CHAPTER 2 Cost Terms and Purpose

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    Chapter 2 Introduction to Cost Terms andPurposes

    A. Cost and Cost TerminologyB. Types of costs in an organization

    C. Business Sectors, Types of Inventoriable costs

    D. Financial statements of a manufacturingorganization

    E. Overtime premium and idle time

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    Costs and Cost Terminology

    ACOSTis a resource given up so that a business

    can achieve its objectives. ACOST OBJECT is anything for which a

    measurement of cost is required. Examples of cost objects: Product: BMW X 5 sports activity vehicle Service: Dealer-support telephone hotline Project: R&D project on DVD system enhancement Customer: Herb Chambers Motors, a dealer that

    purchases a broad range of BMW vehicles Activity: Setting up production machines Department: Environmental, Health and Safety

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    Costs and Cost Terminology

    An ACTUAL COSTis a cost that has been

    incurred.For Example: wages paid to assembly lineworkers, office supplies purchased on

    credit. A BUDGETED COSTis a predicted or

    estimated cost such as 2012 estimated

    wages. COST ACCUMULATION - a collection of cost

    data in an organized manner

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    Costs and Cost Terminology

    COST ASSIGNMENT- charging both direct costs

    and indirect costs to cost objects COST TRACINGcharging direct costs to cost

    objects

    COST ALLOCATIONcharging indirect costs to

    cost objects

    COST DRIVERa factor that is responsible for a

    particular cost

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    Manufacturing Company Costs

    Manufacturing costs : Nonmanufacturing costs

    Direct costs : Selling costs >Direct materials costs: > Sales Commision

    >Direct labor costs : > Shipping costs

    Indirect costs : Administrative costs >Factory overhead : > CFO Salary

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    Some Differences Between FinancialAnd Managerial Accounting

    Financial accounting: Managerial accounting

    Governed by GAAP: Not governed by GAAP

    Mandatory: Not mandatory Historical in nature: Focuses more on the future

    For external reporting: For internal reporting

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    Direct Costs

    Direct costs can be conveniently and

    economically traced (tracked) to a costobject. Direct materials cost are those materials

    that become an integral part of the

    manufactured product and their costs can betraced to that product in an economicallyfeasible manner. Examples:

    Wood used in the production of desks Drawer handles for the desks Drawer locks

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    Direct Costs

    Direct manufacturing labor cost are those

    labor costs that can be traced to the creationof products in an economically feasible way.

    Examples of direct labor costs:

    Assembly line workers wages

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    Indirect Costs

    Factory overhead are costs that relate to a product

    but cannot be traced to it in an economically feasiblemanner, such as: Indirect materials:

    - Cleaning supplies- Lubricants

    Indirect Labor:- Plant supervisor salary- Materials handlers wages

    Other indirect costs:- Factory utilities- Factory insurance- Depreciation of factory facilities &

    machinery

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    Direct and Indirect Costs

    The distinction between direct cost and

    indirect costs is important because directcosts are charged directly to cost objectswhereas indirect costs are pooled and thenallocated to the cost object

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    Cost behavior - Variable Costs

    Cost behavior is the manner in which a cost

    changes as the related activity changes A variable cost is a cost that changes in total in

    proportion to the changes in the level of therelated activity

    Variable costs are constant on a per-unit basis.If a product takes 5 pounds of materials each, itstays the same per unit regardless if one, ten, or

    a thousand units are produced.

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    Cost behavior

    Number of Direct Materials Total Direct

    Desks produced Cost per desk Materials costs 200 Desks $15 $3,000

    300 Desks $15 $4,500

    400 Desks $15 $6,000

    Total variable cost changes as the level ofactivity changes but unit variable cost does notchange.

    Percentage change in the desks produced: (300-200 =100) 100/200 = 50%

    Percentage change in the materials costs: (4,500-3,000 =1,500) 1,500/3,000 = 50%

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    Cost behavior

    Fixed costs remain unchanged in total regardless

    of changes in the related level of activity orvolume.

    Number of Total Factory rentDesks produced Factory rent per desk

    200 Desks $15 ,000 $75

    300 Desks $15,000 $50

    400 Desks $15,000 $37.50

    Unit fixed costs decreases as more desks areproduced.

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    Cost Behavior Summarized

    Total Dollars Cost per UnitTotal Dollars Cost Per Unit

    Variable Costs

    Change in

    proportion withoutput

    More output = More cost

    Unchanged in

    relation to output

    Fixed Costs Unchanged inrelation to output

    Change

    inversely withoutput

    More output = lower cost

    per unit

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    Other Cost Concepts

    Prime cost is a combination of direct materials

    and direct labor costs Conversion cost consists of direct labor and

    factory overhead

    Cost driver - a variable that causally affectscosts over a given time span

    Relevant range - the band of normal activitylevel (or volume) in which there is a specific

    relationship between the level of activity (orvolume) and a given cost

    For example, fixed costs are considered fixed

    only within the relevant range.

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    Relevant Range Visualized

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    Other Cost Concepts

    Costs may be classified as:

    >Direct/Indirect, and >Variable/Fixed

    These multiple classifications give rise to

    important cost combinations: >Direct and variable >Direct and fixed

    >Indirect and variable >Indirect and fixed

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    Total Costs and Unit Costs

    Total costs consists of all costs.

    Example: Total costs of producing 300 desks:

    Variable costs 300 desks x $15 = $4,500

    Fixed costs 15,000 Total costs $19,500

    Unit cost is an average cost that is computed bydividing total costs by the number of units.

    Example:

    Total costs $19,500/300 desks = $65 per desk

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    A Cost Caveat

    Unit costs should be used cautiously. Because

    unit costs change with a different level ofoutput or volume, it may be more prudent tobase decisions on a total dollar basis.

    Unit costs that include fixed costs shouldalways reference a given level of output oractivity.

    Unit costs are also called average costs.

    Managers should think in terms of total costsrather than unit costs.

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    Different Types of Companies

    Manufacturing companies purchase materialsand other components and converts them intofinished products through the efforts ofworkers and other productive resources

    Merchandising companies purchase productsin large quantities and sells them tocustomers in smaller amounts withoutchanging their basic forms

    Service companies provide a service, anintangible product. For example accounting,legal and consulting services

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    Types of Manufacturing Inventories

    Direct materials - resources in-stock andavailable for use in production

    Work-in-process (or progress) - productsstarted but not yet completed, often

    abbreviated as WIP Finished goods - products completed and

    ready for sale

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    Types of product costs Also called inventoriable costs:

    Inventoriable costs are first treated as anasset when incurred and expensed as costs ofgoods sold when the products are sold.

    Direct materialsacquisition costs of all

    materials that will become part of the costobject. Direct laborcompensation of all manufacturing

    labor that can be traced to the cost object.

    Indirect manufacturingfactory costs that arenot traceable to the product in an economicallyfeasible way. Examples include lubricants,indirect manufacturing labor and utilities.

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    Cost of Goods Manufactured(P2-32)

    STEP 1

    PANEL B: COST OF GOODS MANUFACTURED

    Direct materials:

    Beginning inventory, January 1, 2011 $22,000

    Purchases of direct materials $75,000

    Cost of direct materials available for use $97,000

    Ending inventory, December 31, 2011 $26,000

    Direct materials used $71,000

    Schedule of Cost of Goods Manufactured*

    For the Year Ended December 31, 2011 (in Thousands)

    Conseco Company

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    Cost of Goods Manufactured(P2-32)

    STEP 1

    STEP 2

    PANEL B: COST OF GOODS MANUFACTURED

    Direct materials:

    Beginning inventory, January 1, 2011 $22,000

    Purchases of direct materials $75,000

    Cost of direct materials available for use $97,000

    Ending inventory, December 31, 2011 $26,000

    Direct materials used $71,000Direct manufacturing labor $25,000

    Manufacturing overhead costs:

    Indirect manufacturing labor $15,000

    Plant insurance $9,000

    Depreciation-plant, building and equipment $11,000

    Repairs and maintenance - plant $4,000

    Total manufacturing overhead costs $39,000

    Schedule of Cost of Goods Manufactured*

    For the Year Ended December 31, 2011 (in Thousands)

    Conseco Company

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    Cost of Goods Manufactured Problem 2-32

    STEP 1

    STEP 3

    STEP 2

    PANEL B: COST OF GOODS MANUFACTURED

    Direct materials:

    Beginning inventory, January 1, 2011 $22,000

    Purchases of direct materials $75,000

    Cost of direct materials available for use $97,000

    Ending inventory, December 31, 2011 $26,000

    Direct materials used $71,000Direct manufacturing labor $25,000

    Manufacturing overhead costs:

    Indirect manufacturing labor $15,000

    Plant insurance $9,000

    Depreciation-plant, building and equipment $11,000

    Repairs and maintenance - plant $4,000

    Total manufacturing overhead costs $39,000

    Manufacturing cost incurr3ed during 2011 $135,000

    Beginning work-in-progress inventory, January 1, 2011 $21,000Total manufacturing costs to account for $156,000

    Ending work-in-progress inventory, December 31, 2011 $20,000

    Cost of goods manufactured (to income Statement) $136,000

    Schedule of Cost of Goods Manufactured*

    For the Year Ended December 31, 2011 (in Thousands)

    * Note that this s chedule can becom e a Schedule of Co st o f Goo ds M anufactured and Sold simply by including the beginning and

    ending finished goo ds invento ry figures in the supporting schedule rather than in the body of the inco me statement.

    Conseco Company

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    Multiple-Step Income Statement (P2-32)

    STEP 4

    Revenues $300,000

    Costs of goods sold:

    Beginning finished goods inventory, January 1, 2011 $18,000

    Costs of goods available for sale $136,000Costs of goods manufactured (see Panel B) $154,000

    Ending finished goods inventory, December 31, 2011 $23,000

    Cost of goods sold $131,000

    Gross margin (or gross profit) $169,000

    Operating costs

    Mktg., dist., & cust.-service cost $93,000

    Total operating costs $93,000

    Operating income $76,000

    Conseco Company

    Income Statement

    For the Year Ended December 31, 2011 (in thousands)

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    Other Cost Considerations Prime cost is a term referring to all direct

    manufacturing costs (materials and labor). Conversion cost is a term referring to direct

    labor and indirect manufacturing costs.

    Overtime labor costs are considered part of

    indirect overhead costs. Idle time costs are considered part of indirect

    overhead costs.

    L b l f

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    Labor Costs Classification Mark Hansen works on the companys assembly line.

    Marks basic wage rate is $20 an hour. He is paid time

    and a half (i.e. $30 per hour) for any work in excess of40 hours per week.

    This week Mark works 48 hours but is idle for 3 hoursdue to machine breakdowns. How much of his wages

    would be allocated to direct labor costs? To overhead? Productive time (48 hrs 3hrs) 45 hrs x $20 = $900

    Idle time 3 hrs x $20 = 60

    Overtime premium 8 hrs x $10 = 80 Total pay $1,040

    Direct labor costs $900; Overhead $60+80 = $140

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    Different Definitions of Costsfor Different Applications

    Pricing and product-mix decisionsdecisionsabout pricing and maximizing profits

    Contracting with government agenciesveryspecific definitions of allowable costs for costplus profit contracts

    Preparing external-use financial statementsGAAP-driven product costs only

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    Three Common Features ofCost Accounting and Cost Management

    Calculating the cost of products, services, andother cost objects

    Obtaining information for planning and control,

    and performance evaluation Analyzing the relevant information for making

    decisions

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    Different Definitions of Costsfor Different Applications