CEDARBROOK PLAY SYSTEM – F23850

INSTALLATION AND OPERATING INSTRUCTIONS

CEDARBROOK PLAY SYSTEM – F23850

8 - 10 Hrs

To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often

and give them to any future owner of this play system. Manufacturer contact information provided below.OBSTACLE FREE SAFETY ZONE - 27’9” x 26’6” area requires Protective Surfacing. See page 3. MAXIMUM VERTICAL FALL HEIGHT - 6’5”CAPACITY - 9 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.

Two personassembly

WARNING

Solowave Design 375 Sligo Rd. West, PO Box 10Mount Forest, ON Canada N0G 2L0

General Inquiries:8:00am - 4:30pm ESTToll Free: [email protected]

15' 9"

10' 8" 26' 6"

27' 9"

3403850 Rev 18/10/2013

Table of ContentsWarnings and Safe Play Instructions. . . . . . . . . . . . . . . pg. 2Protective Surfacing Guidelines. . . . . . . . . . . . . . . . . . . pg. 3Instructions for Proper Maintenance . . . . . . . . . . . . . . . pg. 4About Our Wood – Limited Warranty . . . . . . . . . . . . . . pg. 5Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . . . pg. 6Metric Conversion Sheets . . . . . . . . . . . . . . . . . . . . . pg. 7,8Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 9Installation of I.D./Warning Plaque . . . . . . . . . . . .Final Step

Jan 26 2015

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Warnings and Safe Play InstructionsCONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.

Observe capacity limitations of your play-set. See front cover.

Dress children with well fitting and full foot enclosing footwear.

Teach children to sit with their full weight in the center of the swing seat to prevent erratic swing motion or falling off.

Check for splintered, broken or cracked wood; missing, loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing.

Verify that suspended climbing ropes, rope ladders, chain or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.

On sunny and or hot days, check the slide and other plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.

Do not allow children to wear open toe or heel footwear like sandals, flip–flops or clogs.

Do not allow children to walk, in front, between, behind or close to moving rides.

Do not let children twist swing chains or ropes or loop them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure.

Do not let children get off rides while they are in motion.

Do not permit climbing on equipment when it is wet.

Do not permit rough play or use of equipment in a manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.

Do not allow children to swing empty rides or seats.

Do not allow children to go down slide head first or run up slide.

WARNING

WARNING – Safe Play Instructions

2

SERIOUS HEAD INJURY HAZARDInstallation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions.

COLLISION HAZARDPlace play-set on level ground at least 6 feet from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover)

CHOKING HAZARD/SHARP EDGES & POINTSAdult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.

STRANGULATION HAZARD• NEVER allow children to play with ropes, clotheslines,

pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.

• NEVER allow children to wear loose fitting clothing, ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.

• NEVER allow children to wear bike or sport helmets when using this play-set.

Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.

TIP OVER HAZARDChoose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing materials washing away during heavy rains.

DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.

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feys to Assembly Success

Part Identification feyOn each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.

SymbolsThroughout these instructions symbols are provided as important reminders for proper and safe assembly.

Proper Hardware AssemblyLag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.

For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”.

Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose.

This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.

Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!

Check that assembly is square before tightening bolts.

Use a measuring tape to assure proper location.

Check that set or assembly is properly level before proceeding.

Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.

This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage.

UseHelp

UseHelp

MeasureDistance

SquareAssembly

UseLevel

Pre-drill1/8” Bit

Tighten Bolts

No Yes

CAUTION – Protrusion Hazard

Tools Required

Shovel Level #2 & #3 Phillipsor Robertson

SafetyGlasses

Drill (1/8” 3/16” Bit)

MeasuringTape

Hammer Ratchet 1/2”, 7/16” & 9/16”

SquareRuler

Step Ladder

12342X Post 2 x 4 x 83”

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1 inch = 25.4mm

SOLO)WAVE DESIGN HARDWARE

For example:BOLT LENGTH 4½ (4.5) inches long

114mm long

1 inch = 25.4mm

25.4mm4.5 inches x

DIAMETER CONVERSION

LENGTH CONVERSION

=

BOLT DIAMETER 5/16 (0.31) inches

0.31 inches x 25.4mm = 8mm

For example:

HARDWARE LENGTH CHARTinches vs millimetres

6 1525½ 1405 127

4½ 1144 102

3½ 893 76

2½ 642 51

1½ 381¼ 32

1-1/8 291 25.4

7/8 223/4 191/2 12.7

1/4" (6mm) Flat Washer

1/4" (6mm) Lock Washer

1/4"(0.25) = 6mm Hex Bolt1/4" (6mm) T-Nut

5/16"(.31) = 8mm Lag Screw


1/4"(0.25) = 6mm Lag Screw



5/16" (8mm) Lock Washer

5/16"(.31) = 8mm Hex Bolt5/16" (8mm) T-Nut

3/8"(.38) = 9.5mm Lag Screw

3/8" (9.5mm) Flat Washer

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5/4 x 54 1/2"114.3

1"25.4

5/4 x 43 1/2"88.9

1"25.4

1 inch = 25.4mm

For example:

1505mm =

LENGTH CONVERSION

SOLO)WAVE DESIGN WOOD PROFILES

BOARD LENGTH 59¼ (59.25) inches

59.25 inches x 25.4mm

IMPORTANT:Dimensions in brackets [mm] represent millimetres.

1 x 2

1 x 4

1 x 5

1 x 6

15.95/8" 3 3/8"

85.7

2 x 43 3/8"85.7

1 3/8"34.9

2 x 21 1/2"38.1

1 1/2"38.1

2 x 32 1/2"63.5

1 3/8"34.9

4 1/2"114.3

5/8"15.9

5 3/8"136.5

5/8"15.9

5/4 x 65 1/2"139.7

1"25.4

4 x 6

5 1/4"133.4

3 1/4"82.6

4 x 4

3 1/4"82.6

3 1/4"82.6

15.95/8" 1 3/8"

34.9

2 x 65 3/8"136.5

1 1/2"38.1

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1pc. -

Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)

4930 Sleeper 1 x 4 x 8" - 3624930 - Box 2 -

1pc. -

MK Ground 1 x 4 x 55¼" - 3620353 - Box 2 -

- Top Front Back 1 x 4 x 38½" -Box 2 - 3621906 1906-2pc.

0353-1pc.

5 - Box 2 - 3621904 " 16Back Divide 1 x 4 x 32

- Cedar Wall 1 x 4 x 28" - Box 2 - 36252665266-4pc.

-1904

Top Window 1 x 4 x 20" -Box 2 - 3621901 -1901-1pc.

0726 Panel Frame 1 x 2 x 25½" - Box 2 - 3620726 -

- Wall Board ½ x 4 x 20" - Box 2 - 3621503 1503-2pc.

-1pc.

- - Box 2 - 3621768 Lower Back 1 x 5 x 38½" 1768

1896 MK Floor 1 x 5 x 35¼" - Box 2 - 3621896 - -1pc.

-

-1897 - Box 2 - 3621897 Roof Side 1 x 4 x 58½"

- Tarp Front Back 1 x 4 x 46¾" -Box 2 - 36219091909

Part Identification (Reduced Part Size)

1 x 51 x 4

2pc.

1 x 2 x 4½

Nominal Size

-

16

⅝" x 4½"⅝" x 3⅜"⅝" x 1⅜"

" x 3¼"7

Actual Size

-

1895 Floor End 1 x 5 x 35¼" - Box 2 - 3621895 - -1pc.

2pc.

1pc.

- - Box 2 - 3621892 Ground Side 1 x 5 x 53⅞" 1892-1pc.

- - Box 2 - 3621893 SW Ground 1 x 5 x 73⅜" 1893-1pc.

- - Box 2 - 3621905 Ground Front 1 x 5 x 39¾" 1905

1pc. -

2pc. - 4934 - Table Top 1 x 5 x 35⅞" - 3624934 - Box 2

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1pc. - - SW Support 5/4 x 4 x 46½" - 3621862 - Box 2

1894 Back Floor 5/4 x 4 x 38½" - 3621894 - Box 2 -

- CE Access Board 1 x 6 x 19¾" - 3620606 - Box 2 0606

1½" x 1½"1" x 3½"1" x 2½"

" x 5⅜"⅝

2 x 25/4 x 4

Nominal Size Actual Size


5/4 x 31 x 6

-2pc.

-1pc.

1903 Floor Joist 5/4 x 3 x 38½" - 3621903 - Box 2 -

- CE Access Board 1 x 6 x 17" - 3621779 - Box 2 1779-2pc.

- CE Rock Board A 1 x 6 x 17" - 3621778 - Box 2 1778-2pc.

- CE Rock Board B 1 x 6 x 17" - 3621777 - Box 2 1777-3pc.

- CE Gap Board 1 x 6 x 32½" - 3621890 - Box 2 1890-2pc.

- Floor Board 1 x 6 x 32½" - 3621889 - Box 2 1889-6pc.

-1pc.

0318 Ground Stake 1¼ x 1½ x 14" - 3650318 - Box 1 - -5pc.

1858 Dowel Tennon 1⅛ x 18⅝" - 3681858 - Box 1 - -1pc.

1578 Dowel Tennon 1⅛ x 15⅞" - 3681578 - Box 1 - -3pc.

1899 Roof Support 2 x 2 x 27½" - 3621899 - Box 2 - -1pc.

1761 Side Joist 2 x 2 x 34¾" - 3621761 - Box 2 - -1pc.

-

1862

1pc.

Front Divide 2 x 2 x 32 " - 3621907 - Box 2163- 1907

1900 Ridge 2 x 2 x 46¾" - 3621900 - Box 2 -

1pc. -

1pc. - 4933 - Table Seat 5/4 x 6 x 35⅞" - 3624933 - Box 2


2pc. -

Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)

1½" x 5⅜"1⅜" x 3⅜"1⅜" x 2½"

Actual Size

2 x 62 x 42 x 3

Nominal Size

4932 Table Support 2 x 4 x 15" - 3624932 - Box 2

0312 Gusset 2 x 3 x 16" - 3620312 - Box 2 - -1pc.

1902 MK Mount 2 x 3 x 34" - 3621902 - Box 2 - -1pc.

0369 Lower Diagonal 2 x 3 x 37" - 3620369 - Box 2 - -4pc.

1908 Front Floor 2 x 3 x 38½" - 3621908 - Box 2 - -1pc.

0349 Rock Rail 2 x 3 x 51" - 3620349 - Box 2 - -2pc.

1367 Post MK 2 x 3 x 70" - 3621367 - Box 2 - -2pc.

4900 SW Rail Block 2 x 4 x 5⅜" - 3624900 - Box 2 - -1pc.

-

SW Upright 2 x 4 x 48 " - 3621856 - Box 2165- 1856

1565 MK Rail Short 2 x 4 x 50" - 3621565 - Box 2 - -1pc.

1564 MK Rail Long 2 x 4 x 52" - 3621564 - Box 2 - -1pc.

- 2 x 4 x 56" - 3621898 - Box 2 SW Mount 1898

1891 Post 2 x 4 x 77½" - 3621891 - Box 2 - -4pc.

-1pc.

-

-

1pc.

1pc.

Post 2 x 4 x 86 " - 3621863 - Box 21611SW - 1863

1825 Back Beam 2 x 6 x 83⅝" - 3621825 - Box 2 - -1pc.

1826 Front Beam 2 x 6 x 83⅝" - 3621826 - Box 2 -

2pc. -

2pc. - 4931 - Seat Support 2 x 6 x 5½" - 3624931 - Box 2


10pc. LS2 -Lag Screw 1/4 x 2-1/2" - (9272222)

5pc. - LS3 -Lag Screw 1/4 x 3" - (9262230)

1pc. - H1 -Hex Bolt 1/4 x 1-1/2" - (9277212) 21pc. - H2 -Hex Bolt 1/4 x 2" - (9277220)

2pc. - H3 -Hex Bolt 1/4 x 2-1/2" - (9277222)

1pc. - H11 -Hex Bolt 1/4 x 2-3/4" - (9277223) 2pc. - H12 -Hex Bolt 1/4 x 3" - (9277230)

1pc. - H8 -Hex Bolt 1/4 x 4-1/4" - (9277241)

2pc. - H5 -Hex Bolt 1/4 x 4-1/2" - (9277242)

2pc. - H6 -Hex Bolt 1/4 x 4-3/4" - (9277243)

4pc. - H7 -Hex Bolt 1/4 x 5-1/2" - (9277252)

4pc. - G1 -Hex Bolt 5/16 x 1-1/2" - (9277312) 2pc. - G8 -Hex Bolt 5/16 x 2" - (9277320)

5pc. - G10 -Hex Bolt 5/16 x 3" - (9277330)

4pc. - G4 -Hex Bolt 5/16 x 4" - (9277340)

Hardware Identification (Actual Size)4pc. - LS1 -Lag Screw 1/4 x 1-1/2" - (9262212)


Hardware Identification (Actual Size)

10pc. - S4 -Wood Screw #8 x 3" - (52042530)

19pc. - S3 -Wood Screw #8 x 2½" - (52042522)

1pc. D4 -#2 Robertson Driver Bit - (9200014)

4pc. - G7 -Hex Bolt 5/16 x 512" - (9277352)

24pc. - S1 -Wood Screw #8 x 118" - (52042514)

8pc. -S15 -Wood Screw #8 x 1¾" - (52043513)

38pc. - S5 -Pan Screw #8 x 12" - (9264504)

18pc. TN2 -516" T- Nut - (9285300)

6pc. -PB2 -Pan Bolt 14 x 114 - (9274211)

101pc. - S2 -Wood Screw #8 x 1½" - (52042512)

5pc. - G5 -Hex Bolt 5/16 x 412" - (9277342)

15pc. - S7 -Pan Screw #12 x 2" - (9264620)

42pc. LW1 -1/4" Lock Washer - (9253200)

37pc. TN1 - 1/4"T - Nut -(9285200)

2pc. - Z -Hex Bolt 5/16 x 6" - (9277360)

14pc. - S6 -Pan Screw #12 x 1" - (9264610)

56pc. FW1 -1/4" Flat Washer - (9251200)

15pc. FW0 -3/16" Flat Washer - (9251100)

24pc. FW3 -#8 Flat Washer - (9251500)

5pc. BN1 -1/4" Barrel Nut - (9248200)

8pc. -S22 -Truss Screw #8 x ⅞" - (52933505)

5pc. -S10 -Pan Screw #8 x 1" - (9264510)

18pc. LW2 - 516" Lock Washer - (9253300)

42pc. FW2 - 516" Flat Washer - (9251300)

12pc. LN2 -516" Lock Nut - (9283300)

5/16” Glider Long Bolt

Bolt may not be exactly as it appears

-


1X 3201305Monkey Bracket Set


1X 3310248Slide 48" High Rail -Yellow

1X 3320386 Rocks (5pk) 3-Green 2-Yellow

1X 3200202Glider Hanger (2pk)

1X 3320356Big Backyard I.D Plaque w hardware

2X 372494342" Belt Swing Yellow w.welded chain

1X 3200184Triangle Plate (4pk) Green

1X 9200140MB Mount Strap Green

3X 9200300MK BracketGreen

1X 353386039" Glider Rope & Chain (4pk) w. welded chain

Cedarbrook Tarp1X 9753850

1X 3753850 Cedarbrook Tarp Set1X 9750120Chalk Wall

1X 3320401Flower Box Green

1X 3202000Swing Hanger BoltThru. (4 pk)

1X 33202732 person Glider Seat Yellow

2X 33201722 person Glider End

1X 3201103 (4pk)Corner Brace Set

1X Glider Seat

2X Glider End


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B. IfthereareanymissingordamagedpiecesoryouneedassistancewithassemblypleasecontacttheConsumerRelationsDepartmentdirectly.Callusbeforegoingbacktothestore.

STOP STOPSTOP STOP

Step 1: Inventory Parts - Read This Before Starting Assembly

C. Readtheassemblymanualcompletely,payingspecialattentiontoANSIwarnings;notes;andsafety/maintenanceinformationonpages1-6.

D. Beforeyoudiscardyourcartonsfillouttheformbelow.•ThecartonI.D.stampislocatedontheendofeachcarton.Thetrackingnumberis

locatedontheBigBackyardIDPlaque(3320356).

•Pleaseretainthisinformationforfuturereference.YouwillneedthisinformationifyoucontacttheConsumerRelationsDepartment.

•PleaserefertoPage6forproperhardwareassembly.•Eachstepindicateswhichboltsand/orscrewsyouwillneedforassembly,aswellas

anyflatwashers,lockwashers,t-nutsorlocknuts.

A. Thisisthetimeforyoutoinventoryallyourhardware,woodandaccessories,referencingthepartsidentificationsheets.Thiswillassistyouwithyourassembly.•Thewoodpieceswillhavethefourdigitkeynumberstampedontheendsofthe

boards.Thewoodpiecesarereferencedthroughouttheinstructionswiththisnumber.

CARTONI.D.STAMP:__________14459___(Box4)






MODELNUMBER:F23850

TRACKINGNUMBER(fromIDPlaque):


Step 2: Rock Wall Assembly

A:Lay2(0349)RockRailsdown,sidebysidewithanglededgesfacingdown.(fig.2.1)

B:Place(1779)CEAccessBoardonthebottomofeach(0349)RockRailasshowninfig.2.1.Makesure(1779)CEAccessBoardisflushtotheoutsideandbottomedgesofeach(0349).Attachusing4(S2)#8x1-1/2”WoodScrews.

C:7-3/4”downfromthetopofboth(0349)RockRailsplace1(1777)CERockBoardB,makingsurethesidesareflushtotheoutsideedgesofeach(0349)RockRail.Attachusing4(S2)#8x1-1/2”WoodScrews.(fig.2.1)

D:Inbetweenthe(1779)CEAccessBoardand(1777)CERockBoardBstagger2(1778)and2(1777)CERockBoardsA&Busing4(S2)#8x1-1/2”WoodScrewsperboard.Placingthemasshowninfig.2.1,thiswillpreventrocksfromformingastraightline.Makesuretheboardsareevenlyspacedanddonotexceed2-3/8”betweenboards.

E: Place1rockoneach(1777)and(1778)CERockBoardA&B(fig.2.2)andattachusing1(PB2)1/4x1-1/4”PanBolt(withlockwasher,flatwasherandbarrelnut)and1(S10)#8x1”PanScrewperrock.TheScrewmustbeintheholedirectlyunderthePanBolt,itwillstoptherockfromspinning.(fig.2.3)

Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”

Note: The holes in the rock boards must orient to the top of the boards.

Fig. 2.1

S2 1779 03491778

17771777 1777

1778

Fig. 2.2

Fig. 2.3

1 x CE Access Board 1 x 6 x 17”3 x CE Rock Board B 1 x 6 x 17”2 x CE Rock Board A 1 x 6 x 17”2 x Rock Rail 2 x 3 x 51”

24 x #8 x 1-1/2” Wood Screw 5 x #8 x 1” Pan Screw 5 x 1/4 x 1-1/4 Pan Bolt (1/4” lock washer, 3/16” flat washer & 1/4” barrel nut)

S2

0349

1778

1777

1779

3/16”FlatWasher

1/4”LockWasher

1/4”BarrelNut

Rock

5 x Rocks (3 green/2 yellow)S10

S10

Wood Parts Hardware Other Parts

PB2

PB2

7-3/4” Approx


Step 3: Swing Beam Assembly

Make sure triangle is tight against beam

Warning: For your child’s safety, orientate the swing hangers as shown to ensure your swing will have proper swing motion when installed. Failure to do so could result in premature failure of the swing hanger or swing chain.

A:Inthemiddleholesof(1825)BackBeaminstall2Bolt-ThruSwingHangers(fig.3.1)makingsuretheswinghangersareorientedinthedirectionshowninfig.3.4tomaintainproperswingmotion.

B:Intheendholesof(1826)FrontBeaminstall2Bolt-ThruSwingHangers(fig.3.1)makingsuretheswinghangersareorientedinthedirectionshowninfig.3.4tomaintainproperswingmotion.

4 x 1/4 x 5-1/2” Hex Bolt (1/4” flat washer, 1/4” lock washer, 1/4” t-nut)

4 x 5/16 x 1-1/2” Hex Bolt (5/16” flat washer, 5/16” lock washer, 5/16” t-nut)

H7

G1

1 x Bolt-Thru Swing Hangers (pkg of 4)1 x Triangle Plate (pkg of 4)

1 x Front Beam 2 x 6 x 83-5/8”1 x Back Beam 2 x 6 x 83-5/8”

1826

1825

Fig. 3.4

Bolt-ThruSwingHangers

Wood Parts Hardware Other Parts

Fig. 3.1

C: Attach1TrianglePlatetotheendsofeach(1826)FrontBeamand(1825)BackBeamusing1(G1)5/16x1-1/2”HexBolt(withlockwasher,flatwasherandt-nut)intheholeindicatedinfig.3.2&3.3.Correct hole usage is very important.

TrianglePlates

Important!Swing End

(With Overhang)

G1

H7H7

1826

Important!Fort End Side(No Overhang)

Fig. 3.2

Fig. 3.3

D:Attach1(H7)1/4x5-1/2”HexBolt(withlockwasher,flatwasherandt-nut)totheendsofeach(1826)FrontBeamand(1825)BackBeam.Theboltsdonotattachtoanything,butMUSTbeinstalledtothebeamstopreventsplittingandcheckingofwood.(fig.3.2&3.3)

Swing End(With Overhang)

Fort End Side(No Overhang)

1825G1

H7

G1

H7

G1

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut 5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

1826

1825

Bolt-ThruSwingHangers

Makesureholesarealigned.


Step 4: Swing End Assembly

A:Attach2(1863)SWPoststo(1856)SWUprightusing2(G4)5/16x4”HexBolts(withlockwasher,flatwasherandt-nut).(fig.4.1)

B:Attach(1862)SWSupporttoboth(1863)SWPostsand(1856)SWUprightusing3(G5)5/16x4-1/2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.4.1)

Wood Parts Hardware2 x 5/16 x 4” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)

3 x 5/16 x 4-1/2” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)

G4

G5

2 x SW Post 2 x 4 x 86-11/16”1 x SW Support 5/4 x 4 x 46-1/2”1 x SW Upright 2 x 4 x 48-5/16”

1862

1863

1856

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

Fig. 4.1

1863

1862 1856

G4

G5

1863

G5

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut


Step 5: Attach Swing End to Swing Beam

WARNING: Glider Hangers must be tight and secure to Swing Beams.

A:Place(4900)SWRailBlockinthecentrebetween(1826)FrontBeamand(1825)BackBeamandattachwith1(H8)1/4x4-1/4”HexBolt(withlockwasher,flatwasherandt-nut).(fig.5.1&5.2)

B:AttachSwingBeamAssemblytothesideoftheSwingEndAssemblywiththeoverhang(fig.5.3&5.4)using1(G5)5/16x4-1/2”HexBolt(withlockwasher,flatwasherandt-nut)inthetopholeofTrianglePlateand1(G8)5/16x2”HexBolt(with2flatwashersandlocknut)inthebottomholeofTrianglePlate.(fig.5.3)MakesureSwingEndAssemblyflaresoutatanangle.(fig.5.4)

C: Attach2GliderHangerstotheSwingBeamAssemblyusing2(G7)5/16x5-1/2”HexBolt(with2flatwashers&locknut)perGliderHanger.(fig.5.1&5.3)

GliderHangers

GliderHanger

Wood Parts Other Parts

100°

Side with overhang

1 x SW Rail Block 2 x 4 x 5-3/8”49002 x Glider Hangers

Fig. 5.1

Fig. 5.2

Fig. 5.3Fig. 5.4

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

H8

4900

G5

5/16”FlatWasher

5/16”LockNut

Hardware1 x 1/4 x 4-1/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)


4 x 5/16 x 5-1/2” Hex Bolt (5/16” flat washer x2, lock nut)1 x 5/16 x 2” Hex Bolt (5/16” flat washer x2, lock nut)

H8

G5

G8

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

5/16”FlatWasher

5/16”LockNut

G7

G8

G7

1826

1825


Step 6: Monkey Rail Assembly

Pre-drill all pilot holes using a 1/8” drill bit before installing wood screws.

Fig. 6.1

Fig. 6.3

Note:Pilotholesatbottomofthisrail

A:Insert3(1578)1-1/8x15-7/8”Dowelsintoboth(1564)MKRailLongand(1565)MKRailShortasshowninfig.6.1.Notethat(1564)MKRailLongwillconnecttothe(1891)Postwhenattachingtothefortand(1565)MKRailShortwillconnectto(1902)MKMountandthepilotholesonthe(1565)MKRailShortareonthebottomoftheboard.

ShorterrailconnectstotheMKMount

LongerrailconnectstotheFortPost

Note:Pilotholesattopofboard

13”

11”

C: Attach(1578)1-1/8x15-7/8”Dowelstobothrailswith2(S3)#8x2-1/2”WoodScrewsperdowel.Screwsareinstalledfromthebottomoftheboardonthe(1565)MKRailShort(fig.6.3)

B:Makesureshoulderofdowelisagainsteachrailbeforepre-drillingpilotholes.Drill1/8”pilotholesthroughtherailsandintothedowelstopreventsplitting.(fig.6.2) Fig. 6.2

Wood Parts Hardware6 x #8 x 2-1/2” Wood Screw3 x Tennon Dowel 1-1/8 x 15-7/8”

1 x MK Rail Long 2 x 4 x 52”1 x MK Rail Short 2 x 4 x 50”

1578

1564

1565

S3

1578

1564

1565

S3

1578 1578

1578


Step 7: Monkey Ladder Assembly

C: Attach(1858)1-1/8x18-5/8”Doweltobothpostswith2(S2)#8x1-1/2”WoodScrewsperdowel.Onescrewisinstalledfromtopoftherailsandtheotherfromthebottomasshowninfig.7.3.D: Atbottomof(1367)PostMKattach(0353)MKGroundwith2(H12)1/4x3”HexBolts(withlockwasher,flatwasherandt-nut).Be sure to keep the bolts loose.(fig.7.3)

Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.

E: Makesuretheassemblyissquareandthenattach1(0369)LowerDiagonaltoeachendof(0353)MKGroundwith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut),keepingtheboltsloose,andtoeach(1367)PostMKwith1(LS2)1/4x2-1/2”LagScrew(withflatwasher).OncelagscrewsareinstalledtightenallboltsfromStepsD&E.(fig.7.3)

A:Insert1(1858)1-1/8x18-5/8”Dowelinto2(1367)PostMKasshowninfig.7.1.

B:Makesureshoulderofdowelisagainsteachpostbeforepre-drillingpilotholes.Drill1/8”pilotholesthroughthepostsandintothedoweltopreventsplitting.(fig.7.2)


2 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

2 x 1/4 x 2-1/2” Lag Screw (1/4” flat washer)

2 x #8 x 1-1/2” Wood Screw

2 x Lower Diagonal 2 x 3 x 37”1 x MK Ground 1 x 4 x 55-1/4”2 x Post MK 2 x 3 x 70” 1x Tennon Dowel 1-1/8 x 18-5/8”

0369

S2

0353

1367

1858

LS2

H2

H12

0369

1367

0353

LS2

H2 S21367

1858

H2

LS2

1858

1367

0369

Fig. 7.1

Fig. 7.3

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

1/4”FlatWasher

Fig. 7.2

1858

H12


Step 8: Connect Monkey Bar Assemblies

90°

90°

90°

A:UsingaMKBracketconnectboth(1564)MKRailLongand(1565)MKRailShorttoeach(1367)PostMKwith1(G10)5/16x3”HexBolt(withlockwasher,flatwasherandt-nut)andMKBrackettotherailsusing2(S6)#12x1”PanScrewsperrailasshowninfig.8.1and8.2.

B:AttachMKBrackettoboth(1367)PostMKswith2(S6)#12x1”PanScrewsperbracket.(fig.8.2)

Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws.

ThisendconnectstoPost

ThisendconnectstoMKMount

1-1/4”

MKBracket

Hardware2 x 5/16 x 3” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)

8 x #12 x 1” Pan Screws

1564

S6

1367

1565

G10

1367

Fig. 8.1

Fig. 8.2

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

S6

G10

G10

x4

S6

Other Parts2 x MK Bracket


Step 9: Monkey Bar Wall Assembly Part 1

4 G10 5/16 x 3" Hex Blt 1

5 -- MK Bracket 1

6 S6 #12 x 1" Pan Screw 4

4 G10 5/16 x 3" Hex Blt 1

5 -- MK Bracket 1

6 S6 #12 x 1" Pan Screw 4


Note: Keep all bolts loose in this step.

A:Onthegroundlayflat2(1891)Poststhenattach(1892)GroundSidewith4(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut);and(1896)MKFloorusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)inthetopholesasshowninfig.9.1.

B:Makesureassemblyissquareandthenfasten(1896)MKFloorto(1891)Postsinthebottomholesusing2(LS1)1/4x1-1/2”LagScrews(withflatwasher).(fig.9.2)

Notice the hole locations of (1896) MK Floor

Notice overhang at this side



1 x MK Floor 1 x 5 x 35-1/4”1 x Ground Side 1 x 5 x 53-7/8”2 x Post 2 x 4 x 77-1/2”

1896

1892

1891

H2

LS1

H2

1896

1891

1892

1896

1891

Fig. 9.1

Fig. 9.2

1891

H2

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

1/4”FlatWasher

H2

H2

LS1

LS1


Step 9: Monkey Bar Wall Assembly Part 2

C:Place(1897)RoofSideonboth(1891)Postsasshowninfig.9.3.

D:Place(1902)MKMountacross(1896)MKFloorand(1897)RoofSideandattachusing2(G10)5/16x3”HexBolts(withlockwasher,flatwasherandt-nut)asshowninfig.9.3and9.4.

E:Attach(1897)RoofSidetoboth(1891)Postsusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.9.4)

F:Attheextendedendof(1892)GroundSide,flushtotheoutsideedgeattach(0369)LowerDiagonalwith2(S2)#8x1-1/2”WoodScrews.(fig.9.5)

G:Makesuretheassemblyissquarethenattach(0369)LowerDiagonalto(1891)Postwith1(LS3)1/4x3”LagScrew(withflatwasher)andtightenallboltsfromthisstep.(fig.9.5)



1 x 1/4 x 3” Lag Screw (1/4” flat washer)


1 x MK Mount 2 x 3 x 34”1 x Roof Side 1 x 4 x 58-1/2”1x Lower Diagonal 2 x 3 x 37”

1902

1897 H2

G10

G10

1897

Fig. 9.3

1/4”FlatWasher

5/16”LockWasher

1/4”T-Nut

1902

1891

Fig. 9.5

1902

G10

H2

1897

H2

1/4”LockWasher

1891

1896

Do not use this hole

5/16”FlatWasher

5/16”T-Nut

Fig. 9.4

1/4”FlatWasher

LS3

0369

1891

1892

S2

S2

1892

LS30369

0369


Step 10: Swing Wall Assembly Part 1


Note: Keep all bolts loose in this step.

A:Onthegroundlayflat2(1891)Poststhenattach(1893)SWGroundwith4(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut);and(1895)FloorEndusing2(H2)1/4x2”HexBolts(withlockwasher,flatwash-erandt-nut)inthebottomholesasshowninfig.10.1.

B:Onthesideindicatedinfig.10.1,attach(0369)LowerDiagonalto(1893)SWGroundwith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).

C:Makesureassemblyissquareandthenfasten(1895)FloorEndto(1891)Postsinthetopholesusing2(LS1)1/4x1-1/2”LagScrews(withflatwasher);and(0369)LowerDiagonalto(1891)Postwith1(LS3)1/4x3”LagScrew(withflatwasher).(fig.10.2and10.3)

Notice the hole locations of (1895) Floor End.




1 x Floor End 1 x 5 x 35-1/4”1 x SW Ground 1 x 5 x 73-3/8”2 x Post 2 x 4 x 77-1/2”1 x Lower Diagonal 2 x 3 x 37”

1895

1893

H2

1891

0369

LS1

H2

1895

1891

1893

LS1

1895

LS1

H2

H2

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

1/4”FlatWasher

Fig. 10.2

Fig. 10.1

LS3

1891

1/4”FlatWasher

1/4”FlatWasher

Fig. 10.3

0369

1891

1891

H2

0369

LS3

Notice bolt holes on this side.


Step 10: Swing Wall Assembly Part 2

C:Place(1897)RoofSideonboth(1891)Postsasshowninfig.10.4.

D:Place(1898)SWMountacross(1895)FloorEndand(1897)RoofSide,makesuretousetheholeintheRoofSidethatmeasures16-1/4”fromtheholeinthebackside(1891)Post.Attachusing2(G4)5/16x4”HexBolts(withlockwasher,flatwasherandt-nut)asshowninfig.10.4and10.5.

E:Attach(1897)RoofSidetoboth(1891)Postsusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.10.5)

F:Tightenallboltsfromthisstep.



1 x Roof Side 1 x 4 x 58-1/2”1 x SW Mount 2 x 4 x 56”

1897

1898

G4

H2

1897

H21898

G4

H2G4

1891

1891

Fig. 10.4

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

Fig. 10.5

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

Notice overhang at the top

16-1/4”


1905

1892

0369

Fig. 11.3

Fig. 11.1

1908

Step 11: Front Frame Assembly Part 1

A:OntheFrontsideoftheassembly,fromtheinside,attach(1908)FrontFloortoeach(1891)Postwith2(H6)1/4x4-3/4”HexBolts(withlockwasher,flatwasherandt-nut).(fig.11.1and11.2)

B:Attach(1905)GroundFronttobottomof(0369)bothLowerDiagonalswith4(S2)#8x1-1/2”WoodScrews.(fig.11.3)

Wood Parts Hardware2 x 1/4 x 4-3/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)


1 x Front Floor 2 x 3 x 38-1/2”1 x Ground Front 1 x 5 x 39-3/4”

1908 H6

1908

H6

H6

1891

1891

Fig. 11.2

Back

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

1905 S2

S2

S2



C:Flushtothebottomof(1908)FrontFloorattach(1907)FrontDividewith1(H11)1/4x2-3/4”HexBolt(withlockwasher,flatwasherandt-nut).(fig.11.4and11.5)

D:Totheinsideof(1906)TopFrontBackattach(1907)FrontDividewith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).Theboltisinstalledfromtheinsideoftheassembly.(fig.11.6)

E:Flushtothetopsof(1891)Postsattach(1906)TopFrontBackwith4(S7)#12x2”PanScrews(with3/16”flatwasher).(fig.11.6)

Wood Parts Hardware1 x 1/4 x 2-3/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

4 x #12 x 2” Pan Screw (with 3/16” flat washer)


1x Top Front Back 1 x 4 x 38-1/2”1x Front Divide 2 x 2 x 32-3/16”1907

1906 H11

H11

1907Fig. 11.5

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

Fig. 11.6 Flushtoposts

H2 1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

1906

1907

1908

Fig. 11.4

Back

S7

S7

S7 with3/16”flatwasherx 2

InsideFortView

OutsideFortView

H2

with3/16”flatwasherx 2

Flush



F:Makesuretheassemblyissquarebeforeproceeding.

G:Fromtheinsideoftheassembly,attach(0312)Gussetflushtotheoutsideedgeof(1891)PostontheSwingWallusing2(S4)#8x3”WoodScrews.Theotherendofthegussetshouldbetightagainst(1908)FrontFloor.(fig.11.7)

H:Attachtheotherendof(0312)Gussetto(1908)FrontFloorwith1(S3)#8x2-1/2”WoodScrewand1(S4)#8x3”WoodScrewasshowninfig.11.7.

Wood Parts Hardware1 x #8 x 2-1/2” Wood Screw

3 x #8 x 3” Wood ScrewS4

S31x Gusset 2 x 3 x 16”0312

Fig. 11.7

1908

1891

0312

Flushtoedge

S4S3

S4S4

0312


Step 12: Back Wall Assembly Part 1

A:Attach(1894)BackFloorto(1761)SideJoistusing2(H3)1/4x2-1/2”HexBolts(withlockwasher,flatwasherandt-nut)and2(S7)#12x2”PanScrewsasshowninfig.12.1.

B: Onthebacksideoftheassembly,attach(1894)BackFloortoboth(1891)Posts,with(1761)SideJoistontheinsideoftheassembly,using2(H5)1/4x4-1/2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.12.2and12.3)Note that the bolt on the Monkey Bar Wall is installed from the outside of the assembly and the bolt on the Swing Wall is installed from the inside.

C:Attach(1904)BackDivideto(1894)BackFloorwith1(H1)1/4x1-1/2”HexBolt(withlockwasher,flatwasherandt-nut).(fig.12.2and12.3).

Wood Parts Hardware

Notice bolt is installed from inside




2 x #12 x 2” Pan Screw S7

H3

1 x Side Joist 2 x 2 x 34-3/4”1 x Back Floor 5/4 x 4 x 38-1/2”1 x Back Divide 1 x 4 x 32-5/16”

1761

1894

1904

H1

H5

H1

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

1761

S7

Fig. 12.1

1904

1894

H3

H5

H3

H5

1894

1891

Fig. 12.3

Fig. 12.2

Notice hole positioned down

Notice hole positioned down

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

Partsremovedforclarity



D:Attach(1904)BackDivideto(1906)TopFrontBackusing1(PB2)1/4x1-1/4”PanBolt(withlockwasher,flatwasherandt-nut).(fig.12.4and12.5)

E:Makesure(1906)TopFrontBackislevelandthenattachtoboth(1891)Postsusing4(S7)#12x2”PanScrews(with3/16”flatwashers).(fig.12.5)

F:Attach(1768)LowerBacktothebottomof(1891)Postswith2(LS3)1/4x3”LagScrews(withflatwasher)inthetop(pre-drilled)holesand2(S7)#12x2”PanScrews(with3/16”flatwashers)inthebottomholesasshowninfig.12.4and12.6.

Step 12: Back Wall Assembly Part 2

Wood Parts Hardware1 x 1/4 x 1-1/4” Pan Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

6 x #12 x 2” Pan Screw (with 3/16” flat washer)


S7

1 x Top Front Back 1 x 4 x 38-1/2”1 x Lower Back 1 x 5 x 38-1/2”

1906

1768

LS3

1/4”FlatWasher

1/4”T-Nut

1906Fig. 12.5

1768

LS3

1891

LS3

1891

Fig. 12.6

Fig. 12.4

1891

1904

3/16”FlatWasher

S7 S7

S7

S7

1/4”FlatWasher

1/4”LockWasher

1891

with3/16”FlatWasher

with3/16”FlatWasher

1/4”FlatWasher

3/16”FlatWasher

PB2

PB2


Step 13: Floor Frame Assembly

A: Loosentopboltandremovethebottomboltin(1898)SWMount.Donotdiscardthisboltyouwillre-installitafterthe(1903)FloorJoistisattached.(fig.13.2)

B:Frominsideoftheassembly,measure2-3/4”downfromthetopof(1895)FloorEnd(fig.13.3)and5/8”downfrom(1896)MKFloor(fig.13.2)andthenattach(1903)FloorJoisttoeachboardusingthetoppilotholeswith2(S4)#8x3”WoodScrewsperend.(fig.13.1and13.2)

C:Reinstallthebottomboltin(1898)SWMountandtightenbothbolts.(fig.13.2)

D: Install1(1890)CEGapBoardtoeachendoftheassemblyattachingto(1761)SideJoist,(1903)FloorJoistand(1908)FrontFloorusing5(S2)#8x1-1/2”WoodScrewsperboard.(fig.13.4)

Wood Parts Hardware

Removethisbolt,thenre-attachafterjoistisinstalled.

4 x #8 x 3” Wood Screw


1 x Floor Joist 5/4 x 3 x 38-1/2”2 x CE Gap Board 1 x 6 x 32-1/2”

1903 S4

S21890

1903

Fig. 13.2 1898

Fig. 13.3

Fig. 13.1

Fig. 13.4

1890

1903 1761

189019081890

1903

1895

S4

S4

S2

S2

5/8”

SwingWall

x5

x5

2-3/4”

1895

1896


A:Inbetweenboth(1890)CEGapBoardsplace5(1889)FloorBoardsmakingsureallboardsareevenlyspaced.Attachto(1761)SideJoist,(1903)FloorJoistand(1908)FrontFloorusing5(S2)#8x1-1/2”WoodScrewsperboard.(fig.14.1and14.2)

Step 14: Attach Floor Boards

Evenly spaced

Wood Parts Hardware 25 x #8 x 1-1/2” Wood Screw5 x Floor Board 1 x 6 x 32-1/2”1889 S2

Fig. 14.2

1890

Fig. 14.1

1908

1890S2 x5perboard

1889(hiddenunderfloorboards)1761


Step 15: Chalk Wall/Tarp Assembly

A:Onthebackoftheassembly,attach(0726)PanelFrameto(1891)Postusing2(S2)#8x1-1/2”WoodScrews.Thetopof(0726)PanelFrameistighttothebottomof(1906)TopFrontBack.(fig.15.1and15.2)

B:Loosenthetopboltin(1904)BackDivideandplacetheChalkWallTarpinbetween(1904)and(1906)TopFrontBack.(fig.15.3)

C:AttachChalkWallTarpto(1906)TopFrontBack,(0726)PanelFrame,(1894)BackFloorand(1904)BackDivideusing12(S5)#8x1/2”PanScrews(with#8flatwasher)asshowninfig.15.3.The3screwson(1904)BackDivideareattachedfromtheinsideoftheassembly.(fig.15.4)

D:Tightenthetopboltin(1904)BackDivide.

Loosen this bolt. Place chalk wall in between

Tighten Bolt

Hardware 2 x #8 x 1-1/2” Wood Screw

12 x #8 x 1/2” Pan Screw (With #8 flat washer)

S2

S5

Fig. 15.3

1891Fig. 15.2

Fig. 15.1

1894

1906

0726

1894

1904

1906

Front

Back

#8FlatWasher

S5

S2

S5

Wood Parts

InsideFortView

Fig. 15.4

1891

1904

S5

1x Panel Frame 1 x 2 x 25-1/2”0726

Other Parts1 x Chalk Wall Tarp

x9


Step 16: Attach Rock Wall to Fort Part 1

A:PlaceRockWallAssemblyfromStep2,flushtoedgeand1/2”downfromtopof(1894)BackFloor(fig.16.1,16.2and16.3).Attach(0349)RockRailsto(1894)BackFloorusing4(S15)#8x1-3/4”WoodScrewsasshowninfig.16.2.Screwsmustbeinstalledasindicatedtopreventprotrusions.

B: Attach(1893)SWGroundto(0349)RockRailusing2(S3)#8x2-1/2”WoodScrews.(fig.16.2)

Note: Pre-drill all holes using a 1/8” drill bit before installing the wood screws.

1/2”

Hardware

Note:Someboardswereremovedforclarity



S3

S15

Fig. 16.2 1894S15

Fig. 16.1

Fig. 16.3

0349

1893

S15

S3

SideView


C: Attach(1779)CEAccessBoardtotopofRockWallAssembly,flushtotopof(0349)RockRailusing4(S2)#8x1-1/2”WoodScrews.(fig.16.4and16.5)

Step 16: Attach Rock Wall to Fort Part 2

Fig. 16.4

Fig. 16.5 1779

S2

S2

4 x #8 x 1-1/2” Wood Screw1 x CE Access Board 1 x 6 x 17”1779 S2

Wood Parts Hardware

0349


Step 17: Attach Ground Stakes

A:Drive2(0318)GroundStakes10-1/2”intothegroundatbothendsof(1893)SWGroundatRockWallassemblyand(0369)LowerDiagonalasshowninfig.17.1.Attachusing2(S3)#8x2-1/2”WoodScrewspergroundstake.Thescrewsmustcatchboththe(0349)RockRailandthe(0369)LowerDiagonal.(fig.17.1and17.2)

MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE LEVEL GROUND

WARNING: To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines.

HardwareWood Parts4 x #8 x 2-1/2” Wood ScrewS32 x Ground Stakes 1-1/4 x 1-1/2 x 14”0318

Fig. 17.2

0369

S3

Fig. 17.10349

1893

0318

10-1/2”InGround


Step 18: Swing Side Wall Assembly

Wood Parts Hardware

A: Inbetweenboth(1891)PostsonSwingWallsideattach4(5266)CedarWallsto(1897)RoofSideand(1895)FloorEndusing4(S1)#8x1-1/8”WoodScrewsperboard.Makesurethebottomoftheboardsaretightagainstthefloorboardsandbevellededgesarefacingoutandareatthetopoftheboards.(fig.18.1and18.2)

Note: Gaps between boards evenly spaced, not to exceed 3-1/4”


Bevellededgestowardstopandfacingout

16 x #8 x 1-1/8” Wood ScrewS14 x Cedar Wall 1 x 4 x 28”5266

S1

Fig. 18.2

5266

x8

1891

1895

S1 x8

Fig. 18.1

1897

1891


Step 19: Window Wall Assembly

Wood Parts Hardware


Tighttofloorboards

Tighttobottomof(1906)TopFrontBack

Bevellededgestowardstopandfacingout

A:Tighttothebottomof(1906)TopFrontBackattach(1901)TopWindowto(1891)Postand(1907)FrontDividewith4(S2)#8x1-1/2”WoodScrews.Thearchshouldfacedown.(fig.19.1and19..2)

B:Tighttothetopofthefloorboardsattach(0606)CEAccessBoardto(1891)Postand(1907)FrontDividewith4(S2)#8x1-1/2”WoodScrews.(fig.19.2)

C: Placeanother(0606)CEAccessBoardtightontopofthefirstboardandattachto(1891)Postand(1907)FrontDividewith4(S2)#8x1-1/2”WoodScrews.(fig.19.2)

D:Flushtothebottomandoutsideedgesofthesecond(0606)CEAccessBoardattachtwo(1503)WallBoardsto(0606)CEAccessBoardand(1901)TopWindowwith4(S22)#8x7/8”TrussScrewsperboardasshowninfig.19.3.Noticethebevellededgesarefacingoutandareatthetopoftheboards.


8 x #8 x 7/8” Truss Screw

S21 x Top Window 1 x 4 x 20”2 x Wall Board 1/2 x 4 x 20”2 x CE Access Board 1 x 6 x 19-3/4”

1901

0606

1503 S22

Fig. 19.2

0606

Fig. 19.1

Fig. 19.3S221901

1503

S22

1503

1906

Front

S2 x4perboard

x4 1901

0606

Flush

x4


Step 20: Roof Frame Assembly Part 1

Wood Parts Hardware

A:Centredinbetween(1891)Postand(1902)MKMountattach(1889)FloorBoardflushtothetopof(1897)RoofSideandto(1896)MKFloorwith4(S1)#8x1-1/8”WoodScrews.(fig.20.1and20.2)

B:Pre-drillpilotholesforthescrewsusinga1/8”drillbitandthenattachone(1909)TarpFrontBacktoeachendofeach(1897)RoofSide,makingsurethepilotholesarecentredontheendof(1897)RoofSide,with4(S2)#8x1-1/2”WoodScrewsper(1909)TarpFrontBack.ThetopsoftheTarpFrontBacksshouldbeflushtothetopoftheRoofSides.(fig.20.1and20.3)

C: Atall4cornersattach1CornerBraceusing3(S5)#8x1/2”PanScrewperbraceasshowninfig.20.3and20.4.



12 x #8 x 1/2” Pan Screw

S12 x Tarp Front Back 1 x 4 x 46-3/4”1 x Floor Board 1 x 6 x 32-1/2”

1909

1889

S5

S2

S2

Fig. 20.2

1889

S1

1896

1891

Fig. 20.3

Fig. 20.1

1897

1909

1897

Fig. 20.4x3

Hardware4 x Corner Brace

x4

x4

x4

CornerBrace

19091897

S5

S2


Wood Parts Hardware

Step 20: Roof Frame Assembly Part 2

D:OntheMonkeyBarWall,attach(1899)RoofSupporttotheinsideof(1897)RoofSidewith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).(fig.20.5)

E:Attach(1900)Ridgeflushtotheendof(1898)SWMountwith2(S4)#8x3”WoodScrewsandto(1899)RoofSupportwith1(S4)#8x3”WoodScrewasshowninfig.20.5.

Flushtoend

3 x #8 x 3” Wood Screw


S41 x Ridge 2 x 2 x 46-3/4”1 x Roof Support 2 x 2 x 27-1/2”

1900

1899 H2

1900

Fig. 20.5

S4

1899

H21897

S4

1898

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut


Hardware Other Parts

Step 21: Attach Tarp to Roof Frame

A:PlaceTarpover(1900)Ridgemakingsurebottomedgesoftarpareevenonbothsidesofassembly.(fig.21.1and21.2)

B:Secureonesidebyattachingtarpto1(1909)TarpFrontBackusing5(S5)#8x1/2”PanScrews(with#8flatwasher).(fig.21.2)

C: Makesurethetarpistautandthensecureoppositeendoftarpto(1909)TarpFrontBackusing5(S5)#8x1/2”PanScrews(with#8flatwasher).(fig.21.2)

D: Attachtarptoeachendof(1900)Ridgewith2(S5)#8x1/2”PanScrews(with#8flatwasher).(fig.21.2)

12 x #8 x 1/2” Pan Screw (with #8 flat washer)S5 1 x Cedarbrook Tarp

Fig. 21.1

Fig. 21.2

S5

1909

S5

CedarbrookTarp

CedarbrookTarp

with#8FlatWasher

with#8FlatWasher

BothSides

1900


Step 22: Table Top and Bench Assembly Part 1

A:Laydown2(4932)TableSupportswiththeangledcornersfacingdownasshowninfig.22.1.

B:Place2(4934)TableTopsflushtotheoutsideedgesofeach(4932)TableSupport.Noticetheboltholesareontheoppositeend.Attach(4934)TableTopsto(4932)TableSupportswith4(S2)#8x1-1/2”WoodScrewsperboard.(fig.22.1)

C: Fromunderneaththeassembly,centredbetween(4932)TableSupports,attach(4930)Sleepertoeach(4934)with4(S1)#8x1-1/8”WoodScrews.(fig.22.1and22.2).ThiscreatestheTableTopAssembly.

D: Attach(4933)TableSeat,flushtotheoutsideedgesof2(4931)SeatSupportswith4(S15)#8x1-3/4”WoodScrews.Noticetheangledcornersarefacingdown.(fig.22.3)ThiscreatestheBenchAssembly.

Wood Parts Hardware




S12 x Seat Support 2 x 6 x 5-1/2”2 x Table Support 2 x 4 x 15”2 x Table Top 1 x 5 x 35-7/8”1 x Table Seat 5/4 x 6 x 35-7/8” 1 x Sleeper 1 x 4 x 8”

4931

4932

S2

Fig. 22.1

4932

Fig. 22.3

Fig. 22.2

4934

S2

S2

4932

Notice holes this side.

Notice angled corners are facing down.

Flush to ends.

S1

S15

4933

4930

Underneath View

Notice angled corners are facing down.

4931

4931

4934

Flush to ends.

x4

4934

4933

4930S15


Pre-drill with a 3/16” drill bit before installing lag screws.

E:Measure12”upfromthebottomofeach(1891)PostontheFrontoftheassemblythenplacetopofBenchAssemblyatmarkedlocation.The(4931)SeatSupportsshouldoverhangthe(1891)Postsby1”.Makesuretheassemblyislevelthenattacheach(4931)SeatSupporttothe(1891)Postswith2(LS2)1/4x2-1/2”LagScrews(withflatwasher)persupport.(fig.22.4and22.5)

F:Measure24”upfromthebottomofeach(1891)PostontheFrontoftheassemblythenplacetopof(4932)TableSupportsatmarkedlocation.The(4932)TableSupportsshouldbeflushtotheinsideedgeof(1891)Posts.Makesuretheassemblyislevelthenattacheach(4932)TableSupportto(0369)LowerDiagonalsand(1891)Postswith2(LS2)1/4x2-1/2”LagScrews(withflatwasher)persupport.(fig.22.4and22.5)

1891Fig. 22.5

1/4”FlatWasher

Hardware

8 x 1/4 x 2-1/2” Lag Screw (1/4” flat washer)LS2

Step 22: Table Top and Bench Assembly Part 2

Fig. 22.4

0369

LS2 x8

4932

4931

4931

4932

24”

12”

Front

1”


Step 23: Attach Slide to Fort

A:PlaceSlideinthecentrebetween(1907)FrontDivideand(1891)Post.(fig.23.1and23.2)

B:Attachslidetofortthroughthe(1908)FrontFloorusing3(S7)#12x2”PanScrews.(fig.23.2&23.3)

CentreSlideInOpening

SideView

Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws.

Hardware Other Parts3 x #12 x 2” Pan Screw 1 x SlideS7

S7

1891

Fig. 23.3

Fig. 23.2

Fig. 23.1

S7

1907

Slide

Slide

1908

Slide


Hardware

Step 24: Attach Swing Assembly to Fort

A:AttachSwingAssemblyfromStep5to(1898)SWMountwith1(G5)5/16x4-1/2”HexBolt(withlockwasher,flatwasherandt-nut)and1(G8)5/16x2”HexBolt(with2flatwashersand1locknut)asshowninfig.24.1and24.2.

1 x 5/16 x 2” Hex Bolt (5/16” flat washer x 2, 5/16” lock nut)1 x 5/16 x 4-1/2” Hex Bolt (5/16” flat washer, 5/16” lock washer, 5/16” t-nut)

G5

G8

Fig. 24.1

1898

Fig. 23.2

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

G5

G8

5/16”FlatWasher

5/16”FlatWasher

5/16”LockNut


Wood Parts Hardware

Step 25: Attach Swing Ground Stakes

A:Driveone(0318)GroundStake10-1/2”intothegroundateach(1863)SWPostontheinsideoftheassemblyandattachwith2(S3)#8x2-1/2”WoodScrewspergroundstake.(fig.25.1and25.2)


4 x #8 x 2-1/2” Wood ScrewS32 x Ground Stake 1-1/4 x 1-1/2 x 14”0318

Fig. 25.1

S3

0318

Fig. 25.2

1863

1863

10-1/2”InGround



Step 26: Connect Monkey Bar Assembly to Fort

A:UsingaMKBracketattach(1565)MKRailShortto(1902)MKMountwith1(G10)5/16x3”HexBolt(withlockwasher,flatwasherandt-nut)and2(S6)#12x1”PanScrews;andMKBrackettotherailusing2(S6)#12x1”PanScrewsasshowninfig.26.1and26.2.

B:Measure21-1/4”fromtopof(1564)MKRailLongtotopof(1890)CEGapBoard,thenusingaMBMountStrapattach(1564)MKRailLongto(1891)Postusing1(LS3)1/4x3”LagScrew(withflatwasher)inthecentreholeand2(S6)#12x1”PanScrewsinthe2endholesasshowninfig.26.3.

Pre-drill all pilot holes using a 1/8” drill bit before installing the lag screws.

MBMountStrap

MKBracket

6 x #12 x 1” Pan Screw



1 x MB Mount Strap

1 x MK Bracket

S6

5/16”FlatWasher

5/16”T-Nut

G10

LS3

1565 5/16”LockWasher

Fig. 26.2

Fig. 26.1

Fig. 26.3

1902

1/4”FlatWasher

1902

1890

1565

1564

1891

21-1/4”

S6

S6

S6

LS3

G10


Step 27: Attach Monkey End Ground Stake

A:Drive1(0318)GroundStake10-1/2”intothegroundatone(1367)PostMKontheinsideoftheassemblyandattachwith2(S3)#8x2-1/2”WoodScrews.(fig.27.1&27.2)


Fig. 27.1

0318

Fig. 27.2

1367

10-1/2”InGround

Wood Parts Hardware2 x #8 x 2-1/2” Wood ScrewS31 x Ground Stake 1-1/4 x 1-1/2 x 14”0318

S3


Step 28: Attach Flower Box to Fort


A:OnthefrontoftheassemblyattachtheFlowerBoxtothetop(0606)CEAccessBoard,centredontheboard,with2(S5)#8x1/2”PanScrewsasshowninfig.28.1and28.2.

2 x #8 x 1/2” Pan ScrewS5 1 x Flower Box

Fig. 28.1

Fig. 28.2

FlowerBox

Front

S5S5

0606

1 [email protected]

Glider Rope and Chain

Glider End

5/16 Flat Washers

Glider Seat

5/16 x Glider Long

Hex Bolt

5/16 Flat Washer-Zinc

5/16 Lock Nut

5/16 Flat Washer-Zinc

5/16 Lock Nut

Warning! Bolt must not exceed 1/2 thread past the nut

5/16 Lock Nuts

A:Attach1GliderEndtotheGliderSeatusing15/16”GliderLongHexBolt(with2flatwashersand1locknut).RepeatforthesecondGliderEnd.(fig.29.1)

B:Install2GliderRopewithChainsintoeachGliderEndusing2-5/16”FlatWashersand1LockNutperrope.(fig.29.1)

Other PartsHardware2 x Glider End1 x Glider Seat1 x Glider Rope and Chain (pkg of 4)

2 x 5/16” Glider Long Hex Bolt (5/16” flat washer x 2, 5/16” lock nut)

8 x 5/16” Flat Washer

4 x 5/16” Lock Nut

Fig. 29.1

Glider may not be as shown.

Appearance may vary.


Step 29: Glider Assembly


A: ConnecttheassembledGliderSwingtotheGliderHangerspreviouslyinstalled.(fig.30.1)

B: Attach2BeltSwingstotheBolt-ThruSwingHangers.(fig.30.1)

Use an extraFlat W asher

If Bolt protrudesbeyond T-NutWARNING: Check entire play centre

for bolts protruding beyond T-Nuts. Use extra washers to eliminate this condition.

Step 30: Attach Glider and Swings

Glider

Belt Swings

2 x Belt SwingsOther Parts

Fig. 30.1


Final Step: Attach I.D Plaque

---------------------------------------------------------------------------------

read by a supervising adult.on your set that is easily seen and

Attach with screws provided to a location

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

------------------------------------------------------

ATTACH THIS WARNING & I.D. PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT! (Fort or Swing Post)

This provides warnings concerning safety and important contact information. A Tracking Numberis provided to allow you to get critical information or order replacement parts for this specific model.

Final Step: Attach I.D. Plaque

-----------------------------------------------

WARNING

--------------------

FORT ORSWING POST


NOTES


NOTES


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REVISION: 12/01/09

CU

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Street Apt. No.

City State/Province ZIP/Postal Code

Country Telephone Number

E-Mail Address

Model Name Model Number (Box Labels)

Serial Number (on ID Plaque)

Date Purchase Purchased From

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Documents

CEDARBROOK PLAY SYSTEM – F23850