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C o m p r e s s i o n s y s t e m s
Centrifugal Compressor Aftermarket Solutions
www.c-a-m.com/cs
Parts • Repairs • Service • Upgrades • Accessories •
Air Audits • Contract Maintenance • Preventative Maintenance
Over 50 Years,
Over 12,000 Compressors Who We Are / WhAt We Do
2
Cameron's centrifugal products group has been a leading global manufacturer of centrifugal compres-
sors since 1955, when the Joy Manufacturing Company began operations in Buffalo, New York. Our TA
(Turbo-Air) compressor line operates up to 12,000 hp and 1,000 psig and is designed to fulfill your standard
plant air needs that reside in the 600 CFM to 35,000 CFM range. Our MSG (Multi-Stage Geared) compres-
sors are application engineered and operate up to 20,000 hp and 1,000 psig and are designed for a wide
flow range, 600 - 90,000 CFM. Our centrifugal products aftermarket team completes our product offering
and is geared toward providing parts and services for all your compressors, not just those produced by
Cameron.
1955 1987 2002 today
our company name has changed over the years, but our reputation for providing the most reliable centrifugal compressors and aftermarket services has not.
C o m p r e s s i o n s y s t e m s
Centrifugal Compressor repair
At Cameron, we recognize that you depend on our compressors
to keep your plant running. Any unplanned shutdown requires
prompt attention. That is why we operate fully-equipped and
staffed repair centers with full mechanical and aero testing capa-
bilities that specialize in fast turnaround. Our repair centers offer
a complete range of services from simple inspections to complete
overhauls and upgrades.
Centrifugal Compressor parts
Nobody knows your compressor like Cameron. We’ve maintained
detailed records for every compressor in our Worldwide Installation
Summary of Equipment (WISE database) since the day your com-
pressor was delivered. Whether you simply replaced an o-ring
or modified a rotor, we recorded the work. This is a carefully
detailed effort, and we do it because we care about providing the
exact parts you need. Parts are available new, remanufactured, or
through one of our part exchange programs.
Centrifugal Compressor service
No one can service your centrifugal compressor better than
Cameron. We employ an ever-increasing staff of factory-trained
service technicians located around the globe. A full-time techni-
cal support staff is available 24 hours / day, 365 days / year.
services include:
• Installation
• Startups
• Vibration analysis
• Turnaround inspections
• Field balancing
• Motor alignment
• Control system services
• Performance evaluation
• Preventative maintenance
• Diagnostic checks
Cameron offers more aftermarket solutions than
any other centrifugal compressor manufacturer to
help you get the most out of your compressed air
system.
3
Core pArts AnD serViCes
CentrifugAl Compressor upgrADes
Whether your compressed air requirements have changed,
or you are looking for energy savings, Cameron offers a
variety of upgrade solutions that will drastically improve
the operating efficiency of your compressors.
inlet guide Vanes
Our innovative inlet guide vanes replace conventional inlet but-
terfly valves for substantial energy savings. IGV’s impart a whirl-
ing motion to inlet air flow in the same rotational direction as
the first stage impeller. As a result, less horsepower is required to
deliver rated air flow and pressure. Payback on the purchase of
an IGV can occur in as little as six months.
energy sAVingsinlet guiDe vs. inlet Butterfly VAlVe
3 Stage Compressor at 100% Pressure20% AdditionalFlow Available
97
92
72
65.5
120
floW%
poW
er %
110
100
90
80
70
60
70 80 10090 110
ENER
GY SAVIN
GS
INLE
T BUTT
ERFL
Y VALV
E
INLE
T GUID
E VANES
5.2 % POWER SAVINGS
9 % POWER SAVINGS
5 %
MO
RE
FLO
W A
T SA
ME
POW
ER
mAestro™ Controls
Maestro™ panels are state-of-the-art control systems designed to
operate your compressors at peak performance with minimum
energy consumption. Control systems are offered in both plC and
microprocessor based packages - the choice is yours. Maestro™
panels are standard on all Cameron plant-air compressors and are
available as an aftermarket upgrade on all brands of centrifugal
compressor products.
4
Aerodynamic modifications
As plant processes change, so do compressed air requirements.
Cameron offers a variety of aerodynamic modifications that will
adjust your existing compressor’s performance to meet current com-
pressed air demand requirements, resulting in maximum operating
efficiency.
• Re-Aero - Compressors can be re-rated to meet higher or lower pressure and flow.
• TA 38/48 Enhancement – We can replace a TA 38/48 air-end with a new TA6000 air-
end which will provide greater range in flow and rise to surge.
• 5-Axis Milled Impellers – Can provide 2 – 5% gain in efficiency.
C o m p r e s s i o n s y s t e m s
ACCessories
From lubricating oil to energy saving air dryers,
Cameron offers a full range of accessories to further
enhance efficiency and reduce operating costs asso-
ciated with your compressor.
turboBlend™ lubricantsOil contaminants, even if microscopic, act as sandpaper on your gear-
ing and bearings. Lubrication oil plays a critical role in compressor
performance and longevity of parts. Cameron offers two of the best
compressor lubricants in the market.
• TurboBlend™ 46 – The only lubricant formulated specifically for Cameron Compressors
• TurboBlend™ Synthetic 32 – A synthetic blend formulated for all centrifugal and
screw compressors that require a high performance ISO 32 lubricant.
reliaDrain™ Condensate Drains
ReliaDrain™ is the ideal solution for draining condensate from your
compressed air system with zero air loss. These electronic, level con-
trolled, on-demand condensate drains are available in three sizes to
fit the needs of most compressed air systems (pressure range 40 – 230
PSI / voltage: 110 / 220).
• Cold-Mass™ – Cycling Refrigerated
• Cold-Mass™ VSD – Cycling Refrigerated
• Desi-Mass™ H – Heatless Desiccant
turbo-Dri™ Compressed Air Dryers
The most energy efficient dryers regardless of demand conditions in
the industry, the Turbo-Dri series will provide you with lower operat-
ing costs and higher reliability. Turbo-Dri air dryers feature premium
air quality, durability, serviceability and a simplistic design all in one
package.
• Desi-Mass™ E – Externally Heated Desiccant
• Desi-Mass™ HB – Blower Purge Desiccant
5
filtersInlet filters are a very important and often overlooked accessory which
prevents expensive and critical failures due to foreign material enter-
ing the compressor inlet. The tight tolerances and high speeds, com-
mon in centrifugal compressors, require filters of the highest quality
and standards. Our filters are rigorously tested and approved for use
in all industrial air compressors.
Why CAmeron?
Concierge™ service program Our Concierge Program lets you choose the level of service you require to maintain your compressed air system with features such as scheduled service
visits, extended warranties, and OEM quality parts.
Contract maintenance services – CmsOur CMS programs are custom-tailored to your unique requirements and can range from a basic scheduled maintenance program to risk-assumptive total maintenance to facility operation. We utilize state-of-the-art predictive main-tenance technologies to maximize plant equipment availability and reliability
as cost-effectively as possible.
Air Audits The experts at Cameron conduct a comprehensive audit of your compressed air system to identify potential problems and help you optimize performance. We
offer three levels of audits to fit your needs.
CAnopy serViCes
Canopy™ encompasses a comprehensive selection of
expert services designed to raise the performance and
reliability of your equipment while lowering operating
costs.
Centrifugal Compressor parts and services Even if you operate equipment not made by Cameron, you can take advan-tage of our expertise in compressed air system maintenance, repair, and supply of replacement parts manufactured to OEM specifications.
Total Comprehensive Services for Your Compressed Air System
Cameron, formerly JOY™ and Cooper Turbocompressor™, is a total solutions provider with the experience
and expertise to meet virtually all your plant equipment maintenance needs. The same high standards we
demand from our products drive the services we offer through the Canopy program. You can depend on
the resources of a global OEM and the personal service of a knowledgeable partner.
6
RAISING PERFORMANCE. TOGEThER™
Cameron's focus is on you, our customer, and our mission is c lear: To be
the premier, ful l l ife cycle provider of centrifugal compressor parts, repairs,
service and technical support in the world. how? By responding to cus-
tomers quickly, and always with the solution that offers the most value.
C o m p r e s s i o n s y s t e m s
At Cameron, we are always seeking new ways to better serve our customers, as evidenced
by our ever expanding product and service offerings. We want to be your #1 supplier.
7
C o m p r e s s i o n s y s t e m s
Cameron strives for continuous improvement in all aspects of our business. Cameron reserves the right to modify designs and specifications without notice or obligation. Nothing contained in this brochure is intended to extend any type of warranty, expressed or implied.
© Cameron Corporation, Compression Systems Group. Printed in USA, 05/09. CAMCS-L-CENTAFTMSOL-B
headquarters: Division hQ16250 Port Northwest Drive houston, TX 77041Tel 713.354.1900Tel 866.754.3562Fax 713.354.1999
Centrifugal Compressor products group3101 BroadwayP.O. Box 209Buffalo, NY 14225-0209Tel 877.805.7911
sales and service locations:houston, tX6039 - F Thomas Roadhouston, TX 77041Tel 281.809.1300
são paulo, BrasilAl. Santos, 455 cj. 1208São Paulo S.P. Brasil 01419-000Tel 55.11.3284.1164
Dubai, uAeDubai World Trade Center (14th floor)P.O. Box 9213Dubai, United Arab EmiratesTel 971.4.3313160
gurgaon, india Cameron Manufacturing (India) Pvt. Limited Suite no 9 ,Universal Business Centre, II FloorUniversal Trade TowerSector 48-49Gurgaon Sohna RoadGurgaon -122001, haryana, India Tel 91.124.4637500
milan, italyCameron Systems SrlVia Cantu’ 8/1020092 Cinisello Balsamo (MI) Milano, ItalyTel 39.02.61292010
Visit our web sitewww.c-a-m.com/cs
prahova, romania 1, BP hasdeu Street, 10560 Campina, Prahova, RomaniaTel 40.244.306.629
Beijing, ChinaTower A, Room 1701-1703Chengjian Plaza No. 18 Beitaipingzhuang, haidian DistrictBeijing, China 100088Tel 86.10.82255700
singapore, singaporeCameron’s Compression Systems Pte. Ltd.2 Gul Circle, Jurong Industrial TownSingapore, SingaporeTel 65.6863.3631
seoul, south KoreaCameron’s Compression SystemsRM 413, Royal Palace Suite 85Susong-dong, Chongno-ku Seoul 110-885AL, Korea Republic OfTel 82.2.32101436
Locations to Serve You Worldwide1.887.805.7911