Chapters 2 Heat Conduction Pp

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    Chapters 2. Heat Conduction Equation

    2.1 Introduction

    Heat flow across various layers in a chip is governed by heatconduction equation. To understand heat conductionequation is a necessary step for calculating the temperaturedrop across each layers. In this chapter, the mean objectivesare:

    To derive the heat conduction equation

    To study the associated boundary conditions

    To study the solutions of the steady state, one-dimensional

    heat conduction problems

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    2-2 The general heat conduction equation

    (1) Heat conduction across an elemental volume, T = f(x,y,z,t)

    is the rate of heat flow into the elemental control volume

    dxdydzacross the element surface dydzatx.

    The rate out flow of heat across the element surface dydzat

    x+dxis

    xQ&

    x

    Q& x dxQ

    &

    y

    z

    xdx

    dydz

    [( ) ( ) ]x x dx x x xQ T T

    Q Q dQ Q dx k k dx dydz x x x x

    x x x x! ! !

    x x x x

    && & & &

    ( )xT

    Q k dydz x

    x!

    x

    &

    x x+dx

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    (2) Internal heat generation in the elemental volume

    The rate of heat generation inside in volume is

    is the rate of energy generation per unit volume (W/m3)

    (3) Applying the principle of conservation of energy for a closed system,

    the net heat input to the elemental volume is equal to the increase of

    internal energy.

    The general heat conduction equation is

    ( )i o v net v

    T T E E mc Q dxdydz c

    t tV

    x x ! p !

    x x&& &

    gdxdydz&

    g&

    v

    T T T T k k k g c

    x x y y z z tV

    x x x x x x x !

    x x x x x x x&

    ( )v

    T T T T k k k dxdydz gdxdydz dxdydzc

    x x y y z z tV

    x x x x x x x !

    x x x x x x x&

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    2-3 Special forms of heat conduction equations

    Constant thermal conductivity, k= constant

    No heat generation source within the system

    is called thermal diffusivity. It indicates how fast the heatdiffuses in the medium.

    Steady state heat conduction with internal heat generation

    Steady state and no internal heat generation in the medium

    It is a Laplace equation

    2 2 2

    2 2 2

    T T T g c T

    x y z k k t

    Vx x x x !

    x x x x

    &

    t

    T

    t

    T

    k

    c

    z

    T

    y

    T

    x

    T

    x

    x

    x

    x

    x

    x

    x

    x

    x

    x

    E

    V 12

    2

    2

    2

    2

    2

    ck VE /!

    2 2 2

    2 2 20

    T T T g

    x y z k

    x x x !

    x x x

    &

    022

    2

    2

    2

    2

    2

    !!xx

    xx

    xx T

    zT

    yT

    xT

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    2-3 One-dimensional heat conduction equations

    One-dimensional (There is no

    temperature gradient in y & z

    directions), unsteady, constant kwith internal heat generation.

    One-dimensional, steady state,

    constant kwith internal heat

    generation.

    One-dimensional, steady state,

    constant kand no internal heatgeneration.

    2

    20

    d T g

    dx k !

    &

    2

    2

    1T g T

    x k tE

    x x !

    x x

    &

    2

    20

    d T

    dx!

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    2-4 The general heat conduction in cylindrical coordinates

    Cylindrical coordinates with

    constant k

    One-dimensional (there is notemperature gradient in z and directions), unsteady, constant k,and with internal heat generation

    One-dimensional, steady state,and constant kwith internal heat

    generation

    One-dimensional, steady state,constant k, and no internal heatgeneration.

    10

    d dT gr

    r d r d r k !

    &

    0d d T

    rdr dr

    !

    1

    r

    x

    xTr

    xT

    xr

    1

    r2x

    2T

    xJ2

    x2T

    x2z

    &g

    k!

    1

    E

    xT

    xt

    1 1T g Trr r r k tE

    x x x !x x x

    &

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    2.4 Boundary conditions for steady state, one-dimensional heat conductions

    Below is a plane wall with a thickness L. The left hand surface is located at x= 0 and the right hand side is located at x = L. The temperature or heat flux

    at any point on the wall may be specified as boundary conditions. The

    common boundary conditions for 1-dimensional, steady state hea

    conduction problems are:

    Constant surface temperature : If thetemperature at x = 0 is constant

    T = T(0) = constant = To

    Constant surface heat flux : if the heat flux across the plane x = 0 is

    constant.

    x

    0 L

    k(T

    x

    )x!0

    ! &q ! const.

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    Adiabatic or insulated surface, there is no hat flow across theplane x = 0

    Convection boundary condition at x = L, the ambient fluidtemperature is . The heat flow rate from the internal pointof the plate to the surface x = L is equal to the convection heattransfer rate to the ambient air

    Interface boundary condition

    0 L

    Symmetric boundary condition

    There is no heat flow across the symmetric plane.

    0( ) 0

    x

    dT

    dx!

    !

    ( ) ( ) x L LT

    k h T T

    x

    ! g

    x !

    x

    1 2

    1 2

    ( ) ( )i i

    i i

    dT dT k k

    dx dx

    T T

    !

    !

    1 2 q&

    ( ) 0sy etricT

    x

    x!

    x

    T

    T

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    Example 2-13 heat conduction in the base of an iron

    Given : P = 1200W, L = 0.5cm, A = 300cm2, k = 15W/mK, = constant

    = 20oC h = 80W/m2K

    L = 0.5cm

    Find - Temperature distribution x

    - T(0) and T(0.5cm)

    Assumption : the area is much larger than the thickness. One-dimensionapplication is possible, steady state operation, and constant k

    Solution

    - Governing equation and boundary conditions

    q&

    Tg

    2

    2

    0 4 2 2

    0

    1200( )0, ( ) . 40,000( )

    300 10 ( )

    , ( ) [ ( ) ]

    x

    x L

    d T

    dxdT P W W

    x q k constdx A x m m

    dTx L k h T L T

    dx

    !

    ! g

    !

    ! ! ! ! ! !

    ! !

    &

    A

    q&T h

    air

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    -The solution : integrating once

    Applying boundary condition 1

    Integrating again

    Applying boundary 2

    The temperature profile

    Temperature at x = 0

    Temperature at x = 0.005m

    1

    dTc

    dx

    !

    0 1

    1

    ( ) 40,000

    40,0002666.6( / )

    15

    x

    o

    dTk kc q

    dx

    c C m

    ! ! ! !

    ! !

    &

    1 1 2

    1

    2 1

    [ ( ) ] [ ]

    533.3o

    kc h T L T h c L c T

    kcc T c L C

    h

    g g

    g

    ! !

    ! !

    1 2T c x c!

    2666.6 533

    .

    3T

    x!

    (0) 533.3oT C!

    T(0.005) ! 2666.6x0.005 533.3o C ! 520o C

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    Ex. 2-18 Variation of temperature in a resistance heater

    Given : r o = 5mm, k = 100W/mK,

    g = 5000W/m3

    , To = 105o

    C Find (1) temperature distribution

    (2) maximum temperature

    Assumptions

    - steady state

    - very long one-dimensional

    - k = constant

    - uniform internal heat generation

    The governing equation & boundary conditions.

    - Heat conduction equation

    - the boundary conditions(1) constant surface T at r = ro

    (2) symmetric Temperature

    distribution at the center

    ro

    To= 105oC

    10

    d dT gr

    r dr dr k

    !&

    0( ) 0rdT

    dr!

    !

    T(r

    0) ! T(5mm) ! 105o C

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    - Integrating once

    - Applying second boundary condition

    - Rearranging the equation

    - Integrating again

    - Applying the first B. C.

    - The temperature distribution

    - The max. temperature occurs at x = 0

    2

    12

    dT g

    r r cdr k!

    &

    10; 0 0

    dTr c

    dr! ! !

    2

    dT gr

    dr k!

    &

    r ! r

    o;T ! T

    o c

    2!

    &g

    4kr

    o

    2 T

    o

    2

    24

    gT r ck

    ! &

    T !

    &g

    4k(ro2

    r

    2

    ) T

    o

    Tmax

    !&g

    4kr

    o

    2 Tro

    !5x108

    4x100(0.005)2 105 ! 136.25

    o C

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    The following pages will not be taught

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    2.5 Solution of steady one-dimensional heat conduction problem

    (3) Heat conduction in a long solid circular cylinder with heat generation

    Assumptions- One-dimensional and uniform internal heat generation

    - k= constant

    - Convection heat transfer coefficient is h and ambient fluid

    temperature is T.

    - Steady-state The 1-D heat conduction equation in cylindrical coordinates

    The boundary conditions

    The solution : Integrating once and apply the first boundary condition,

    d dT gr r

    dr dr k!

    &

    r ! 0 : dTdr

    ! 0,............r ! ro

    : kdTdr

    ! h(Tr

    o

    Tg

    )

    2

    12

    dT gr r C

    dr k!

    &C1 = 0

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    Repeat integration and get The temperature gradient at ro.

    Applying the second boundary condition

    Temperature at ro

    The temperature profile is

    or

    The maximum temperature occurs at the center, r = 0.

    2

    24

    gT r C

    k!

    & ( )2o

    r odT g rdr k

    ! &

    ( ) ( ) ( )2o o o

    r r o r

    dT gk h T T r h T T

    drg g

    ! ! &

    2oo

    rgrT T

    hg

    ! &

    2

    2 04o

    r

    gC T r

    k!

    &

    2 2( )4 o

    o r

    gT r r T

    k!

    &

    2 2

    0( )

    4 2

    ogrg

    T r r Tk h

    g!

    &&