Cement Final

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    BACKGROUND

    CEMENT

    Roman ColosseumThe Pantheon Stand

    The word "cement" traces to the Roman Empire,; opus

    caementicium

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    WHAT IS CEMENT?

    Cement is a fine, soft, powdery-type

    substance.

    It is made from a mixture of elements that

    are found in natural materials such as

    limestone, clay, sand and/or shale.

    it is a substance that sets and hardens

    independently, and can bind othermaterials together.

    FOUR ESSENTIAL ELEMENTS ARE NEEDED

    TO MAKE CEMENT

    Calcium limestone

    Silicon sand/clay

    Aluminum and Iron bauxite

    and iron ore

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    CONCRETE

    Basically a mixture of aggregates and

    paste. The aggregates are sand and gravel

    or crushed stone; the paste is water and

    Portland cement.

    By the process of hydration (reaction with

    water) Portland cement mixed with sand

    gravel and water produces the synthetic

    rock we call concrete.

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    TYPES OF MODERN CEMENT

    PORTLAND CEMENT the type of cement used in virtually all concrete.

    This Cement is made by heating limestone with small quantities ofother materials (such as clay) to 1450 C in a kiln, in a process

    known as calcination

    Application

    Most of the time you see Portland cement

    for the purpose of construction.

    From the construction of buildings to

    bridges, airports to over-passes, the

    applications for Portland cement are

    enormous.

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    HYDRAULIC CEMENT

    Refers to any cement that will set and harden after

    being combined with water.

    Hydraulic cement contains several ingredients that

    are not present in the ordinary Portland cement.

    These compounds are added to facilitate hardening

    of the cement that ensures effective repair of leaks.

    APPLICATION

    Ideal for brick buildings in wet climates,

    harbor structures that are in contact with

    sea water, and many other applications.

    Six different types of hydraulic cement:

    Type GU: General UseType HE: High Early Strength

    Type HS: High Sulfate Resistance tricalcium

    aluminate.

    Type MS: Moderate Sulfate Resistance

    Type LH: Low Heat of Hydration

    Type MH: Moderate Heat of Hydration

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    Blended cement is also hydraulic cement and is made by mixing

    two or more materials. Usually the primary materials used in

    blended cement are Portland cement and slag cement.

    Slag Cement

    usually consists of a mixture of silicates with calcium, phosphorus,

    sulphur, etc.

    improves the quality and consistency of the cement.

    environmentally friendly

    Two main types of blended cement

    Type IS (X): Portland blast furnace slag cement

    Type IP (X): Portrland-pozzolan cement

    The X represents the amount of the second material that is in

    the mixture.

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    CEMENT INDUSTRY IN THE

    WORLD

    RECENT DEVELOPMENTS

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    1,800 million tones

    production of hydrauliccement

    Top three producers

    CHINA- 704 million tonesINDIA- 100 million tones

    USA- 91 million tones

    Environmental Impacts

    Emissions of airborne pollution

    in the form of dust, gasesNoise and vibration when

    operating machinery and during

    blasting in quarries

    Damage to countryside from

    quarrying

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    Dec. 3 2010

    LAUNCH

    World cement to 2015

    Analysis of Production, Consumption & Trade for Individual Countries:

    Aim: to examines the current and historical development of cement

    supply/demand country-by-country throughout the world, and analyses the

    potential levels of cement supply & demand in designated countries throughoutthe period to 2015.

    The cement industry has contributed a lot to the social progress. China is a

    large cement producer and consumer in the world and boasts its self-

    developed new-type dry method technology of cement production.

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    Researchers at Germanys Karlsruhe Institute for

    Technology

    Produce a new kind of cement called CelitementThis new cement developed by KIT researchers can be

    produced at far lower temperatures and with less lime than

    conventional cement. It has the potential to save 50% of the

    energy used during manufacturing.