Cemar Electro Inc.MAXX-1100Laser Positioning System

Installation and Set-up ManualVersion lw-1.1.5.258

Cemar Electro Inc.1370 55th Avenue

Lachine, QCH8T 3J8 Canada

Phone: 514-631-5807Fax: 514-631-7505

Toll free: 1-800-298-5273

WARNINGThis manual contains the latest information at the time of publication. Cemar Electro Inc. reserves the right to revise this manual without notice.The MAXX-1100 Moving Laser Patient Positioning System is intended for use only by physicians qualified in diagnostic radiology and radiation therapy and experienced in marking patients utilizing patient positioning lasers or by therapists at the specific direction of such a qualified physician. It is the sole responsibility of the physician to judge whether the use of the MAXX-1100 Moving Laser Patient Positioning System is clinically appropriate.

Page | 2

TABLE OF CONTENTSSection 1: Introduction - Pg.8

Section 2: System Overview - Pg.9

Section 3: Laser Safety Considerations for MAXX-1100 Units - Pg.10-13

3.1 General Safety3.2 Safety and Functionality, and Maintenance3.3 Safety Labels Required for MAXX-1100 Units3.4 Technical Specifications3.5 Protective Eyewear3.6 Storage

Section 4: System Components – Pg.14-164.1 MAXX-1100 Unit

4.1.1 Laser Line Adjustment4.1.1.1 Tilt Adjustment4.1.1.2 Rotation Adjustment

4.2 System Controller4.2.1 Controller Connections

Section 5: Treatment Room Preparation –Pg.16-215.1 General Room Layout5.2 Mounting Base Plates5.3 Maxx-1100 Mounting Options

5.3.1 Ceiling Mount5.3.2 Wall Mount5.3.3 Floor Mount

5.4 Cable Routing5.5 Power Requirements

Section 6: Laser Installation –Pg.22-25

Page | 3

6.1 Establishing IsoCentre Reference Marks6.2 Finding the Treatment Room Radiographic Centre6.3 Using the Rotating Laser6.4 Installing Lasers

6.4.1 Floor Mounting6.4.2 Wall Mounting6.4.3 Ceiling Mounting

Section 7: System Connection – Pg.25-267.1 Maxx-1100 Unit Power-up7.2 System Cable Connections7.3 System Controller Power-up

Section 8: System Alignment –Pg.27-328.1 Basic Laser Alignment Concepts

8.1.1 Laser Origin Point must be in the Correct Plane8.1.2 Tilt the Laser Plane to the Correct Alignment

8.1.2.1 Y Plane8.1.2.2 X Plane8.1.2.3 Z Plane

8.1.3 Rotate the Laser Plane to the Correct Alignment8.1.3.1 Y Plane8.1.3.2 X Plane8.1.3.3 Z Plane

8.2 Specific Laser Alignment Procedures8.2.1 Locating the LOP for all Maxx-1100 System Lasers in the Correct

Plane8.2.1.1 Lop Location of Maxx-1100 Using the Rotating Laser

8.2.1.1.1 Z Plane8.2.1.1.2 Y Plane

8.2.2 Aligning Lasers in the Y Plane8.2.2.1 Align the Fixed Laser

8.2.3 Aligning Lasers in the Z Plane 8.2.3.1 Align the Moving Lasers 8.2.4 Aligning the Laser in the X Plane8.2.5 Final Alignment Verification

Section 9: Remote Control User Guide –Pg.33-809.1 Powering Up the System

Page | 4

9.1.1 Charging Remote Control9.1.2 Powering Up Remote Control9.1.3 Laser Unit Displays

9.2 Remote Control Operation9.2.1 Pan ID Box9.2.2 Laser Operations Icon9.2.3 Remote Control Settings Icon9.2.4 General Use of Remote Control

9.3 Linking and Status Checking9.3.1 Wireless Communication Status

9.3.1.1 Laser Status Indicators9.3.1.2 Check Status Icon

9.4 Laser Unit Status9.4.1 Laser Status Indicators9.4.2 Laser Operations Icons

9.5 Home/CT Zero Operations9.5.1 Current Zero Box9.5.2 Unit-Axis Selection9.5.3 Current Laser Position9.5.4 Laser Moving Icons9.5.5 CT Zero Function Icons9.5.6 Setting CT Zero Point9.5.7 Homing Lasers to CT Zero

9.6 Changing Zero Settings 9.6.1 Zero Settings Icons9.6.2 Switching from CT Zero to Patient Zero9.6.3 Switching from CT Zero/Patient Zero to Reset Zero9.6.4 Switching from Patient Zero/Reset Zero to CT Zero

9.7 Laser Configuration/Adjustment 9.7.1 Laser Configuration Icons9.7.2 Laser Power Adjustment

9.7.2.1 Navigation Icons9.7.2.2 Unit Selection Icons9.7.2.3 Power Level Grid9.7.2.4 Power Function Icons9.7.2.5 Laser Power Functions

9.7.3 Laser Speed Adjustment9.7.3.1 Speed Bar

Page | 5

9.7.3.2 Speed Function Icons9.7.3.3 Speed Adjustment Functions

9.7.4 Laser Orientation Configuration9.7.4.1 Unit Selection Icons9.7.4.2 Orientation Image9.7.4.3 Orientation Function Icons9.7.4.4 Orientation Configuration Functions

9.8 Laser Line Positioning9.8.1 Navigation Icons9.8.2 Axis Selection Icon9.8.3 Current Laser Position9.8.4 User Input Icons9.8.5 Laser Positioning9.8.6 Target Movement Functions9.8.7 Manual Movement Functions

9.8.7.1 Navigation Icons9.8.7.2 Step Selection Icons9.8.7.3 Manual Movement Icons9.8.7.4 Manual Movement Functions

9.9 Express Points Operations9.9.1 Navigation Icons9.9.2 Point Selection Area9.9.3 Express Point Function Icons9.9.4 Position Fields9.9.5 Express Point Functions

9.10 Remote Control Settings9.10.1 Revision Number Box9.10.2 Battery Capacity Indication9.10.3 Local Function Icons9.10.4 Low Battery Warning

9.11 Power Saving Settings9.11.1 LCD-off Timer Setting9.11.2 Sleep Timer Setting9.11.3 Save Changes Icon9.11.4 Wake-up Methods

9.12 Network ID Configuration9.12.1 PAN ID Configuration Procedure

9.13 Password Setup

Page | 6

9.13.1 Password Input9.13.2 Password Setup Procedure

9.14 Password Verification9.14.1 Password Input9.14.2 Password Verification

9.15 Troubleshooting

Appendix A: Warranty –Pg-81

Page | 7

SECTION 1: INTRODUCTIONThis Installation and User’s Guide includes all the information you need to safely and efficiently install, operate and maintain your MAXX-1100 Laser Alignment System. The Treatment Room Moving Laser Patient Positioning System consists of one to three MAXX-1100 units; the Maxx-1100 Unit(s) is connected to a central system controller. Operators interface with the controller using a remote control. The controller can also be configured for a network interface to the treatment planning system. The purpose of this manual is to provide instructions on the installation and setup of the moving lasers within the treatment room. This manual also includes basic operating instructions for the MAXX-1100 Unit, its Controller, and its computer software system. This Installation and Set-up Manual pertains to Revision 1.1.5, of the MAXX-1100 Unit. Please make sure that your remote control and all the documents have the same revision number.

Page | 8

SECTION 2: SYSTEM OVERVIEWThe MAXX-1100 laser system consists of several moveable crosshair lasers, a handheld remote control, and a PC controller, operated by a comprehensive software system. The lasers within the MAXX-1100 define the planes of the treatment room. Within an appropriately established treatment room, the MAXX-1100 permits the successful preparation and treatment of patients via radiation therapy. The lasers are adjusted to the offset point of the treatment room. Offset points allow medical personnel easy access to the patient for marking purposes. This system allows medical personnel and system operators to directly identify tumour locations and mark patients for treatment.

Note: Use of the MAXX-1100 laser system other than its intended use is carried out entirely at the user's risk.

Page | 9

SECTION 3: LASER SAFETY CONSIDERATIONS3.1 GENERAL SAFETYTo help ensure safe operation of your MAXX-1100 system, please read this section carefully and follow the instructions and procedures in this manual before installing and operating the units. At all times during installation, operation, or adjustment of a MAXX-1100 unit avoid staring into the beams or other sources of bright light emanating from the unit. The MAXX-1100 is a class ll 1mW laser. The American National Standards Institute (ANSI) notes that Class 2 lasers are CW and repetitively pulsed lasers with wavelengths between 0.4 µm and 0.7 µm that can emit energy in excess of the Class 1 AEL, but do not exceed the Class 1 AEL for an emission duration less than 0.25 seconds and have an average radiant power of 1mW or less.Should adjustment or alignment be necessary at any time once the laser is activated the patient’s eyes should be protected.

3.2 SAFETY, FUNCTIONALITY, and MAINTENANCEFor accuracy integrity, Isocentre of diagnostic and treatment equipment must match the Isocentre of alignment lasers. All positioning equipment in the treatment room should be measured at least twice: once upon initial installation and once before service to ensure that construction materials in the walls, floor, and ceiling have settled into position. Realign lasers to Isocentre before use, if they have moved.Testing the alignment of lasers to Isocentre of diagnostic or treatment equipment is based on hospital procedures. The MAXX-1100 is a class ll 1mW laser. Replace laser diode only with assembly provided by Cemar Electro Inc. to ensure that laser power levels do not exceed class ll 1mW limits.The Maxx-1100 unit is virtually maintenance free requiring only visual inspection and cleaning of the encoder glass annually (with a dry lint free cloth) the exterior can be cleaned with a damp cloth.

Page | 10

3.3SAFETY LABELS FOR MAXX-1100 UNITSThe labels on all MAXX-1100 units are required for compliance with federal regulations. Do not remove these labels.Safety labels are located on the laser unit:

Figure 3.1 Safety label.

Figure 3.2 Class II laser product label. (North America and EU)

Page | 11

3.4TECHNICAL SPECIFICATIONSSpecifications for MAXX-1100 used in treatment rooms are as follows: Technical Specifications for Treatment RoomCategory Feature SpecificationLaser control Number of axes 4

Focal Distance 3M(10FT)X axis: Horizontal movement 600mm total travel Y axis: Vertical movement 25mm total travelZ-axis: X axis line 600mm +/- 300 from encoder zeroRoll axis: Horizontal rotation 8 degreesPitch axis / Yaw axis 8 degreesMicro-step Minimum 0.2 mmMovement Tolerance 0.3 mm

Electrical

Remote

Power supplyFuse (line)Fuse (internal)Charging Base

MAXX-1100RCRemote Battery (Not serviceable return to Cemar Electro for service or disposal) *Do not attempt to change battery.Do not attempt to charge non-rechargeable Batteries.

90-264V AC, 2.0A, 47-63Hz, 120W2.0AAuto Recovery fuseInput: 100-240V AC, 50-60Hz, 0.8A(Output 5Vdc .8A)

Rated Capacity Min. 2300mAhNominal Voltage 3.7VCharging CC‐CV, Std. <2.4A, 4.20V, 3.0 hrs.Weight 480gTemperature Charge: 0 to +45 Deg. CDischarge: ‐20 to +60 Deg. CStorage: <35 Deg. C

Mechanical Laser unit dimensions Length: 1465.6 mm (57.7 in)Width: 198.0 mm (7.79in)Height: 205-240.0 mm (8.07-9.45in)

Weight 34.0 kg (74.95lbs.)Environmental

Operating temperature 5°C - 35°C (40°-95°F)Operating humidity 0% - 85 % relative humidity

Ensure no dew or condensationOthersCleaning Instructions

IP20No flammable anaestheticsNo corrosives, (no ammonia); use a soft lint free cloth to wipe down encoder annually or when errors occur and a moist cloth for the unit.

Page | 12

3.5 PROTECTIVE EYEWEARProtective eyewear is not necessary for typical applications where direct papillary impingement by the beams is a random momentary event. Under typical conditions requiring more protracted ocular exposure, protective eyewear or other protective measures may be required. Consult the user standards of the ANSI for further guidance (https://www.rli.com/resources/articles/classification.aspx).

3.6STORAGETo ensure optimal functionality of the MAXX-1100 unit, ensure the following:

• Do not drop• Store all components in a non-corrosive environment• Maintain storage temperature between -20°C and +75°C (-4° F

and167° F)• Maintain storage humidity between 20% and 85% relative humidity. Do

not permit dew condensation

Page | 13

SECTION 4: SYSTEM COMPONENTSThe overview of the system configuration for the MAXX-1100 is shown in Figure 4.1. The configuration table should be completed at the time of purchase. Before beginning installation of the laser system, verify that all components shown on the system configuration chart have been provided. If any required system components are missing, please contact Cemar Electro Inc. immediately for assistance.A description of the major system components in a moving laser patient positioning system is given in the following paragraphs. Figure 4.1 shows the typical system components.

4.1 MAXX-1100 Unit

Page | 14

Figure 4.1 System Components

Each Maxx-1100 unit can generate three orthogonal laser lines, one perpendicular to the long axis of the Maxx-1100 unit frame, and two parallel to the long axis of the Maxx-1100 unit frame. 7120

Moving laser: The line perpendicular to the long axis of the Maxx-1100 unit frame is generated by a diode that can be moved along the long axis of the actuator. It has a linear movement of +/-300mm from the laser travel zero. (Figure 4.2)

Fixed laser(s): (Optional) The line(s) parallel to the long axis of the Maxx-1100 unit frame is generated by a laser diode that is fixed in position at one (or both ends) end of the actuator. Also has a manual linear adjustment of +/-10mm from the centre point. (Figure 4.2)

Each Maxx-1100 unit has an identity in the system, and can be used as a single unit system, a two unit system, or a complete three unit system. (Figure 4.1)

Z Actuator: The Z actuators are located on either side of the treatment couch, and are referred to Maxx-1100 unit 1 or Maxx-1100 unit 2.

X Actuator: The X actuator is mounted directly over the isocenter point, and is referred to Maxx-1100 unit 3.

4.1.1 LASER LINE ADJUSTMENT Proper alignment of the laser lines requires precise adjustment of the laser lines within the confines of the treatment room. Two adjustments are possible for each laser diode, namely, tilt adjustment and rotation adjustment. (Figure 4.2)

4.1.1.1 TILT ADJUSTMENT Tilt adjustment allows the laser line to pivot from end to end for the moving laser, adjusting the positioning relative to the moving axis of the Maxx-1100 unit, and side to side for the fixed laser relative to the moving axis of the Maxx-1100 unit. (Figure 4.2)

4.1.1.2 ROTATION ADJUSTMENT For the moving laser the rotation adjustment alters the angle of the laser line to be parallel to the moving axis of the Maxx-1100 unit by rotating the laser diode. The rotation adjustment alters the fixed laser line angle so that it is perpendicular to the moving laser. (Figure 4.2)

4.2 SYSTEM CONTROLLER PC. (Optional)

Page | 15

The system controller (PC) can control multiple-axis configurations, allowing the movement of up to three Maxx-1100 units. All controllers include a Monitor, a router, a USB to network adapter and all necessary cabling. (Figure 7.1)

4.2.1 CONTROLLER CONNECTIONS The system controller has a multiple output router; this is used to communicate with each Maxx-1100 unit which are connected to the router with a Cat6 cable. (Figure 7.1)

SECTION 5: TREATMENT ROOM PREPARATIONCorrect treatment room set-up is crucial to the successful installation of a patient positioning system. This is to be determined by the hospital.

Page | 16

Figure 4.2 Lasers Layout and Adjustments

Preparation work on the treatment room should be completed before the system components are shipped to the installation site. Necessary preparation work comprises:

• Establishing where various system components will be located within the room (view Maxx-1100 unit Specs)

• Determining the mounting configuration for each laser unit• Providing an adequate structure to mount all the laser units in the

system (provided by hospital)• Determining routings for RJ45 Data Cat6 cables (routing plan done by

hospital)• Establishing necessary power for the system (provided by hospital)

In the case where the treatment room is not yet constructed, Cemar Electro Inc. recommends that a rigid steel support frame for the Maxx-1100 units is incorporated into the room construction. (Figure 5.1)

Figure 5.1 Typical Room Layout and Ceiling Mounting

Page | 17

5.1 GENERAL ROOM LAYOUT The treatment room must meet the following specifications to permit for installation of the MAXX-1100 unit.

Treatment Room SpecificationsCategory Feature Specification

Electrical Power supply 100-240V AC, 3A, 50-60Hz

Mechanical

Laser unit dimensionsWall/Ceiling Mount

Floor Mount

Length: 1466.0 mm (57.7in)Width: 198.0 mm (7.79 in)

Height: 240.0 mm (9.44 in) Incl. mount.

Length:250Width:260

Height:1775.6Weight 34.0 kg (74.95 lbs)

Environmental

Room size 3M(9.84ft) x 5M(16.4ft) x 2.3M(7.84ft)

Operating temperature 5°C - 35°C (40°-95°F)

Operating humidity 10% - 85 % relative humidityEnsure no dew or condensation

Others No flammable anaestheticsNo corrosives

Room layout begins by identifying the location of the point in the room that will be the isocenter for the patient positioning system. (Figure 5.1)

Page | 18

Note: The radiographic centre point of the room is not the same as the isocenter of the laser positioning system. Both the radiographic centre and the isocenter typically have the same X and Z coordinate, their Y coordinates differ. In this manual, the isocenter will always be referred to as such.

Figure 5.2 Isocentre position.

Once the isocenter location has been determined, the installation location of the system lasers can be determined. (Figure 5.2)

• The X actuator (Maxx-1100 Unit #3) should ideally be mounted directly over the isocenter point, using a ceiling mount configuration with the Laser Travel Zero near to the centre of the treatment couch. This permits the X line to be viewed at consistent intensities, and full laser travel on treatment couch.

• The Z actuators (Maxx-1100 Unit #1 and Unit #2) should be located on either side of the treatment couch, aligned perpendicularly to the long side of the treatment couch, with the Laser Travel Zero near to the isocenter.

Page | 19

5.2 MOUNTING BASE PLATES Steel or aluminum base plates (Hospital Contractor supplied and installed) can be located in the walls and ceiling where the laser units are to be mounted or a reasonable alternative like U-Channel. The location, size, and stability of these base plates or Channels are critical to a satisfactory installation of a moving laser system. (Figure 5.1)** This rigid structure is required because any movement of the mounting structure for the Maxx-1100 unit will result in movement of the laser lines.

5.3 Maxx-1100 MOUNTING OPTIONS

Two mounting options are available for the X actuator (Unit #3) in the system. (Figure 4.1)

Option 1. The preferred option is a ceiling mount directly over the treatment couch. This allows the optional fixed laser(s) in the X actuator (Unit #3) to be aligned as part of the Y plane in the system. This permits the X line to extend unobstructed over the full length of the patient’s body.

Option 2. A second option for the X actuator (Unit #3) is a Gantry system. In this case, the X actuator (Unit #3) is mounted to the tops of the Z actuators (Unit #1 and Unit#2), but the lasers are positioned closer to the treatment couch.

There are three mounting options available for the Z actuators (Unit #1 and Unit#2) in the system. (Figure 4.1)

Option 1. If the walls of the treatment room are within 3 meters of the treatment couch, the actuators can be mounted directly to the walls.

Option 2. A second option for the Z actuators (Unit #1 and Unit#2) is a Gantry system. In this case, the Z actuators are mounted under the X actuator (Unit#3), but the lasers are positioned closer to the treatment couch.

Option 3. If the treatment couch is located far from the walls of the treatment room, a floor mount could be used for the Z actuators (Unit #1 and Unit#2).

The laser lines are pre-focused to a distance of 2 to 3 meters from the actuator. If the Z actuators must be mounted at an angle relative to the wall, or at a distance closer to the treatment Couch re-focusing may be necessary.

Page | 20

Finally, consider mounting the Z actuators (Unit #1 and Unit#2) on or as close to the walls as possible; this avoids possible interference with treatment room personnel.

5.3.1 CEILING MOUNT The ceiling mount arrangement is shown in Figure 4.1. The ceiling must feature a rigid structure (Hospital Contractor supplied and installed) within its construction. Typically, this rigid structure is a metal plate built into or affixed on the ceiling or a channel mounting system. It is to this installation that the pivot-bracket mountings (Supplied with Maxx-1100 Unit) will be connected.

5.3.2 WALL MOUNT As with the ceiling, the walls must feature a rigid structure (Hospital Contractor supplied and installed) within their construction. Typically, this rigid structure is a metal plate built into or affixed to the wall or a channel mounting system to which the pivot-bracket mountings (Supplied with Maxx-1100 Unit) will be attached. The wall mount arrangement is shown in Figure 4.1. For a wall mounting, a rigid structure is affixed to each wall.

5.3.3 FLOOR MOUNT A Maxx-1100 unit can be secured to the floor in a vertical configuration using a floor mount pedestal (Supplied with Maxx-1100 Unit). The floor mount arrangement is shown (Figure 5.1)Floor mounting allows lasers to be mounted vertically, but attached to the floor. This configuration is advantageous in allowing the user to easily orient the Z actuator (Unit #1 or Unit #2) at any distance with respect to the treatment couch. This is particularly convenient in treatment rooms where a couch is installed at a long distance from the walls of the room.

5.4 CABLE ROUTING (For the Optional controller)Maxx-1100 unit in the system must be connected to the computer controller by an Ethernet cable. Cables are provided to connect Maxx-1100 unit to the RJ45 outlets installed by Hospital. Provisions must be made in the treatment room to route cables as directly as possible to the system controller while not posing any hazard to personnel working in the room. (Figure 5.1)

Page | 21

Maxx-1100 unit cables may also be routed through conduit. If this is done, the conduit should be of a minimum inside diameter and any bends should be a large and gradual enough to allow the cable connectors to be pulled through the conduit without undue stress.

5.5 POWER REQUIREMENTSFor the MAXX-1100 System, a separate power outlet is required for each Maxx-1100 unit. Each Maxx-1100 unit requires 100-240VAC 1A, 50-60Hz. The Maxx-1100 unit is equipped with a power on/off switch, but if the treatment room configuration allows, it may be desirable to install a single switch to control outlets to the units. (Figure 5.1)If the optional system controller is used, one power outlet is required for the system controller PC. The system controller PC requires 100-240V AC 8/4A, 50-60Hz powerDetachable mains supply cords are provided, use of other detachable mains supply cord must meet adequate ratings, (see technical Specification table).

SECTION 6: LASER INSTALLATIONBefore the Maxx-1100 units can be correctly installed in the treatment room, the system isocenter must first be identified. Once identified, templates (Supplied with Maxx-1100 Unit) should be placed on the wall to determine the precise location of the mounting.In the following sections on laser installation, it is assumed that a mounting base plate or alternately a Channel system (Hospital Contractor supplied and installed) has already been installed in the correct location to mount the lasers.

6.1 ESTABLISHING ISOCENTRE REFERENCE MARKSThe primary task in patient positioning system installation is establishing reference marks for each of the three planes for the lasers. (Figure 6.1)Ideally, the X actuator and Z actuator coordinates of the laser system centre will correspond with the radiographic zero of the treatment room. Y-axis of the laser system is typically offset some distance from the centre of the radiographic scan plane (i.e., 600 mm). This offset value should be noted for future use in patient setup. (Figure 5.2)

6.2 FINDING THE TREATMENT ROOM RADIOGRAPHIC CENTREThree options are possible for determining the treatment room radiographic centre; options are listed in order of accuracy:

1. Using a scan to find the radiographic centre

Page | 22

2. Using treatment equipment’s internal lasers to find the radiographic centre

3. Using physical measurement to find the radiographic centre

Figure 6.1 Phantom overview

6.3 USING THE ROTATING LASERA rotating laser can be used to establish the Y, Z, and X planes for the Maxx-1100 system based on the scan of the installation phantom. (Figure 4.1) and (Figure 6.1)

Note: When moving the phantom side to side, be careful not to change the angle of the phantom, or else the steps to align the phantom with the scan plan will need to be repeated. While performing the above scan procedures, the grooves on the sides of the phantom may not line up with the grid on the scan image (i.e., the image of the phantom is rotated relative to the grid). If this occurs, verify that the phantom is level and adjust and re-Scan as necessary. The patient positioning lasers should be installed in a coplanar orientation with no Parallax. If the image in the CT simulator is not oriented correctly with respect to the horizontal plane, it will be difficult or impossible to correctly mark and position the patient for treatment.

6.4 INSTALLING LASERS

Page | 23

6.4.1 FLOOR MOUNTING A floor mount requires four studs to be installed in the floor, a floor template (Supplied with Maxx-1100 Unit) is used; wall/ceiling mounting template cannot be used. In order for the laser centre to be located in the Y reference plane, the Floor Mount Pedestal for the Maxx-1100 unit must be mounted in the correct location. (Figure 4.1)The holes in the base plate of the pedestal are elongated to allow for some adjustment of both angle and the lateral position.

Step 1. Position the floor template so that the reference line for the centre of the laser corresponds with the line determined by the marks made on the floor to define the Maxx-1100 unit’s Y reference plane.

Step 2. Mark, drill and install mounting studs. Step 3. Place and loosely secure the Floor Mount Pedestal. Step 4. Remove front covers for the Floor Mount Pedestal and Maxx-

1100 unit.Step 5. Position and mount the Maxx-1100 unit to the top of the Floor

Mount Pedestal, and secure them together using the provided 8mm bolts.

Step 6. Align to the Y plane of the room; shim under the base plate as required so all plate holes are in contact with the floor.

Step 7. Tighten in this position. Repeat for other unit.Step 8. To verify that the Laser Travel Zero of the two Maxx-1100 units

is aligned, use any line-generating device to project a line on the Laser Travel Zero indicator stickers. This projected line should intersect the reference stickers, if not shims may be required if the different is more than 5mm.

Step 9. The Maxx-1100 unit is now ready to have power turned on. (Section 7)

Step 10.Adjust the lasers to Z and Y planes using tilt and rotation adjustments. (Section 8.2)

Step 11.Replace front covers.

Note: Before applying power to the system, remove the Maxx-1100 unit cover from each actuator and confirm that the strapping tape that secures the laser carriage during shipment has been removed.

6.4.2 WALL MOUNTING For Pivot-bracket mounting, the laser(s) must be placed in the correct laser reference plane.

Page | 24

The pivot-brackets included have pivoting angles in two directions and linear adjustment slots in two directions, and an adjustment channel located in the frame of the Maxx-1100 unit. (Figure 4.1)

Step 1. Place the pivot-bracket mounting template (with Laser Travel Zero) aligned +/-5mm to isocenter.

Step 2. Mark, drill and tap holes for pivot-bracket mounting hardware (M6 bolts), if mount plate was installed. If U-channel was installed, use a M6 channel nut / strut nut to connect pivot-bracket.

Step 3. Split the pivot-bracket by removing the middle bolt. So one part is still connected to the Maxx-1100 unit and the second half is free to mount to the wall.

Step 4. After mounting the half pivot–bracket to the wall, position the Maxx-1100 unit and reconnect the halves of the pivot-bracket.

Step 5. Adjust the pivot-brackets so that the Maxx-1100 unit is square and level, and that the Laser Travel Zero is aligned to the opposite Maxx-1100 unit.

Step 6. Tighten the pivot-brackets in this position. Repeat for other unit.Step 7. To verify that the Laser Travel Zero of the two Maxx-1100 units

is aligned, use any line-generating device to project a line on the Laser Travel Zero indicator stickers. This projected line should intersect the reference stickers, if not repeat Step 5.

Step 8. The Maxx-1100 unit is now ready to have power turned on. (Section 7)

Step 9. Remove front cover.Step 10.Adjust the lasers to Z and Y planes using tilt and rotation

adjustments. (Section 8.2)Step 11. Replace front covers.

Note: Before applying power to the system, remove the Maxx-1100 unit cover from each actuator and confirm that the strapping tape that secures the laser carriage during shipment has been removed.

6.4.3 CEILING MOUNTINGA ceiling mount system is required, the recommended system is U channel mount which can be installed so that its long axis is parallel to the Y line in the system and an X-Axis will give full flexibility, also a plate could be mounted to the U-channel for added support (Hospital Contractor Installed). (Figure 5.1)The pivot-brackets included have pivoting angles in two directions and linear adjustment slots in each plate and an adjustment channel in the frame of the Maxx-1100 unit.

Step 1. Use a M6 channel nut/strut nut to connect pivot–brackets.

Page | 25

Step 2. Split the pivot-bracket by removing the middle bolt. So one part is still connected to the Maxx-1100 unit and the second half is free to mount to the U channel.

Step 3. After mounting the half pivot–bracket to the U channel, position the Maxx-1100 unit and reconnect the halves of the pivot-bracket.

Step 4. Adjust the pivot-brackets so that the Maxx-1100 is level in both directions, and that the Laser Travel Zero is aligned to the treatment couch centre.

Step 5. Tighten the pivot-brackets in this position. Step 6. The Maxx-1100 unit is now ready to have power turned on.

(Section 7)Step 7. Remove front cover.Step 8. Adjust the lasers to X and Y planes using tilt and rotation

adjustments. (Section 8.2)Step 9. Replace front cover.

Note: Before applying power to the system, remove the Maxx-1100 unit cover from each actuator and confirm that the strapping tape that secures the laser carriage during shipment has been removed.

SECTION 7: MAXX-1100 CONNECTIONS

7.1 MAXX-1100 UNIT POWER-UPEach Maxx-1100 unit has a detachable main power supply cord; the on switch is located near the entry point of this cord. Plug in unit with the switch in the off position then switch unit on. Refer to Section 9.1.3 for the Maxx-1100 unit start sequence at power-up. Automatic power-up procedures are executed any time power is applied to the Maxx-1100 unit.

Note: The power input also contains a replaceable fuse which Cemar Electro recommends replacing with a rated 2.0A fuse.Before applying power to the system, remove the Maxx-1100 unit cover from each actuator and confirm that the strapping tape that secures the laser carriage during shipment has been removed.

7.2 SYSTEM CABLE CONNECTIONS (With Optional Computer for Dicom Protocol)

Page | 26

Before you can finalize the install of the Maxx-1100 system the following system connections must be made, the Maxx-1100 unit(s) be powered on, and their position appropriately situated. The power cords connect to the power connection on the controller (PC) and router. The Maxx-1100 unit(s) and Controller (PC); connected to the router. Maxx-1100 unit#1 is connected to LAN#1, Maxx-1100 unit#2 to LAN#2, and Maxx-1100 unit#3 to LAN#3 on router. Then the Maxx-1100 Controller (PC) is connected through the USB adapter to LAN#4. Connect Maxx-1100 Controller’s LAN to the CT Control Computer or Hospital Network.The system cable connections can be seen in Figure 7.1.

Figure 7.1 System connection

7.3 SYSTEM CONTROLLER POWER-UPThe system controller provides control to the entire MAXX-1100 system. Power is applied by turning on the power switch on the control enclosure (PC); then run the Maxx-1100 control software. Power-up operations for the system controller and for the remote control are outlined in Section 9.1.3.SECTION 8: SYSTEM ALIGNMENT

8.1 BASIC LASER ALIGNMENT CONCEPTS

Page | 27

The following basic principles apply to alignment of laser lines independent of the model or application. For each individual laser line, the following steps must be followed in sequence.

8.1.1 LASER ORIGIN POINT MUST BE IN THE CORRECT PLANEThe Laser Origin Point (LOP) is the point where the laser line exits the line-generating optics on the laser module. This is typically a point at the end of the laser module, in the centre of the laser diode barrel. If more than one laser line defines a particular plane, then the LOP for each of the lasers must lie in that plane before other alignment adjustments can be made effectively.

8.1.2 TILT THE LASER PLANE TO THE CORRECT ALIGNMENT The tilt adjustment (Figure 4.2) for each laser allows the laser diode barrel to be tilted about the LOP. The LOP does not change position as a result of this adjustment. The requirements for this adjustment are slightly different for each plane in the system. Tilt adjustment cannot be made correctly until the LOP has been located accurately in the correct plane

8.1.2.1 Y PLANE Lasers that form the Y plane (Figure 4.1) in the Maxx-1100 system (e.g., the fixed lasers in the Z actuators (Maxx-1100 unit#1, unit#2) and fixed laser in the X actuator (Maxx-1100 unit#3) must be tilted to be coplanar. This can be accomplished by using the tilt control on the fixed laser to move the laser line until it passes through the LOP of the laser on the opposite wall.

Note: If the rotation adjustment of the two opposing lasers is not correct, then the tilt adjustment described above may not be correct. Therefore, in the case of the Y plane, it may be more efficient to adjust rotation before tilt is adjusted.

8.1.2.2 X PLANE The X plane (Figure 4.1) is a vertical plane. The moving laser on the ceiling mounted X actuator (Maxx-1100 unit#3) defines the X plane. The tilt control for this laser is used to adjust the X plane so that it is perfectly vertical (plumb).

Page | 28

8.1.2.3 Z PLANE The Z plane (Figure 4.1) is a horizontal plane formed by two moving lasers (e.g., the moving lasers on the Z actuators (Maxx-1100 unit#1, unit#2) mounted on either side of the treatment room couch) must be in the same horizontal plane (i.e., level across the room). If the two opposing lasers have been correctly located with their LOP in the Z plane, then the tilt control can be used to move the projected laser line until it passes through the LOP of the opposing laser.

8.1.3 ROTATE THE LASER PLANE TO THE CORRECT ALIGNMENT When the first two adjustments have been made correctly, rotation (Figure 4.2) of the laser plane should be the final required adjustment. This adjustment consists of rotating the laser line about its long axis. In the case of the Y plane, laser alignment is most effectively accomplished if rotation adjustment of the fixed lasers precedes the tilt adjustment of these lasers. Again, the requirements for this adjustment are slightly different for each plane of the system, as described in the following sections.

8.1.3.1 Y PLANE In the case of the two fixed lasers on either side of the couch (Z actuators Maxx-1100 unit#1, unit#2) that help define the Y plane (Figure 4.1), the laser lines must be rotated so that the lines are vertical (plumb). In the case of the optional fixed laser(s) in the ceiling mounted X actuator (Maxx-1100 unit#3) that helps define the Y plane, the line must be rotated until it is parallel with the Y plane defined in the room.

8.1.3.2 X PLANE (Figure 4.1)Rotation of the X line (generated by the moving laser in the ceiling mounted X actuator (Maxx-1100 unit#3)) allows it to be made perpendicular to the Y plane.

8.1.3.3 Z PLANE The rotation adjustment for the two moving lasers (Maxx-1100 unit#1, unit#2) that define the Z plane (Figure 4.1) for the Maxx-1100 system allow these lines to be adjusted so that the line that is generated is horizontal (level) from end to end, parallel to the treatment couch.

Page | 29

8.2 SPECIFIC LASER ALIGNMENT PROCEDURESOnce power to the Maxx-1100 units has been established (see Section 7 for more details on system and power connections) and the moving lasers are positioned to the Laser Travel Zero position, final system alignment can take place as follows:

Step 1. Locate each moving laser or fixed laser in the system so that the LOP for each laser is accurately located in the correct plane.

Step 2. Use tilt and rotation controls to align laser lines so that the vertical and horizontal lines are aligned with their respective counterpart.

Step 3. Adjust the zero position of the moving laser on each actuator so that the laser corresponds with the isocenter and that the Maxx-1100 unit#1 and Maxx-1100 unit#2 are aligned at the same zero position.

8.2.1 LOCATING THE LOP FOR ALL MAXX-1100 SYSTEM LASERS IN THE CORRECT PLANEThe purpose of this task is to physically move the lasers so that the LOP of each laser is in the correct plane. Once the LOP of all the lasers are correctly positioned, the rotation and tilt of each fixed laser can be adjusted so that all the laser lines in the room fall within the correct plane.

Note: This task must be completed accurately; otherwise subsequent adjustment(s) cannot be made correctly. The procedures for this task vary depending on the equipment that is being used to align the Maxx-1100 system.

8.2.1.1 LOP LOCATION OF MAXX-1100 USING A ROTATING LASER The primary purpose of the rotating laser in this procedure is to locate the fixed lasers and moving lasers in all units in the correct plane. (Figure 4.1)

8.2.1.1.1 Z PLANE Is easiest done using a rotating laser, set up at the isocenter Z plane (horizontal orientation) on the treatment room couch. (Figure 4.1)Position the Z actuators (Maxx-1100 unit#1, unit#2) laser line in the correct vertical position. The vertical position of the moving lasers must be adjusted so that the rotating laser passes through their LOP. After positioning use the remote control to set this as the new zero position. (When using the save feature all three Maxx-1100 units positions are updated.)

Page | 30

8.2.1.1.2 Y PLANE

A rotating laser can be used to locate the LOP for the fixed lasers that form the Y plane in the Maxx-1100 system. For a Maxx-1100 Unit#3, with no fixed laser, or with three Maxx-1100 units that includes the fixed laser. This is accomplished as follows:

Step 1. Set up the rotating laser at the isocenter in the Y plane. (Figure 4.1)

Step 2. Reposition linearly (+/-10mm from its centre point) the fixed laser(s) until the rotating laser passes directly through the LOP. Repeat for each fixed laser.

8.2.2 ALIGNING LASERS IN THE Y PLANE Aligning lasers in the Y plane(Figure 4.1) is usually the most difficult part of Maxx-1100 system alignment because you must align all three fixed lasers in this plane (If Maxx-1100 unit#3 is equipped with a fixed laser). Again, this can only be accomplished successfully if the LOP for these three lasers has been located correctly in the Y plane, as described in the previous procedures (Section 8.2.1). Once this LOP is correct for all three lasers, use the tilt and rotation controls for the lasers for final alignment.

8.2.2.1 ALIGN THE FIXED LASER Depending on the alignment tools that are being used, some of the steps outlined below may have been completed in previous procedures.

Step 1. Set up the rotating laser at the isocenter in the Y plane. (Figure 4.1)

Step 2. Use the rotation controls on the fixed lasers of Maxx-1100 unit#1 and unit#2 to make both projected lines vertical. This can be done by making the lines parallel to the rotating laser line, or to the marks for the Y plane on the opposite wall, or using a plumb bob.

Step 3. Use the tilt control on the fixed lasers of Maxx-1100 unit#1 and unit#2 to move the line until it is directly on top the rotating laser line, or marks on the floor that identified the Y plane.

Step 4. Use a plumb bob to verify that the plane of the laser is vertical. If the plane is vertical and the plumb bob is held in the laser plane,

Page | 31

the laser will simultaneously illuminate the entire length of the plumb bob string.

Step 5. If the laser line is not vertical, then the LOP of the fixed laser is not located in the same vertical plane as the isocenter, and corrective steps must be taken to locate the LOP of this laser correctly (Section 8.2.1).

Step 6. Use the rotation control on the Maxx-1100 unit#3 fixed laser to adjust the line until it is parallel with the two lines from unit#1 and unit#2.

Step 7. Use the tilt control on the Maxx-1100 unit#3 fixed laser to move the line until it is directly on top of the lines from unit#1 and unit#2 and the rotating laser line, or passes through marks on the floor that identified the Y plane.

At this point, all three fixed lasers that define the Y plane for the Maxx-1100 system should be coplanar. This can be confirmed with a piece of white paper, and verifying that when one laser is obstructed at any given time or position in the room, the position of the line on the paper does not change. If this is not the case, revisit the preceding alignment steps to determine which was not carried out correctly or with sufficient accuracy.

8.2.3 ALIGNING LASERS IN THE Z PLANE Only two lasers are involved in aligning lasers in the Z plane (Figure 4.1); the process is thus simpler than that required for aligning lasers in the Y plane. The same principles do apply. Once the LOP for the two lasers involved is correct, then only rotation and tilt adjustments need to be made.

8.2.3.1 ALIGN THE MOVING LASERS Correct laser alignment requires that the laser LOP is first correctly set. The ability to move the Z lasers on the Maxx-1100 will be used, some of the steps outlined below may have been completed in previous procedures.

Step 1. Set up rotating laser at the isocenter Z plane (horizontal orientation) on the treatment room couch. (Figure 4.1)

Step 2. Start with both moving lasers (Maxx-1100 Unit#1 and Unit#2) at the laser travel zero, move each laser until the rotating laser passes through their LOP. Use the remote control to set this as the new zero position. (When using the save feature all three Maxx-1100 units positions are updated.)

Step 3. Use the rotation control on the moving laser in the Maxx-1100 unit#1 to adjust the line parallel to the rotating laser line defining

Page | 32

the Z plane, or so that it is parallel to the marks on the opposite wall.

Step 4. Use the tilt control on the moving laser in the Maxx-1100 unit#1 to move the line until it is directly on top the rotating laser line that defines the Z plane, or both marks on the opposite wall.

Step 5. Use the rotation control on the moving laser in the Maxx-1100 unit#2 to adjust the line parallel to the rotating laser line defining the Z plane, or so that it is parallel to the marks on the opposite wall.

Step 6. Use the tilt control on the moving laser in the Maxx-1100 unit#2 to move the line until it is directly on top the rotating laser line that defines the Z plane, or marks on the opposite wall and through the LOP of the Maxx-1100 unit#1 moving laser, and are coplanar with each.

At this point, the two moving lasers that define the Z plane for the Maxx-1100 system should be coplanar. If the two Z lasers are not co-planar at this point, you must determine which of the preceding alignment steps was not carried out correctly or carefully enough.

8.2.4 ALIGNING THE LASER IN THE X PLANE There is only a single moving laser to align, the moving laser in the ceiling-mounted Maxx-1100 unit#3. This process is as follows:

Step 1. Set up rotating laser at the isocenter X plane defined by a line on the installation phantom that is marked perpendicular to the Y plane in the system. (Figure 4.1)

Step 2. Start with the moving laser (Maxx-1100 Unit#3) at the laser travel zero, move the laser’s LOP close to the centre of the treatment couch, and use the remote control to set this as the new zero position (When using the save feature all three Maxx-1100 units positions are updated. Make sure that Maxx-1100 unit#1 and unit#2 moving lasers have not been moved from the isocentre).

Step 3. Use the rotation control to rotate the laser until it is parallel to the X plane in the system.

Step 4. Use the tilt control on the Maxx-1100 unit#3 moving laser to adjust the laser until it is vertical. Use a rotating laser line, or a plumb bob to verify that the plane is vertical; the laser will simultaneously illuminate the entire length of the plumb bob string.

8.2.5 FINAL ALIGNMENT VERIFICATIONAll lasers that define the X plane, Y plane, and Z plane for the Maxx-1100 system should be coplanar. This can be confirmed with a piece of white

Page | 33

paper, and verifying that when one laser is obstructed at any given time or position in the room, the position of the line on the paper does not change. If this is not the case, revisit the preceding alignment steps to determine which was not carried out correctly or with sufficient accuracy.

SECTION 9: REMOTE CONTROL USER GUIDE

9.1 POWERING UP THE SYSTEMThe following instructions outline how to initialize power to the remote

control.

9.1.1 CHARGING REMOTE CONTROL The remote control is a battery-powered handheld electronic device. Before first time use, charge the remote as follows:

Step 1. Place the charger on a flat, clean surface and plug it in to a power outlet.

Step 2. Gently insert the remote control into the charging slot. The charging LED will turn red.

Step 3. Leave remote control in charger until the charging LED turns green. This may take several hours. Once the LED is green, the remote control battery is fully charged.

Note: Whenever possible, rest the remote control on the charging board to ensure the battery is constantly charged.

9.1.2 POWERING UP REMOTE CONTROLPower the remote control on by toggling down the switch at the bottom of the remote control. Allow approximately 10 seconds before the Start page appears on the screen.

Page | 34

9.1.3 LASER UNIT DISPLAYS

Figure 9-1. LED Display Panel on top of MAXX-1100 unit. These LEDs indicate status of different modules of the unit.

WARNING: Repeatedly turning on and off the laser units can cause damage to your laser units.

Page | 35

• Unit Number Display: This 8-segment LED displays the unit number, which should be 1, 2, or 3 for this revision. No two units can have the same unit number in a single room.

• System LED: The green LED indicates the system status of the unit. It is dark during calibration at power up and turns solid green when calibration is successfully completed. It blinks in different patterns indicating errors encountered during calibration or regular operation. Refer to Table 9-1 for details about System LED blinking.

• Ethernet LED: The amber LED indicates status of Ethernet connection between the unit and the router. Solid amber indicates the connection is correctly established. A dark LED indicates there is no valid Ethernet connection between the router and the unit. It starts blinking when Ethernet initialization and static IP address assignment cannot be completed.

• Wireless LED: The red LED indicates status of Zigbee wireless connection between the unit and the remote control. Solid red indicates the connection is correctly established. A blinking LED means the connection cannot be established.

During power up, the following events should occur in order.Step 1. Unit Number Display will become illuminated.Step 2. Establishing wireless connection: wireless LED starts blinking,

indicating the unit firmware is searching for a remote control with the same PAN ID. Wireless LED turns solid red once it is connected to the remote control.

Step 3. Starting laser beams: Both the fixed and movable lasers start beaming. If laser beams cannot be started, the subsequent events will not occur.

Step 4. Establishing Ethernet connection: Ethernet LED is solid amber if the unit is connected to a router via Ethernet cable; otherwise, the Ethernet LED is off. If neither wireless connection nor Ethernet connection can be established, the subsequent events will not occur.

Step 5. Encoder checking and calibration: The movable laser starts moving in the default negative direction (i.e., moving further away from the fixed laser). It changes direction when it hits the stopper on the negative end. The movable laser will travel the length of the encoder rail and hits the stopper on the positive end, close to the fixed laser. If no error is detected during the process, System LED becomes solid green indicating the calibration was successful. Note: For assistance in all aspects of troubleshooting, contact Cemar Electro Inc. for technical support.

Step 6. Moving to CT zero: The movable laser keeps moving towards CT zero, if available. At initial power up, the laser will remain at the

Page | 36

positive end as CT zero has not yet been established. Refer to Section 9.5.5.1 for instructions on how to set up CT Zero of MAXX-1100 system.

Step 7. Following successful completion of the above steps, the laser unit is ready to accept commands from desktop application via the Ethernet interface and/or from remote control via the Zigbee interface.

Table 9-1.Summary of LED blinking patterns during laser unit power up

Code Blinking LED

Blinking Pattern (per second) Cause

Z0 Wireless LED

Zigbee module in the laser unit cannot connect to remote control

E0 Ethernet LED

Fails to assign static IP address based on unit number

E1 System LED Fails to detect encoder zero

E2 System LED Receives bad data signal from encoder

E3 System LED Motor has jammed

E4 System LED Bad communication to encoder controller

Note: In case of code E0, E1, E2, E3, or E4, and/or associated blinking, contact Cemar Electro Inc. immediately to provide error information to technical support personnel.

Page | 37

9.2 REMOTE CONTROL OPERATIONThe Start page (Figure 9-2) is the entry point to all the operations on the remote control.

Figure 9-2. Start page.

9.2.1 PAN ID BOX• Each remote control and all the laser units in the same room share a

network ID. If multiple rooms are equipped with MAXX-1100 units, each room has a unique network ID. The network ID of each remote control is displayed at the bottom of the screen.

• Figure 9-2 depicts a PAN ID Box noting “PAN – 11”, which means this remote control has a network ID of 11.

• The PAN ID of remote control is configurable. Refer to Section 9.10 for more details.

9.2.2 LASER OPERATIONS ICONThe remote control must verify connection to a laser unit via Zigbee protocol before sending any commands. Refer to Section 9.3.1 to learn how to check wireless connection and to laser units and retrieve status data from connected units. Refer to Section 9.4.2 to understand the operations icons. Refer to the sections 9.5 to 9.9 to learn how to use the remote control to perform various operations on connected units.

9.2.3 REMOTE CONTROL SETTINGS ICONYou may also check status and update important configurations of the remote control itself. Sections 9.10 to 9.12 provide more details.

Page | 38

9.2.4 GENERAL USE OF REMOTE CONTROLRemote Control ElementsName Icons and DescriptionsNavigation icons

Located at the upper left corner of the screen. previous page

Status bar

Appears at the up right corner of the screen and indicates status of operation on the selected laser units.

The remote control and lasers are ready.

The latest laser operation is in process.IMPORTANT: DO NOT touch the screen while the remote is in this state. If it lingers in this state much longer than the estimated time, restart the remote control.

The latest laser operation has succeeded.

The latest laser operation has failed. Refer to Section 9.15 for troubleshooting instructions.

For all the operations, wait until the status bar turns from yellow to green or red before you click the next icon.

Note: In normal situation, lasers react to commands from remote control with observable delay. However, due to the nature of wireless communication, packet loss does happen. User will observe short delay before laser units perform required tasks or the remote control receives replies from laser units.

At any time when user observes communication problems, please try to refresh status of laser units before restarting any device. Click Refresh Icon on Laser Operation page to send CHECK STATUS command and expect to receive status updates from units. Repeat this operation if necessary.Please refer to Section 9.15 “Troubleshooting” for more details.

Page | 39

9.3 LINKING AND STATUS CHECKING The following sections provide details on how to link units and check their status.

9.3.1 WIRELESS COMMUNICATION STATUSThere are three laser units in a fully equipped MAXX-1100 Laser System. The remote control checks laser units in the same network automatically every time when it enters the Connection page from the Start page. The Laser Status Checking page on the remote control will display as shown in Figure 9-3 if any of the following cases applies:

• Remote control has just been powered up• PAN ID of the remote control has just been changed• Laser connection status has just changed (e.g., new units have joined

network or existing units have left network)

Figure 9-3. Connection page: all lasers are connected.

9.3.2 LASER STATUS INDICATORSThe most important information on Connection page are the Laser Status indicators. These indicators can display the following:

: This laser is connected.: This laser is not connected.

Figure 9-4 shows all three MAXX-1100 laser units connected in the wireless network of remote control. If only Unit #3 is connected, the Laser Status Indicators will display as . Laser operations will be available only on the Unit #3 laser.

Page | 40

If none of the laser units are connected, the Laser Status indicators will display as . No operation is available if none of the three lasers is connected.

Page | 41

9.3.3 CHECK STATUS ICONClick Check Status icon to update status of laser units, including the current position and all the configurable settings of every connected unit. This icon is always available regardless the status of wireless connections.

9.4 LASER OPERATIONSIf at least one laser is connected, click Check Status icon to bring up the Laser Operation icons on the Laser Operation page, as shown in Figure 9-4.

Figure 9-4. Laser Operation page.

9.4.1 LASER STATUS INDICATORSLaser status indicators are updated based on the result of status checking.

: This laser has reported its status and it is calibrated. All the operations are available on this unit.

: This laser has failed to report its status or it is not calibrated. All the position-related operations are disabled on this unit. Laser configuration is still available.

Page | 42

9.4.2 LASER OPERATION ICONSClick one of the following Laser Operation icons to open the corresponding laser operation page. Each icon is referenced to a section where operations are detailed in full.

Home/CT Zero operations (Section 9.5)

Zero Point settings (Section 9.6)

Laser Configuration (Section 9.7) Laser Line Positioning (Section 9.8)

Express Point operations (Section 9.9). These operations are only available when the current reference system is based on CT Zero (See details in Section 9.5).

You may refresh laser status at any time.

9.5 HOME/CT ZERO OPERATIONS Figure 9-5 shows a sample of CT Zero page of the remote control. This page shares many common elements with other position-related pages including Zero Settings page, Laser Position page, and Express Point page. These elements are explained in detail in this section.

Figure 9-5. CT Zero page

Page | 43

9.5.1 CURRENT ZERO BOXThe Current Zero box displays the current setting of the reference system. Three possible reference systems are based on a zero-point setup:

• CT Zero: Zero point of MAXX-1100 system is aligned with CT machine zero.

• PAT Zero: Zero point of MAXX-1100 system is set to be a temporary point other than CT machine zero.

• Reset Zero: Zero point of MAXX-1100 system is set to be reset zero, which is the absolute zero point in the middle of the encoder rail.

A group of operations are dedicated to switching between different zero systems, as introduced in Section 9.6. Current Zero box can also be found at the same location on Zero Settings page, Laser Position page, and Express Point page. Any zero setting change on one of these pages will update Current Zero box on all of these pages.

9.5.2 UNIT-AXIS SELECTION Click the Unit-Axis Selection icon multiple times to work with all the connected units one by one. The same icon also appears on Zero Settings page and Laser Position page for unit-axis selection.In a fully-installed MAXX-1100 system, there are three possible unit-axis selections.

1-Z1: the movable laser on Unit #1. 2-Z2: the movable laser on Unit #2. 3-X: the movable laser on Unit #3.

Click the Unit-axis Selection icon repeatedly to go through the above unit-axis selections sequentially. If one laser unit is not connected to the remote control, the corresponding unit-axis selection will be skipped.

9.5.3 CURRENT LASER POSITIONThis text field shows the current position of selected unit-axis, relative to current zero setting. The following rules apply to all the laser position displays on the remote control.

All the position values are in unit of millimeter (mm). A positive position value means the laser is closer to the fixed laser on

the same unit compared to current zero point. A negative value means the laser is further away from the fixed laser compared to current zero point. A value of zero means the laser is right at current zero point.

The position text becomes >>>>>> while the lasers are moving.

Page | 44

9.5.4 LASER MOVING ICONSThese icons send commands to the selected laser only. Current Laser Position will be updated upon completion of any movements. The same group of icons also appear on the Zero Settings page.

Click this icon to open Manual Movement page, which offers multiple operations to position laser beams manually and quickly. Section 9.8.7 on Page 63 provides more details.

Press and hold the icon to start Continuous Movement of the selected laser beam towards the negative direction; release the icon to stop the movement.

Press and hold the icon to start Continuous Movement of the selected laser beam towards the positive direction; release the icon to stop the movement.

Note 1: The remote control will ignore the command if the operator clicks the icons faster than twice per second. It takes about one second from sending a command to a unit to getting a positive reply from the unit, excluding time of laser movement. Clicking laser moving icons too fast does not speed up the process.Note 2: Continuous Movement is designed for fast, long-range movement of laser beams. Please use Stepping Movement for more accurate positioning.

9.5.5 CT ZERO FUNCTION ICONS

Save CT Zero: Save current position as CT Zero point on all connected lasers.

Go to CT Zero: Move all connected lasers back to CT Zero point. This icon is hidden if CT Zero point is not set.

9.5.6 SETTING CT ZERO POINTAll MAXX-1100 units from Cemar Electro Inc. have been set to Reset Zero before shipping. At the first power-up after installation, the movable laser stops at the furthest positive end of the rail after calibration. The first step to complete immediately following mechanical installation is to set CT Zero on all the installed units.

Page | 45

On the remote control, Figure 9-6 shows the CT Zero page at the first power up. Current Zero box displays Reset Zero. Current Laser Position shows the position relative to the mechanical zero point. This value is the distance from the mechanical zero point to the stopper at the fixed laser side, where the movable laser is stopped after encoder calibration. This distance is slightly different on each unit.

Figure 9-6. CT Zero page: First power up. Figure 9-7. CT Zero page: Laser 1-Z1 is

aligned to CT Zero.

The operations to set a new CT Zero point include two steps: Moving lasers to the desired coordination and saving the coordination as the new CT Zero.

Step 1. Align lasers to CT machine zero.Select a unit-axis, and use the laser moving icons to align this laser to CT machine zero on the corresponding axis (Figure 9-6). Select next unit-axis and repeat until all the connected lasers are aligned to CT zero (Figure 9-7).

Step 2. Save current laser position as CT Zero.This operation is password-protected to avoid unintentional change of CT Zero. Click the Save CT Zero icon to open Password page (Section 9.14 on Page 79) and enter correct password. If the password is correct, the Save CT Zero command is sent to all connected laser units to save the current coordination as CT Zero point of the reference system (Figure 9-8). This command overwrites the existing CT Zero settings on laser unit firmware, if any.

Page | 46

Figure 9-8. CT Zero page: Figure 9-9. CT Zero page: Saving new CT Zero. New CT Zero has been set.

Upon successful completion the status bar will turn green, as shown in Figure 9-9. Meanwhile, the current Laser Position becomes 0.0 mm for all connected lasers. The Current Zero box displays CT Zero. The previously hidden Go to CT Zero icon appears.Now CT Zero has been set. CT Zero can be updated as many times as needed. The procedure is the same.

Note: setting new CT Zero erases the existing Express Point settings (Section 9.9) on all connected laser units, as Express Point positions are based on CT Zero.

9.5.7 HOMING LASERS TO CT ZEROAt any point lasers need be returned to CT Zero point, simply open CT Zero page and click Go to CT Zero icon (Figures 9-10, 9-11). The Go to CT Zero command is sent to all connected lasers; each moveable laser will return to the saved CT Zero position and stop. The remote control updates Current Laser Position to be 0.0 mm for all lasers.

Page | 47

Figure 9-10. CT Zero page: Figure 9-11. CT Zero page: Away from CT Zero. Back to CT Zero.

Page | 48

9.6 CHANGING ZERO SETTINGS Laser reference system can be switched between CT Zero, Patient Zero, and Reset Zero.

Note: Remember that the MAXX-1100 system works in CT Zero reference system by default at power up, if CT Zero has been set. Any Patient Zero settings will be lost at power cycle. If you wish to keep certain coordination persistent after power cycle, use the Express Point settings (Section 9.9).

All the zero-related operations are password-protected to avoid unintentional changes on reference system and zero point settings. Click the Zero Point settings icon on Laser Operation page to open the Password page (cross reference). Enter correct password to access any functions on the Zero Settings page.The Zero Settings page (Figure 9-12) is very similar to the Laser Home page. The only difference is the Zero Settings icons.

Figure 9-12. Zero Settings page.

9.6.1 ZERO SETTINGS ICONS

Switch to CT Zero. See details in Section 9.6.2.

Switch to PAT Zero. See details in Section 9.6.3. Reset Lasers. See details in Section 9.6.4.

Page | 49

9.6.2 SWITCHING FROM CT ZERO TO PATIENT ZEROThe procedure to switch reference system from CT Zero to Patient Zero is similar to setting new CT Zero point.

Figure 9-13. Zero Settings page: Figure 9-14. Zero Settings page:Moving lasers to desired coordination. New PAT Zero saved.

Step 1. Move lasers to a designated coordination.Select the laser axis with the Axis Selection icon. Move the selected laser to desired position with Laser Moving icons on this page or specifying target position on Laser Position page (Section 9.8). Repeat until all the lasers have moved to the future zero point.In the example of Figure 9-13, the movable laser of Unit #1 is moved to -42.8 mm on the X axis in the CT Zero reference system. We assume that the movable lasers on the other two units have also been moved to the designated coordination.

Step 2. Save current laser position as PAT Zero point and switch reference system to PAT Zero.

Click the Switch to PAT Zero icon; the Switch to PAT Zero command is sent to all three units. Each unit updates their own zero settings and current laser position based on new zero point. Upon receiving positive replies from the units, the remote control updates related UI components on Zero Settings page: PAT Zero in Zero Settings box and 0.0 mm in Current Laser Position (Figure 9-14). The operator can click the Axis Selection icon to check position updates of other lasers.

Page | 50

From now on, all the position values are based on the saved PAT Zero point, until the operator switches the reference system to be based on another zero point.

Note: Express Point functions will not be available under PAT Zero reference system.

Page | 51

9.6.3 SWITCHING FROM CT ZERO/PATIENT ZERO TO RESET ZERODuring installation or maintenance procedure, it may be necessary to move lasers to their Reset Zero positions. One click on Reset icon will drive all connected lasers to the middle point of their rails. The time duration for this operation depends on where the CT Zero is from Reset Zero.

Figure 9-15. Zero Settings page: CT Zero Figure 9-16. Zero Settings page: Lasers are at Reset Zero.

When lasers are at CT Zero point (Figure 9-15), the operator will click the Reset Lasers icon, and the movable lasers start to move towards the mechanical zero point. Once the lasers arrive at the zero point, the units send replies to the remote control, which updates related UI elements on Zero Settings page (Figure 9-16). At this time, the Zero Settings box will display Reset Zero; the current position is 0.0 mm relative to Reset Zero. The Reset Lasers and Switch to PAT Zero icons are hidden because these functions are not applicable when the reference system is based on Reset Zero.

Page | 52

9.6.4 SWITCHING FROM PATIENT ZERO/RESET ZERO TO CT ZEROTo switch back to CT Zero reference system, click Switch to CT Zero icon and wait for the command to be completed.

Figure 9-17. Zero Settings page: Figure 9-18. Zero Settings page:Lasers are at Reset Zero. Reference system is switched back to CT Zero.

When the movable lasers are at Reset Zero point and the reference system is based on Reset Zero point, the operator will click the Switch to CT Zero icon, and the remote control sends the Switch to CT Zero command to all lasers (Figure 9-17). The firmware on each unit switches the reference system to CT Zero, and calculates the current position relative to CT Zero. The remote control updates the UI upon receiving positive replies from the units. The updated position of movable laser will be displayed (Figure 9-18). The Reset Lasers and Switch to PAT Zero icons appear again because the lasers are in the CT Zero reference system, indicated in Zero Settings box.

Note: Lasers will not move during the switch from Patient Zero/Reset Zero to Ct Zero. Only the reference system is switched.

The operation is the same to change reference system from PAT Zero to CT Zero.

Page | 53

9.7 LASER CONFIGURATION/ADJUSMENT Click the Laser Configuration icon to open Laser Configuration page, which is the entry of multiple laser unit configuration functions.

Figure 9-19. Laser Configuration page.

9.7.1 LASER CONFIGURATION ICONSClick each Laser Configuration icon to open the corresponding configuration page.

Laser Power icon. Click this icon to adjust laser power level of both movable laser and fixed laser on selected unit(s), or switch on/off laser power (Section 9.7.2).

Laser Speed icon. Click this icon to configure speed of the movable laser on selected unit(s) (Section 9.7.3).

Laser Orientation icon. Click this icon to configure orientation of the movable laser on selected unit (Section 9.7.4).

Page | 54

9.7.2 LASER POWER ADJUSTMENTClick the Laser Power Adjustment icon to open the Laser Power page (Figure 9-20).

Figure 9-20. Laser Power page.

9.7.2.1 NAVIGATION ICONSThe following two icons are present on all the laser configuration pages.

Return to Laser Configuration page.

Return to Laser Functions page.

9.7.2.2 UNIT SELECTION ICONS

This unit is connected and selected.

This unit is connected but not selected.

This unit is not connected.By default, all the connected units are selected. Click the Unit Selection icon to select the current unit only; click the icon a second time to select all the connected units.

9.7.2.3 POWER LEVEL GRIDThe number of green cells in the power level grid corresponds to the power level setting of the lasers on this unit. By default, all lasers are powered up at level 4 (Figure 9-20). Power level can only be adjusted individually on the selected unit.

Page | 55

9.7.2.4 POWER FUNCTION ICONSNote: Power of multiple lasers on the same unit cannot be independently adjusted or switched.

Power-on: Turn on the laser beam of selected unit(s), available when at least one selected laser is off.

Power-off: Turn off laser beam of selected unit(s), available when at least one selected laser is on.

Power-down: Decrease laser power by one level on selected unit, only available when a single unit is selected and its lasers are beaming.

Power-up: Increase laser power by one level on selected unit, only available when a single unit is selected and its lasers are beaming.

9.7.2.5 LASER POWER FUNCTIONSTypical laser power functions are illustrated below.

Switch laser power on all units.Click the Power-on icon to turn on all connected lasers (Figure 9-21). Click the Power-off icon to turn off all connected lasers (Figure 9-22).

Figure 9-21. Laser Power page: Figure 9-22. Laser Power page:All lasers are beaming. No laser is beaming.

Switch laser power on a single unit.Click the Unit Selection icon to select the unit (Figure 9-23). Then click the Power-off or Power-on icon to switch power of the lasers on the selected unit (Figure 9-24).

Page | 56

Figure 9-23. Laser Power page: Figure 9-24. Laser Power page:Unit #3 is selected. Lasers on Unit #3 are beaming.

Adjust laser power level on a single unit.The two power adjustment icons will appear if the selected laser is currently beaming. The effect is immediate and persistent (i.e., this laser will beam at the same level of brightness even after a power cycle). The remote control always displays the updated information on laser power status.In the example of Figure 9-25, the lasers on Unit #3 are beaming at power level 4. The operator clicks the Power-up icon once to increase the power level to 5, as shown in Figure 9-26. The same procedure applies if the laser power level needs to be reduced.

Figure 9-25. Laser Power page: Figure 9-26. Laser Power page:Lasers on Unit #3 are beaming at level 4. Lasers on Unit #3 are beaming at

level 6.

Page | 57

Page | 58

9.7.3 LASER SPEED ADJUSTMENTClick the Laser Speed Configuration icon to open the Laser Speed page (Figure 9-27). Navigation icons and unit selection icons have the same functionality as those on Laser Power page.

Figure 9-27. Laser Speed page: Factory settings.

9.7.3.1 SPEED BARLaser moving speed can be set to five different levels. The default speed is medium, about 40 mm/second. Laser moving speed can be adjusted individually on the selected unit or on all the connected units. If a laser unit is not connected, the speed bar is hidden.9.7.3.2 SPEED FUNCTION ICONS

Speed-up: Increase moving speed of movable laser on selected unit(s) by one level.

Slow-down: Decrease moving speed of movable laser on selected unit(s) by one level.

Save Changes: Send any speed adjustment command to selected unit(s).

9.7.3.3 SPEED ADJUSTMENT FUNCTIONSTypical usages of laser speed functions are explained and illustrated below.

Adjust moving speed of movable lasers on all connected units.With all the unit icons in selected mode, click Speed-up or Slow-down icon to change the moving speed. The Save Changes icon appears when there is any change. Then click Save Changes icon to send command to all connected units to actually change the speed settings on laser unit firmware. Any unsaved changes will be ignored.

Page | 59

In the example of Figure 9-28, the operator will click the Speed-up icon twice to change moving speed to Fastest. There is no color change in status bar because these changes are only on remote control side for now. The Speed-up icon is hidden because the tentative speed is already at the maximum value. Similarly, Slow-down icon will be hidden if the current or tentative speed is at the minimum value. The operator will click the Save Changes icon to send commands to all the units to complete the operation. As shown in Figure 9-29 the movable lasers on all the units will move at the highest speed from now on.

Figure 9-28. Laser Speed page: Figure 9-29. Laser Speed page:Changing speed to fastest. Speed change is saved.

Adjust moving speed of movable laser on a single unit.Click the Unit Selection icon to select a single unit; click the Speed-up or Slow-down icon to set value of desired speed. Finally click the Save Changes icon to send the Save Changes command to the selected unit to complete the operation. If the operation is successful, the movable laser on the selected unit will move at the new speed in the future.In the example of Figure 9-30, Unit #3 is selected. The current speed is Highest. The operator changes the setting to Slower, as shown in Figure 9-31.

Page | 60

Figure 9-30. Laser Speed page: Figure 9-31. Laser Speed page: Unit #3 is selected. Set new speed for Unit #3

Page | 61

9.7.4 LASER ORIENTATION CONFIGURATIONClick Laser Orientation icon to open Laser Orientation page. The orientation of the movable laser is configurable on each unit. Figure 9-32 shows a typical example of Laser orientation page. Navigation icons are the same as on other laser configuration function pages.

Figure 9-32. Laser Orientation page.

9.7.4.1 UNIT SELECTION ICONS

This unit is connected and selected.

This unit is connected but not selected.

This unit is not connected.By default, all the connected units are NOT selected. Click the Unit Selection icon to select the corresponding unit. It is not allowed to select all lasers on this page.

9.7.4.2 ORIENTATION IMAGE

Default Orientation: moving towards positive direction brings the movable laser closer to the fixed laser; moving towards negative direction brings the movable laser further away from the fixed laser.

Reversed Orientation: moving towards positive direction brings the movable laser further away from the fixed laser; moving towards negative direction brings the movable laser closer to the fixed laser.

Page | 62

9.7.4.3 ORIENTATION FUNCTION ICONS

Reverse orientation: change Orientation Image of the selected unit, but no command will be sent.

Save Changes: Send reverse orientation command to the selected unit.

9.7.4.4 ORIENTATION CONFIGURATION FUNCTIONSThe main functions on this page are to view and configure orientation of the movable laser.

Check moving orientation of a unitAt any time the operator can open Laser Orientation page to verify the current orientation configuration of each unit. In the example of Figure 9-33, Unit #1 and Unit #2 are configured as having default orientation, while Unit #3 has reversed orientation. The Orientation function icons are invisible if no unit is selected.

Change moving orientation of a unitDuring initial setup and installation procedure, the installers sometimes have to change the orientation of a unit, usually Unit #3.Select the unit to be configured and the operator will see the Reverse Orientation icon appear, as shown in Figure 9-34. Click the Reverse Orientation icon to change the orientation configuration. The Orientation Image will flip between Default Orientation and Reversed Orientation while the Reverse Orientation icon being clicked. In addition, the Save Changes icon will appear if the Orientation Image shows a different configuration than the current orientation saved on the firmware, as shown in Figure 9-35.

Page | 63

Figure 9-33. Laser Orientation page: Figure 9-34. Laser Orientation page:Different configurations. Unit #3 is selected.

Click the Save Changes icon to send Reverse Orientation command to selected unit, as shown in Figure 9-36. The change takes effect immediately. Go to any page that shows current position of lasers, the operator will find the current position is already updated with new orientation, i.e., positive position value becomes negative and vice versa.

Figure 9-35. Laser Orientation page: Figure 9-36. Laser Orientation page: Change orientation image. New orientation is saved.

Note 1: Changing orientation configuration of a unit clears any Express Settings of this unit.

Note 2: Be careful to change orientation configuration on Unit #1 or Unit #2. Laser axes Z1 and Z2 normally should be aligned at all time. If the two lasers have different orientations, they will not be aligned

Page | 64

properly. In most cases, Unit #1 and Unit #2 should have the same orientation configuration.

Page | 65

9.8 LASER LINE POSITIONING Figure 9-37 shows a sample of Laser Position page. The operators can specify a target position for the movable lasers and move laser beams to the target. Alternatively, the operators can adjust laser beam position manually with manual movement functions.

Figure 9-37. Laser Position page.

9.8.1 NAVIGATION ICONS

Return to Laser Functions page.

Jump to Express Point page.

9.8.2 AXIS SELECTION ICON Click the Axis Selection icon to select next available laser-axis in order to input target position value or use micro-stepping icons to adjust the final position of the selected laser-axis. There are four possible Axis Selection options: Z1 = Z2, 1-Z1, 2-Z2, and 3-X. In most cases, Z1 and Z2 are both aligned to the Z axis of CT Zero. The operator can therefore specify one target position for both Z1 and Z2. However, it is also possible to specify different target positions for Z1 and Z2.

Page | 66

9.8.3 CURRENT LASER POSITIONThe current position value is based on current zero setting, which is shown in the Zero Setting box on the Laser Home page. If Z1 and Z2 are not at the same position, the Current Position shows N/A when axis selection is Z1 = Z2. For all the other axis selections, the Current Position shows a valid position value or N/A if the remote control has no knowledge of valid position value of the selected laser-axis.In the example of Figure 9-37, the movable laser of Unit #1 is at position 0.0 mm (i.e., aligned with CT Zero).

9.8.4 USER INPUT ICONSThe operator can use the digits, negative sign, and dot icons on the remote control to enter a positive or negative value as the target position for selected laser.

Clear Input icon: This icon will clear all the input.

9.8.5 LASER MOVEMENT ICONS

Targeted Movement icon. Click this icon to send the Move to Target command to all connected lasers if input target position value is valid for each unit. All lasers that receive this command will move to the specified target position and send reply messages to the remote control, reporting their current position.

Manual Movement icon. This icon is not visible with axis selection Z1 = Z2. Click this icon to open Manual Movement page and adjust laser position manually.

9.8.6 TARGETED MOVEMENT FUNCTIONSTypical usages of laser position functions are explained and illustrated below.

Move lasers to a target position.Select a laser-axis, and provide a valid target position. Repeat this step until target positions are specified for all the available selections of laser-axis. Click Move Lasers icon to move all connected lasers. Wait until the remote control receives replies from all lasers.

Page | 67

Figure 9-38. Laser Position page: Figure 9-39. Laser Position page:

Z1 = Z2 selected. Input for Z1 = Z2.

In the example of Figure 9-38, Z1 and Z2 are initially at CT Zero point. The operator will enter the target position -79.5 for the Z axis, as shown in Figure 9-39. The operator will click the Axis Selection icon twice, to check that target position for Z1 and Z2 are both -79.5. Clicking the Axis Selection icon again will select “3-X”, as shown in Figure 9-40.

Figure 9-40. Laser Position page: Figure 9-41. Laser Position page:Input for 3-X. All lasers are moving to target.

The operator will then click the Move Lasers icon to start moving the lasers. Figure 9-41 illustrates the Laser Position page while lasers are moving towards the target. The status bar will turn yellow; Current Position will appear as >>>>>> because the remote control has no knowledge of lasers’ current position while lasers are moving.

Page | 68

Figure 9-42. Laser Position page: Figure 9-43. Laser Position page:Z1 and Z2 at target position. 3-X at target position

When lasers successfully arrive at their destinations, the status bar turns green. The current position is updated to the actual value; due to calibration, this may not be exactly the same value as the input number. The difference between the target position and the actual position is ± 0.2 mm, as shown in Figure 9-42 and Figure 9-43. Invalid input for target position.

If the input value is not a valid target position, the input field will show tips on how to enter a valid target position value when the Move Lasers icon is clicked.There are two types of invalidity: Input is in wrong format and input is out of range.

Case 1. Input is in wrong format.

The input value should be a valid positive or negative decimal number. Only one digit after the decimal point is permitted because the accuracy of laser positioning is 0.1 mm.

Figure 9-44. Laser Position page: Figure 9-45. Laser Position page:Input in wrong format. Correct input format.

In the example of Figure 9-44, the operator entered an invalid target position then clicked the Move Lasers icon. The remote control checked the input string and detected the input was in the wrong format. The correct format will then display onscreen, as

Page | 69

shown in Figure 9-45. The operator will need to click the Clear Input icon to clear the input box before entering the correct target position.Case 2. Input is out of range.The moving range of each laser is 600 mm. Depending on zero-point setup, input range is calculated and given as [-300 + zero offset, 300 + zero offset].

Figure 9-46. Laser Position page: Figure 9-47. Laser Position page:Input is out of range. Current input range.

In the example of Figure 9-46, the operator entered a large number as the target position then clicked the Move Lasers icon. The remote control shows the current input range in the input box (Figure 9-47). The operator needs to click the Clear Input icon to clear the input box before entering the correct target position.

Save current position as an Express Point.If it is necessary to move lasers to a certain position multiple times, the operator can save this position as an Express Point, allowing the lasers to move to this exact positioning the next time. Click the Go to Express Point icon to open Express Point page and follow instructions in Section 9.9 to set and go to Express Points.

Page | 70

9.8.7 MANUAL MOVEMENT FUNCTIONS

Click the Manual Movement icon on CT Zero page, Zero Setting page, or Laser Position page to open Manual Movement page, as shown in Figure 9-48.

Figure 9-48. Manual Movement page.

The components of Current Zero Box, Unix-axis Selection and Current Laser Position are the same as in CT Zero page and Zero Setting page. The sections below introduce components that are new or have different functions.

9.8.7.1 NAVIGATION ICONS

Return to the previous page that opens the Manual Movement page

Return to Laser Functions page

9.8.7.2 STEP SELECTION ICONS

Select a bigger step.

Select a smaller step.There are six steps selections available, each step being 0.2 mm, 1 mm, 2 mm, 4 mm, 10 mm, and 20 mm in distance. The distance of current step is shown between the two Step Selection icons. By default, the step is set to be the smallest.

Page | 71

9.8.7.3 MANUAL MOVEMENT ICONS

Press and hold the icon to start moving laser beam in multiple steps towards the negative direction. Release the icon to stop the movement.

Press and hold the icon to start moving laser beam in multiple steps towards the positive direction. Release the icon to stop the movement.

Click the icon once to move laser beam one step towards the negative direction.

Click the icon once to move laser beam one step towards the positive direction.

9.8.7.4 MANUAL MOVEMENT FUNCTIONS

The operators have a wide range of selection of step distances and movement types. It is recommended to follow the steps below to manually adjust laser beam position.

Step 1. Select a laser unit

Use Unit-axis Selection icon to select the laser unit whose movable laser will be positioned. Verify current zero and current laser position.

Step 2. Select a step distance

The general rule is to select larger step to move faster and smaller step to position laser more accurately.

Step 3. Select movement type

Use multi-stepping movement to move laser close to the visual guidance and use single-stepping movement to finely adjust the position.

Repeat Step 2 and Step3 as needed to achieve the best performance.

In Figure 9-49, the step distance is set to be 1 mm. Click Step to Negative icon, and laser beam moves about 1 millimeter towards negative direction, as shown in Figure 9-50. As with the targeted movement, the actual distance

Page | 72

that laser beam has travelled is within 0.2 millimeter of current step distance.

Figure 9-49. Manual Movement page: Figure 9-50. Manual Movement page: step distance = 1 mm laser is moved one step of 1mm

If the operator estimates that the distance between current laser position of the destination is approximately 20 millimeters, big step distance can be set and used. In Figure 9-51, the step distance is set to be 20 mm. Click Step to Positive icon, and laser beam moves about 20 millimeters towards positive direction, as shown in Figure 9-52.

Figure 9-51. Manual Movement page: Figure 9-52. Manual Movement page: step distance = 20 mm laser is moved one step of 20 mm

Alternatively, the operator can use multi-stepping movement with different selections of step distances to move laser beam to destination quickly

Page | 73

Multi-stepping with minimal step distance results in the most accurate manual movement. In Figure 9-53, the step distance is set to be the minimal value, 0.2 mm. The operator simply presses and holds one of the two multi-stepping icons and watch laser beam moving slowly towards destination. Release the icon as soon as laser beam is very close to the destination, and laser should stop moving almost immediately. The overshoot is up to 1 mm in 4 steps. Then the operator can adjust the final position with a few single steps.

Figure 9-53. Manual Movement page: Figure 9-54. Manual Movement page: step distance = 0.2 mm laser is moved in multi-stepping mode

until it is very close to destination

If the initial distance between current position and destination is relatively large, the opertor can use multi-stepping movement with larger step distance to move laser quickly towards destination. Then use multi-stepping movement with minimal step distance and single steps to hit destination accurately.

Page | 74

9.9 EXPRESS POINT OPERATIONS An Express Point is a user-defined point that is saved in the system. System operators can move lasers to an Express Point on one-click operation, rather than adjusting lasers to specific positions every time. You may save up to five points in the current MAXX-1100 system. You may define or clear an Express Point at any time by visiting the Express Point page (Figure 9-55) from the Laser Functions page or the Laser Position page. Unit Selection icons have the same functionality as in Section 9.7.2.2. Other UI elements are explained in the sections below.

Figure 9-55. Express Point page.

Note: All Express Point positions mentioned in this section are based on CT Zero, as the Express Point operations are only available when reference system is based on CT Zero.

9.9.1 NAVIGATION ICONS

Return to Laser Functions page.

Jump to Laser Position page.

9.9.2 POINT SELECTION AREA

Point Selection icons. Use these icons to select the previous or next Express Point to be manipulated. Express Points are labeled as P1, P2, etc, between the two Point Selection icons.

Page | 75

9.9.3 EXPRESS POINT FUNCTION ICONS

Point Save icon. Save the current coordination as the selected Express Point value.

Point Clear icon. Clear the existing setting of the selected Express Point.

Move Lasers to Point icon. Click this icon to move selected laser(s) to selected Express Point directly.

9.9.4 POSITION FIELDSCurrent Laser Position (in blue) illustrates the current position of the corresponding laser axis. Current Point Position (in red) illustrates the position value of the current point for the corresponding laser axis. If the current Point is not defined yet, Current Point Position is /, as shown in Figure 9-56. Otherwise, Current Point Position displays the saved position of this Point, as shown in Figure 9-55.If a unit is not connected, Current Laser Position and Current Point Position fields are hidden.

9.9.5 EXPRESS POINT FUNCTIONS Retrieving Express Points.

The remote control retrieves and displays Express Point information automatically when the operator has selected an Express Point. The remote control will retrieve Express Point information from each connected laser unit, if it is the first time the Express Point page is loaded, or the operator has clicked the Laser Status icon ( ) on the Laser Operations page (Figure 9-4). In these cases, the operator should expect a short delay when a defined Point is selected, while the remote control is loading data from laser firmware. Once the information is loaded, there should be no delay when switching between different points.

Setting up Express Points on all lasers.Follow the three steps below to set up an Express Point. The operation is the same for both defining a new point and overwriting an existing point.

Page | 76

Step 1. Move lasers into the position to be saved as an Express Point.

Position the laser at the desired coordinates, following the positioning instructions detailed in Sections 9.8.6 and 9.8.7.Step 2. Select an Express Point.Open the Express Point page, and use the Point Selection icon to select an Express Point. In the example of Figure 9-56, Express Point P3 is selected. The current laser coordination is (Z1 = 50, Z2 = 50, X = -100).

Figure 9-56. Express Point page: Figure 9-57. Express Point page: P3 is selected. P3 is saved.

Step 3. Save the position to the selected Express Point.Click the Point Save icon to save the current position to the selected Express Point. The Save Point command is sent to all connected lasers. Lasers do not move upon receiving this command. Each laser saves the current position to the selected Express Point and replies to the remote control to confirm the result of this operation. The Point Position fields are updated accordingly if the remote control receives positive replies from all the connected lasers.In the example of Figure 9-57, P3 is successfully defined. From now on, the lasers can move to P3 (Z1 = 50, Z2 = 50, X = -100) on one click.

Moving Lasers to Express Points.The purpose of setting up an Express Point is to move lasers quickly to the position later. Follow these two steps to move laser to a defined Express Point.Step 1. Select an Express Point.Follow the same procedure of Step 1 when setting up an Express Point.

Page | 77

Step 2. Move all lasers to the selected Point.Click Move Lasers to Point icon to send command Move Lasers to Point to all connected lasers. The lasers move to the selected Point and report the current position to remote control.In the example of Figure 9-58, the lasers are at CT Zero point and P3 is selected as the target Express Point. In Figure 9-59, all lasers have moved to P3 at one click of Move Lasers to Point icon; positioning via this function is within ± 0.2 mm of the target value. If the exact position is required, use the micro-stepping functions on Laser Position page to do fine adjustment.

Figure 9-58. Express Point page: Figure 9-59. Express Point page: P3 is selected as target point. All lasers have moved to P3.

Setting up Express Points on selected laser axis.In case only one laser axis needs to be defined or modified for an Express Point, the operator can set up Express Point on the selected unit only.Step 1. Move laser into the position to be saved as an

Express Point.Please use laser positioning functions on other pages, such as the Laser Position page, to move laser to the desired position.In the example of Figure 9-60, laser 3-X has been moved to position -50.0 mm.Step 2. Select an Express Point.Open the Express Point page, and use the Point Selection icons to select an Expression Point.In the example of Figure 9-61, Express Point P3 is selected. The existing position value of P3 for laser 3-X is -100.0 mm.

Page | 78

Step 3. Select a unit.Click one of the Unit Number icons to select the laser unit and its movable laser. In the example of Figure 9-61, Unit #3 is selected.Step 4. Save the position to the selected Express PointClick Point Save icon to save the current position of the selected laser to the selected Express Point. The Save Point command is only sent to the selected laser, which saves the current position to the selected Express Point and sends reply to remote control indicating the result of operation. The Point Position field of the selected laser is updated accordingly if the remote control receives positive reply. No laser movement is triggered during this operation.In the example of Figure 9-62, P3 has been updated on Laser 3-X from “-100.0” to “-50.0”. The point positions of other lasers are not changed.

Figure 9-60. Express Point page: Figure 9-61. Express Point page:Laser 3-X is at new position. Laser 3 and P3 are selected.

Figure 9-62. Express Point page: P3 is updated on Laser 3-X.

Moving selected laser axis to Express Points

Page | 79

It is also possible to move only one laser axis to a saved position without affecting other lasers.Step 1. Select an Express Point.Step 2. Select a unit.The first two steps of this operation are the same as Steps 2 and 3 of the previous operation.Step 3. Move selected laser to selected Point.Click Move Lasers to Point icon to send command Move Lasers to Point to the selected laser only. The laser moves to the selected point and reports its current position to the remote control. The current positions of other lasers are not changed.In the example of Figure 9-63, the operator selects Express Point P2 on laser 3-X (i.e., the movable laser on Unit #3). The current position of laser 3-X is -50.0. The operator clicks the Move Lasers to Point icon and laser 3-X moves to its P2 position of 50.2. As shown in Figure 9-64, the updated position of laser 3-X is 50.3. Lasers Z1 and Z2 stay at the initial position.

Figure 9-63. Express Point page: Figure 9-64. Express Point page:P2 on laser 3-X is selected. Laser 3-X arrives at P2.

Clearing an Express Point definitionA defined Express Point can be cleared. Please note that this operation is not available for individual laser.Step 1. Select an Express Point.Step 2. Clear the selected Point.Click Point Clear icon to clear the definition of the selected Point.

Page | 80

In the example of Figure 9-65 and Figure 9-66, the definition of P3 has been cleared. No laser movement is triggered by this command.

Figure 9-65. Express Point page: Figure 9-66. Express Point page:P3 is selected. P3 has been cleared.

Page | 81

9.10 REMOTE CONTROL SETTINGS Click the Remote Control Settings icon on the Start page, and the remote control will open the Remote Control Settings page (Figure 9-67) immediately.

Figure 9-67. Remote Control Settings page.

9.10.1 REVISION NUMBER BOXThis box shows the revision number of remote control software. This User Guide pertains to Revision 1.1.5. Please make sure that your remote control and all the documents have the same revision number.

9.10.2 BATTERY CAPACITY INDICATIONBattery Capacity Indication informs users how much capacity is remaining in the battery. Both the battery capacity percentage and the battery image are updated every 30 seconds.

The battery image shows green blocks if the capacity is greater than 25%.

The last remaining block turns yellow if the capacity is between 20% and 25%.

The last remaining block turns red if the capacity is below 20%. Low Battery Warning starts to pop up. Please refer to Section 9.10.4 for more information about Low Battery Warning.

9.10.3 LOCAL FUNCTION ICONS

Page | 82

There are two categories of remote control-oriented settings: Power saving settings and PAN ID configuration.

Power Saving Settings Icon. Click this icon to open Power Saving Settings page. See details in Section 9.11.

PAN ID Configuration Icon. Click this icon to change PAN ID configuration. See details in Section 9.12.

Change Password Icon. Click this icon to open Password page to enter password for critical operations. See details in Section 9.13.

9.10.4 LOW BATTERY WARNINGThe Low Battery Warning, as shown in Figure 9-68, starts popping up every five seconds if the battery capacity is below 20%. All the regular operations are not affected as long as the icons are not blocked by the popup. You may click the Close Popup icon to dismiss the warning, or wait five seconds until it disappears automatically.We strongly suggest that you put the remote control to a charger immediately as soon as the first Low Battery Warning shows up. If you ignore the warning and continue using the remote control without charging, the remote control will enter sleep mode automatically as soon as the remaining capacity is below 15%, which may cause service disruption and unexpected results.

Figure 9-68. Low battery warning popup.

9.11 POWER SAVING SETTINGS

Page | 83

Minimize power consumption will maximize the operation time of the remote control. Two power-saving configurations are available on the remote control (Figure 9-69): LCD-off Timer and the Sleep Timer.

Figure 9-69. Power Saving settings.

9.11.1 LCD-OFF TIMER SETTING The LCD-off Timer will start counting when there is no user activity on the LCD screen. The backlight of the LCD screen will shut off if the LCD-off Timer expires. The default value of LCD-off Timer is 2 minutes. The operator can change it to any integer value between 1 and 10 by clicking and icons.

9.11.2 SLEEP TIMER SETTING The Sleep Timer will start counting when there is no user activity on the LCD screen. The remote control will enter sleep mode if the Sleep Timer expires. The default value of Sleep Timer is 15 minutes. The operator can change it to any integer value between 10 and 30 by clicking and icons.

9.11.3 SAVE CHANGES ICON If any of the timer settings are changed, the Save Changes icon will appear to enable saving changes to the remote control. The new settings take effect immediately.

9.11.4 WAKE-UP METHODSLCD-off: Tapping the touch screen at the top right corner will reactivate the LCD screen and allow users to resume previous operation.

Page | 84

WARNING: Do not touch anywhere else to wake up the screen, control icons may inadvertently be activated, causing unwanted laser movements.

Sleep: Toggling the power switch upwards will reactivate the remote control and allow users to resume previous operation.

9.12 NETWORK ID CONFIGURATION This function allows operators to change PAN ID of the remote control. Cemar Electro Inc. recommends permanently associating one remote control to one set of lasers. It may, however, be practical to use one remote control to adjust lasers in multiple rooms in such cases as:

• A remote control is dysfunctional. Operators may temporarily use another remote control in place of the original to ensure uninterrupted medical service.

• Some operators prefer to use one remote control to set up and adjust laser units in all rooms to ensure better equipment management.

In any of the above cases, PAN ID of the remote control must be changed before it can be used to control lasers in the room. Please follow the steps below to switch PAN ID of a remote control.

9.12.1 PAN ID CONFIGURATION PROCEDUREFollow the steps below to configure PAN ID of remote control.

Step 1. Enter password.This function is password-protected because unintentional change of PAN ID may cause communication chaos in multiple rooms equipped with MAXX-1100 laser units. Click the PAN ID Configuration icon on the Remote Control Settings page to open the Password page and enter correct password. Please refer to Section 9.14 on Page 79 for details.

Step 2. Select PAN ID number.If password input was correct, the PAN ID Configuration page will open, as shown in Figure 9-70. The current PAN ID of the remote control is displayed in PAN ID

Configuration Area.Valid values of PAN ID for MAXX-1100 system include 11, 21, 31, 41, 51, 61, 71, 81, 91, A1, B1, C1, D0, E1, and F1. Contact Cemar Electro Inc. if you have more than 15 rooms to be equipped with MAXX-1100 laser systems.

Page | 85

Use the two PAN ID Configuration icons to select proper ID value.

Increase PAN ID by 10 (hexadecimal).

Decrease PAN ID by 10 (hexadecimal).

Figure 9-70. PAN ID Configuration page.

Step 3. Save Changes Click Save Changes icon to make the actual changes of PAN ID. The saving procedure should finish within five seconds. The status bar turns green on success and the Save Changes icon will be hidden until new changes are made, as shown in Figure 9-71.

Figure 9-71. PAN ID Configuration page: Figure 9-72 Start page:Change is saved. PAN ID is updated.

Step 4. Verify new PAN ID.

Page | 86

The new PAN ID can be verified by returning to the Start page and checking PAN ID there. Figure 9-72 shows that the current PAN ID is 31.Once this set-up is complete, the remote control is ready to send commands to laser units in the new PAN network.

9.13 PASSWORD SETUPSome operations are critical to maintaining normal system functionality, such as reference system settings and network configuration. These operations are protected by password. The default password on MAXX-1100 remote control is 1234. Users can set up their own password to override the default one with Password Setup Page. Click Change Password Icon on Remote Control Settings page to open Password Setup page, as shown in Figure 9-73.

Figure 9-73. Password Setup page.

9.13.1 PASSWORD INPUTClick corresponding digit icons to input password. All the input digits will be displayed as * in the Input field. Click Backspace Icon to delete the last digit. Click Clear Input Icon to clear Input Field.

9.13.2 PASSWORD SETUP PROCEDUREPlease follow the instructions given by Input Prompt to enter current password and new password twice to set up new password. Figure 9-74 illustrates the procedure of setting up new password.First, the users have three chances to enter current password correctly. After three unsuccessful trials, the remote control will return to Remote Control Settings page.

Page | 87

Upon successful verification of the current password, users are prompted to enter the new password twice. The new password should contain at least 4 digits and at most 10 digits. The second input of new password should be identical to the first one.Finally, click Verify Input icon to save new password. Once the password is changed, there is no way that users can reset the password to default. Please keep the password in safe place. In case of password loss, please contact Cemar Electro Inc. for assistance.

Figure 9-74. Changing password.

9.14 PASSWORD VERIFICATION

Figure 9-75. Password page.

9.14.1 PASSWORD INPUTClick corresponding digit icons to input password. All the input digits will be displayed as * in the Password Input field. Click Backspace Icon to delete the last digit. Click Clear Input Icon to clear Password Input Field.

9.14.2 PASSWORD VERIFICATION

Page | 88

Click Verify Password Icon to start password verification.The system will permit three chances to enter the correct password. Upon receiving correct password, the remote control will perform the desired operation. After three unsuccessful trials, the remote control will disable this function and jump back to previous page automatically.

Page | 89

9.15 TROUBLESHOOTING

If any operation cannot be completed successfully, the status bar on the remote control turns red after timeout. In most cases, this is due to wireless communication problem. Follow instructions in Section 9.3 to check if the target unit can be linked. If linking to the unit is successful, try repeating the failed operation. In cases of continued failure, confirm the following:

Step 1. Make sure there is no other wireless device in the room.Step 2. Check the wireless LED on the target unit. If the LED is

solid red, simply restart the unit and try linking it again. If it is blinking, continue with Step 3.

Step 3. Check the wireless LED on other laser units in the same room. If all the other units have their wireless LEDs solid, simply restart the unit and try linking it again. If it is blinking, continue with Step 4.

Step 4. Power down all the units and the remote control. Wait at least 10 seconds, then power up the remote control first, followed by the laser units. The wireless LEDs should become solid shortly after power-up. Verify wireless connection to each laser unit.

The following tables cover handling of most special cases of communication abnormality.

Moving laser to a target position

Observation ActionAll lasers have moved to target positions, but remote control still shows that lasers are moving.

No user action is required. The current position will be updated after a short delay.

At least one of the lasers does not move immediately at button click.

No user action is required. After a short delay, all lasers move to target positions.

Continuous movement

Observation ActionThe selected laser has stopped moving when command button is released, but remote control still shows that the laser is moving.

No user action is required.

After a short delay, remote control shows that laser has stopped moving and current position is updated.

Page | 90

The selected laser does not stop immediately when command button is released.

No user action is required.

After a short delay, the laser stops moving and remote control updates the current position.

The selected laser does not stop immediately when command button is released.

Case 1: no user action is required.

After a short delay, the laser stops moving, but remote control fails to update its current position. If user has to know the laser’s precise position, go back to Laser Functions page and click “Refresh” icon.

Case 2: laser does not stop after two-second delay.

User has to press the continuous command button again for one second and release it to stop laser and get the updated position.

Note: For assistance in all aspects of troubleshooting, contact Cemar Electro Inc. for technical support.

APPENDIX A: WARRANTYCemar Electro Inc. warrants its patient positioning equipment to be free from defects in materials and workmanship under normal use and service for two years from the date of shipment. The sole obligation of Cemar Electro Inc. under this warranty is to repair or replace without charge or to refund the purchase price, at the option of Cemar Electro Inc., of any parts which its examination shall have disclosed to be defective, provided that buyer shall have given to Cemar Electro Inc., a written notice of the claimed defect no later than seven days after the end of the warranty period (two years of the date of shipment of such equipment to buyer). At the request of Cemar Electro Inc., the buyer, at their expense, shall return the claimed defective part to Cemar Electro Inc.

Page | 91

DISCLAIMER OF OTHER WARRANTIESThe aforesaid warranty rights are buyer's exclusive remedies and are in lieu of any other remedies, obligations, or rights, including, without limitation, any other warranties, expressed or implied (e.g., implied warranties of merchantability or fitness for a particular purpose). Under no circumstances shall Cemar Electro Inc. be liable for any incidental, indirect, special or consequential damages or for any other loss, damage, penalty or expense of any kind, including, without limitation, loss of profits or overhead, reimbursement, personal injury or property damage. The aforesaid warranty obligation of Cemar Electro Inc. constitutes its sole liability, and under no circumstances, shall the maximum liability of Cemar Electro Inc., under any legal theory (e.g., contract, warranty, negligence, promissory estoppel, strict liability, misrepresentation, tort) and for any reason whatsoever (e.g., defect, delay or otherwise) exceed the purchase price of the defective part regardless whether the claim is asserted by buyer or any other person or entity. The liabilities of Cemar Electro Inc. as above set forth, shall not be extended because of advice given by it in connection with the design, installation or use of the equipment or parts therefore.

Page | 92

Cemar Electro Inc.All rights reserved

2018