . . . . GASXET PART OF KIT P/N 5P-9233.. . .. . . .. . .

1 1 11 8 2 1 1 1 1 1 1 2 1

PLUNGER, OETENT . . . . . . . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . GASKET PART DF KIT PIN 5P-9233. . . .. PLUG, PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . BRACKET, ENGINE ACE. . . . . . . . . . . . . . . . . SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . FILTER EL EMENT, FLU p........ . . . . . . .. . . . . . SCREW, ORIVE . . . . . . . . . . . . . . . . .

SCREU, CAP, HEXAGON H . . . . . . . . . . . . . . . . . NUT, HEXAGDN. . . . . . . . . . . . . . . . . . . . . . . . . SOLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . ENO OF FIGURE

19 PFOZZ 5306002634038

17-1

SECTION

II

TM5-241 O-234-34P

& 1

i

# ~ 4$ :! ~ !.. ; J $.., !$ %.. .

FIGURE

17A. OIL FILTER,

BASE AND BRACKET,

5R8866

ENGINE.

sECTION (1) ITEM NO (2) SMR CODE

11 (3) NSN

TM5-241O-234-34P (4) CAGEC (5) PART NUMBER OESCRIPTION GROUP 0106 FIG. AND USABLE ON COOES(UOC) ENGINE LUBRICATION BASE AND SYSTEM QIY (6) (7)

17A OIL

FILTER,

8RACKET, 1 PFOZZ 5306004238194 2 PFOZZ 5310001174788 3 Xoozz 4 PFOZZ 5360009508251 5 PFOZZ 5340004999648 6 PAOZZ 5330002220143 7 PFOZZ 5305000680511 8 PFOOZ 281500 Z049666 9 PFOZZ 4730010534340 10 PAOZZ 5330002168533 11 PFOZZ 534 Z013773693 12 PFOZZ 5310011945398 13 PFOZZ 2940001259544 14 PFOZZ 530500 Z535622 15 PFOZZ Z94OO1O53464Z 16 PFOZZ 5306002634038 11083 11083 11083 11083 11083 11083 80Z04 11083 1 !083 11083 11083 11083 11083 96906 11083 11083 11083 11083 1A2029 5u2894 5R8982 8M318Z 1P1367 2P3760 B18Z1BH038C125N 2P4301 2P4304 2P4305 2P5084 1D4717 1R0716 MSZ1318-41 4N7082 2A4639 5u6214 2P5085

5R8866

ENGINE Z 12 1 1 1 1 6 1 1 Z 1 22 1 2 1 2 1 1

BDLT, MACHI NE . . . . . . . . . . . . . . . . .. . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . BRACKET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPRING, HELICAL, CAMP. . . . . . . . . . . . . . . . . PLUNGER, OETENT . . . . . . . . . . . . . . . . . . . . . . GASKET PART OF KIT PIN 5P-9233 . . . . . . SCREW, CAP, HEXAGON N . . . . . . . . . . . . . . . . . BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET PART OF KIT P/N 5P-9233 . . . . . . BRACKET, MOUNTING . . . . . . . . . . . . . . . . . . . . NUT, NEXAGON. . . . . . . . . . . . . . . . . . . . . . . . FILTER ELEMEMT, FLU I . . . . . . . . . . . . . . . . . SCREW, DRIVE . . . . . . . . . . . . . . . . . . . . . . . SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . PLUG, PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . BRACKET, MOUNTING . . . . . . . . . . . . . . . . . . . . ENO OF FIGURE

17 PFOZZ 473000924788618 PFOZZ 534 ZO13773694

17 A-1

SECTION

II

TM5-241 O-234-34P

FIGURE

17B. OIL SAMPLING,

5R8866

ENGINE.


11 (3) NSN

TM5-2410-234-34P (4) CAGEC (5) PART NUMBER DESCRIPTION GRoUP 0106 FIG. (6) ANO USABLE ON CODES(UOC) ENGINE LUSRICATION 5R8866 SYSTEM ENGINE 1 1 1 1 1 1 1 1 1 (7) QTY

~7B OIL

SAMPLING,

1 PFOZZ 4720011967180 2 PFOZZ 4730007621239 3 PFOZZ 4730006473343 4 PFOZZ 4730011439017 5 pFOZZ 4730011967172 6 PFOZZ 4730011522666 7 PFOZZ 533001049! 292 8 PFOZZ 4820012029608 9 PFDZZ 4730006473207

11083 11083 11083 96906 11083 11083 02697 9~816 11083

9G9501 1P1441 7J5614 MS51860-56Z 6v2376 5R5304 3-904 N55Z-9Q HV50-2-R 2N1287

HOSE ASSEMBLY, NONME. . . . . . . . . . . . . . . . . NUT, TUBE COUPLING . . . . . . . . . . . . . . . . . . . REDUCER, TUSE . . . . . . . . . . . . . . . . . . . . . . . . LOCKNUT, TU.SE FITTIN .. . .. . . . .. . . .. . . . ADAPTER, STRAIGHT, Pa . . . . . . . . . . . . . . . . . ADAPTER, STRAIGHT, Pa . . . . . . . . . . . . . . . . . D- RI NG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE, SAMPLING, HYDR. . . . . . . . . . . . . . . . . ELBOU, PIPE TO TUBE . . . . . . . . . . . . . . . . . . END DF FIGURE

17 B-1

SECTION

II7

TM5-241 0-234-34P

&

1 8THRU

10(

+1~

13A

AND 141

8 9

3

17 19

FIGURE

18. OIL FILLER

AND BREATHER

ASSEMBLY.

SECTION II(1) ITEM NO (2) SMR CODE (3) NSN

TM5-2410-234-34P(4) CAGEC (5) PART NUMBER (6) (7)

DESCRIPTION AND USABLE ON CODES (UOC) OTY GROUP 0104 ENGINE LUBRICATION SYSTEM FIGS 18 OIL FILLER AND BREATHER ASSEMBLY GASKET PIN, COTTER CAP, FILLER OPENING STUD GASKET PART OF KIT P/N 5P -9552 SEAL, NONMETALLICRO PLATE, FILLER CAP BREATHER ASSEMBLY COVER, ACCESS GASKET JILTER ELEMENT INTA , HOSE, PREFORMED CLAMP, HOSE ELBOW ASSY ELBOW, BREATHER AND SHIELD, ELBOW GASKET GASKET PART OF KIT P/N 5P -9552 WASHER, LOCK NUT, HEXAGON SCREW, CAP, HEXAGON U BOLT, MACHINE TUBE ASSEMBLY CABLE ASSEMBLY 1 1 1 1 1 1 1 I 1 1 1 1 2 1 I 1 1 1 8 6 I 1 1 1

1 2 3 3A 4 5 6 7 8 9 10 11 12 13 13A 14 15 16 17 18 19 20 21 22

PAOZZ PEOZZ PFOOZ XAOZZ PAOZZ PAOZZ PFOZZ PFOOZ PEOOZ PAOZZ PFOZZ PFOZZ PFOZZ XAOZZ XDOZZ PFOZZ PAOZZ PAOZZ PFOZZ PFOZZ PFOZZ PFDZZ XDOZZ PFOZZ

5330000908363 5315008395621 2590003411530 5330006417914 5330013772722 2815003411529 28I5005221995 5340009317929 5330008940653 2940008946406 4720009486037 4730002043491

2815004706516 5330007123241 5330006842974 5310006379541 5310011945398 5305000680511 5306002637301 5995005202334

11083 817559 96906 MS24665 -351 11083 8F4103 11083 8F4107 11083 8F4099 11083 1S6827 11083 SF4102 11083 9119542 11083 9M9549 11083 5S6371 11083 6H6095 11083 9M9423 66295 C32P 11083 1M1111 11083 1M1078 11083 5H9671 11083 5H7376 11083 5H7033 96906 MS35338 -46 11083 1D4717 80204 B1821BH038C125N 11083 L135I 11083 2P3822 11083 7H3460

END OF FIGURE

18-1

SECTION

II

TM5-241 O-234-34P

&

.

...

.......

:/

1 f5

FIGURE

19. OIL LEVEL GAUGE.


11 (3) NSN

TM5-241O-234-34P (4) (5) CAGEC PART NUMBER DESCRIPTION GRDUP 0106 FIG. 19 OIL

(6) AND USABLE ON CODES(UDC) ENGINE LUBRICATION SYSTEM

(7) QTY

LEVEL GAuGE 1 1 1 1 1 1

1 PFoZZ

6680010687287

11083 11083 11083 ?1083 11083 11083

9s6518 2P5094 8s1326 5P4448 5P4443 5P4908

GAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TUBE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . AOAPTER, STRAIGHT, Pa . . . . . . . . . . . . . . . . . .NUT, TUBE COUPLING . . . . . . . . . . . . . . . . . . .SLEEVE, COMPRESSCON, . . . . . . . . . . . . . . . . .ADAPTER, STRAIGHT, PI.. END OF FIGURE . . . . . . . . .. L...

Z XBOZZ 3 PFOOZ 4730004018098 4 PFOZZ 473001048?874 5 PFOZZ 4730011780773 6 XDOZZ 4730012538588

19-1

SECTION7 7A

II20 f20AANo 21

TM5.241 O-234-34P

THRU 91

4

17 VIEW

A

FIGURE

20. FRONT AND REAR OIL PAN.


11 (3) NSN

TM5-241O-234-34P (4) (5) PART cAGEc NuMBER DESCR1PTION GROUP 0106 FIG.

(6) AND USABLE ON CODES(UOC) ENGINE LUSRICATION PAN . . . . .. . . SYSTEM

(7) QTY

20 FRONT ANO REAR OIL

1 PFFZZ 2 PFFZZ 3 PFFZZ 3A PAFZZ 4 PFFZZ 5 PFFZZ 6 PAFZZ 7 xDFZZ 7A PFFZZ 8 PFFZZ 9 PFFZZ 10 PFFZZ 11 xSFZZ 12 XBFZZ 13 PFFZZ 14 PFFZZ 15 PFFZZ 16 XDFZZ 17 PAFZZ 18 PFFZZ 19 PAFZ2 20 XDFFF 20A XAFZZ Z1 xSFZZ 22 xOFZZ 22A PFFZZ 23 PFFZZ 24 PFFZZ 25 PFFZZ 26 PFFZZ

5306004238117 5305011884766 5306011279361 5331007102143 5306002638978 5310007680318 5330070669259

11083 11083 11083 11083 11083 96906 11083 11083

s1595 9M6590 0s1585 3H3385 0s1587 MS51967-14 2P3759 7N4311 7N3098 3H3285 5B5812 1A2029 9s8715 9s6526 0s1621 S1594 5M2894 4H3740 388024 4B7739 6L5311 4s7516 4s7515 6.s9551 6F5282 8!44797 0s1626 6M5068 1B4205 6H1717

SOLT, MACHINE . . . . . . . . . . . . . . . .

43 1 1 1 4 4 1 1 1 1 2 10 1 1 2 10 10 7 1 1 1 1 1 1 2 2 4 1 1 4

SCREU, AP, HEXAGON H . . . . . . . . . . . . . . . . . C BOLT, MACHI NE. . . . . . . . . . . . . . . . . . . . . . . . O-RING PART OF XIT P/N 5P-9552 . . .. . . 80 LT, MACHINE . . . . . . . . . . . . . . . . . . . . . . . . NUT, PLAIN, HEXAGON . . . . . . . . . . . . . . . . . . . GASKET PART OF KIT P/N 2P-3988 PART OF KIT PIN 5P-9552 . . . . . . . . . . . . . . . . . . PAN ASSY . . . . . . . . . . . . . . . . . . . . . . .. .OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SLEEVE, CDMPRESSIDN, . . . . . . . . . . . . . . . . .PIN, STRAIGHT, BEADLE . . . . . . . . . . . . . . . . 80 LT, MACHINE . . . . . . . . . . . . . . . . . . . . . . . . COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASXET PART DF KIT OF KIT PIN 5P-9552 PIN 2P-3988 PART . . .. .. . .. . .. . . . .. .

28?5013777409 4730001220636 5315003627367 5306004238194

11083 11083 11083 11083 11083 11083

5306004262934 5306002604508 5310001174788 5330004239147 5365003639900 5330013772720

11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083

80 LT, MACHINE . . . . . . . . . . . . . . . . . . . . . . . . 80 LT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET PART OF KIT P/N 5P-9552 . .. . . . PLUG, MACHINE THREAD. . . . . . . . . . . . . . . . . GASKET PART OF KIT P/N 5P-9552. .. . . . oIL PAN ASSEMBLY REAR. . . . . . . . . . . . . . .PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STUD, PLAIN . . . . . . . . . . . . . . . . . . . . . . . . . SCREU, CAP, HEXAGON H. . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . BOLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . STUD, PLAIN . . . . . . . . . . . . . . . . . . . . . . . . . . NUT, PLAIN, HEXAGON . . . . . . . . . . . . . . . . . . . 80 LT, MACHINE . . . . . . . . . . . . . . . . . . . . . . . . END DF FIGURE

5310002459841 5306008146588 5307013776176 5310003474123 5306008744001

11083 1 ?083 11083 11083 11083

20-1

SECTION II

TM5-2410-234-34P

FIGURE 21. OIL PUMP COVER, SCREEN AND BELL

SECTION (1) ITEM NO (2) sMR COOE

11 (3) NSN

TM5-241O-234-34P (4) CAGEC (5) PART NUMBER OESCRIPTION GROUP 0106 FIG. 8ELL 21 OIL (6) ANO USABLE ON CODES(UOC) ENGINE LU8R1CATION SYSTEM (7) QTY

pUMP COVER, SCREEN AND

1 AFHHH 2 PFHZ2 3 PFHZZ 4 PFHZZ 6 PFHZZ 3010001258037 5306004238784 5310011602034 2990011036815

11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 5306008744001 5310005240260 11083 11083

1P9340 3H3387 762742 2D6235 5H2730 1S4281 8147587 1A2029 1S4303 8F8682 7M168 7M4353 2s2726 6H1717 261738

PUMP GP, ENG OIL . . . . . . . . . . . . . . . . . . . . . .COUPLING, SHAFT, RI Go . . . . . . . . . . . . . . . . .BOLT, MACHICE . . . . . . . . . . . . . . . . . . . . . . . .NUT, SELF -LOCK IMG, HE . . . . . . . . . . . . . . .GASKET PART OF KIT PIN 2P-3988. .. . .COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LOCK PART OF KIT PIN 2P-3988 . . . . . . . .BDLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . .BELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LOCKING PLATE, NUT A PART DF KIT PIN 2P-3988 . . . . ..i . . . . . . . . . . . . . . . . . . . . . .LOCK SHORT. . . . . . . . . . . . . . . . . . . . . . . . .GASKET PART OF Kll PIN 2P-3988 . .. . . .SCREEN A . . . . . . . . . . . . . . . . . . . . . . . . . . . BOLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . L/ASHEE, KEY PART OF KIT END DF FIGURE PIN 2P-3988. .

1 17 1 1 1 2 2 1 2

5 PAHZZ 5330005301247 7 XBHZZ 5310009228691 8 PFHZZ 5306004238794 9 XDHZZ 10 PAHZZ 5340003528560 11 XBHZZ 12 PAHZA 5330002533224 13 XDHZZ 14 PFHZZ 15 PFHZZ

12 1 5 5

21-1

SECTION

II

TM5.241O-234-34P

13

14

28\

FIGURE

22, OIL PUMP.


1I (3) NSN

TM5-2410-234-34P (4) cAGEc (5) PART NUMBER DESCRIPTION GROUP 0106 FIG. 22 OIL (6) AND USABLE ON CDDES(UOC) ENGINE PUMP 1 4 1 2 1 2 1 1 1 1 1 1 2 2 2 1 2 1 1 2 2 1 1 1 1 1 1 1 1 7 1 LUBRICATION SYSTEM (7) QTY

1 pFHHZ 2990011057582 2 pFHZZ 5306004263080 3 PFHZZ 5305000085971 4 PFHZZ 5310007680318 5 XDHZZ 6 PFHZZ 5315003627367 7 pFHZZ 3120008515554 8 XAHZZ 9 PFHZZ 2530010698802 10 XAHZZ 11 PFHZZ 5360004552793 12 PFHZZ 5340009214388 13 PFHZZ 5310004324064 14 PFHZZ 5306008148967 15 PFHZZ 5305010269518 16 PFHHZ 3020002303166 17 PFHZZ 3120002377342 18 XAHZZ 19 XAHZZ 20 21 23 24 25 26 PFHHZ 3020010675630 PFHZZ 3120002387429 PFHHZ 2910010687276 PFHZZ 2530010675555 PFHZZ 2530010675554 PFHZZ 3120002968102

11083 11083 11083 96906 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083

7N4170 1A5822 8s9089 MS51967-14 7u4169 5B5812 1H30 7N4J68 1s3898 4s9792 1s3921 9MOO09 9M1974 2H3755 0S1571 7E0196 9M4823 7E0179 !s4220 1s4282 1s4203 7E0178 1s4380 1S4190 1S4180 2HZ356 1S4374 7E5929 7EO176 8F7689 0L1329

PUMP GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . .BOLT, MACHICE . . . . . . . . . . . . . . . . . . . . . . . .SCREU, CAP, HEXAGON N . . . . . . . . . . . . . . . . .NUT, PLAIN, HEXAGON. . . . . . . . . . . . . . . . . . .BODYASSEM8LY . . .. . .. . .. . .. .. . .. .. . . .. PIN, STRAIGHT, BEADLE . . . . . . . . . . . . . . . ..8 EARING, SLEEVE . . . . . . . . . . . . . . . . . . . . .. BOOY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PLUNGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BoDY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPRING, HELICAL, COllP . . . . . . . . . . . . . . . . .COVER, ACCESS . . . . . . . . . . . . . . . . . . . . . . . .UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . .BOLT, MACHICE . . . . . . . . . . . . . . . . . . . . . . . .sCREU, CAP, HEXAGON H . . . . . . . . . . . . . . . . .GEARASSEMELY . . . . . . . . . . . . . . . . . . . . . . .. SEARING, SLEEVE . . . . . . . . . . . . . . . . . . . . .. GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GEAR A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. BEARING, SLEEVE . . . . . . . . . . . . . . . . . . . . .. GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. BEARING, SLEEVE . . . . . . . . . . . . . . . . . . . . .. BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SHAFT, STRAIGHT . . . . . . . . . . . . . . . . . . . . . .GEAR, SPUR . . . . . . . . . . . . . . . . . . . . . . . . . . .KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .sOLT, MACHICE . . . . . . . . . . . . . . . . . . . . . . . END OF FIGURE

22 XDHZZ

27 XAHZZ 28 PFHZZ 3040013776785 29 30 31 PFHZZ 3020013776786 PFHZZ 6645010686052 PFHZZ 5306002685798

22-1

SECTION

II8 1111 12

TM5.241 0-234-34P16 17 AND 16

&

9

THRU

AND 13

18 /

/

24 VIEW

A

FIGURE

23. OIL PUMP

DRIVE.


11 (3) NSN

TM5-241O-234-34P (4) (5) PART CAGEC NUM8ER OESCRIPTION GROUP 0106 FIG. 23 OIL

(6) ANO USABLE ON COOES(UOC) ENGINE LUBRICATION SYSTEM

(7) QTY

PUMP DRIVE

1 pFHHZ 2990011036831 2 XAHZZ 3 XAHZZ 4 PFHZZ 2990011036830 5 PFHZZ 5315010689640 6 .PFHZZ 5306002604508 7 pAHZZ Z930003652152 8 XDHNH 9 PFHZZ 5340007373635 10 XOHZZ 11 XOHHH 12 XOHZZ 13 XDHZZ 14 PFtlZZ 5310001174788 15 PFHZZ 5305004263085 16 PFHHZ 3020011036832 17 PFHZZ 3120008957062 18 XAHZZ 19 XDHZZ 20 PFHZZ 5306002264826 Z1 PAHZZ 2815004238767 22 PFHZZ Z815004096244 23 PAHZZ 5330008058771 24 PFHZZ 5340008793056

11083 11083 11083 11083 11083 11083 11083 11083

7N3349 7N3347 7N3351 7N3346 5B4696 s1594 0L0364 7N4188

SHAFT ASSEM8LY . . . . . . . . . . . . . . . . . . . . . . .SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GEAR . . . . . . . . . . . . . . . . . . . . . . . . . .. . . CELLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8DLT, MACHINE . . . . . . . . . . . . . . . . . . . . . . . . LOCK PLATE PART OF KIT PIN 5P-9224. . BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . .PLUG, EXPANSION . . . . . . . . . . . . . . . . . . . . . .SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BRACKET ASSY . . . . . . . . . . . . . . . . . . . . . . . .. BEARING, SLEEVE . . . . . . . . . . . . . . . . . . . . .. BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . SCREU, CAP, HEXAGON H . . . . . . . . . . . . . . . . . GEAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .BEARING, SLEEVE . . . . . . . . . . . . . . . . . . . . . .GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOLT, MACHI NE. . . . . . . . . . . . . . . . . . . . . . . . LOCX PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . SCREEN ASSEMBLY, DIL . . . . . . . . . . . . . . . . . GASXET PART OF XIT PIN 2P-3988. . .. . . PIN . .. LOCXING PLATE, NUT A PART DF XIT 2P-3988 PART DF XIT PIN 5P-9552.. ENo DF FIGURE

11 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 1 2 1

19207 7373635 11083 7N4186 1%083 7N4187 11083 11083 11083 58312 11083 11083 11083 11083 80204 11083 11083 11083 11083 1 F2627 7N4192 5HZ894 1A5964-00 7N3350 3H3201 7N3348 ZF7943 B1821BH031c088N 2A5328 ZF7940 ZF7941 3M3451

23-1

SECTION

II

TM5-241 O-234-34P

&&

H00 0 00

vFIGURE 24, ENGINE OIL COOLER

3


11 (3) NSN

TM5-241O-234-34P (5) (4) cAGEC PART NUMBER DEsCRIPTION GROUP 0106 FIG.

(6) AND uSABLE ON COOES(UOC) ENGINE OIL LUBRICATION cOOLER SYSTEM

(7) QTY

24 ENGINE

1 XDFFF 2 PFFZZ 4 PFFZZ 5 PFFZZ 6 PFFZZ 5306004240086 2520010483938 5306001332090 5310003627988 3 PAFZZ 5330009490735

1 f083 11083 11083 11083 11083 11083

6N2676 7B3235 5M2622 6N9653 1x6705 6F7062

COOLER, OIL . . . . . . . . . . . . . . . . . . . . . . . . . . .BOLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . .GASKET PART DF KIT P/N 5P-9233 . . . . . .CORE ASSEMBLY, CDOLE. . . . . . . . . . . . . . . . .. BDLT, MACNINE . . . . . . . . . . . . . . . . . . . . . . .. UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . END OF FIGURE

1 8 2 1 1 1

24-1

SECTION15 16 THRU22

II

TM5-241 0-234-34P

/ ..? &:, K@7617 . ..--- ..::. . ...----- . .. .. ~----....- ,.-. -.- 23 22 21 20 19 18 VIEW

A

VIEW

B

VIEW

C

FIGURE

25. ENGINE

OIL COOLER

LINES


11 (3) NSN

TM5-2410-234-34P (4) cAGEc (5) PART NUMBER DESCRIPTION GROUP 0106 FIG. 25 AND USABLE ON CODES(UOC) ENGINE LUBRICATION SYSTEM 12TY (6) (7)

ENGINE OIL

COOLER LINES . . .. . .. .. . . .. 8 2 2 4 4 3 z 1 1 1 3 2 2 1 1 1 z 2 1 1 1 1 4 1 1 2 1 z 2 2 1

1 PF02Z

5306002638950

11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 80204 11083 58312 11083 11083 80204 96906 11083 11083 11083 11083 96906 11083 11083 11083 11083 11083 19207 11083 11083

3B8428 5H4759 6NO085 8M4991 9H8217 S1594 0S1591 2P5100 OT0573 8N6674 5H7370 B1821BH038c125N 5M2894 6L5305-00 2P5089 68830 B1821BH025c050N MS35338-45 7s6744 8M3182 ?P1367 ZP5087 MS35690-624 2P5086 2P5102 6NO082 6NO077 0S0509 8356699 L1 143 6NO079

BOLT, MACHI NE . . . . . . . . . . . . . . . . GASKET PART OF KIT PIN 5P-9233

2 PACIZZ 5330010689820 3 XDOZZ 4 PFOZZ 5331009486068 5 PAD2Z 5330005846161 6 PFOZZ 5306002604508 7 PFOZZ 5305010156841 8 XDOZZ 9 PFOZZ 2910003099473 10 XDOZZ 11 PAOZZ 5331005901064 12 PFOZZ 5305000680511 13 PFOZZ 5310001174788 14 PADZZ 5330004392716 ?5 PFOOO 4820070687135 16 PFOZZ 5340004239937 17 PFOZZ 5305000712506 18 PFOZZ 5310004079566 19 PAOZZ 5330005578514 20 PFOZZ 5360009508251 21 PFOZZ 5340004999648 22 XAOZZ 23 PFOZZ 5310007257382 24 PAOZZ 5330010704701 25 XD02Z 26 XDOZZ 27 XDOZZ 28 PFOZZ 5305002528919 29 PFOZZ 5310009054462 30 PF02z 5306002851368 31 XDOZZ

ELBOU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . o- RI NG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET PART OF KIT P/N 2P-3988 PART OF KIT PIN 5P-9233 . . . . . . . . . . . . . . . . . . BOLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . SCREW. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . TUBE ASSEMSLY . . . . . . . . . . . . . . . . . . . . . . . cAPSCREU, FUEL PUMP. . . . . . . . . . . . . . . . . . TUBE AsSEMBLY . . . . . . . . . . . . . . . . . . . . . . . o-RING PART OF KIT PIN 5P-9233 . . . . . . sCREU, CAP, HEXAGON H . . . . . . . . . . . . . . . . . WASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . GASKET PART DF KIT P/N 5P-9233. . . . . vALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .COVER, ACCESS . . . . . . . . . . . . . . . . . . . . . . . .SCREU. CAP, HEXAGON H. . . . . . . . . . . . . . . . ,WASHER, LOCK. . . . . . . . . . . . . . . . . . . . . . . . .GASKET PART OF KIT .SPRING, P/N 5P-9233. . .. HELICAL, CAMP. . . . . . . . . . . . . . . .

.PLUNGER, DETENT . . . . . . . . . . . . . . . . . . . . . .80 DY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NUT, PLAIN, HEXAGON. . . . . . . . . . . . . . . . . . . GASKET PART OF KIT P/N 5P-9233. .. . .. TUBE ASSEMSLY . . . . . . . . . . . . . . . . . . . . . . . ELBDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TUBE ASSEM8LY . . . . . . . . . . . . . . . . . . . . . . . sCREW, CAP, HEXAGON H. . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . L70LT, MACHICE . . . . . . . . . . . . . . . . . . . . . . . . TUBE ASSEMBLY . . . . . . . . . . . . . . . . . ENO DF FIGURE . .. .

25-1

sECTION

II

TM5.241 O-234-34P

3

!-.. __.....,

4 5 6 ~4 15

5 16

24 25

FIGURE

26. OIL MANIFOLD

LINES


11 (3) NsN

TM5-241O-234-34P (4) CAGEC (5) PART NUMBER OESCRIPTIDN GROUP 0106 FIG. Z6 DIL (6) ANO USABLE ON COOES(UOC) ENGINE LUBRICATION LINES SYSTEM (7) QTY

MANIFDLO

1 PFOZZ 4730010686081 2 PFOZZ 2815001303691 3 PFOZZ 4730003528509 4 PFOZZ 5305010156841 5 PAOZZ 2930003652752 6 PAOZZ 533000 Z975196 7 Xoozz 8 PFOZZ 9 pFOZZ 530500 Z528919 10 PFOZZ 5310010588071 11 PFOZZ 5310001174788 12 Xoozz 13 Xoozz 14 PFOZZ 5365010675631 15 XDOZZ 16 PFOZZ 5306004262932 17 PFDZZ 4730010518745 18 PFOZZ 4730009951559 19 XDOZZ 20 XDOZZ 21 PFOZ2 5340012387288 Z2 PFOZ2 5360004239986 23 PFOZZ 5310012662481 24 PFOZZ 5310002214696 25 PAOZZ 5315008161794 26 PFOZZ 4730010599435 27 XDOZZ 28 PFDZZ 4730010686055 29 PAOZZ 5365002551231 30 31 32 33 34 35 36 37 XDOZZ PAOZZ 5331009995504 XDOZZ XODZZ PFOZZ 4710013784888 PFOZZ 5340008755251 PFOZZ 4710006579697 PFOZZ 4710006579694

11083 71083

613676 6H4050

FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . MANIFOLD ASSEMBLY, O . . . . . . . . . . . . . . . . . ADAPTER, STRAIGHT, TO . . . . . . . . . . . . . . . . . sCREW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCK PLATE PART OF KIT P/N 5P-9233 PART OF KIT P/N 5P-9552 GASKET PART OF KIT P/N .. . . . .. . . .. . . 5P-9233. . . .. .

1 18 4 6 2 1 1 3 3 3 3 3 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 z 2 3

11083 .8 F0236 11083 0S1591 11083 11083 11083 1 !083 11083 11083 11083 11083 11083 11083 11083 11083 11083 96906 11083 11083 11083 11083 11083 11083 00198 ?1083 11083 11083 11083 11083 11083 11083 11083 11083 71083 11083 11083 010364 TZ25 1s4284 7N4298 0s0509 2K4973 5M2894 7M6425 2L9653 2S8897 9145376 0s1619 6K9194 MS51500A6 OL1546 IP1713 3A3692 6B9549 4B4278 IBV+4Z PK379 5K9243 5H4380 4H8985 6s7020 6H3369 8M4446 6H4047 6H3035 4N3277 4H8878 6H4045 6H4043

TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . TUBE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW, CAP, HEXAGON H . . . . . . . . . . . . . . . . . LOcKNuT PART OF KIT UASHER, FLAT.......,......,.. PIN 7N3802 . . . . . . . . . .. . . .

CL I P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CLAMP, LODP . . . . . . . . . . . . . . . . . . . . . . . . . . SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET PART OF KIT PIN 5P-9233 PART OF KIT P/N5P-955Z . . .. . . . . .. . . . .. . .. BDLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . ELBO!J, TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . AOAPTER, STRAIGHT, Pa . . . . . . . . . . . . . . . . . AOAPTER, STRAIGHT, Pa . . . . . . . . . . . . . . . . . TUSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . CLAMP, LDOP. . . . . . . . . . . . . . . . . . . . . . . . . . SPRING, HELICAL, CAMP. . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . NUT, PLAIN, CASTELLAT . . . . . . . . . . . . . . . . . PIN, COTTER . . . . . . . . . . . . . . . . . . . . . . . . . . ELBDW, PIPE TO TUBE . . . . . . . . . . . . . . . . . . TUBE ASSEM8LY . . . . . . . . . . . . . . . . . . . . . . . FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPACER, RING PART OF KIT PIN 5P-9552. ELBOU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-RING PART OF KIT PIN 5P-9552 .. . . .. TUBE ASSEMBLY, METAL . . . . . . . . . . . . . . . . . TU8E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TUBE ASSEMBLY, METAL . . . . . . . . . . . . . . . . CLAMP, LOOP. . . . . . . . . . . . . . . . . . . . . . . . . . TUBE ASSEMBLY, METAL . . . . . . . . . . . . . . . . . TUBE ASSEMBLY, METAL . . . . . . . . . . . . . . . . END OF FIGuRE

26-1

SECTION

II

TM5-241 O-234-34P

6

10

11 5 4

.. ..... .. 3,

... .... ... ~

12

.. 2 1 ~ ~) Lr.._.l_

.... .... ...

.... ... ...._t. I

I 13

\ \, 1 ~ i &

26 :7

25

24

FIGURE

27. OIL LINES.


11 (3) NSN

TM5-241O-234-34P (4) cAGEC (5) PART NUMBER DESCRIPTION GROUP 0106 FIG. 27 OIL (6) ANO USABLE ON CODES(UOC) ENGINE LINES 1 1 4 1 2 1 3 2 1 1 2 1 1 1 1 1 LUBRICATION SYSTEM (7) QTY

1 PFOZZ 4710003411479 2 PFOZZ 4730010534693 3 PFOZZ 47300036750!3 4 PFOZZ 4710013785905 5 PFOZZ 4710001311610 6 PFOZZ 5340012553577 7 PFOZZ 5306002604508 8 PFOZZ 5310001174788 9 PAOZZ 5330000743513 10 XDOZZ 11 PFOZZ 5305010156841 12 XDOZZ 13 PFOZZ 5342010689739 14 PFOZZ 5310002213150 15 PFOZZ 5305000687837 76 PFOZZ 5310004238296 17 PFDZZ 5340002827519 18 PFDZZ 4710003411518 19 xDDZZ 20 PADZZ 5330008474351

11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 11083 80204 11083 96906 11083 11083 11083

5N8405 6K8079 1 F3278 8N1435 4H7292 2E3Z43 S1594 5142894 4H9541 7N7559 0S1591 5N6969 7s?476 0L1365 B1821SN025C063N 1A9109 Fds21333-34 6H3142 6NO076 9M4869

TU8E, BENT, METAL LIC . . . . . . . . . . . . . . . . . . AOAPTER, STRAIGHT, Pa . . . . . . . . . . . . . . . . . AOAPTER, STRAIGHT, PI.. . . . .. . . . .. . . .. . . . TUBE ASSEMBLY, METAL . . . . . . . . . . . . .

TUBE, BENT, METAL LIC . . . . . . . . . . . . . . . . . . CLAMP, LOOP . . . . . . . . . . . . . . . . . . . . . . . . . . BOLT, MACHI ME. . . . . . . . . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . GASXET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . sCREW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TUS.EASSEMBLY, METAL . . . . . . . . . . . . . . . . . cLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . SCREU, CAP, HEXAGON H . . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . CLAMP, LDOP . . . . . . . . . . . . . . . . . . . . . . . . TUSE, BENT, METAL LIC . . . . . . . . . . . . . . . . . . ELBOU. . . . . . . . . . . . . . . . . . . . . . . . . . . SEAL, RING PART OF KIT PIN 5P-9228 PART OF KIT P/N 6v-371O . .

1 11 1

PART OF KIT 1

21 22 23 24 25 26 27

PFDZZ 4730012505861 PFOZZ 2910003099473 PAOZZ 5330002977228 PFOZZ 4730008828621 PFOZZ 4730002032866 PFOZZ 4730004840558 PAH2Z 5330014410462

11083 11083 11083 58312 19207 11083 11083

6S9673 0T0573 7F7590 3B8998- 00 10951182 3S9003 7N3802

P[N6v-3711 . . .. . .. . . .. . . . . .. . . .. . . . . AOAPTER, STRAIGHT, Pa . . . . . . . . . . . . . . . . . cAPSCREU, FUEL PUMP. . . . . . . . . . . . . . . . . . GASKET PART OF KIT ELBOU, PIPE EL80U, PIPE EL80U, PIPE PIN 5P-9552 .. . . .. TO TUBE . . . . . . . . . . . . . . . . . . TDTU8E . . . . . . . . . . . . . . . . . . TO TUBE . . . . . . . . . . . . . . . . P/N 7N3802. . . .

1 1 11 1 1

GASKET SET PART OF KIT END DF FIGURE

27-1

SECTION

II

TM5-241 O-234-34P

56

4

FIGURE

28, EXHAUST

MANIFOLD,

(1)


11 (3) NsN

TM5-241O-234-34P (4) (5) PART CAGEC NUMBER DESCRIPTION GROUP 0108 FIG.

(6) AND USABLE ON CODES(UOC) MANI FOLDS

(7) QTY

ITEM NO

28 EXHAUST MANI FOLD 1 2 1 6 12 12

1 PFFZZ

2815013613906

11083 11083 11083 11083 11083 19207

5N8657 2s9874 3s2252 8H3190 !B5357 6299613

MANIFOLO, EXHAUST . . . . . . . . . . . . . . . . . . . . RI NG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MANI FOLD. . . . . . . . . . . . . . . . . . . . . . . . . . . . GASXET PART OF KIT PIN 5P-9233 PART OF KIT PIN6V-6360 . .. . . .. . . . .. . .. . . . NUT, PIAIM, HEXAGON. . . . . . . . . . . . . . . . . . . UASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . END OF FIGURE

2 PFFZZ 5365010687153 3 PFFZZ 2815010687156 4 PAFZZ 3330008957037 5 PFFZZ 6 PFFZZ 5310008287334 5310006299613

28-1

SECTION

II

TM5-241 O-234-34P

FIGURE

29. INLET

MANIFOLD,

4N4445

ENGINE.


11 (3) NSN

TM5-241O-234-34P (4) CAGEC (5) PART NUMBER DESCRIPTION GROUP 0108 FIG. (6) AND USABLE ON COOES(UOC) MANI FOLOS MANI FOLO, 4N4445 (7) CITY

29 INLET

ENGINE 1 PFFZZ 2 PFFZZ 3 PFFZZ L PAFZZ 5306002724229 5306007662182 4730009247886 5331000743773 11083 11083 11083 11083 1D4569 2B2006 5!46274 418337 80 LT, HACHINE . . . . . . . . . . . . . . . . . . . . . . . . BOLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . PLuG, PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . O-RING OF KIT 6v-3711 5 PFFZZ 6 PAFZZ 7 PAFZZ 8 PFFZZ 9 xOFZZ 10 PFFZZ 11 PFFZZ 12 PFFZZ 13 XDFZZ 4730012507001 5306011279361 5310004317239 2805012506496 5331007083815 5330008957032 5306004263080 11083 11083 11083 11083 11083 11083 11083 11083 11083 4N9926 6H1871 8H5324 IA5822 8H8754 4N9927 0s1585 2M0849 4N9928 PART OF KIT PIN 2P-3988 PART P/N 5P-9228 PART OF KIT PIN . .. . .. . .. . . .. . . .. . .. . . . . . . . 1 2 6 11 1 1 4 4 1 FOR PARTS SERVICE 14 PAFZZ 5330005412114 15 PFFZZ 16 XDFZ2 5306004238117 11083 11083 11083 3H3301 s1595 4s6454 INCLUDE (1) 5M6274 1 4 1 PLUG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET PART OF KIT P/N 6v-6358 PART OFXITPIN 6V-6360 . . . . . . . . . . . . . . . . . . BOLT, MACHI NE . . . . . . . . . . . . . . . . . . . . . . . . MANIFOLD END OF FIGURE INLET (FRONT ) . . . . . . . . . . . . . 4 1 3 2

PIPE,l NTAKE . . . . . . . . . . . . . . . . . . . . . . . . . D-RING PART OF KIT PIN 2P-3988 PART OF KIT OF KIT PIN 6v-3711 . . . .. . .. . . . .

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Caterpillar D8K Tractor Serial 77V5006-UP Parts Catalog TM-5-2410-234-34P