CBC Presentation- UMBC Biodiesel German

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    Biodiesel Operations at Drayton

    Farms, LLC

    UMBC Biodiesel Project

    Founder, Mike German

    443-255-5103, [email protected]

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    IF YOU HAVE QUESTIONS ASKDURING PRESENTATION

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    Outline

    How we started

    How things work now

    Things weve learned

    Future goals

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    How we started

    Student group of 5

    chemical engineers

    No place on campus

    A professors, wifes ,brothers,

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    Move to Drayton Farms

    End of Summer 2008

    Matt McShane

    contructs an

    appleseed reactor

    Chemical engineers

    come to operate

    equipment

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    Our Setup

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    without people in front

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    Settling Tank

    Secondary

    containment!

    Raise storage off

    ground

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    Clean Oil Transfer Pump

    Not-self priming

    Kept below oil line

    Pumps well

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    Winter Time Oil Transfer

    Very hard to pumpcold oil

    If possible, keep andcollect oil warm

    Avoid saturated andmonounsaturatedoils

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    Clean Oil Transfer Pump

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    Reactor

    60 gal water heater

    1500W heatingelement on

    temperature

    regulator

    Max fill is 50 gal

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    Titration

    We titrated at first

    Now we dont

    ~1400 g KOH/ 8 galMeOH works okay for

    us in a base-base rxn 75% MeO-, react, drain

    glycerol, add rest, react

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    MeO- Mixer and Storage

    Shake mixed

    HDPE

    NPT valve for loading

    Spigot for emptyinginto reactor andreleasing pressure

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    Draining Glycerol

    Let settle: During rxn for 20-30

    min

    End of rxn for 1 day

    Valve at bottom

    Taken to IBC storage BD and Glycerol

    separate

    Later will distill glycerol

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    27/3 Test

    27 mL MeOH-

    3mL BD mix

    No oil residue!

    Good testing=happy engine!

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    Wash Tank

    Water mister at low

    volumes

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    Water Misters

    Fogg-It Misting Heads

    $16 for 0.25 and 0.5 gpm heads

    at Utah Biodiesel Supply

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    Wash Test

    2 parts biodiesel: 1

    part water

    No soap curds in the

    water

    Water clear-ish

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    Drying Tank

    Air bubbler

    1 kW Heater- no

    insulation

    Clear to bottom

    Note poorplumbing

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    Final Product Storage

    55- gal barrels

    Long-term considerbiocides

    Winter time requiresanti-gelling additives

    Or urea process

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    Construction Notes

    Have secondary containment

    Include methanol recovery and glycerol purification in originaldesign

    Check system for leaks with oil or methanol first

    Insulate everything your heating and include temperature control

    Having a compost pile is nice

    If you want to operate year-round make sure the place is insulatedand can be heated safely

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    Not on Your Own Property?

    Keep good communications with owners and

    workers

    Outline financial and biodiesel agreements

    before getting started

    Calculate cost savings from using homemade

    biodiesel vs diesel

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    Future Goals

    Larger, more automatedsystem

    Less time per gallon

    Smaller learning curve

    Incorporation of fuel intoUniversity needs

    Clean electricitygeneration

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    People Involved

    Big thanks to:

    Drayton Farms, LLC

    Matt McShane

    Dr. Arnold

    Students of UMBC Biodiesel Project

    Photo credits to Jay Richards and Mike

    German