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CBNes 3857
1 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Combined refrigerator-freezer with BioFresh and NoFrost
1 / 53Home
Functions
CBNes 3857
3 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Operating and control elements
Functions
Temperature display refrigerator compartment
Temperature display freezer compartment
“OK” button
Selection buttons
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4 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
• Temperature control: Electronic control system
• Adjustable temperature range: Refrigerator comp.: +4°C to +9°CFreezer compartment: -16°C to -26°C
• Temperature display: Actual value, digital
• Temperature alarm: Refrigerator comp.: noBioFresh compartment: noFreezer compartment: visual and audible
• Door alarm: Refrigr. BioFresh comp.: visual and audibleFreezer compartment: visual and audible
• Fan: Refrigerator comp.: yesFreezer compartment: yes
Functions at a glance
Functions
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5 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
• Defrosting: Refrigerator comp.: automaticFreezer compartment: automatic
• Interior light: Refrigerator comp.: yesFreezer compartment: no
• SuperCool: Automatic, +4°C / 6 hours
• Vacation mode: Refrigerator comp. adjusts to +15°C.Refrigerator compartment must be empty.
• SuperFrost: Automatic, quantity-controlled, 30 - 65 hrs.
Functions at a glance
Functions 5 / 53
Design
CBNes 3857
7 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Schematic diagram refrigerating system
B A
Refrigerator compartment evaporator
Freezer compartment evaporator
Compressor
Solenoid valve
Condenser
Design
CBNes 3857
8 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Schematic diagram refrigerator BioFresh compartment
Design
Defrost water channel heater (foamed in)
Evaporator sensor
BioFresh air sensor
Rear wall evaporator foamed in
Vertical separating plate
Fan
Ambient air sensor on power PCB
Horizontal separating plate
Air sensor in light housing
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9 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Interior view of the refrigerator BioFresh compartment
Air sensor
BioFresh air sensor
Fan
Design
Evaporator sensor
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10 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Schematic diagram freezer compartment
Foamed in liquid heater
IceMaker
Fan
Design
Evaporator
Water intake pipe embedded in foam
Evaporator sensor
Defrost water drain
Air sensor
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Carrier plate
Tandem solenoid valve
Water line
Overfill lever
Schematic diagram IceMaker
Design
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12 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Interior view freezer compartment
12 / 53
Reed PCB
Fan module
IceMaker
Temperature fuse
Evaporator module
Defrost water drain
Design
Evaporator sensor
Position air sensor in front of air duct cover
Control
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14 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Refrigerator compartment air sensor
Depending on this sensor,
- the BioFresh fan switches ON / OFF.
- the display value for the refrigerator compartment temperature is produced.
Position:
In light housing.
Control
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15 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
BioFresh compartment air sensor
Depending on this sensor,
- the compressor switches OFF.
- the solenoid valve switches to position B.
Position:
Under horizontal separating plate, clipped into vertical separating plate.
Control
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16 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Refrigerator BioFresh compartment evaporator sensor
Depending on this sensor,
- the defrosting phase is ended.
- the compressor switches ON and the solenoid valve switches to position A.
Position:
In sensor holder on compartment liner rear wall.
Control
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17 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Freezer compartment air sensor
Position:
Clipped into sensor holder on air duct cover.
Depending on this sensor ...
- the compressor switches ON.
- the compressor switches OFF.
- and on the freezer compartment evaporator sensor,
the freezer compartment fan switches ON.
- the display value for the freezer compartment temperature is produced.
Control
CBNes 3857
18 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Freezer compartment evaporator sensor
Position:
Inserted into lamellar evaporator.
Depending on this sensor ...
- the defrosting phase is ended.
- and on the freezer compartment air sensor,
the freezer compartment fan switches ON.
Control
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19 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Defrost heater, defrosting phase
Position:
Clipped into lamellar evaporator and installed in defrosting water drain tray.
Defrosting phase is initiated- during start-up after 6 hours cumulative compressor running time.- during normal operation after 12 - 60 hours cumulative compressor running time,
depending on the number/duration of the door openings.
Defrosting phase is ended- when the freezer compartment evaporator sensor reaches +5°C.- when the maximum defrosting time of 50 minutes is reached.
Control 19 / 53
Parts replacement
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21 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Disassembling the electronic control system
Undo Torx screws.
Disengage covers.
Draw off bus cable forwards using disassembly aid on the cable.
Disassembly aid
Parts replac.
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22 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Disassembling the electronic control system
Bus PCB, bus cable and power PCB.
Power PCB
Bus PCB
Bus cable
Parts replac.
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23 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Disassembling the display
Carefully disengage display cover, first at the bottom and then at the side.
Parts replac.
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24 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Disassembling the display
Undo Torx screws and carefully remove display (against adhesive force sealing tape) in a forward direction.
Parts replac.
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25 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Disassembling the display
Press locating lug downwards and draw off the bus cable.
Parts replac.
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26 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Changing the door hinges
Remove bearing support cover
Push locating lug in with screwdriver, lift off cover upwards.
Detach covers
Parts replac.
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Changing the door hinges
Remove bus connector
Draw off bus cable forwards using disassembly aid on the cable and pull out cable upwards.
Caution on assembly!
The bus cable must be lain behind the bearing support as shown. The cable and the individual wires must be lain behind the bearing support so that when the bearing support cover is fitted the cable or the wires are not squeezed.
Parts replac.
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Changing the door hinges
Disassembling the door
Turn out bearing support screws, swing door out sideways and lift up.
Parts replac.
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29 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Cover
Spacer piece
Changing the door hinges
Remove bearing support and refit to left-hand hinge
Switch over spacer piece (red) and cover (silver).
Procedure
• Undo bearing support screws.
• Switch over spacer piece and cover.
• Switch over earthing plate.
• Screw bearing support onto other side again.
Earthing plate
Cover
Spacer piece
Parts replac.
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Changing the door hinges
Remove parts from right-hand door bearing opening
Remove cover and disassemble hinge bushing with cable.
Procedure
• Lever out cover with screwdriver.
• Undo screws on hinge bushing.
• Pull out hinge bushing on boss marked with symbol with pliers.
Parts replac.
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31 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Changing the door hinges
Remove parts from left-hand door bearing opening and fit to other side
Remove cover, remove rubber seal and fit to other side.
Rubber seal
Parts replac.
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Changing the door hinges
Insert hinge bushing with cable on the left-hand side
Assembly is effected in the reverse order.
Parts replac.
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33 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Horizontal separating plate
Disassembling the horizontal separating plate
• Remove BioFresh drawers.
• Remove bottle rack and vegetable bin.
• Pull lug 2 downwards and pull out horizontal separating plate.
Info: BioFresh air sensor 1 does not have to be disengaged.
1 2
Parts replac.
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Vertical separating plate
Disassembling the vertical separating plate, accessing evaporator
• Disassemble the horizontal separating plate.
• Remove glass shelves.
• Undo fastening screws of separating plate.
• Disconnect connection cable of the fan.
• Evaporator holding screws are now accessible.
Info: BioFresh air sensor has to be disengaged.
Cover recess with blind plug
Parts replac.
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35 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
BioFresh air sensor
Procedure
• Disassemble the horizontal separating plate.
• Disengage BioFresh air sensor.
• Disassemble the vertical separating plate.
Parts replac.
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Refrigerator compartment air sensor
Procedure
• Disassemble light housing, undo marked Torx screws.
• Disengage refrigerator compartment air sensor.
• Disassemble the vertical separating plate.
Air sensor
Parts replac.
CBNes 3857
37 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Refrigerator BioFresh compartment evaporator sensor
Procedure
• Disassemble the vertical separating plate.
• Detach evaporator sensor holder.
• Disengage evaporator sensor.
Parts replac.
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38 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Refrigerator BioFresh compartment fan
Procedure
• Disassemble the horizontal separating plate.
• Disassemble the vertical separating plate.
• Disconnect fan.
• Remove vertical separating plate and detach holding clips on polystyrene part.
Parts replac.
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Reed PCB
Air sensor
Air duct cover
Freezer compartment air duct cover
Air duct cover
• Undo screws.
• Detach air sensor.
• Remove air duct cover.
Fan
IceMaker
Parts replac.
CBNes 3857
40 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Evaporator, fan module, temperature fuse
Evaporator
• Undo screw on evaporator.
• Slightly lift evaporator and swing out.
Evaporator
Temperature fuse
Temperature fuse
• Undo screw.
• Pull out temperature fuse (+93°C)upwards.
Fan module
Fan module
• Undo screws.
• Tilt module down at front.
• Disconnect fan cable.
Parts replac.
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Freezer compartment reed PCB
Fan module
Reed PCB
• The direction of installation of the reed PCB must be observed, otherwise no function.
Reed PCB
41 / 52Parts replac.
Special features
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Water drain valve
Water drain valve
• The water drain valve is accessible from the compressor niche. It is situated just above the evaporation tray of the compressor.
Special features
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VCC-compressor, time controlled
Special features
t
3,63,01,9
Drehzahlerhöhung
Drehzahl-absenkung
Drehzahl-erhöhung
1,6
t
Kompressor-laufzeit > 70 Min.
Kompressor-laufzeit < 40 Min.U/min.
x 1000
Compressor speed control
• The inverter PCB calculates the compressor speed automatically.
• Compressor operation time more than 70 minutes: speed increase
• Compressor operation time less than 40 minutes: speed reduction
• Compressor operation time 40 to 70 minutes: no change in speed
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Solenoid valve
Permanent magnets
Attention: install correctly
The magnets must repel each other.
Solenoid valve
• Magnetic coil replaceable (2.8 KOhm).
• Refrigerating connections are printed onsolenoid valve cover:KS : Refrigerator compartment capillaryGS : Freezer compartment capillary
Special features 45 / 53
Hidden functions
CBNes 3857
47 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Start "Hidden Functions"
Service menu
With display appliances the service menu is
under the point "Hidden Functions".
The service menu is called by simultaneously
pressing the marked buttons for 3 seconds.
d1 : Demo mode
H : Defrost heater freezer comp.
L : Service mode
S : Factory testing
E : Sensor test
Hidden functions
Simultaneously press buttons for 3 seconds
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48 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Selection of functions
Press button or to select function and confirm with round button ("OK").
Hidden functions
d1 : Demo mode is deactivated.If "OK" is pressed, the Demo mode isactivated.
d0 : Demo mode is activated.If "OK" is pressed, the Demo mode isdeactivated.
H : If "OK" is pressed, the freezer comp. defrost heater is switched on
L : If "OK" is pressed, the Service mode is called up.
S : Factory testing
E : If "OK" is pressed, the sensor test is called up.
Hidden functions
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49 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
Service mode
Service mode -Control panel test-
L If "OK" is pressed, the Service mode is called up. Control panel test:- Display "rd"- Open and close freezer compartment door, then refrigerator compartment door (audible signal).- Press each button once, confirmed by corresponding square lighting up in display.
Hidden functions
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Service mode
Service mode
L0 : No consumer switched on
L1 : Compressor, solenoid valve in position B
L2 : Compressor, solenoid valve in position A
L3 : Freezer compartment fan switched on
L4 : Freezer compartment defrost heater switched on
L5 : Refrigerator compartment interior light switched on
L7 : Refrigerator compartment fan, low speed
L8 : Refrigerator compartment fan, high speed
Ld : Defrost water channel heater
End with OK button
Hidden functions
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Sensor test
Sensor mode
E0 : BioFresh air sensor
E1 : Refrigerator compartment air sensor
E2 : Refrigerator compartment evaporator sensor
E3 : Freezer compartment air sensor
E4 : Freezer compartment evaporator sensor
E5 : n/a
E6 : n/a
E7 : Ambient temperature sensor
E8 : Freezer compartment door (0=door closed, 1=door open)
E9 : Refrigerator compartment door (0=door closed, 1=door open)
End with OK button
With display appliances,
the sensor test is referred
to as "Sensor mode".
Hidden functions
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52 / 53Hidden functionsParts replac.Control Special featuresDesignHome Functions
IceMaker inflow times
With display appliances with IceMaker, the water inflow time can be set via the display.
Hidden functions
1 = 3 seconds2 = 3.5 seconds3 = 4 seconds (= initial setting)4 = 4.5 seconds5 = 5 seconds6 = 5.5 seconds7 = 6 seconds8 = 6.5 seconds
Confirm set value with OK button.
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IceMaker error codes
Hidden functions 53 / 53
Water: Water inflow display
Ice Cube: Ice cube display
Self Test: Self test display (only for production)
Sensor: Sensor error display
Mechanic: Mechanical fault display(e.g. blocked tray)