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Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

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Page 1: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction
Page 2: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

Chapter 13

AC Motors

Page 3: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Objectives

• Discuss the operation of an induction motor.

• Identify and explain the operation of various three-phase motors.

• Explain how a split-phase condition is created.

Page 4: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Objectives

• Discuss the purpose of ac motor protection circuits.

• List the common causes of motor failure.

• Explain basic troubleshooting techniques for ac motors.

Page 5: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Induction Motors

• Three-phase motor– Rotation of magnetic field inside a stator– Rotor inside stator housing– Squirrel cage rotor

Page 6: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Synchronous Speed

• Dependent on frequency and number of poles

• As the number of coils or poles per phase increases, the rpm of the motor decreases

poles of pairs ofNumber

seconds 60 hertz ofNumber minute)per srevolution(in speed sSynchronou

Page 7: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Slip

• Rotor travels slower than synchronous speed of magnetic field

• 4%–5% of motor’s rpm

• Rotor’s rpm depends on number and size of rotor bars

• As slip increases, greater current circulates, leading to greater torque

Page 8: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Types of Induction Motors

• Three-phase synchronous motor• Wound rotor motor• Dual-voltage motor• Single-phase induction motor• Capacitor start, capacitor run motor• Repulsion-induction motor• Shaded-pole motor• Stepping motor

Page 9: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Three-Phase Synchronous Motors

• Motor and magnetic field rotate at same speed

• Rotor windings are energized, so rotor is an electromagnet

• No slip to maintain

• Used where constant speeds exist under changing mechanical loads

Page 10: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Wound Rotor Motors

• Use three sets of windings wrapped around soft iron laminations

• Can be brought to near synchronous speed

• Varying induced current in rotor windings

• Rotor speed can be adjusted

Page 11: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Dual-Voltage Motors

• Stator coils arranged in pairs

• Three-phase motors• Economical motors

Page 12: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Single-Phase Induction Motors

• Splitting phases• Used in home

appliances

Page 13: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Inductive Reactance Phase Splitting

• Starting windings• Running windings

Page 14: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Capacitor Phase Splitting

• Larger phase displacement

• High starting torque

Page 15: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Capacitor Start, Capacitor Run Motors

• Heavy mechanical load conditions

• Similar to capacitor start motors

• Single-phase air-conditioning equipment

Page 16: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Repulsion-Induction Motors

• Resemble dc motors

• Brushes connected to each other, not power source

• Rotation started by repulsion

• Currents displaced by brushes

• New poles opposing stator poles

Page 17: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Shaded-Pole Motors

• Shading the pole• Shading coils• Induced current

opposes change in magnetic field of field coil

Page 18: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Stepping Motors

• Rotate in steps

• Gear teeth inside motor

• Pulses of power, not continuous

• Speed of power pulses determines rotor speed

• Used in robots and disk drive systems

Page 19: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Selsyn Units

• Synchros• Two motor units• Energized by ac

power supply• Transmitter and

receiver

Page 20: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is the stator in a motor?

Stationary windings in a circular pattern inside a housing

Page 21: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What differentiates a squirrel cage from other rotors?

It is common in the three-phase induction motor, used to produce rotation instead of just vibration

Page 22: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is synchronous speed?

The speed of the stator’s rotating magnetic field

Page 23: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What happens to the rpm of a motor as the number of coils or poles per phase increases?

The rpm decreases

Page 24: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

Which kind of motor has stator coils arranged in pairs?

The dual-voltage motor

Page 25: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is the single turn of wire in a shaded-pole motor called?

Shading coil

Page 26: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Motor Protection

• Dedicated line• Branch circuit protecti

on

Page 27: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Motor Protection (Cont.)

• Run protection

• Service factor– Based on percentage of normal current under

full load condition– (Percentage of current – 1) × 100

Page 28: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Motor Failure

• Excessive bearing wear

• Mechanical overload

• Single-phasing condition

• Locked rotor condition

• Low voltage

Page 29: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Excessive Bearing Wear

• Most common cause of failure

• Some bearings should be lubricated

• Dry bearings cause friction

• Causes motor to go into overload condition

Page 30: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Mechanical Overload

• Affects small ac motors

• Overheating can cause irreversible damage

• Can produce short between windings

Page 31: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Single-Phasing Condition

• Affects three-phase motors

• Power supply to one line is lost to open or blown fuse

• Increased current will damage motor

• Thermo protection prevents overheating

Page 32: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Locked Rotor Condition

• Causes severe damage

• Caused by mechanical failure in the system

• Excessive current in windings

Page 33: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Low Voltage

• Excessive motor current in windings

• Causes the rotor to lock

• Motor should be under mechanical load

Page 34: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Troubleshooting Motors

• Clamp-on ammeters– Used only for ac circuits– Circuit does not have to be opened for

ammeter to be connected

• Current should be below motor’s rating• Compare all three lines of a three-phase

motor• Megohmmeters

Page 35: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is a dedicated line?

A circuit used for only one purpose

Page 36: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is the ability of a motor to withstand or avoid damage from an overload condition?

Service factor

Page 37: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

In a case where the motor is energized, but the rotor is not turning, what component can be most severely damaged?

The motor windings

Page 38: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is the most common cause of motor failure?

Excessive bearing wear

Page 39: Chapter 13 AC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Discuss the operation of an induction

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

For Discussion

• Why does an overloaded motor heat up?

• Why are motor starters necessary on heavy-duty motors?

• Compare an induction motor to a transformer.