Champ® VMV Series - Eaton eNewsletter · PDF fileHazardous Area LED Lighting Champ® VMV LED Luminaires Champ® VMV Series LED luminaires for hazardous areas 3,000 to 25,000 lumen

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  • Hazardous Area LED LightingChamp VMV LED Luminaires

    Champ VMV SeriesLED luminaires for hazardous areas

    3,000 to 25,000 lumen LED high bay luminaires

  • Champ VMV Series

    3,000 to 25,000 lumen LED high bay luminaires

    Safe. Reliable. Efficient.

    Application

    Why LED? Why Crouse-Hinds?

    Useful life Rated life is up to 60,000

    hours of maintenance-free and safe operation

    Energy efficiency LED average energy

    consumption is 50% less than HID and 85% less than incandescent

    Start/restart time Instant illumination

    compared to 10 minute restrike time for HID

    Light quality Higher color rendering and

    color temperature compared to HID

    Environmental benefits LED reduces carbon

    footprint Mercury-free

    Industry-best reliability Built to withstand

    extreme temperatures, vibration, water and dust

    Thermal management Effective heat sinking

    ensures longer life

    Quality of light Custom optics designed

    to maximize light distribution and intensity

    Retrofit compatibility LED fixtures are

    compatible with Crouse-Hinds' HID installed base

    Eaton's Crouse-Hinds offers the broadest portfolio of LED luminaires for any industrial or hazardous application.

    We utilize more than 100 years of lighting expertise to maximize the benefi ts of LED technology and provide the safest, most reliable LED luminaires on the market today.

    Background:A refinery located on a 5,000 acre site with the ability to accept waterborne cargos and a distribution network that includes pipeline, barges and tanks, trucks and rail, needed a lighting upgrade.

    Challenge:The refinery was looking for energy-efficient, low maintenance lighting solutions in its rail facility for general and work areas.

    Lighting was needed for catwalks, stairs and in front of the rail unloading facility so equipment at the ground level was properly illuminated. Quick start, targeted illumination was needed for operators connecting hoses and other equipment under the rail cars.

    Results:A combination of Champ VMV Series LED Luminaires and Vaporgard LED Task Lighting were used in the retrofit. The refinery saved almost $300,000 in energy savings and roughly $100,000 in lamp replacement and maintenance savings over the life of the fixture.

    Refi nery - rail loading/unloading facility

    2 EATON'S CROUSE-HINDS Champ VMV Series LED Luminaires

  • Design featuresNew high bay models available

    optimized for 30-60 foot mounting heights

    A

    C

    B

    A Installation and replacement made simple - This contractor-friendly design is ideal for both retrofit and new construction applications. These luminaires are installed in the same manner and use the same mounting modules as existing Champ Series luminaires. The compact modular design of the VMV allows for easy component replacement and future upgrades.

    B High efficiency drivers - Designed to provide reliable operation in even the harshest environments. Various AC and DC input voltage options are available to suit virtually any drive requirement.

    C Safe, reliable heat transfer - Die cast aluminum housing provides safe and effective heat transfer from the LED assembly to the outside environment, ensuring low LED junction temperature, reliability and sustained lumen performance. The vertical fin design facilitates air flow and dust shedding. The impact-resistant lens is sealed from the outside environment and provides ingress protection against water and dust.

    D Type 4X rated - The LED housing is constructed of durable die cast aluminum, providing an efficient thermal path to the heat sink assembly. The impact-resistant lens is sealed from the outside environment and provides ingress protection against water and dust.

    E Custom optics - Type I, III and V optics designed to maximize light distribution and intensity.

    F Easy wiring and installation - Available with lever lock connectors and standard three-pole terminal block.

    F

    D

    VMV3L-VMV11L

    VMV13L & VMV17L

    VMV21L & VMV25L

    Colored LED options: Available in red, blue, green and amber

    Reduction in light pollution for night space observation and sky glow due to isolating blue wavelength in red and amber colors

    Wildlife friendly

    Improves visibility for telescopes in observatories during night sky space exploration

    Custom optics:Three optical options to maximize light distribution and intensity:

    TYPE I - Long and rectangular for hallways, walkways, loading docks, catwalks.

    Ideal for: Mining conveyor belts Aisleways and hallways Catwalks and walkways Ramps and loading docks Tunnels with overhead mounts

    TYPE III - Wall mount light distribution, minimizing spillover on the wall.

    Ideal for: Narrow crosswalks or passages with wall mounted fixtures Tunnels with wall mount Wall or stanchion mount requiring 180 forward throw beam

    patterns

    TYPE V - Regular circular distribution pattern for high/low bay indoor and outdoor ceiling or pendant mount lighting.

    Ideal for: Pendant, ceiling or stanchion mount overhead building mounts Processing mills, industrial plants, large buildings, warehouses,

    etc.

    E

    Type IType V Type III

    3EATON'S CROUSE-HINDS Champ VMV Series LED Luminaires

  • Champ VMV benefits:

    Instant illumination and restrike

    Better visibility with crisp, white light

    Cold temperature operation / no warm-up required

    Redundancy in drivers with multiple series circuits connected to each driver to avoid complete loss of illumination

    Easy installation - compact modular fixture attaches onto existing Champ mounting module

    Energy-efficient technology - up to 77% energy savings over HID fixtures

    Contains no mercury or other hazardous substances

    Shock- and vibration-resistant solid-state luminaires have no filaments or glass components that could break - greatly reduces the risk of premature failure

    Operating ambient -40C to 55C

    Dark sky compliant (VMV3L-VMV11L models)

    5 year fixture warranty

    Refer to page 2 of the D-0413 authorized distributor price book for Crouse-Hinds standard Terms and Conditions.

    Applications: For areas with mounting heights of 8-60 feet

    Oil and gas refineries, drilling rigs, petrochemical facilities, food and beverage facilities, platforms, loading docks, tunnels, outdoor wall and stanchion mounted general area lighting, and where flammable vapors, gases, ignitable dusts, fibers or flyings are present

    Locations requiring continuous and consistent light levels in extreme ambient temperatures

    Where extremely corrosive, wet, dusty, hot and/or cold conditions exist

    Type 4X, marine, wet locations and hose-down environments

    Classified and hazardous locations

    Champ VMV Series LED LuminairesChamp VMV Series LEDs are designed to provide full-spectrum, crisp, white light with custom IES Type I, III and V distribution.

    * Tolerance +/- 10%.

    Model

    Typical lumens (Type V)* Wattage

    Lumens per watt

    Equivalent HID luminaire

    Typical energy savings / lifetime

    VMV3L 3,515 41 85 70W-100W Up to 77%

    VMV5L 5,288 67 78 100W-150W Up to 67%

    VMV7L 7,404 94 78 150W-175W Up to 67%

    VMV9L 9,515 114 83 250W-320W Up to 74%

    VMV11L 10,935 118 93 320W-400W Up to 74%

    VMV13L 13,226 130 102 400W Up to 68%

    VMV17L 18,793 168 112 400W-600W Up to 72%

    VMV21L 22,110 196 113 600W-750W Up to 74%

    VMV25L 26,531 232 114 750W-1000W Up to 77%

    DriversOption VMV3L-VMV11L VMV13L-VMV25L

    /UNV1120-277 VAC, 50/60 Hz; 108-250 VDC, 50/60 Hz

    120-277 VAC, 50/60 Hz; 108-250 VDC, 50/60 Hz

    /UNV34 347-480 VAC, 50/60 Hz* 347/480 K1 Transformer Kit (sold separately)

    /VDC** 108-250 VDC, 50/60 Hz

    * No separate external transformer required to step down voltage.** Separate driver for DC applications.

    LED system lifetime rated versus economic life:

    0

    40,000

    80,000

    120,000

    160,000

    200,000

    55C45C40C35C30C25C0CLi

    fe (H

    ours

    of O

    pera

    tion)

    Fixture Life (Hours)

    }Economic LifeRated Life

    Economic life can range anywhere between 60,000 to 170,000 hours, or 7 to 20 years of maintenance-free operation.

    Fixture life and years of maintenance-free operation

    Ambient temperature

    Fixture life (hours)

    No. of years at 24 hours usage

    No. of years at 12 hours usage

    25C 172,060 20 39

    30C 143,383 16 33

    40C 107,537 12 25

    55C 60,000 7 13

    LED system: High intensity discrete power emitters

    Cool white (5000K, 70 CRI) and warm white (3000K, 80 CRI)

    Custom Type I, III and V optics available

    Optics clocking in field to align Type I and Type III light patterns to illumination path for VMV13L-VMV25L

    4 EATON'S CROUSE-HINDS Champ VMV Series LED Luminaires

    Fixture life:

    Rated life of 60,000 hours @ 55C operating ambient and 24/7 continuous operation for 365 days

    Economic life of 170,000 hours @ 25C ambient L70 >400,000 hours @ 55C

    Standard materials: Lamp housing and adapter - die cast aluminum with Corro-free

    epoxy powder coat Lens - heat- and impact-resistant glass Gaskets - silicone External hardware - stainless steel Factory-sealed, no external seals required

  • * Angled stanchion for VMV3L-VMV11L models only.

    Weights:Luminaire lbs. kg.

    VMV3L-VMV11L 21.8 8.07

    VMV13L & VMV17L 36.0 16.32

    VMV21L & VMV25L 44.0 19.95

    Mounting module lbs. kg.

    Pendant 1.25 0.57

    Cone pendant 4.00 1.81

    Flexible pendant 1.50 0.68

    Ceiling 2.75 1.25

    Wall 4