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Unit -I
Year Units Baseline 2006-07 2007-08 2008-09 2009-10 2010-11
2011-12 2012-13 2013-14 2014-15 2015-16
Clinker production Tones 1041442 1041442 1041442 1041442 1041442
1041442 1041442 1041442 1041442 1041442 1041442
Thermal energy required TJ/t on 0 ,00331 0 ,00333 0 ,00333 0
,00333 0 ,00333 0 ,00333 0 ,00333 0 ,00333 0 ,00333 0 ,00333 0
,00333
Energy required TJ/annum 3447,8 3465,2 3465,2 3465,2 3465,2
3465,2 3465,2 3465,2 3465,2 3465,2 3465,2
Quantity of Biomass Used (tons) tons/annum 33000 33000 33000
33000 33000 33000 33000 33000 33000 33000
Calorific value of Biomass used TJ/ ton of fuel 0,014 0,014
0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014
tCo2 emission per ton of Petcoke tCO2/TJ 100,83 100,83 100,83
100,83 100,83 100,83 100,83 100,83 100,83 100,83 100,83
tCo2 emission per ton of Coal tCO2/TJ 94,60 94,60 94,60 94,60
94,60 94,60 94,60 94,60 94,60 94,60 94,60
tCo2 emission per ton of Low CV Fuel tCO2/TJ 95,63 95,63 95,63
95,63 95,63 95,63 95,63 95,63 95,63 95,63 95,63
Average emission factor ton CO2/TJ 100,46 100,46 100,46 100,46
100,46 100,46 100,46 100,46 100,46 100,46 100,46
Heat Input from Alternative fuel TJ/annum 448,58 448,58 448,58
448,58 448,58 448,58 448,58 448,58 448,58 448,58
Specific heat share of alternate fuel during Moisture Test Si
(using 85 ton of Biomass) 0 ,1048 0 ,1048 0 ,1048 0 ,1048 0 ,1048 0
,1048 0 ,1048 0, 1048 0 ,1048 0 ,1048
Specific heat share of Alternate fuel SAf 0 ,1097 0 ,1097 0
,1097 0 ,1097 0 ,1097 0 ,1097 0 ,1097 0, 1097 0 ,1097 0 ,1097
Change in Specific energy consumption TJ/ ton 0,000017 0,000017
0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017
0,000017
Total moisture penality TJ/year 18,24 18,24 18,24 18,24 18,24
18,24 18,24 18,24 18,24 18,24
Emission reduction by use of alternative fuels tCO2 /annum 43230
,4 43230 ,4 43230 ,4 43230 ,4 43230 ,4 43230 ,4 43230 ,4 43230 ,4
43230 ,4 43230 ,4
Net emission Reduction Tones CO2 43230 43230 43230 43230 43230
43230 43230 43230 43230 43230
% Pet coke (.0342 TJ/ton) used % 92,61
% imp coal (.0264 TJ/ton) used % 0,25
% Low CV(0.0139 TJ/ton) Fuel Used % 7,15
Quantity of Pet Coke (Ton) Tones 99122,06
Quantity of imp coal (Ton) Tones 342,00
Quantity of Low CV Fuel (Ton) Tones 18688,00
NCV of Pet Coke (TJ/ton) TJ/ton 0,034
NCV of imported coal (TJ/ton) TJ/ton 0,026
NCV of low CV Fuel (TJ/ton) TJ/ton 0,014
Pet Coke Replacement Calculations:
Biomass Quantity 33000
Calorific Value of Biomass Used 0,014
Imported Coal Quantity 342,00
Calorific Value of Imported Coal 0,026
Low CV coal quantity 18688,00
Calorific Value of Low CV 0,014
Energy Supplied by Sources other than Petcoke ex project
717,69
Total Energy Required (TJ/annum) 3465,2
Energy Supplied by Petcoke in Project Scenario (TJ/annum)
2747,48
Quantity of Petcoke 80808,3
Petcoke Replaced Tonn/annum 18313,78
Petcoke Replaced Tonn/day Considering 330 working days 55,50
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Unit -II
Year Units Baseline 2006-07 2007-08 2008-09 2009-10 2010-11
2011-12 2012-13 2013-14 2014-15 2015-16
Clinker production Tones 1441805 1441805 1441805 1441805 1441805
1441805 1441805 1441805 1441805 1441805 1441805
Thermal energy required T J/ ton 0 ,00299 0 ,00301 0 ,00301 0
,00301 0 ,00301 0 ,00301 0 ,00301 0 ,00301 0 ,00301 0 ,00301 0
,00301
Energy required TJ/annum 4309,1 4333,2 4333,2 4333,2 4333,2
4333,2 4333,2 4333,2 4333,2 4333,2 4333,2
Quantity of Biomass Used (tons) tons/annum 49500 49500 49500
49500 49500 49500 49500 49500 49500 49500
Calorific value of Biomass used TJ/ ton of fuel 0,014 0,014
0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014
tCo2 emission per ton of Petcoke tCO2/TJ 100,83 100,83 100,83
100,83 100,83 100,83 100,83 100,83 100,83 100,83 100,83
tCo2 emission per ton of Coal tCO2/TJ 94,60 94,60 94,60 94,60
94,60 94,60 94,60 94,60 94,60 94,60 94,60tCo2 emission per ton of
Low CV Fuel tCO2/TJ 95,63 95,63 95,63 95,63 95,63 95,63 95,63 95,63
95,63 95,63 95,63
Average emission factor (Weighted Average) ton CO2/TJ 100 ,43
100 ,43 10 0,43 10 0,43 1 00,43 1 00,43 1 00,43 1 00,43 1 00,43 1
00,43 1 00,4 3
Heat Input from Alternative fuel TJ/annum 672,87 672,87 672,87
672,87 672,87 672,87 672,87 672,87 672,87 672,87
Specific heat share of alternate fuel during Moisture Test Si
(using 85 ton of Biomass) 0 ,0825 0, 0825 0 ,0825 0, 0825 0 ,0825
0, 0825 0 ,0825 0, 0825 0 ,0825 0, 0825
Specific heat share of Alternate fuel SAf 0 ,1271 0 ,1271 0
,1271 0 ,1271 0 ,1271 0 ,1271 0 ,1271 0 ,1271 0 ,1271 0 ,1271
Change in Specific energy consumption TJ/ ton 0,000017 0,000017
0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017
0,000017
Total moisture penality TJ/year 37,13 37,13 37,13 37,13 37,13
37,13 37,13 37,13 37,13 37,13
Emission reduction by use of alternative fuels t CO 2/ annum
63843 ,9 63843 ,9 63843 ,9 63843 ,9 63843 ,9 63843 ,9 63843 ,9
63843 ,9 63843 ,9 63843 ,9
Net emission Reduction Tones CO2 63844 63844 63844 63844 63844
63844 63844 63844 63844 63844
% Pet coke (.0342 TJ/ton) used % 92,16
% imp coal (.0264 TJ/ton) used % 0
% Low CV(0.0139 TJ/ton) Fuel Used % 7,84
Quantity of Pet Coke (Ton) Tones 125264,00
Quantity of imp coal (Ton) Tones 0,00
Quantity of Low CV Fuel (Ton) Tones 26023,00
NCV of Pet Coke (TJ/ton) TJ/ton 0,034
NCV of imported coal (TJ/ton) TJ/ton 0,026
NCV of low CV Fuel (TJ/ton) TJ/ton 0,014
Pet Coke Replacement Calculations:
Biomass Quantity 49500
Calorific Value of Biomass Used 0,014
Imported Coal Quantity 0,00
Calorific Value of Imported Coal 0,026
Low CV coal quantity 26023,00
Calorific Value of Low CV 0,014
Energy Supplied by Sources other than Petcoke ex project
1035,01
Total Energy Required (TJ/annum) 4333,2
Energy Supplied by Petcoke in Project Scenario (TJ/annum)
3298,22
Quantity of Petcoke 97006,55
Petcoke Replaced Tonn/annum 28257,45
Petcoke Replaced Tonn/day Considering 330 working days 85,63
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Since there is No such scenario the above Leakages are not
considered in the calculations
Alternate fuel quantity requireme 250 MT/day 10 MT/truck
Truck trips 25 per day
Distance of procurement 100 KmDistance covered 2500 Km
Mileage 3,5 Km/litre
Total diesel consumption 714 litres/day
No of days of operation 330 days/year
Diesel consumption/year 235714 Litres
Diesel consumption/year 209786 kg
Density of diesel 0,89 kg/l 890 Kg/cum
Calorific value of diesel 9600 Kcal/Kg
2013942857 Kcal/year
1 Kcal 4184 joules
8,42634E+12 Joules/year
8,43 TJ/year
CO2emissions from diesel 74,1 TCO2/ TJ
Direct CO2emissions 624,4 Tons
CH4 emission from Diesesl used 0,18 g CO2/kg
Total CH4emission 37,76 kg CH4
GWP of CH4 21,00
Eq. CO2emission 0,79 tons
N2O emission from Diesesl used 0,09 g CO2/kg
Total N2O emission 18,88 kg N2O
GWP of N2O 310,00
Eq. CO2emission 5,85 tons CO2equivalent
Annual GHG emissions 631 tonnes/year
Fuel quantity requirement 141,1 MT/day 30 MT/truck
Truck trips 5 per day
Distance of procurement 750 KmDistance covered 3528,1 Km
Mileage 3,5 Km/litre
Total diesel consumption 1008 litres/day
No of days of operation 330 days/year
Diesel consumption/year 332652 Litres
Diesel consumption/year 296060 kg
Density of diesel 0,89 kg/l 890 Kg/cum
Calorific value of diesel 9600 Kcal/Kg
2842175916 Kcal/year
1 Kcal 4184 joules
1,18917E+13 Joules/year
11,89166403 TJ/year
CO2emissions from diesel 74,1 TCO2/ TJ
Direct CO2emissions 881,2 Tons
CH4 emission from Diesesl used 0,18 g CO2/kg
Total CH4emission 53,29 kg CH4
GWP of CH4 21,00
Eq. CO2emission 1,12 tons
N2O emission from Diesesl used 0,09 g CO2/kg
Total N2O emission 26,65 kg N2O
GWP of N2O 310,00
Eq. CO2emission 8,26 tons CO2equivalent
Annual GHG emissions 891 tonnes/year
Total leakage emission -260 tonnes/year
Emission Leakage calculation for trucks transporting Biomass
Emission from the fuel mix which would be used in the absence of
project
Emission Leakage calculation for Uncontrolled Burning or
Landfilling of Biomass
