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    What is a machine?

    A machine is a mechanical member consisting of different mechanisms

    linked together .it reduces human effort in performing required tasks.

    It requires sufficient amount of power supply and time to time

    maintenance for its proper functioning. In general there are two major

    types of machines.

    Conventional machines

    CNC(Computer numerical control ) machines

    CONVENTIONAL MACHINES:

    These machines are domestic machines which involve human

    involvement in performing the operations. These machines provide few

    options of machining since the operator has to inspect the work after

    every operation .In these machines scope of complex machining is less

    and possibility of human errors and difficulty in design modification is

    more. Additional devices like jigs and fixtures, clamp and bots, vices,

    indexing plates are required for performing further complex operations..

    The production rates of these machines are low as they require more

    machining time.

    Examples are Central lathe, drilling machine, milling machine etc

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    CNC MACHINES:

    Cnc is a numerical control system that utilizes a dedicated , stored

    program computer to perform some or all numerical control functions.

    The controller is an interface between the machine components ant the

    operator . All the input is fed into the controller and the output is done

    by the machine. The general block diagram of a cnc shows its

    configuration system where in the machine control unit analysis the

    input and passes on to the machine where it is processed and feedback

    information is returned back to the MCU.

    These machines have improved automation thus eliminating

    intervention of the operator . Many cnc machines run unattended

    during their entire machining cycle freeing the operator to do other

    tasks.

    Todays CNC machines have unbelievable accuracy and

    repeatability specifications this means that once a program is

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    verified more number of work pieces can be machined with

    precision and consistency.

    In these machines once fed programs can be recalled and it also

    has stimulation options for checking the tool path before working.

    Since these machines are very easy to setup and run and program

    loading is easy, they provide less setup time. This is imperative

    with todays just in time production requirements.

    The major makers of these machines are Waldrich and Coberg,

    GE, Mitusubishi, Hardinge, Yong ju precision technology co

    limited, Hindustan machine tools limited Etc. All major countries

    like Germany, Japan, India, china, USA, Switzerland etc come

    under the makers list.

    The machine control units which are widely available are

    a. Sinumerick / Hinumerick

    b. Fanuc

    c. GE

    d. Mark++

    e. Fagor

    f. GE-Fanuc

    g. Heidenhann

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    All these systems posses their own advantages and disadvantages but the

    majorly used ones are Fanuc and Sinumerick.

    Cnc Machines have revolutionized todays industrial world, where

    production requirements are high and time is less. They have cut down

    machining time and increased the production rate thus meeting all the

    requirements of the industries and acting as profit generators.

    MACHINING CENTRE:

    Machining centres are very important types of cnc machine tools and are

    multifunctional machines equipped with automatic tool changers and are

    capable of carrying out milling, drilling, reaming, tapping, boring etc.

    tool changing is accomplished with the help of automatic tool changer

    and is accomplished is 4-6 seconds .

    A machining centre is characterized by an indexable tool magazine

    which can store several tools. The tool magazine may carry 16 to 100

    tools depending upon its capacity, an automatic tool changer(ATC) is

    provided to pick the programmed tool from the tool magazine and mount

    it on the spindle . The removed tool is put back into the magazine and

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    ATC picks up the next tool. The ATC is thus ready with the tool for the

    next operation and awaits the current operation to be over to replace the

    tool.

    Machining centre s are often provided with two or more work tables

    called pallets .In a 2 pallet machine while the job is on one pallet is

    being machined, the operator can set up the work on the next pallet. The

    automatic pallet changer also moves the pallet with the finished job from

    the working zone and moves the other pallet with the new work piece to

    the working zone.

    There are two types of machining centres :

    I. Vertical Machining Centre

    II. Horizontal machining Centre

    Vertical Machining Centre (VMC):-

    These are bed type machine with single spindle and auto tool

    changer and multiple spindle with turret head(turret machining

    centres)

    It has X axis control for table movement left or right. Y axis

    movement for the vertical movement of the spindle and Z axis

    control for the horizontal movement of the spindle

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    Horizontal Machining Centre:

    These are single spindle machines with automatic tool changers,

    some exceptions consist of machine with turret type tool magazine,

    combination horizontal/vertical.

    It has X axis control for the table movement left or right, Y axis

    control for the vertical movement of the spindle and Z axis control

    for the horizontal movement of the spindle.

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    given and calculated data in a standard format, which could be converted

    to an acceptable form for a particular machine control unit.

    A part program generally comprises of G codes and M codes , where

    G-codes = preparatory functions

    M-codes= Miscellaneous function

    N-code=Sequence number

    S-code=Spindle speed

    F-code=Feed rate

    T-code=Tool numbe

    G Codes & M codes:

    G-codes:

    G00 Positioning

    G01 Linear interpolation

    G02 Circular interpolation CW

    G03 Circular interpolation CCW

    G04 Dwell

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    G05 High-speed continuous cutting

    G07 SINE interpolation

    G09 Exact stop check

    G10 Offset value setting / work zero offset setting

    G17 XY plane selection

    G18 ZX plane selection

    G19 YZ plane selection

    G20 Inch data input

    G21 Metric data input

    G22 Stored stroke limit on

    G23 Stored stroke limit off

    G27 Zero return check

    G28 Automatic Zero Return

    G29 Return from reference point

    G30 Return to 2nd/3rd/4th reference point

    G31 Skip cutting

    G33 Thread cutting

    G40 Cutter compensation cancel

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    G41 Cutter compensation left side

    G42 Cutter compensation right side

    G43 Tool length offset (+)

    G44 Tool length offset (-)

    G45 Tool offset increase

    G46 Tool offset decrease

    G47 Tool offset double increase

    G48 Tool offset double decrease

    G49 Tool length offset cancel

    G54 Work coordinate system 1

    G55 Work coordinate system 2

    G56 Work coordinate system 3

    G57 Work coordinate system 4

    G58 Work coordinate system 5

    G59 Work coordinate system 6

    G60 Single direction positioning

    G61 Exact stop check mode

    G62 Automatic corner override effective

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    G64 Cutting mode

    G65 Custom macro simple call

    G66 Custom macro modal call

    G67 Custom macro modal call cancel

    G73 Peck drilling cycle

    G74 Counter tapping cycle

    G76 Fine boring cycle

    G80 Canned cycle cancel

    G81 Drilling cycle

    G82 Drilling cycle/counter boring

    G83 Peck drilling cycle

    G84 Tapping cycle

    G85 Boring cycle

    G86 Boring cycle

    G87 Back boring cycle

    G88 Boring cycle

    G89 Boring cycle

    G90 Absolute programming

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    G91 Incremental programming

    G92 Programming of absolute zero point

    G94 Feed per minute

    G95 Feed per revolution

    G98 Return to initial point level in canned cycle

    G99 Return to R point level in canned cycle

    M-codes:

    M00 Program Stop

    M01 Optional (Planned) Stop

    M02 End of Program

    M03 Spindle CW

    M04 Spindle CCW

    M05 Spindle OFF

    M06 Tool Change

    M07 Coolant No. 2 ON

    M08 Coolant No. 1 ON

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    M09 Coolant OFF

    M10 Clamp

    M11 Unclamp

    M12 Unassigned

    M13 Spindle CW & Coolant ON

    M14 Spindle CCW & Coolant ON

    M15 Motion +

    M16 Motion -

    M17 Unassigned

    M18 Unassigned

    M19 Oriented Spindle Stop

    M20-29 Permanently Unassigned

    M30 End of Tape

    M31 Interlock Bypass

    M32-35 Unassigned

    M36-39 Permanently Unassigned

    M40-45 Gear Changes if Used, Otherwise Unassigned

    M46-47 Unassigned

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    M48 Cancel M49

    M49 Bypass Override

    M50-89 Unassigned

    M90-99 Reserved for User

    All the G codes and M codes mentioned are with reference to the Fanuc

    machine control unit. These codes will be stored in the form of

    parameters in the control system each code is assigned a unique

    parameter.

    SAMPLE PROGRAM:

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    A(50,50) B(150,50) C(150,150) D(50,150) O(0,0)

    T1;

    M6;

    G0 G28 G91 X0Y0Z0;

    B0;

    M03 S450;

    G0 G90 G54 X0 Y0;

    G0 Z50.0 G43 H1;

    M03 S400 M07;

    G0 Z5;

    G01 Z-5 F30;

    X50 Y50 G42 D01;

    X150;

    Y150;

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    X50;

    Y50;

    G0 Z50;

    G0 X-20 Y-20 G40;

    X0 Y0;

    M09 M05;

    G0 G28 G91 X0 Y0 Z0;

    M30;

    VALVE BLOCK:

    It is a major component of the surface grinding machine which is

    present inside the Saddle and gives sideway motion to the table.

    It also fits in cross screw through it for cross feed.

    It is a assembly part consisting of three sub parts

    1. Main Valve Block

    2. Connecting Valve Block

    3. Feed Valve Block

    All three parts are assembled with the help of four long M8

    studs and gaskets are provided between each interface to avoid

    overflow.

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    Oil which is known to be the best machine lubricant flows

    through the internal holes path created inside the block. It flows

    from the main valve block through the connecting valve block

    and from connecting to the feed valve block. Thus generating ahydraulic setup.

    This circulation of oil throughout the block gives longitudinal

    motion to the table that lies on the saddle. The position of the oil

    determines the direction of the table, it means if the oil flows

    towards left then the table translates towards right and vice-

    versa.

    MAIN VALVE BLOCK:

    It is the main head for the oil supply i.e the oil enters through this block.

    It has two piston plugs present which help in pumping the lubricant

    throughout the block. The oil passes through the internal grooves and

    holes making its way to the other blocks. The stop return valve and

    reverse return valve are present on the top phase of the block .The stop

    return valve is used for emergency stop of the moving bed and reverse

    return valve helps in pumping the oil it is because of the reciprocating

    motion it provides to the piston.

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    CONNECTING VALVE BLOCK:

    It acts as a bridge between the feed and the main valve blocks .There are

    grooves and thru holes present in this block which traces the oil flow

    path. A large thru hole with a greater diameter is present on the front

    phase of the block. The hole is used to fit in the cross feed screw.

    There are two types of connecting blocks

    1HP =It is said to be smaller in size with a capacity of 120 gauge

    pressure.

    2HP=It is a large block with a greater amount of gauge pressure

    ranging up to 450.

    FEED VALVE BLOCK:

    It provides the outlet of the oil flow. This block has two feed ram which

    are placed over a feed crank shank. A feed crank disc is provided at the

    end of the shank facing outward, it is used to control the feed of the bed.A feed choke is provided on the top phase of the block which is used to

    arrest the feed whenever required. This block enhances the flow of the

    oil and provides an out let to oil sump.

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    The feed crank disc is connected to the cross feed wheel by a link thus

    providing mechanism for automatic feed in both ways .It runs totally

    on hydraulic mechanism.

    MACHINING OF FVB(Feed Valve Block) :

    In order to manufacture any components the foremost thing which

    comes to play is Process planning. It is said to be given the foremost

    criteria before machining or manufacturing a components under any

    environment.

    A process plan gives us the total required information and topography of

    the work It eases the occurrence of any flaws while manufacturing and

    reduces possibilities of misjudgement.

    PROCESS PLANNING:

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    It starts with an engineering drawing of the component required for

    production, before the part is machined several steps are involved they

    are as follows:

    Study of initial information(drawing and methods)

    Material stock(blank) evaluation

    Machine tool specifications

    Control system features

    Sequence of machining operations

    Setup of the part

    Technological data(speeds, feed rates etc)

    Determination of the tool path

    Program writing and preparation for transfer to Cnc

    Program testing and debugging

    The machine under which this block is machined is a hmc capex

    machine. The material used is CAST IRON.

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    HMC CAPEX MACHINE:

    It is a 4axis Cnc machine with a X and Y being the translational

    axis, Z being the spindle axis and B being the rotary head. the

    maximum limits of the axis are- X=(-250to 250),Y=(-480 to

    0)=B=360 deg, Z=0 to -480

    This machine has a horizontal machining centre with an automatic

    tool changer. The tool magazine has a capacity of accommodating

    40 tools

    It is controlled by Fanuc controller which also provides an option

    to check the stimulation. The control pad also provides a facility tomanually adjust the movement of the bed and spindle axis.

    A hydraulic power pack and a coolant supply is embedded with the

    machine units for supply of oil and coolant(cutting oil)

    The power supply to the machine is controlled by a servo stabilizer

    and a transformer.

    It performs all machining operations like drilling, boring, reaming

    etc

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    The cost per cycle time of the machine ranges from 500 to 600 rs

    per hour.

    WORK HOLDING DEVICES:

    These are devices which are used to hold the work pieces intact to

    the bed .these devices may be jigs and fixtures

    Jigs may be defined as a device which holds and locates a work

    piece and guide and controls one or more cutting tools.

    Fixtures may be defined as a device which holds and locates a

    work piece during inspection or for manufacturing operation.

    Two blanks are placed in the rotary bed with the help of clamps

    and bolts as shown in fig :

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    DRILLING OPERATION:

    Drilling is the operation of producing of a cylindrical hole by removing

    metal by the rotating edge of a cutting tool called drill. Before

    performing the drilling operation center of the hole is to be located by

    using a centre drill.

    Drill is a fluted cutting tool used to originate or enlarge a hole in a solid

    material. There are different types of drills existing for different

    operations. Commonly used ones are:

    1) Centre drill

    2) Two-lip twist drill

    3) Taper shank core drill

    CENTRE DRILL: The centre drills are straight shank, two fluted twist

    drills used when centre holes are drilled on the ends of the shaft. They

    are made in finer sizes.

    TWIST DRILLS: It is manufactured by twisting a flat piece of tool steel

    longitudinally for several revolutions, then grinding the diameter and the

    point.

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    TAPER SHANK CORE DRILLS: These drills are intended for enlarging

    cored punched or drilled holes. These drills do not originate a hole and

    are used where better finished holes are required.

    DRILL MATERIAL:

    One piece construction: High speed steel or carbon steel

    Two piece construction:

    Cutting portion: HSS

    Shank portion: carbon steel with minimum tensile strength

    REAMING OPERATION:

    Reaming is an accurate way of sizing and finishing a hole which has

    been previously drilled. The tool used for reaming is known as a reamer

    which has multiple cutting edges, reamer cannot originate a hole. It

    simply follows the path which has been previously drilled and removes a

    very small amount of metal.

    Commonly used reamers are:

    1) Chucking reamer with parallel or taper shank

    2) Machine bridge reamer

    3) Machine jig reamer

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    4) According to direction of rotation

    a)Left hand cutting reamer

    b) Right hand cutting reamer

    Chucking reamer is also known as Machine reamer. The reamer

    has short virtually parallel cutting edges ,with bevel head and

    Long body recess between shank and cutting edges. It is driven at

    slow speed and the entire cutting is done long flutes.

    This has parallel cutting edges, with a long lead integral with a

    taper shank for holding and driving the reamer. The flutes may be

    straight or helical. The diameter varies from 6.4 to 37.

    A machine jig reamer has short virtually parallel cutting edges with

    a bevel head and a guide between the shank and cutting edges.

    The flutes are helical.

    A reamer which cuts while rotating in a clock wise direction when

    viewed on the entering end of the reamer.

    A reamer which cuts while rotating in an anti clockwise direction

    when viewed on entering end of the reamer.

    BORING OPERATION:

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    Boring operation is used to enlarge a hole by means of adjustable

    cutting tool with only one cutting edge. This is done where

    suitable drill size is not available.

    To finish a hole accurately and bring it to required size

    To correct out of roundness of the hole.

    COUNTERBORING:

    Counterboring+ is the operation of enlarging the end of a hole

    cylindrically.

    This is necessary in some cases to accommodate the heads of the

    bolts, studs and pins.

    The tool used for counter boring is called counter bore. Counter bores

    are made with straight or tapered shank to fit in the drill spindle. The

    cutting edges may have straight or spiral teeth

    FACES AND COORDINATES REQUIRED FOR MACHINING:

    G54

    Hole no. X y drill depth

    1 79.735

    40.4813

    23.8125

    47.65

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    2 95.775

    58.9 c.d 2

    3 62.44 58.9 c.d 2

    G55

    Holeno.

    x y drill depth

    4 -8.731 8.733 8.73 57.155 -68.26 8.33 5.95 9.5256 -96.04 8.731 8.73 57.157 -11.11 20.638 5.954 57.15

    8 -34.9 22.225 20.638 69.859 -34.92 58.738 20.638 69.85

    10 -61.11 22.225 8.73 38.1011 -77.78 20.638 8.73 57.1512 -93.6 33.338 8.73 57.15

    14 -61.11 58.738 8.73 17.462515 -79.37 60.325 14.288 Thru

    16 -16.66 80.17 8.73 57.1517 -46.038 80.17 5.95 9.52518 -61.119 76.2 8.73 57.1519 -79.375 77.788 8.73 57.1520 96.04 80.169 8.73 57.15

    G56

    Hole no. x y drill

    depth

    21 -52.38

    36.57 7.93

    44.45

    22 -93.34 33.33 8.7 31.75

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    5 046 -76.2 61.118 8.73 57.1

    545 -77.79 79.375 8.73 57.1

    5

    29 -23.82 77.7825

    8.73 57.15

    33 -80.168 96.0438

    8.73 57.15

    26 -8.7313 96.0438

    8.73 57.15

    47 -27.79 57.15 6.74 15.87

    48 -53.79

    57.15 6.74 15.87

    G59

    Holeno.

    x y drill depth

    36 -93.662 77.79 8.84 36.512

    539 -52.39 73.819

    c.d 2

    37 -52.39 61.119

    12.303

    64.294

    38 -34.131 61.119

    8.84 61.913

    40 -52.39 48.41

    9

    c.d 2

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    LIST OF TOOLS USED IN THE PROGRAM:

    Tool no. Tool drillT1 Centre drillT7 12DT10 19DT9 24UDT11 25 S/F BORET16 COMBINED REAMER

    T6 14DT20 20 DRILLT28 26 BORET25 28 s/f boreT26 28.575 inboreT27 21.5 s/f T4 22.225 fine boreT31 11/32d

    T32 15/64dT39 9/16dT40 7.93dT14 5.5dT3 6.75dT18 15d

    OFFSET VALUES:

    G54

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    X -143.0000

    Y -327.4100

    Z -572.8600

    G55

    X 51.8600

    Y -327.4100

    Z -483.3600

    G56

    X 141.6800

    Y -327.4100

    Z -572.7600

    G57

    X 36.9000

    Y -327.4100

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    Z -581.8600

    G58

    X 44.5820

    Y -327.4100

    Z -482.9600

    G59

    X -38.2680

    Y -327.4100

    Z -580.3600

    G-CODES &M-CODES USED:

    G-CODES M-CODES

    G00-POSITIONING M6-TOOL CHANGE

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    G90-ABSOLUTE COMMAND M3-SPINDLE CLOCKWISE

    ROTATION

    M4-SPINDLE COUNTER

    CLOCKWISE ROTATION.

    G98-RETURNED TO INITIAL

    POSITION IN CANNED CYCLE

    M5-SPINDLE STOP

    G81-DRILLING CYCLE M100

    G16-POLAR CORDINATES ON. M30-PROGRAM END.

    G54,55,56,57,58,59-OFFSETS

    G15- POLAR CORDINATES

    OFF.

    G43-TOOL LENGTH

    COMPENSATION

    G83-PECK DRILLING CYCLE

    G98-RETURN TO REFERENCE

    G91-INCREMENTAL

    PROGRAMMING

    PROGRAM FOR FEED VALVE BL0CK:

    M100;

    B270;

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    T1;

    N100 M6;

    GO G90 G54 X79.375 Y40.471;

    GO Z100 G43 H1;

    (C DRILL);

    M3 S1000;

    T 7;

    G98 G81 R5.0 Z-6.5 F50;

    M5;

    M100

    N20 M6;

    G0 G90 G54 X79.375 Y40.481;

    G0 Z1000G43 H7;

    (12D);

    M3 S450;

    T10;

    G 98 G83 R5.0 Z -113.0 Q 10.0 F40;

    M5;

    M100;

    N 30 M6;

    GO G90 G54 X 79.375 Y50.481;

    G0 Z100.0 G43 H10;

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    /*G 55*

    B180;

    G0 G90 G55 X -96.044 Y 8.736;

    G0 Z100 G43 H1;

    M3 S1000;

    T6;

    G98 G81 R 5 Z-6.5 F50;

    X-68.263 Y8.733;

    X-8.731 Y8.733;

    X-77.78 Y20.838;

    X-11.113 Y22.225;

    X-34.925 Y22.225;

    X-93.863 Y60.325;

    X-61.119 Y58.738;

    X-34.925 Y58.130;

    X-61.119 Y76.112;

    X-46.032 Y 80.17;

    X-16.669

    X-96.044

    M5;

    M100;

    N80 M6;

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    G0 G90 G55 X-34.925 Y 22.225;G0 Z100 G43 H6;

    (14D);

    M3 S450;

    T20;

    G90 G83 R50 Z-112 Q10.0 F40;

    X-39.924 Y58.738;

    M5;

    M100;

    N90 M6;

    G0 G90 G43 H20;

    M3 S300;

    (20 D);

    G98 G81 R 5.0 Z-108.0 F40;

    X-34.925 Y58.738 Z-112;

    M5;

    M100;

    N100 M6;

    G0 G90 G55 X-34.925 Y22.225;

    G0 Z100 G43 H28;

    (27.5 BORE)

    M3 S400;

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    T25;

    G0 G98 G81 R5.0 Z-69.85 F12;

    X-34.925 Y58.728;

    M5;

    M100;

    N110 M6;

    G0 G90 G55 Z-34.925 Y23.111;

    G0 Z100 G43 H25;

    M3 S500;

    (28.575 FIN BORE)

    G98 G81 R5.0 Z-69.85 F12;

    X-34.925 Y-58.738;

    M5;

    M100;

    N130 M6;

    G0 G90 G55 X-34.925 Y22.275;

    G0 Z100.0 G43 H23;

    M3 S300;

    T27;

    (21.5 S/F);

    G98 G81 R-64.0 Z-112.0 F25;X-34.925 Y58.738;

    M5;

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    M100;

    N140 M6;

    GO G90 G55 X-34.925 Y22.221;

    G0 Z100.0 G43 H27;

    (22.225 FSNB)

    T4;

    G98 G81 R-6.5 Z-105,0 ;

    X-34.925 Y58.738 Z-107.0;

    M5;

    M100;

    N150 M6;

    G0 G90 G55 X-96.043 Y8.371;

    G0 Z100.0 G43 H4;

    (11/32D);

    M3 S500;

    T31;

    G98 G83 R5 Z57.15 Q10.0 F40;

    X-8.7313 Y8.733;

    X-77.788 Y20.638;

    X-93.633 Y33.338;

    X-16.669 Y80.10;

    X-61.119 Y76.2;

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    X-79.375 Y77.778;

    X-96.04 Y 80.169;

    X-61.119 Y 22.225 Z-38.1;

    X-61.119 Y58.738 Z-17.462;

    M5;

    M100;

    N160 M6;

    G0 G90 G55 X-68.263 Y8.733;

    G0 Z100.0 G43 H31;

    M3 S650;

    T6;

    (15/64D);

    G0 G98 G81 R5 Z-9.53 F30;

    X-46.038 Y80.17;

    G98 G83 X-11.113 Y20.638 R5.0 Z-57.15 Q10.0 F30;

    M5;

    M100;

    N170 M6;

    G0 G90 G55 X-79.38 Y 60.325;

    G0 Z100.0 G43 H6;

    (9/16 =14.288D);

    M3 S480;

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    T1;

    G98 G83 R5 Z-112.0 Q10.0 F40;

    M5;

    M100;

    N180 M6;

    /*G 56*

    B90;

    G0 G90 G56 X-93.345 Y33.338;

    G0 Z100 G43 H1;

    M3 S1000;

    T4;

    G98 G81 R5.0 Z-6.5 F40;

    X-52.388 Y36.573;

    X-38.1 Y60.325;

    X-52.385Y 60.325;

    X-66.16 Y60.325;

    M5;

    M100;

    N190 M6;

    G0 G90 G56 X-93.345 Y 33.338;

    G0 Z100 G43 H4;

    (11/32=8.73);

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    M3 S480;

    T39;

    G98 G83 R5.0 Z-31.75 Q10.0 F40;

    M5;

    M100;

    N200 M6;

    G0 G98 G56 X-52.388 Y36.573;

    G0 Z100 G43 H39;

    (7.93D);

    M3 S480;

    T40;

    G98 G83 R5 Z-44.45 Q10 F40;

    X-38.1 Y60.325 Z-47.625;

    Z-52.388 Y60.325;

    M5;

    M100;

    N210 M6;

    G0 G90 G56 X-66.16 Y60.325;

    G0 Z100.0 G43 H40;

    (8.5D);

    M3 S500;

    T1;

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    G98 G83 R5.0 Z-47.625Q10.0 F40;

    M5;

    M100;

    N220 M6;

    /*G57*

    B270;

    G0 G90 G57 X12.7 Y61.118;

    G0 Z100 G43 H1;

    M3 S1000;

    T39;

    G98 G81 R5.0 Z-6.5 F50 ;

    X23.815 Y79.375;

    X66.55 Y61.118;

    X80.96 Y79.375;

    M5;

    M100;

    N230 M6;

    G0 G90 G57 X12.7 Y61.118;

    G0 Z100 G43 H39;

    (2.93= 5/16D);

    M3 S500;

    T1;

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    G98 G81 R5 Z-34.925 F40;

    X23.815 Y79.375 Z-26.908;

    X80.96 Y79.375;

    X66.675 Y61.118 Z-31.75;

    M5;

    M100;

    N240 M6;

    /*G 58*

    B0;

    G0 G90 G58 Z-8.731 Y8.731;

    G0 Z100.0 G43 H1

    M3 S1000;

    T4;

    G98 G81 R5 Z-6.5 F40;

    X-20.638 Y77.786;

    X-20.638 Y11.113;

    X-80.169 Y16.669;

    X-80.169 Y40.038;

    X-8.731 Y 52.388;

    X-76.2 Y61.119;

    X-77.788 Y79.375;

    X-80.169 Y96.643;

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    X-8.731 Y96.043;

    X-27.7813 Y57.15;

    X-53.1813 Y57.15;

    M5;

    M100;

    N250 M6;

    G0 G90 G58 X-8.731 Y8.731;

    G0 Z100.0 G43 H4;

    (11/32=8.73);

    M3 S500;

    T14;

    G98 G83 R5.0 Z-57.15 Q10.0 F40;

    X-20.638 Y 77.778;

    X-80.169 Y16.669;

    X-76.2 Y61.119;

    X-77.998 Y79.375;

    X-80.169 Y96.043;

    X-8.731 Y96.043;

    M5;

    M100;

    N260 M6;

    G0 G90 G58 X-8.731 Y52.388;

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    G0 Z100.0 G43 H14;

    (5.5D);

    M3 S600;

    T3;

    G98 G81 R5.0 Z-12 .7 F30;

    X-80.169 Y46,038 ;

    M5;

    M100;

    N270 M6;

    G0 G90 G58 Z-20.638 Y11.123;

    G0 Z100.0 G43 H3;

    M3 S500;

    (6.75D);

    T40;

    G90 G81 R5.0 Z-57.15 F50;

    X-27.781 Y57.15 Z-15.875;

    X-53.181 Y59.15;

    M5;

    M100;

    N280 M6;

    G0 G90 G58 X-20.638 Y77.788;

    G0 Z100.0 G43 H40;

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    (8.5D)

    M3 S500;

    T1;

    G98 G81 Z-47.625 F40;

    M5;

    M100;

    N290 M6;

    *G59*

    B90;

    G0 G90 G59 X-52.388 Y48.419;

    G0 Z100.0 G43 H1;

    M3 S1000;

    T4;

    G90 G81 R5.0 Z-2.9 F50;

    X-52.388 Y61.119 Z6.5;

    X-34.131 Y61.119;

    X-93.662 Y77.788;

    X-52.388 Y73.818 Z-2.0;

    M5;

    M100;

    N300 M6;

    G0 G90 G59 X-34.131 Y67.179;

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    G0 Z100.0 G43 H4;

    M3 S480;

    T7;

    G98 G83 R5,0 Z-61.913 A10.0 F40;

    X-93,662 Y77,780 Z-36,513;

    M5;

    M100;

    N310 M6;

    G0 Z100.0 G43 H7;

    M3 S480;

    G98 G83 R5.0 Z-64.294 Q10.0 F40;

    M5;

    M100;

    M6;

    M30;

    %