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CBI Product Factsheet: Bearing Components in Europe

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CBI | Market Intelligence Product Factsheet Cloves in Germany | 1

CBI Product Factsheet:

Bearing Components in Europe

CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 2

Introduction

Europe is a large production region for anti-friction bearings and therefore it is a considerable market for bearing

components. Among the most interesting countries in Europe are Germany, the United Kingdom (UK), France, Italy and

Austria. A considerable share of bearing components already comes from low-cost locations in South-East Europe, e.g.

Romania, Slovakia, Bulgaria, Poland, Bosnia Herzegovina and Croatia, but also further away, like Thailand, India, Turkey,

and China. Developing Country exporters must be ready to compete with bearing component exporters from these

countries.

Product description

Bearing components are parts of (anti-friction) bearings; for example forged rings, turned rings, super finished rings,

cages, balls, rollers, cast iron housings, plastic housings, and rubber seals.

Anti-friction bearings are metallic or ceramic precision-made devices that allow constrained relative motion between two

parts due to the placement of round elements between these two parts. The relative motion of the pieces causes the round

elements to roll, or tumble, with little sliding. They enable machinery to move at very high speeds and carry high loads

with ease and efficiency. Bearings are found in applications ranging from automobiles, trains, and aeroplanes to

computers, construction equipment, machine tools, refrigerators, and ceiling fans.

When ‘bearing components’ are referred to in this survey, it involves the selection of the products in Table 1, unless stated

otherwise. For more information on complete anti-friction bearings, please refer to the CBI MI portal. Table 1 also shows the Prodcom codes used for the production and apparent demand statistics of bearing parts.

Table 1: Selected products, based on CN and Prodcom nomenclature

Subsector and

product group

CN code Prodcom code Description

Bearing parts

84829110 n.a. Tapered rollers for bearings

84829190 29143130 Balls, needles, and rollers for bearings (excl.

tapered rollers and steel balls of heading 7326)

84829900 29143150 Parts of ball or roller bearings (excl. balls, needles,

and rollers) not elsewhere specified.

Source: Globally Cool, based on CN and Prodcom Nomenclature

Product specification

The specifications of bearing components as required by European buyers are described below. These involve requirements

related to the material used, dimensions and finishing of the parts, the processing steps, documentation, and packaging.

Material and design

Bearing components are typically made of bearing steel, which is a type of alloy or low carbon steel. Some applications

require case or thoroughly hardened high carbon bearing quality steel. Depending on the size of the bearing to be

produced, appropriate quantities of alloying elements are added to the steel melt to ensure optimum properties in the

finished product.

In general, material requirements can vary from customer to customer. Bearing manufacturers (the main customers) that

buy component parts from a subcontract supplier (the producer or exporter of bearing parts) will specify the design as well

as the materials and will require conformity certification. The European bearing manufacturer will often allow the

subcontract supplier to use bearing steel only from suppliers that are approved by the European bearing manufacturer,

based on the quality of the steel, as the chemical composition is of critical importance to them. In addition, the European

bearing manufacturer may also specify their approved suppliers for wire or castings.

The material grades may differ for castings, but high-strength Grade 250 (BS EN1561:1997) cast iron is often desirable.

For forge-rolled rings, SAE 52100 and 100Cr6 are the normal grades for bearing steel.

Processing

To produce bearing components such as rings and rollers, the global bearing manufacturers set high standards for the

equipment infrastructure. As an indication, to provide structural and metrological analysis alone will require a number of

quite expensive purpose-made instruments. For cages, 3D modelling and Coordinate Measuring Machines will be required.

CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 3

In addition, the global bearing manufacturer may also specify the processing steps, e.g. certain customers may have

specific heat treatment requirements. This also requires a certain level of investment, as controlled tempering and

quenching must be guaranteed. “Super cooling” may also be a requirement in some cases.

Documentation

Bearing manufacturers will require associated reports about the quality and specification of the material used, registration

of critical process parameters, test reports, and also traceability reports for the batches of products made.

Labelling and packaging

In general, multi-packaging is used for smaller parts and single packaging is applied to large parts. Usually, bearing parts

are coated with a rust inhibitor before being packed and shipped. Packaging consists of an interior package and an outer

package. The interior package is oilpaper or a plastic tube/envelope, to avoid the dispersion of the protective oil used, or

sometimes hermetically vacuum-sealed synthetic pouches. The outer package is usually made up of carton lined with

plastic sheeting and should contain brand name and type number. The package for ocean transportation is a wooden, iron

or plastic pallet, wrapped in plastic sheeting and packed with metal strips. The sizes of the boxes depend on the weight per

box and handling possibilities. Moreover, it may well be the case that the customer has his own (additional) packaging

requirements and preferences. Batch numbers on individual boxes may also be a requirement.

Quality

Quality standards for individual companies differ across countries in Europe. Quality standards are highest in Germany,

Austria and northern Europe. However, note that the large multinational bearing producers work with uniform quality

standards that will apply globally.

Picture 1 – Example of bearing components; components of a ball bearing

Picture 2 – Example of bearing components; components of a roller bearing

CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 4

What is the demand for bearing components in Europe?

Imports

Figure 1: Imports to Europe of bearing components, by main origin, € million, 2010-2014

Source: Trademap

Figure 2: Main importers of bearing components, € million, 2014

Source: Trademap

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2010 2011 2012 2013 2014

Europe

Developing Countries

Rest of the world

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Developing Countries

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CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 5

Figure 3: Absolute Developing Country import growth 2010-2014, € million (countries in range of largest importers), of bearing

components

Source: Trademap

European imports of bearing parts reached €2.5 billion in 2014, following an upward trend since 2010. Only 2012

recorded a small decline relative to the previous year. Average annual growth in 2010-2014 was 6.8%.

The Developing Country share in European imports has been stable at 16% for the last several years, having

increased from 14% in 2010. Still, most imports originate from intra-European sources (almost 80% of all imports).

For the coming years, the Developing Country share is forecast to grow to 17%.

The leading importer is Germany (30% of European imports), followed by France (18%), Italy and Slovakia (8%

each), and Austria and Romania (6% each).

In terms of Developing Country imports, Germany is leading (25% of European imports from Developing Countries),

followed by Italy (18%), Austria (16%) and France (9%).

The import of bearing components is expected to show some growth in the next few years, in the range of 0-2% per

year.

Leading suppliers

Leading suppliers are mainly from developed countries. Germany, Slovakia, Italy, Romania and France are in the top

6 suppliers. Some Developing Countries also appear in the list of leading suppliers: China, in the 4th position (€207

million), and India in the 13th position (€46 million). Japan and USA are the main suppliers in the category “Rest of

the world”.

Slovakia’s and Romania’s leading positions are a result of 1) trade of bearing parts (cages) from Schaeffler Slovakia

and Romania to Schaeffler Germany, 2) imports from several independent Slovakian bearing parts producers (see

below for some examples), and 3) imports of parts from a Romanian trading company (see link below).

In addition to China and India, some other Developing Countries export bearing components to Europe: Bosna and

Herzegovina (€35 million), Ukraine (€33 million) and Turkey (€12 million).

The list of Developing Country suppliers is not expected to substantially change in the next few years.

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Tip:

Benchmark your company against your peers from China and India, but also against your peers from Germany,

Slovakia, Italy, Romania, France, Bosnia Herzegovina and Croatia. Bearing component manufacturers in Slovakia

include PSL, Kinex, Omnia KLF. Romania has a few independent bearing (and parts) manufacturers, such as SC

Rulmenti (part of URB-Europe with plants in Romania, Turkey, and Hungary, part of the Turkish Kombassan

Holding), URB, and URB Rulmenti Suceava; most of their exports are channelled through Meximpex. Companies

in Bosnia-Herzegovina are TMD Group, and Unis Tok, in Croatia especially Fero Impex.

CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 6

Exports

Figure 4: Exports of bearing components from Europe, by main destination, € million, 2010-2014

Source: Trademap

Figure 5: Main exporters of bearing components, € million, 2014

Source: Trademap

The pattern of European exports of bearing parts over the period 2010-2014 is more or less the same as the pattern

for European imports. It shows Europe’s participation in the global trade of bearings and parts thereof. European

exports reached €2.1 billion in 2014. Average annual growth in 2010-2014 was 2.8%.

Most exports go to intra-European destinations (nearly 75% of all exports). The Developing Country share in

European exports varied from year to year, but moved in a range of 14-16%. For the coming years, the Developing

Country share is forecast to remain stable at 16%.

Evidently, the leading exporter is Germany, accounting for one third of total exports from Europe, followed by Italy

and France (10% each), Romania (9%) and Slovakia (8%).

Germany’s leading position as a bearing parts exporter is a result of Germany’s dominant role in bearing production

in Europe. The country is the largest bearing producer in Europe and also produces a lot of high-end bearing

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CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 7

components. These components are exported by Schaeffler to Schaeffler’s assembly locations in other European

countries, for example, and even to countries in other continents. SKF is also a leading manufacturer in Germany with

their products being exported from there to all parts of the globe.

German exports to Developing Countries are relatively massive; they represent more than 50% of European exports

to Developing Countries. France is in 2nd position (13%), followed by Italy and the Netherlands (7% each).

European exports of bearing parts are expected to continue to grow over the next few years, between 1-2% per year.

Production

Figure 6: European production of bearing components, 2010-2014, € million

Source: Eurostat Prodcom (2015)

Figure 7: Main European producers of bearing components, 2014

Source: Eurostat Prodcom (2015)

European production of bearing components totalled €2.1 billion in 2014, after an average annual small increase of

1.3% in the period 2010-2014. Production increased sharply after the dip in 2009, however after the peak in 2011

the year 2012 was very weak with a drop of 16%, as a result of falling demand for bearings in main end user

industries, such as automotive and engineering. Production regained growth in 2014 (+7.7%).

It is difficult to give a general picture of production developments in Europe, as most countries have their one specific

situation in terms of production, local demand and import versus export. For example, the situation in France, Austria

and the UK is quite similar. These countries have a considerable production base of bearings and therefore requires a

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2010 2011 2012 2013 2014

Germany

33%

France

12%

Slovakia

10%

Romania

9%

Sweden

8%

Poland

6%

Italy

5%

Netherlands

3%

Spain

3%

United Kingdom

2%

Bulgaria

2%

Croatia

2%

Other

5%

CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 8

lot of bearing components. As local production of the components is not enough to fulfil local demand, the countries

are net importers of bearing components.

Germany accounted for 33% of total European production in 2014 with France, Slovakia, Romania and Sweden

following at quite some distance. While German and Italian output show a downward trend in the period under

review, production in several other countries (France, Slovakia, Romania, Sweden) increased.

While production only increased by 1.3% per year on average, imports were up by 6.8%. This is evidence for the

growing role of trade of bearing components, which also definitely includes imports from Developing Countries.

Apparent demand

Figure 8: Apparent demand in Europe of bearing components, 2010-2014, € million

Source: Eurostat Prodcom (2015)

Apparent demand in Europe totalled €2.4 billion in 2014, after an average annual increase of 5.3% in the period

2010-2014. After sharp growth in 2010-2011, which compensated for the huge drop in 2009 (impact of the financial

crisis), demand bounced back in 2012 as a result of falling demand for bearings by main end user industries, such as

automotive and engineering. Demand regained growth in the years 2013-2014, which was the result of an overall

growth in the motion control industry in these years.

Germany is the largest market for bearing components, at some distance followed by France. Number three is

Slovakia, followed by Austria, Sweden, Romania and the UK. This list of countries is also representative for the

bearing production in Europe.

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Tip:

Figure 7 reveals that in addition to Germany, there is also considerable production output in France, Slovakia,

Romania and Sweden. The presence of producers in these countries offers subcontracting opportunities to

Developing Country exporters.

CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 9

Macro-economic indicators

Figure 9: Real GDP, % change from previous year

Source: OECD Economic Outlook 96 database

• The major determinant of the demand for bearings and bearing components is industrial spending activity, which

in turn is stimulated by economic growth. As Figure 9 reveals, GDP is expected to show continued growth year-on-

year. Evidently, it is a profound basis for continuous import growth in the coming years.

The profitability of bearing components imports is influenced by the €:US$ exchange rate, as many components

sourced globally are paid in US$. While previously the €:US$ exchange rate was not forecast to go beyond 0.80 until

2020, this did happen in 2015, with an exchange rate of 0.90 in June 2015. This development has a large effect on

the price level of imports. Especially if this situation will continue, it will have a negative impact on the level playing

field of European imports paid in US$, versus local European production.

What trends offer opportunities on the European market for bearing components?

Bearings manufacturers in Europe are strongly investing in product development. Innovation in bearing technology is

driven by issues such as long service life, low torque, less maintenance, lighter, smaller, extended capabilities

(sensors for example, to measure parameters such as speed, load, temperature or overall bearing condition), and

lower overall cost. Many innovations come from the leading bearing manufacturers, such as this innovation from SKF. In

order to support product development, new test equipment has also been developed.

The European market is characterised by a growing demand for cost-effective bearings, while advances in materials

have extended the operating life of anti-friction bearings sold in Europe, even under harsh operating conditions. One

key area of advance is the wind power segment, which can be read in this Schaeffler publication.

Continuous improvement systems are implemented to enhance production efficiency while reducing costs. Look at this

example from Schaeffler United Kingdom.

It is expected that future bearing materials will improve energy-efficiency and boost performance via increased load-

carrying capacity. Bearing technology advancements entail a focus on the use of high hardness coatings, ceramics,

and new speciality bearing steels. New elements that are expected to become the main focus in the future are sensor

technology and high temperature thermoplastics.

In the medium to long term, it can be expected that buyers will increasingly look at Corporate Social Responsibility

(CSR) as a fundamental issue in the selection criteria for new suppliers to Europe.

For more information, refer to CBI’s Trends for Anti-Friction Bearings.

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Tip:

Prospective Developing Country exporters may seek opportunities offered by European bearing manufacturers

subcontracting the supply of bearing part production

CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 10

What requirements should bearing components comply with to be allowed on the

European market?

Requirements can be divided into: (1) musts, which are legal requirements you must meet in order to enter the market,

and 2) additional, non-legal requirements, which are those most of your competitors have already implemented, in other

words, the ones you need to comply with in order to keep up with the market.

You can find a general overview of the EU buyer requirements for motion control on the Market Intelligence Platform of CBI

including many tips for how to get more details or how to meet these requirements. A summary of the requirements for

bearing components follows below.

What legal requirements must my product comply with?

For bearing parts, there are no specific legal market access requirements in place.

As soon as the component becomes part of a finished bearing, the exporter has an obligation to export a safe product

to Europe.

The “Liability for defective products (Directive 85/374/EEC)” refers to finished products. The Product Liability Directive

states that the European importer is liable for the products put on the European market. The European importer,

however, can, in principle, pass on a claim to the producer/exporter.

The REACH directive (Directive 1907/2006/EC) must be taken into account for the protective and anti-corrosion oils

used in the packaging. In practice, this means that an exporter from outside Europe has to provide information on

the chemicals/oils used in the product.

Finished bearings intended for automotive applications must have a so-called ‘type approval’ following ISO/TS 16949.

In this case, the bearings will have to undergo specific application and endurance testing.

Wood packaging materials used for transport (including dunnage) (Directive 2000/29/EC): Europe sets requirements for

wood packaging materials (WPM) such as packing cases, boxes, crates, drums, pallets, box pallets, and dunnage

(wood used to wedge and support non-wood cargo).

Another packaging-related directive is the general Directive 94/62/EC on Packaging and Packaging Waste. This directive

prescribes the marking of the kind of packaging material used and maximum levels of heavy metals in the packaging

material.

An 8.0% duty is levied on European imports of bearings from third-party countries. Several countries benefit from a

preferential 0% tariff, under GSP or bilateral arrangements, for example Turkey and South Africa.

What additional requirements do buyers often have?

Customers’ primary requirements will be related to the technical aspects of the part itself; material, dimensions, and

finishing must meet the customer’s specifications. Refer to the “Product specification” section for more information on

customer requirements.

All these issues are key in the sample phase. If the customer approves the samples and all other conditions are

agreed upon, the contract can be signed. After that, the supplier’s main challenge is to deliver the products according

to the agreed specifications, delivery times, and volumes.

Please refer to the EU Export Helpdesk, the ITC Market Access Map and the ITC Standards Map for more information

related to gaining access to the European market.

Tip:

With regard to packaging, the requirements are often provided by the customer. If this is not the case, then ask

what they would prefer. You have to be careful to provide the right amount of packaging, not too little but also

not too much, since it is expensive to dispose of packaging in Europe.

Tip:

Product samples should be accompanied by inspection reports that are accurate and correspond exactly to the

samples.

CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 11

What do the trade channels and interesting market segments for bearing parts look like

in Europe?

Figure 10: Trade structure for bearing parts in Europe

Within the context of bearing manufacture, there may be opportunities for producers of bearing components such as rings,

rollers, balls, and cages, as none of the bearing producers make all of the components themselves. The main difference

between the large and small to medium-sized manufacturers is the fact that only the small and medium-sized ones are

likely to outsource complete bearing assemblies. On the other hand, the larger producers often only outsource component

production.

For more information, also refer to CBI’s Market Channels and Segments for Anti Friction Bearings and the CBI document

on Finding Buyers in the Motion Control Industry. Another important resource is the CBI document on Doing Business in

the Motion Control Industry.

Business landscape

Further details on the business landscape in the focus countries in Europe are outlined below, as each country has its own

characteristics.

Large producers of bearings

Germany is the home country of the Schaeffler Group, which is a merger of the two German bearing manufacturers

FAG and INA. Production output in Germany is amplified because of the presence in Germany of the Schaeffler Group

(5 or more production facilities). Other global bearing manufacturers with production facilities in Germany include

SKF (has three plants in Germany), NSK (one plant), NTN (two plans) and JTEKT (one facility).

France is the home country of SNR, the original French bearing manufacturer that used to be affiliated with French

car manufacturer Renault. About 40-50% of production output in France comes from the three NTN-SNR factories.

Several of the other leading bearing manufacturers also have a production facility in France: JTEKT, SKF, INA,

Timken. However, it is worth noting that many of the major supplier and engineering decisions are made elsewhere.

Italy is not a home country to any of the world’s leading bearing companies. However, as the country is home to a

large automotive and engineering industry, several of the European market leaders produce bearings in Italy:

Timken, INA, SKF. Note that for these three factories, most of the major supplier and engineering decisions are made

elsewhere.

The large producers in Austria are SKF and Schaeffler (FAG-INA), who have their headquarters elsewhere in Europe.

SKF Austria represents more than 50% of total production output in Austria; more than 90% of SKF Austria’s

production is destined for export markets. Schaeffler represents some 30-40% of Austrian production. Two of FAG-

INA Austria’s main suppliers are the TMD Group from Bosnia-Herzegovina and FeroImpex from Croatia.

United Kingdom: NSK has had a sizeable presence in the United Kingdom since they bought RHP (the British bearing

manufacturer), but also most of the other leading bearing manufacturers have a production facility in the United

Kingdom: Timken, JTEKT, INA and SKF. Note that some of the major supplier and engineering decisions are made

elsewhere.

In Europe as a whole, the market is dominated by Schaeffler and SKF; together they represent between 40-50% of the

market. They are followed by NSK, NTN, Timken, SNR and JTEKT.

Developing

country

producer

of bearing

parts

OEM market

(equipment

manufacturers)

or aftermarket

Large producer of

bearings

Developing

Country

Trade in the UK Market

segments

in Europe

Distributor of

bearings

Small and

medium-sized

producer of bearings

Producer/importer of

bearing parts

CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 12

Medium-sized producers of bearings

Europe hosts a number of small and medium-sized bearing producers who have mostly specialized in a certain range of

bearings. These smaller manufacturers are more willing to buy complete bearings that will be branded in their name and

packaged to their specifications. Although they sell their bearings all over the world, their headquarters and production

facilities are mostly in Europe.

Germany: GMN, HFB, IBC, SLF

Italy: CPM, FARO Industriale, Meter Bearings, ICSA, Nadella

Austria: NKE, APB, STC

United Kingdom: Cooper, Phoenix, HB Precision, Revolvo (taken over by Timken in 2014), Gamet

Importers and/or producers of bearing components

Germany: IsoMetall, MPT, Ziller

France: CIMAP, Rollix

Italy: Bifrangi, Martin Balls, Neumayer Tekfor Group

United Kingdom: Stokes Forgings, Atlas Ball

Such companies can be interesting prospects for bearing parts manufacturers from developing countries.

What are the market prices for bearing components?

To establish an export price, you need to consider many of the factors involved in pricing for the domestic market:

The better your market intelligence, the better your chances of obtaining orders at profitable levels;

Pricing should be calculated by combining process costs, raw material costs, and indirect costs. These are presumably

used in arriving at domestic selling prices. You should add the costs incurred in delivering and supporting your

activities in a foreign market;

Use contracts with variable material costs. It is important to set the reference-index for the fluctuations in agreement

with the buyer. Use, for example, the steel index of the London Metal Exchange;

Bear in mind that it is neither easy nor good business practice to increase prices once you have agreed to deliver at a

certain price. For export customers, you may need to be prepared to accept lower margins than usual;

The negotiated price may also depend on the delivery conditions, the means of payment, credit terms and currency

risks, quantities, and the means of transport;

As currency exchange rates may fluctuate, you should cover this risk by including the currency deviation risk in the

quotation. A quote should also be valid for only a specific length of time (for example, two months).

Useful sources

Bearingnet offers lists of bearing companies and also bearing news.

Drives & Controls - the leading magazine for automation, motion engineering, and power transmission in the United

Kingdom. They also have an exhibition every other year.

Eurostat - official statistical office of the European Union. It is possible to register for free to obtain large data

collections.

Eventseye - trade show directory; search by country and industry for other trade shows.

Hannover Messe - world’s leading annual industrial technology exhibition with numerous product-specific trade fairs,

held in Hannover, Germany in April. A dedicated MDA (Motion, Drives and Transmissions) fair is part of the Messe

every other year.

Tip:

Probably the best method for Developing Country producers, if possible, is to become a domestic supplier to one

of these global companies and to obtain local approval for their products. In this case, the Developing Country

producer is often required to source the bearing steel from approved suppliers. A company that is supplying one

of the world’s leading bearing manufacturers will be subject to audits and will have to have very tight quality

control procedures. Following local approval, the component producers could seek a direct relationship with the

particular companies’ facilities in Europe.

Tips:

Use contracts with variable material costs.

Include the currency risk in the contract.

CBI | Market Intelligence Product Factsheet Bearing Components in Europe | 13

ITC International Trade Statistics - after registration, this source offers global trade statistics and also lists of

importers/exporters by product and by country.

IEN Europe and PCN Europe - pan-European industry magazines from the same publishing house.

Kwintessential - provides practical tips on business culture and etiquette.

VDMA - German Engineering Federation

CBI Market Intelligence

P.O. Box 93144

2509 AC The Hague

The Netherlands

www.cbi.eu/market-information

[email protected]

This survey was compiled for CBI by Globally Cool – Creative Solutions for Sustainable Business

in collaboration with CBI sector expert Malcolm Sheryn

Disclaimer CBI market information tools: http://www.cbi.eu/disclaimer

January 2016