36
Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 1 Chapter 5 Results and Discussion 5.1 Introduction: This chapter elaborates the significant results obtained through the characterization of polymer polyaniline (PANI) synthesized by using oxidative and emulsion polymerization process. The detailed experimental procedure of both the synthesis processes is explained in chapter 4. In present work, all the PANI thin films were prepared by using spin coating method. The deposited thin films of PANI were characterized by using, UV-Visible spectroscopy, FTIR spectroscopy, Scanning Electron Microscopy (SEM), Nuclear Magnetic Resonance (H-NMR). The nano-particle sizes of PANI were confirmed by Transmission Electron Microscopy (TEM) and X-Ray Diffraction (XRD). The conductivity of PANI films was measured by four probe method. The Refractive Index (R.I.) and thickness measurement of the deposited films were conducted with the help of ellipsometry characterization. The ohmic behavior of the prepared films was determined by current-voltage (I-V) analyzer. The mechanism of interaction between PANI and ammonia has been explained in detail. Further, the sensing ability of the prepared PANI thin films was investigated at different concentrations of ammonia (ranging from 50 ppm to 1000 ppm). 5.2 UV-Visible Analysis of PANI: The UV –Visible absorption spectrum of the synthesized PANI by oxidative polymerization and emulsion polymerization at room temperature is shown in Fig. 5.1(a) and Fig. 5.1(b) respectively. The UV spectra of PANI were measured on Chemto Spectra Scan V2700. The conductive behavior of PANI is related to electronic transitions which takes place in the visible spectrum. The IR spectrum allows the determination of the relative amounts of the quinonoid and benzenoid moieties in the PANI chains; the conductive PANI has equal amounts of both types [1]. The peak at 300 nm and 320 nm corresponds to the ᴨ- ᴨ* transition of the benzenoid ring, while the sharp trough at 430

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Page 1: Chapter 5 Results and Discussion - INFLIBNETshodhganga.inflibnet.ac.in/bitstream/10603/48043/14/14_chapter 5.pdfPANI film was determined from four-probe technique by using standard

Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 1

Chapter 5

Results and Discussion

5.1 Introduction:

This chapter elaborates the significant results obtained through the

characterization of polymer polyaniline (PANI) synthesized by using oxidative and

emulsion polymerization process. The detailed experimental procedure of both the

synthesis processes is explained in chapter 4. In present work, all the PANI thin films

were prepared by using spin coating method. The deposited thin films of PANI were

characterized by using, UV-Visible spectroscopy, FTIR spectroscopy, Scanning Electron

Microscopy (SEM), Nuclear Magnetic Resonance (H-NMR). The nano-particle sizes of

PANI were confirmed by Transmission Electron Microscopy (TEM) and X-Ray

Diffraction (XRD). The conductivity of PANI films was measured by four probe method.

The Refractive Index (R.I.) and thickness measurement of the deposited films were

conducted with the help of ellipsometry characterization. The ohmic behavior of the

prepared films was determined by current-voltage (I-V) analyzer. The mechanism of

interaction between PANI and ammonia has been explained in detail. Further, the sensing

ability of the prepared PANI thin films was investigated at different concentrations of

ammonia (ranging from 50 ppm to 1000 ppm).

5.2 UV-Visible Analysis of PANI:

The UV –Visible absorption spectrum of the synthesized PANI by oxidative

polymerization and emulsion polymerization at room temperature is shown in Fig. 5.1(a)

and Fig. 5.1(b) respectively. The UV spectra of PANI were measured on Chemto Spectra

Scan V2700. The conductive behavior of PANI is related to electronic transitions which

takes place in the visible spectrum. The IR spectrum allows the determination of the

relative amounts of the quinonoid and benzenoid moieties in the PANI chains; the

conductive PANI has equal amounts of both types [1]. The peak at 300 nm and 320 nm

corresponds to the ᴨ- ᴨ* transition of the benzenoid ring, while the sharp trough at 430

Page 2: Chapter 5 Results and Discussion - INFLIBNETshodhganga.inflibnet.ac.in/bitstream/10603/48043/14/14_chapter 5.pdfPANI film was determined from four-probe technique by using standard

Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014)

nm and 440 nm can be assigned to the localized polaron (i.e. exitonic transition of

quinoid rings) which are characteristics of the protonated PANI, obtained by oxidative

and emulsion polymerization re

related to the doping level and the formation of polarons of the conducting form together

with extended tail nearly at 800 nm and 740 nm representing the conducting ES

(Emeraldine Salt) state of PANI, synthesized through oxidative and emulsion

polymerization respectively. This confirms the formation of PANI [2

Figure 5.1(a): UV- Visible

Figure 5.1(b): UV- Visible Absorption Spectrum of PANI (Emulsion polymerization)

Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014)

nm and 440 nm can be assigned to the localized polaron (i.e. exitonic transition of

rings) which are characteristics of the protonated PANI, obtained by oxidative

and emulsion polymerization respectively. The broad peak at 660 nm and 620 nm is

related to the doping level and the formation of polarons of the conducting form together

extended tail nearly at 800 nm and 740 nm representing the conducting ES

(Emeraldine Salt) state of PANI, synthesized through oxidative and emulsion

pectively. This confirms the formation of PANI [2-3].

Visible Absorption Spectrum of PANI (Oxidative polymerization)

Visible Absorption Spectrum of PANI (Emulsion polymerization)

Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

5. 2

nm and 440 nm can be assigned to the localized polaron (i.e. exitonic transition of

rings) which are characteristics of the protonated PANI, obtained by oxidative

nm and 620 nm is

related to the doping level and the formation of polarons of the conducting form together

extended tail nearly at 800 nm and 740 nm representing the conducting ES

(Emeraldine Salt) state of PANI, synthesized through oxidative and emulsion

3].

Absorption Spectrum of PANI (Oxidative polymerization)

Visible Absorption Spectrum of PANI (Emulsion polymerization)

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 3

5.3 Characterization of spin coated PANI films:

The present investigations relates to response of PANI films prepared by spin

coating method. The prepared thin films of PANI were characterized by various

characterization techniques. The FTIR and UV-Vis spectral studies indicate that PANI

sample exist primarily as polysemiquinone radical cations. Further the prepared films

were used for detection of ammonia at different concentrations (from 50 ppm to 1000

ppm).

5.4 Fourier Transform Infrared spectroscopy analysis:

5.4.1 FTIR analysis of PANI thin film: (Oxidative polymerization)

Figure 5.2(a): FTIR spectra of PANI film

The FTIR spectrum of PANI thin film is shown in Fig. 5.2(a). The polymer

material PANI required to prepare the film was synthesized by oxidative polymerization.

This study is useful to determine the chain orientation, structure of polymer and also used

to elucidate mechanism of polymerization. The FTIR analysis was done by Nicolet 380

spectrophotometer in our laboratory. The IR spectrum shows N-H stretching vibration

band at 3557 cm-1 and at 2945cm-1. The characteristic band appeared at 1583 cm-1

indicates nitrogen bond between benzoid and quinoid rings respectively. The band at

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 4

1668 cm-1 corresponds to C=C stretching (phenyl ring). The peak at 1305 cm-1 is

assigned to C-N stretching of tertiary aromatic amine. The peak at 815 cm-1 is due to an

aromatic =C-H plane bending. This shows very good agreement with results reported by

P. R. Hota and group [4].

5.4.2 FTIR spectral studies of film of PANI: (Emulsion polymerization)

The FTIR spectral studies of PANI film are demonstrated in Fig. 5.2(b). The

nanoparticles of PANI were obtained by the synthesis process ‘emulsion polymerization’.

Further the films were prepared by using spin coating method. During polymerization,

the temperature was kept constant nearly at 16oC but the mechanical stirring rate of

reaction solution was maintain at different rpm i.e. 200, 400 and 600 rpm. The IR

spectrum shows N-H stretching vibration band at 2947 cm-1, 2980 cm-1 and 2983 cm-1

respectively for 200, 400 and 600 rpm [5].

100 0 200 0 300 0 400 0 5 00 0

99

1 00

1 01

1 02

1 03

cm-1

200rpm 600rpm 400rpm

% T

Figure 5.2 (b): FTIR spectra of nanoparticles of polyaniline (at solution stirring rate 200, 400, 600 rpm)

The characteristic band appeared at 1585 cm-1, 1451 cm-1, 1560 cm-1 and 1465 cm-1, 1559

cm-1, 1453 cm-1 indicates nitrogen bond between benzenoid and quinoid rings

respectively for 200, 400 and 600 rpm . The band 1404 cm-1, 1394 cm-1, 1395 cm-1 is

attributed to the ring stretching combined with C-N stretching for 200, 400 and 600 rpm.

Bands at 1255 cm-1, 1077 cm-1, 1260 cm-1 and 1073 cm-1, 1261 cm-1, 1081 cm-1 are due

Wave number (cm-1)

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 5

to C= N stretching and in plane bending of the C–H bond, respectively for 200,400 and

600 rpm[6-8]. The C-H out of plane, bending vibration appear at 958, 960, 961 cm-1

respectively for 200,400 and 600 rpm [9].

The different peaks obtained for N-H stretching vibration, nitrogen bond between

benzoid and quinoid rings, C-N , C–H, C= N stretching, C-H out of plane in the

backbone of polymer PANI shows very slightly shift of the corresponding values of

different stretching bands, it may be due to changing mechanical stirring rate of reaction

solution [10].

5.5 Conductivity measurement of PANI film by using four-probe method:

The primary means of characterizing prepared PANI film was carried through d.c.

conductivity measurements. The measurement of d.c. conductivities was accomplished

through use of the 4-probe van der Pauw technique. Under this method, four conductive

metal probes are placed in line on the surface of the film; current is injected and collected

through the two outer probes, while the potential drop between the two inner probes is

monitored simultaneously [11]. During the actual measurement, the resistivity of conducting

PANI film was determined from four-probe technique by using standard formula as follows.

In the four-point measurements, a four-point probe with the distances between

electrodes(S=0.2 cm) was pressed to a thin film on a silicon substrate. The current-voltage

characteristics were measured with a digital multimeter [12-13].

5.5.1 Conductivity of PANI film prepared by oxidative polymerization:

The corrected resistivity (ρo) of the PANI film is,

ρo = (V/I). 2 π S

= 16.50 x 2 x π x 0.2

= 20.7372 Ohm.cm

But, the resistivity (ρ) of the PANI film (at ambient temperature) is expressed as,

ρ = ρo / G7 (W/S)

= (20.7372) / 28.2917 = 0.73302 Ohm.cm

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 6

Based on the above calculated value of resistivity (ρ), the conductivity (σ) of PANI film

was obtained using following formula,

Conductivity (σ) = 1/ρ

= 1/0.73302

= 1.36 S/cm,

Where the following symbols have their usual meaning as,

ρo = Corrected resistivity, ρ = Resistivity (Ohm.cm)

σ = Conductivity (S/cm), S = Probe Distance (cm)

W = Film Thickness (cm), T = Temperature (Kelvin)

G7= Correction Divisor, V = Voltage

I= Current

5.5.2 Conductivity of PANI film prepared by emulsion polymerization:

The corrected resistivity (ρo) of the PANI film is,

ρo = (V/I). 2 π S

= 14.47 x 2 x π x 0.2

= 18.1858 Ohm.cm

But, the resistivity (ρ) of the PANI film (at ambient temperature) is expressed as,

ρ = ρo / G7 (W/S)

= (18.1858) / 28.2917

= 0.6427 Ohm.cm

Based on the above calculated value of resistivity (ρ), the conductivity (σ) of

PANI film was obtained using following formula,

Conductivity (σ) = 1/ρ

= 1/0.6427

= 1.55 S/cm

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 7

The following, Table 5.1 indicate the resistivity and corresponding conductivity values of

prepared PANI films by both polymerization processes.

Table 5.1: Resistivity and corresponding conductivity of PANI films

Method of polymerization

Corrected resistivity of PANI film (ohm.cm)

Resistivity of PANI film (ohm.cm)

Conductivity of PANI film (S/cm)

Oxidative 20.7372 0.73302 1.36

Emulsion 18.1858 0.6427 1.55

The measured conductivity values of PANI films were observed to be 1.36 S/cm and 1.55

S/cm. These values show good agreement with the values reported by Jonas Tokarsky et

al. Further this confirmed that the synthesized PANI by both polymerization processes

having conducting nature [14].

5.6 Ellipsometry characterization:

The ellipsometry is particularly used for the analysis of thin films, bulk materials

and surfaces [15]. The main advantages of this technique is that it is a non-distructive

optical method and small changes in thickness (< 2 nm) and refractive index (< 0.005)

can be easily detected by using this technique [16]. In recent technology, the thickness of

thin and ultra thin films is found to be important design parameter. Hence there exists a

great need for characterizing and understanding the thickness dependence properties of

thin films [17]. The refractive index (R.I.) and thickness of deposited PANI films

prepared from oxidative and emulsion polymerization were observed through

ellipsometer (SD-Philips 1010) system having a source of He-Ne LASER with

wavelength 632.8 nm in our laboratory.

The R.I. and thickness topography of deposited PANI films determined from

ellipsometry are shown in following Fig. 5.3 and 5.4. The Fig. 5.3 (a) indicates R.I. while

Fig. 5.3 (b) indicates thickness of the PANI film for oxidative polymerization and Fig.

5.4 (a) indicates R.I. while 5.4 (b) indicates thickness of the PANI film for emulsion

polymerization respectively. It was noted that Figures 5.3 (b) and 5.4 (b) shows the

uniform thickness of the deposited films. The results obtained with this model system are

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 8

quite encouraging. The results demonstrate the potential of the ellipsometric technique

for characterization of bulk interactions of organic molecules that are covalently linked to

the polymer backbone [16].

Figure 5.3 (a): R. I. topography of the PANI (Oxidative polymerization) film

Figure 5.3 (b): Thickness topography of the PANI (Oxidative polymerization) film

The average R.I. and thickness of the PANI films is determined to be 1.54 and 470.99 Ao

respectively for the films prepared by oxidative polymerization while the average R.I.

and thickness of the PANI films is determined to be 1.88 and 480 Ao respectively for the

films prepared by emulsion polymerization. It was found that the R.I. increases from 1.54

to 1.88 with increasing film thickness from 470.99 to 480 Ao. It happens due to lower

densities and lack of continuity or homogeneity of the film. The dependence of R.I.

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 9

caused by the interference phenomenon is due to the film’s morphology and molecular

chain orientation. The changes in the value of R.I. may also be attributed to factors such

as the crystallinity, electronic structure, density and defects [17].

Figure 5.4 (a): R. I. topography of the PANI (emulsion polymerization) film

Figure 5.4(b): Thickness topography of the PANI (emulsion polymerization) film

5.7 Current–Voltage (I-V) characteristics of PANI films:

I-V characteristic of PANI film was studied by measuring the current with

varying voltage at room temperature. This study is essential to ensure whether the PANI

film possesses the ohmic contact or rectifying contacts [18]. Fig. 5.5 shows a

combination of I-V characteristic curves consisting one curve of oxidative and three

curves of emulsion polymerization (i.e. at 200, 400 and 600 rpm) of PANI films.

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 10

-1.0 -0.5 0.0 0.5 1.0

-0.6

-0.4

-0.2

0.0

0.2

0.4

0.6

Oxidative 200rpm 400rpm 600rpm

Cu

rren

t (

A)

Voltage (V)

Figure 5.5: I-V characteristic curves of PANI film

In the present I–V characterization an ohmic current was observed with a symmetric

current in both positive and negative voltage ranges [3]. All the four measured I-V

characteristics are linear and ohmic contacts between the polymer and the electrodes are

formed. The linear relationship of the graph revels that the PANI film has an ohmic

behavior [19]. Further it was observed that, all films are stable to environmental with

stability up to 3-4 months at room temperature [20].

5.8 SEM analysis of HCl doped PANI film:

Figure 5.6 SEM image of HCl doped PANI film

The surface morphology of the HCl doped PANI film was studied by Scanning Electron

Micrograph (SEM). The figure 5.6 shows the SEM image of HCl doped PANI

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 11

(oxidative) film taken at and 1 μm scale. The synthesized film exhibits uniform, porous,

and granular surface morphology. Another film of PANI was found to be single phase,

homogeneous and uniform compact globular structure. It was observed for PANI

composition synthesized by oxidative polymerization, of three different magnifications

taken at 10, 5 and 1 μm scale as shown in Fig.5.7, Fig.5.8, Fig. 5.9 respectively [3].

Figure 5.7 SEM image of PANI film (10 μm scale)

Figure 5.8 SEM image of PANI film (5 μm scale)

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 12

Figure 5.9 SEM image of PANI film (1 μm scale)

One can see from the SEM micrographs that the samples are predominantly granular and

the grain sizes are in the range of 1-2 μm. From all the SEM images of the samples, it is

seen that a significant amount of clustering exist between these grains. In presence of

such clustering, SEM cannot resolve the individual grains [21]. The high porosity and

granular surface morphology is important for gas sensing applications. In view of these

characteristics SEM results suggest the applicability of PANI matrix for gas sensor [22].

5.9 Transmission Electron Microscopy (TEM) of PANI synthesized

using Oxidative polymerization:

Fig. 5.10 (a) and (b) shows the Transmission Electron Microscopy (TEM) of

PANI synthesized using oxidative polymerization method for two samples. The TEM

image shows lamellar (d=200-300 nm) [23].

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 13

Figure 5.10 (a): TEM images of PANI (Oxidative polymerization)

Figure 5.10 (b): TEM images of PANI (Oxidative polymerization)

Table 5.2: Size of nanoparticles and corresponding number of PANI particles

Diameter in (nm) Total number of PANI particles

50-100 (A) 2

100-150 (B) 2

150-200 (C) 8

200-250 (D) 8

250-300 (E) 2

300-350 (F) 9

350-400 (G) 3

400-450 (H) 2

Figure 5.10 (c): Graphical representation of particle diameter Vs No. of PANI particles

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 14

5.10 Transmission Electron Microscopy (TEM) of PANI synthesized using emulsion polymerization:

The TEM images of the PANI nanoparticles are shown in Fig. 5.11, 5.13 and 5.15

for different stirring rate 200 rpm, 400 rpm, 600 rpm respectively. Figure shown in figure

5.12, 5.14 and 5.16 shows the particle size distribution histogram for different stirring

rate 200 rpm, 400 rpm, 600 rpm respectively. The size distributions were very narrow as

shown in histogram. The TEM image shows a dispersed nanoparticle (d=10-20 nm),

adherent nanoparticle (d=30-40 nm), lamellar (d=200-300 nm) and dendritic (diameter of

40 nm) [23]. TEM of PANI film exhibited a nanospherical-like morphology with particle

diameter around 50 nm [1]. The figure shows maximum frequency of particle sizes,

around 20-30 nm, for 200 rpm. For 400 rpm and 600 rpm the average particle size was

found to be same i. e. 80-100 nm, however for 600 rpm the granules are more in number.

The average particle size increases from 20-30nm to 80-100 nm (as shown in table 5.3,

5.4 and 5.5). Further as we proceed from 200rpm to 600rpm, the spherical granules show

some trend to align along a particular direction. Mostly the polyaniline nanoparticles

formed are larger in size, possibly because large number of particles aggregated (Xia and

Wang 2002) to form larger sized particles [24].

Fig. 5.11 TEM image of PANI nanoparticle at 200 rpm

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 15

Table 5.3: TEM analysis of PANI at 200rpm

Diameter in (nm) Total Number of PANI particles

20-30 (A) 10

30-40 (B) 3

Fig 5.12 TEM histogram of PANI nanoparticle for 200 rpm

Figure 5.13 TEM image of PANI nanoparticle at 400 rpm

Table 5.4: TEM analysis of PANI at 400 rpm

Diameter in (nm) Total Number of PANI particles

60-80 (A) 2

80-100 (B) 5

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 16

Figure 5.14 TEM histogram of PANI nanoparticle for 400 rpm

Figure 5.15 TEM image of PANI nanoparticle at 600 rpm

Table 5.5 TEM analysis of PANI at 600 rpm

Diameter in (nm) Total Number of PANI particles

60-80 (A) 2

80-100 (B) 5

100-120 (C) 1

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 17

Figure 5.16 TEM histogram of PANI nanoparticle for 600 rpm

Figure 5.17 shows corresponding selected area electron diffraction (SAED) pattern of

PANI. The blurred bright electron diffraction rings show that the polyaniline film is

amorphous or poorly crystalline. The SEAD pattern reveal the diffraction ring from core

to shell which are indexed as (1 1 1), (2 0 0) confirming fcc structure of PANI [25].

Figure 5.17: The Selected Area Electron Diffraction (SEAD) pattern of PANI nanoparticle

5.11 X-Ray Diffraction of PANI synthesized by Emulsion polymerization:

X-ray diffraction (XRD) technique was employed to characterize the structures of

the chemically synthesized PANI films. The XRD patterns were recorded in 2ϴ range of

the order of 10-80º. Following figures indicate the pattern of PANI film includes three

prominent broad peaks and few smaller peaks riding over a broad hump, indicating that

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 18

chain ordering is predominantly limited to short range [11, 26]. Li et al reported that

crystallinity and orientation of conducting polymers have been of much interest because

highly ordered systems can display metal-like conductive states. Figure 5.18, 5.19 and

5.20 shows the XRD pattern of PANI synthesized at different stirring i.e. 200, 400 and

600 rpm respectively. The XRD of emeraldine form of PANI prepared by using methanol

has peaks at 2θ = 15, 20, and 24o. All the three peaks are observed at 19.02, 21.35 and

25.27 values of 2θ along with other prominent peaks. The shifting in position is due to

different crystalline behavior and structure on PANI. The result reveals the strong

crystalline nature of synthesized PANI [27].

For PANI the characteristics peaks appeared at 21.35 and 25.27 corresponds to

(020) and (200) crystal planes of PANI [28]. The peak at 25.27 may be ascribed to

periodicity parallel to the polymer chain (Moon et al. 1989). This peak may also represent

the characteristic distance between the ring planes of benzene rings in adjacent chains or

the close contact interchain distance (Pouget et al. 1995). The characteristic broadening

of the observed peaks implies the nanocrystalline nature [25].

The broad peaks observed at about 2θ =19º and 25º are similar to those observed

by other researchers [29]. The diffraction pattern of PANI thin film shows a peak at about

2θ = 19º [30] and a hump around at 2θ = 25º which is typical for conducting amorphous

polymer [31].

Table 5.6 gives the 2θ scale and peak intensity at different solution stirring rate.

From table it is observed that as increase in stirring rate the peak intensity also increases.

The increase in peak intensity reveals the refinement in crystal structure of the PANI.

Table 5.6 : Peak intensity and 2θ scale at different solution stirring rate Solution stirring rate ( rpm) 2θ angle Peak intensity

200 19.1 670 20.6 780 25.3 610

400 19.03 1050 21.31 1120 25.27 950

600

19.5 1200 21.0 1250 25.7 1000

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 19

Figure 5.18: XRD spectra for 200 rpm level of PANI synthesis

Figure 5.19: XRD spectra for 400 rpm level of PANI synthesis

Figure 5.20: XRD spectra for 600 rpm level of PANI synthesis

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014)

5.12 NMR Spectroscopy:

NMR spectroscopy is a very efficient technique to study the changes in electron

density around a given nucleus

measurement presented here was

in DMSO at Diya Labs, Mumbai. Additional information about the monomer and

synthesized polymer structures were obtained from NMR spectra. The Fig 5.21 and 5.22

shows the NMR spectra of PANI

intense peaks appearing at 2.5 and 3.5 ppm correspond to the unlabelled DMSO and

water present in the solvent, respectively. Apart from these signals, we also observed the

peak at 7.075 ppm is due to the protons on t

form of the product (Emeraldine base) gave

peak positions (i.e. NH protons appear at 3.65 ppm). The down field signals centered at

7.2 ppm are due to four aromatic protons

base) [33]. The aromatic protons of the phenylene moiety appear at 6.90 ppm. The

protons of the other methylene groups appear at 1.23

group appears at 0.84 ppm. The peaks associa

difficult to be assigned. This is because of the delocalized electron or

[34].

Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014)

NMR Spectroscopy:

NMR spectroscopy is a very efficient technique to study the changes in electron

given nucleus [21]. The H-Nuclear Magnetic Resonance (NMR)

measurement presented here was carried out on a 300MHz NMR spectrometer for PANI

in DMSO at Diya Labs, Mumbai. Additional information about the monomer and

synthesized polymer structures were obtained from NMR spectra. The Fig 5.21 and 5.22

shows the NMR spectra of PANI synthesized by emulsion polymerization

intense peaks appearing at 2.5 and 3.5 ppm correspond to the unlabelled DMSO and

water present in the solvent, respectively. Apart from these signals, we also observed the

peak at 7.075 ppm is due to the protons on the benzene ring [32]. Whereas non

form of the product (Emeraldine base) gave an H-NMR spectra with slight shift of the

peak positions (i.e. NH protons appear at 3.65 ppm). The down field signals centered at

7.2 ppm are due to four aromatic protons of the pure reduced form (leucoemeraldine

base) [33]. The aromatic protons of the phenylene moiety appear at 6.90 ppm. The

protons of the other methylene groups appear at 1.23-3.657 ppm, and the terminal methyl

group appears at 0.84 ppm. The peaks associated to the protons on the aniline units are

difficult to be assigned. This is because of the delocalized electron or

Figure 5.21: NMR spectra of PANI.

Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

5. 20

NMR spectroscopy is a very efficient technique to study the changes in electron

Nuclear Magnetic Resonance (NMR)

carried out on a 300MHz NMR spectrometer for PANI

in DMSO at Diya Labs, Mumbai. Additional information about the monomer and

synthesized polymer structures were obtained from NMR spectra. The Fig 5.21 and 5.22

emulsion polymerization. The extremely

intense peaks appearing at 2.5 and 3.5 ppm correspond to the unlabelled DMSO and

water present in the solvent, respectively. Apart from these signals, we also observed the

Whereas non-reduced

NMR spectra with slight shift of the

peak positions (i.e. NH protons appear at 3.65 ppm). The down field signals centered at

of the pure reduced form (leucoemeraldine

base) [33]. The aromatic protons of the phenylene moiety appear at 6.90 ppm. The

3.657 ppm, and the terminal methyl

ted to the protons on the aniline units are

difficult to be assigned. This is because of the delocalized electron or charged species

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Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014)

Fig 5.23.: Polyaniline (emeraldine) salt is polyaniline (emeraldine) base. A

The corresponding structures are shown in Fig. 5.23 [35]. The experimentally observed

chemical shifts are in perfect agreement with structure as

solubility of PANI in other solvents did not allow us to confirm this fact [32].

5.13 Ammonia Gas Sensing Behavior of

5.13.1 Mechanism of interaction between PANI and

PANI is a polymer, which shows a reversible acid/base doping process. In the

acid doped or emeraldine salt (ES) state of

base (EB) or dedoped state of

base (ammonia vapors) can be converted to emeraldine base, which on reaction with acid

Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014)

Figure 22: NMR spectra of PANI

Fig 5.23.: Polyaniline (emeraldine) salt is deprotonated in the alkaline medium to polyaniline (emeraldine) base. A– is an arbitrary anion, e.g., chloride.

The corresponding structures are shown in Fig. 5.23 [35]. The experimentally observed

chemical shifts are in perfect agreement with structure as shown in figure. The poor

solubility of PANI in other solvents did not allow us to confirm this fact [32].

Sensing Behavior of PANI:

5.13.1 Mechanism of interaction between PANI and ammonia:

PANI is a polymer, which shows a reversible acid/base doping process. In the

acid doped or emeraldine salt (ES) state of PANI is conductive, while in the emeraldine

base (EB) or dedoped state of PANI is insulating. The emeraldine salt on treatment with

base (ammonia vapors) can be converted to emeraldine base, which on reaction with acid

Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

5. 21

deprotonated in the alkaline medium to

is an arbitrary anion, e.g., chloride.

The corresponding structures are shown in Fig. 5.23 [35]. The experimentally observed

shown in figure. The poor

solubility of PANI in other solvents did not allow us to confirm this fact [32].

PANI is a polymer, which shows a reversible acid/base doping process. In the

is conductive, while in the emeraldine

is insulating. The emeraldine salt on treatment with

base (ammonia vapors) can be converted to emeraldine base, which on reaction with acid

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 22

(HCl vapors) gets reconverted to emeraldine salt. Thus it shows that these two states are

interconvertable [36].

When PANI interacts with NH3, the following reversible reaction occurs.

PANI H+ + NH3 PANI + NH4+

In the presence of ammonia this reaction goes predominantly towards the right, as NH3

molecules releases protons from the PANI, thus forming energetically more favorable

NH4+. It is the PANI de-doping (de-protonation) reaction. But in the air (with no

ammonia) the above reaction begins towards left. Figure shows 5.24 the mechanism of

interaction between PANI and ammonia.

Figure 5.24: Mechanism of interaction between PANI and ammonia.

Ammonium de-composes into ammonia and protons which being added to PANI

molecules, restore the initial level of doping. In this way reversibility of the ammonia on

PANI occurs. In fact, in this case we are dealing with chemical bonding [37]. This

confirms the fact that the process of ammonium ion (NH4+) formation is accompanied by

an energy gain because it has a more stable tetrahedral configuration. On the other hand,

the reverse process (gaining protons by PANI) is also energetically favorable. Its nitrogen

atoms have sp2 hybridized electron orbital, so formation of a third bond with a hydrogen

atom is accompanied by a lowering of the total energy of the polymer chain. Thus when

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 23

ammonia interacts with PANI, two competing processes of proton gain (by ammonia and

by PANI) occurs. Since the heat of ammonia adsorption onto PANI is low, the

probabilities of the two processes are more or less the same. The result is that ammonia

gets adsorbed onto PANI backbone. This reaction leads to the deprotonation of PANI

nitrogen atoms, supporting the disappearance of charge carriers which causes increase in

electrical resistance.

5.14 Sensitivity measurement for NH3 gas:

The ammonia gas sensing characteristics of PANI films was studied under static

gas chamber by indigenously developed system at Intelligent Materials Research

Laboratory (prior known by Nanoscale Electronics Research Laboratory), Department of

Physics, Dr. Babasaheb Ambedkar Marathwada University, Aurangabad – 431 004 (MS)

India. Performance of the sensor was determined by measuring its response to various

concentrations of liquid ammonia introduced in the chamber. The sensing element was

kept on Four-Probe assembly in the gas chamber. The known volume and concentration

of ammonia gas was introduced in the chamber which allows PANI film to interact with

ammonia gas of desire concentration in ppm. The corresponding change in surface

resistance of PANI film was recorded as a function of time. The change of resistance of

PANI film when it is exposed to ammonia gas was demonstrated in terms of ΔR/R0 (%);

where R0 is the initial resistance of the PANI film and R is the change of resistance of the

same film when it is exposed to ammonia gas. The concentration of ammonia gas was

varied from minimum value 50 ppm to maximum 1000 ppm. We observed increase in the

resistance of PANI film when it was exposed to ammonia gas. The nitrogen atom of the

ammonia molecule is responsible for coordinating with the dopants proton enabling its

sensing characteristics. The nitrogen-free doublet of ammonia molecules can create a

coordinate bonding with the free atomic orbital of the dopants proton [38].

Thus when ammonia interacts with PANI, two competing processes of proton

gain (by ammonia and by PANI) occurs. The probabilities of the two processes are more

or less the same because the heat of ammonia adsorption onto PANI is low. The results

revealed that ammonia gets adsorbed onto PANI film. It shows maximum responses at

higher concentrations of ammonia because the number of molecules striking over the

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 24

polymer increases as the concentration increases from 50 ppm to 1000 ppm [39]. The

results obtained so far are explained in detail as below.

The ammonia gas sensing tendency of a PANI film was studied by using the gas

sensor set up. The prepared PANI film was placed inside the measuring chamber and

closed airtight. Air was passed through the chamber followed by passing ammonia gas

mixed with air in specific proportions. The constant current was passed through the PANI

film by a constant current source and the corresponding voltage was measured at an

interval of 30 sec. Then ammonia gas flow was stopped. After cut off of the ammonia gas

flow, the resistivity falls and then remains constant. Again the gas was passed and the

complete process was repeated. Electrical resistivity measurements were recorded for

PANI-film when the film was exposed to NH3 gas. The sensitivity of the sensor may be

defined as the ratio of the change of resistivity due to exposure to the gas under testing to

the resistivity of the sample in the air. The percentage sensitivity is calculated by

equation (1) [18].

(%) =

× 100 ……….. (1)

Where, Rg is the resistance monitored in presence of NH3 gas (resistance after

exposure to ammonia) and Ro is the resistance monitored in the air (resistance before

exposure to ammonia). Planer electrical resistivity of PANI film was monitored across

the two parallel strip silver pasted electrodes separated by 2 mm spacing. The obtained

results shown in Table 5.7 have good agreement with the results reported by Duong Ngoc

Huyen and group [40].

Table 5.7: Response of PANI film to ammonia

Conc. of NH3in ppm

Resistance of PANI film(MΩ) before exposure of NH3[R0](Pristine)

Resistance of PANI film(MΩ) after exposure of

NH3[Rg]

Sensitivity of PANI film in %

200 5.240 5.298 1.106 400 3.911 4.024 2.889 600 2.716 2.934 8.026 800 1.696 2.178 28.41 1000 1.380 1.890 39.13

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 25

Figure 5.25: Sensitivity as a function of NH3 concentration

Further the deposited conductive PANI thin films have been used for detection of

ammonia gas. The prepared film shows good response on exposure to ammonia

environment. It indicates the variation in the resistance between the electrodes of the

PANI film, which was measured as a function of ammonia gas concentration after the

exposure in the chamber at ambient pressure and temperature. The obtained values of

resistance in air and in ammonia environment are presented in table 5.7. The plot of

concentration of ammonia gas in (ppm) against percentage sensitivity is shown in figure

5.25. It shows that, the magnitude of percentage sensitivity linearly increases with the

concentration of ammonia from 200 to 1000 ppm. The highest percentage sensitivity

around 39.13% of the PANI film was observed at higher concentration 1000 ppm of NH3

gas. Polyaniline by chemical method was used as ammonia gas sensor by the other

research groups [41].

Lot of studies is dealing with the improvement of sensitivity and selectivity of

PANI sensors. The parameters showing an influence on these two factors are the nature

of the dopant, the presence and the nature of substituants on aniline ring, the deposition

method of sensitive layer, the PANI post-treatment by an organic vapor, and the use of a

composite sensitive film with PANI. Other parameters like electrode geometry [42] and

temperature [43] influence the response of gas-sensitive chemo-resistors. Moreover, the

polymer swelling can participate to the gas response [44]. Kukla et al showed a decrease

0

5

10

15

20

25

30

35

40

45

200 300 400 500 600 700 800 900 1000

Concentration of NH3 Gas (ppm)

Sen

sit

ivit

y (

%)

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 26

of the polymeric sensor sensitivity when the temperature increased from 27 to 78C,

thereby proving that desorption is favored compared to adsorption. Another drawback is

the limited life time of the sensor exposed, for example, to ammonia (NH3) vapors [37].

5.14.1 Responses of PANI films at different concentration of ammonia:

The sample in the form of PANI thin film was placed in ammonia gas chamber,

and the sensor response was monitored. All PANI films were tested for ammonia gas at

room temperature. The polymer PANI used here for the preparation of film was

synthesized by oxidative polymerization. The responses of the 5 different PANI films

(with same dimension parameters) to various concentrations of ammonia are shown in

Fig. 5.26 (a) (b) (c) (d) and (e). The exposure to NH3 was repeated, for 100ppm, 200ppm,

300ppm, 400ppm, 500ppm and the individual responses were studied. For every time the

gas was replaced by ambient air, so as to evacuate the chamber. It was observed that, the

resistance of the samples first increased sharply, and then gradually decreased when the

ammonia gas was replaced by air.

Fig. 5.26 (a): The response of the sample during ammonia admission removal cycle at 100 ppm ammonia concentration.

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 27

Fig. 5.26 (b): The response of the sample during ammonia admission removal cycle

at 200 ppm ammonia concentration

Fig. 5.26 (c): The response of the sample during ammonia admission removal cycle

at 300 ppm ammonia concentration

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 28

Fig. 5.26 (d): The response of the sample during ammonia admission±removal cycle at ammonia concentration: 400 ppm

Fig. 5.26 (e): The response of the sample during ammonia admission removal cycle at ammonia concentration: 500 ppm

These curves are characterized by high reproducibility and short relaxation times. The

time for the resistance build-up is nearly 1 min, while the resistance drop (when

regeneration in the air occurs) proceeds more slowly. As shown in Fig 5.26, the one-cycle

curves (sensor response to ammonia intake followed by its regeneration in air) of the

sample demonstrate that the steady- state value of the sample's resistance. It shows

maximum responses at higher concentrations of ammonia because the number of

molecules striking over the polymer film increases as the concentration increases from

100 ppm to 500ppm respectively. The calibration plots for different ammonia

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 29

concentrations are shown as the resistance increases of the film, measured using a

sensitive digital multimeter.

5.15 Gas sensing characteristics:

5.15.1 Ammonia gas sensing behavior of PANI film prepared by Oxidative polymerization:

The sample in the form of PANI thin film was placed in ammonia gas chamber,

and the sensor response was monitored. The polymer PANI used here for the preparation

of film was synthesized by oxidative polymerization. The results were observed in terms

of the change in resistivity of the polymer film. Fig. 5.27 shows the sensing behavior of

PANI films. In order to get the recovery time of the polyaniline gas-sensor, the gas flow

was stopped after it reached the saturation level, followed by 5 min purging with air. A

fixed amount (corresponding to proportions of 100 ppm) of NH3 gas was injected into the

test chamber, and film resistance measured with respect to time, until it reached a steady

value. The increase of concentration enhances the rate of diffusion of ammonia molecules

towards and into the polymer PANI thin film. It shows maximum responses at higher

concentrations of ammonia because the number of molecules striking over the polymer

increases as the concentration increases from 100 ppm to 500 ppm.

0 2000 4000 6000 8000 10000

0

5

10

15

20

25

30

500ppm

400ppm

300ppm

200ppm

100ppm

R

/R0 (

%)

Time (sec) Figure 5.27: Ammonia sensing behavior of PANI film.

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Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 30

5.15.2 Response Time and Recovery Time:

Figure 5.28 shows the recovery and response time of PANI film at different

ammonia concentration. From figure it reveals that the recovery and response time seems

to increase with the increase of ammonia concentration. The increase of NH3

concentration increases the quantity of adsorbed ammonia molecules on the PANI

surface to obtain the equilibrium of NH3 concentrations, then increasing probably the

time for the complete desorption of the ammonia molecules from the PANI layer [45]. At

100ppm concentration of ammonia, the recovery time found to be around 1000sec, while

it observed to be increased linearly up to 7000sec for 500ppm concentration. On the other

hand the response time found to be increased from 850sec to2000sec.

100 200 300 400 500

1000

2000

3000

4000

5000

6000

7000

Tim

e (

Sec)

NH3 gas concentration (ppm)

Response Recovery

Figure 5.28: Recovery and response time of PANI film at different ammonia concentration

5.15.3 Sensitivity of PANI film:

The sensitivity of PANI sensitive layer at different ammonia concentration is

represented in Fig. 5.29. The sensitivity of this sensor observed to be increases with

increasing NH3 concentration. The sensitivity at 100ppm of NH3 was measured about

2.5% and it linearly increases up to 24% at 500ppm concentration. Indeed, the structure

of PANI has a significant number of reactive sites (polarons) for the detection of the NH3

molecules [46].

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100 200 300 400 500

0

5

10

15

20

25

Sen

siti

vit

y (%

)

NH3 gas concentration (ppm)

Equation y = a + b*x

Adj. R-Square 0.95117

Value Standard Error

-- Intercept -2.232 2.09818-- Slope 0.0562 0.00633

Figure 5.29: Sensor sensitivity as a function of ammonia concentration.

5.16 Ammonia gas sensing behavior PANI film prepared by Emulsion polymerization : Fig. 5.30 shows the sensing behavior of PANI films. The polymer PANI used here for the preparation of film was synthesized by emulsion polymerization.

0 2000 4000 6000 8000 10000 12000

0

5

10

15

20

25

30 500 ppm

400 ppm

300 ppm

200 ppm

100 ppm

R

/Ro %

Time (Sec)

50 ppm

Figure 5.30: Sensing behavior of PANI films

From figure it is observed that as increase in time of exposure the sensitivity observed to

be increases. At 50ppm the sensitivity found to be 3.5% and increased linearly up to

28.5% for 500ppm concentration.

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 32

5.16.1 Response Time and Recovery Time:

Fig. 5.31 shows the recovery and response time of PANI film at different

ammonia concentration.

0 50 100 150 200 250 300 350 400 450 500 550

200

400

600

800

1000

1200

1400

1600

1800

Tim

e (

Se

c)

NH3 gas concentration (ppm)

Response Recovery

Figure 5.31: Recovery and response time of PANI film at different ammonia concentration

From figure it reveals that the recovery time seems to be increased as increase in NH3

concentration up to 200ppm and further it become steady onwards from 200ppm up to

500ppm. The response time of PANI film seems to increase with the decreases of

ammonia concentration. The response time observed to be decreases from 800sec to

200sec for increase in NH3 concentration from 50 to 500ppm respectively. The number of

molecules that diffuse with the sensing sites on the film in a given time increases, and

therefore the response time decreases. Increasing concentrations lead to increased

chemisorbed ammonia, which in turn enhances the desorption rates and sensing site

renewal [18].

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Synthesis and Characterization of Thin Films of Conducting Polymers for Gas Sensing Applications

Mr. Ravindrakumar G. Bavane, SOPS, NMU, Jalgaon (2014) 5. 33

5.16.2 Sensitivity of PANI film:

The sensitivity of PANI sensitive layer at different ammonia concentration is

represented in Fig. 5.32.

0 100 200 300 400 5000

5

10

15

20

25

30

Sen

sit

ivit

y (

%)

NH3 gas concentration (ppm)

Equation y = a + b*x

Adj. R-Square 0.92289

Value Standard Error

-- Intercept 4.35482 2.03331

-- Slope 0.05227 0.0067

Figure 5.32: Sensor sensitivity as a function of ammonia concentration

The sensitivity of this sensor observed to be increases with increasing NH3

concentration. The sensitivity at 100ppm of NH3 was measured about 3.5% and it linearly

increases up to 29% at 500ppm concentration.

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