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Custom Electronics, Inc.
Bus Bar Products Division Launch – April 12, 2010
Ken Brandmier, director of new product development
Custom Electronics, Inc. Launches Bus Bar Products Division
• The launch is in response to the growing worldwide demand for power.
• Bus bars, large and small, are an integral part of nearly every power system from generation to end-use.
• The bus bar products division specializes in the manufacturing of bus bars, bus bar assemblies and integrated energy storage solutions.
• Our bus bar products are intended for use in industrial or commercial drives, conventional or renewable energy generation, conditioning, distribution and conversion as well as military systems, to name only a few.
• The CEI advantage: Timely and competitive quotation, impeccable customer service, high-quality products and on-time delivery.
Company Facts
• Founded in 1964, CEI designs and manufactures high- quality, high-reliability electronics products.
• Headquartered in Oneonta, NY with 75 employees.
• Addresses the global needs of military, commercial/industrial, renewable energy, aerospace and oil exploration markets.
• Parent company of Ioxus, Inc., an emerging manufacturer of ultracapacitors and pseudo-ultracapacitors.
Milestones
1964: Custom Electronics, Inc. founded
1970: Started producing Teflon film capacitors
1980: Created high-voltage modules
1990: Developed high-voltage, low-inductance caps
2003: Began investment in new technologies
2004: Ultracapacitor development initiated
2006: Ioxus founded - developed EDLC technology
2010: Bus bar product division launched
Benefits of Using a Bus Bar System
• Reduced system volume
• Improved and consistent electrical performance
• Reduced electrical stress on expensive components
• Improved system reliability• Overall reduction in system assembly and life-cycle
support costs
• Fewer number of connections
• Shorter bill of materials
• Decreased system assembly time
• Reduce or eliminate assembly errors
• Effectively aids in the removal of heat
Bus Bar Applications
• Motor Drives
• Power Converters
• Power Conditioners
• Power Distribution
• Energy Storage Units
• Power Distribution Panels
• End-Use Systems
• Cabling Replacement
Anywhere high performance, ease of assembly and cost reduction are advantages
Markets that Benefit from Bus Bars
Industrial• Conveyer Motor Drives• Inverters/ Converters• Elevator Systems• Power Conversion Equipment
Electric Vehicle• Drives• Braking Systems• “Refueling” Stations• Onboard Energy Storage
Heavy Equipment• Large Scale Drives and Lifts• Propulsion• Braking Systems
Military• Portable Power Generation/Conversion• Equipment Motor Drives• Shipboard Power Distribution• Shielded Radar Systems• Aircraft Power Distribution• Aircraft Flight Control Systems
Utilities• Generators• Conditioners• Converters• Switchgear• Fault Protection• Energy Storage
Products Services• Single Conductor Busbars
• Multilayer Busbar Assemblies
• Integrated Energy Storage Assemblies
• Customer Design Assistance
• Fabrication/Manufacturing to
Customer’s Specifications
• Prototype, Short Run and Low-to High
Volume Production
• Electrical and Environmental Testing
• Component Installation
Quality
Power Distribution Solutions
• AS9100 AND ISO 9001/2000• J -STD-001• IPC-A-610D• ANSI/NCSL Z540.1• ANSI/ASQC Z1.4• ANSI/ESD-S20.20• ROHS
Key Capabilities
• 3-D CAD (Computer Aided Design)
• 3-Dimensional Printing/ Prototyping (Fused Deposition Modeling)
• Multilayer Lamination using Mylar, Nomex or Kapton
• High Dielectric Strength Powder Coating• Can accommodate bus bars up to 24” x 12”• Powdercoating dielectric strength of
1200v/mil thicknesses from .008” to.060”
• Large Scale Epoxy Vacuum Molding
• Electrical and Environmental Testing
Examples
Questions?
Phone: (877) 753-9234 Fax: (607) 432-3913Email: [email protected] Web: http://www.customelec.com