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NANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCIONUnidad
Asociada
Characterisation and reductionby nano-additions of theeffect of Ca-leaching in cement pastes
J.J. Gaitero, Y. Saez De Ibarra, E. Erkizia, I. Campillo
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Ca-leaching
Calcium leaching is an ubiquitous process wherever concrete is in contact with water
Normal paste Ca-leached paste
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Ca-leaching
Calcium leaching of cementitious materials is controlled by the chemical equilibrium of the calcium-silicate-water system
Equilibrium zone for portlandite[Ca++]>20 mol/m3
Equilibrium zone for CSH2 mol/m3 <[Ca++]<20 mol/m3
Silicon rich gels: end product of Ca-leaching[Ca++]<2 mol/m30
0.5
1
1.5
2
2.5
3
0 5 10 15 20 25
C/S
Ca++ mol/m3
Berner leaching curve
U.R. Berner, Radiochimica acta, 44/45, 387-393 (1988)
Ca-leaching
C/S
Ca++ (mol/m3)
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Ca-leaching
Leaching effects in the C-S-H matrix
As leaching goes on, the average C/S-ratio in CSH is reduced
The decrease in the C/S-ratio is accompanied by a Si polymerisation
By nanoindentation, Ca leaching has been associated with α-CSH
from accelerated leaching tests:
•E(α-CSH) goes from 21,7 to 3,0 GPa•E(β-CSH) goes from 29.4 to 12 GPa
G. Constantinides, F.J. Ulm, MIT
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Silica addition
Ca(OH)2 + SiO2 → C-S-H (1)
C-S-H(1) + SiO2 → C-S-H (2)C/S (1) > C/S (2)
Higher EfficiencyMORE GEL
Silica has been usually added in the formof Silica Fume (100-1000 nm)
What happens if we add lower sized silica (nanosilica)?
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Objectives
To do a systematic study of the phenomenon of calcium leaching in cement pastes
To study the influence of nanosilica additions in the calcium leaching process
To estimate the validity of this addition as a mean of controlling calcium leaching
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Experimental
Our experiments have executed over three kind of samples:
•Plain cement paste with w/c=0.5 •Cement paste + colloidal silica (1.8% )(15 nm particle size).•Cement paste + agglomerated dry silica (6%)(~1 µm grain size)
They have been cured in a saturated solution of Ca(OH)2 for 28 days.
After that, they have been introduced in a 6M solution of ammonium nitrate (NH4NO3)
Samples have been tested at 0, 10, 20, 40 and 60 days
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Experimental
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* ExperimentalExperimental techniques for this work• X-ray difractometry (XRD), to follow the crystalline phases evolution, and in particular that of portlandite, and the portlandite consumption rate by the nanosilica addition.
• 29Si NMR, to follow the Si chain growth and redistribution by the addition of nanosilica.
• EDX-Microanalysis, to follow the Ca/Si ratio over time.
• ESEM, to picture the cement paste at different stages of Ca leaching
• Hg Porosimetry, to follow the porosity of the paste
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Results X-Ray
O- Days
Position [°2Theta]
10 20 30 40 50 60 70
Counts
0
50
100
150
0
50
100
150
0
50
100
150
0DIAS-comp1.CAF
L1-0DIAS_smth.XRDML
N1-0DIAS_smth.XRDML
Position [°2Theta]
10 20 30 40 50 60 70
Counts
0
20
40
60
80
0
20
40
60
80
0
20
40
60
10DIAS-comp1.CAF
L1-9DIAS_smth.XRDML
N1-9DIAS_smth.XRDML
10 days
Portlandite has been consumed ~ 10 days
Plain cementPlain cement
Colloidal silica
Dry silica Dry silica
Colloidal silica
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
10
20
30
40
50
60
-10 0 10 20 30 40 50 60 70
POROSITY
CPCSADS
Por
osity
(%)
Leaching time (days)
< 10 days: Portlandite consumption > 10 days: no big changes in porosity
* Results Hg-porosity
Colloidal silica
Plain cement paste
Agglomerated dry silica
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Results ESEM
O- Days 10 days
Dissolution frontNo Ca-leaching
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
0
0.5
1
1.5
2
2.5
-10 0 10 20 30 40 50 60
Ca/Si
CPCSADS
C/S
Leaching time (days)
* Results EDX-microanalysis
Colloidal silica
Plain cement paste
Agglomerated dry silica
C/S decreases as leaching evolvesMore moderate for nanosilica modified cement pastes
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Results 29Si NMR
Qn
Tetrahedrallycoordinated Si atom
Number of bridging oxygens per tetrahedron
Connectivity Chemical Shift (δ, ppm)Q0 -66 to -74Q1 -77 to -82Q2 -85 to -89Q3 -92 to -100Q4 -103 to -115
29Si Chemical Shifts for Different Structure Units of Silicate Species
OH
SiOHHO
HO
Q0
OH
SiOHO
HO
O
Si
Q3
O
HO OH
SiOHOH
Si
OH
HOHO
OH
SiOHO
HO
OH
SiO
HO O
SiOO
Si
SiOHHO
OH
Si
HO
HO
HOOH
OH
HO
Q4
O
SiOHO
HO
OH
SiOHOH
Si
OH
HOHO
Q2 Q1
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Results 29Si NMR
(ppm)-115-110-105-100-95-90-85-80-75-70-65-60
B3-0days
Portland cement with differnet Ca leaching times
(ppm)-115-110-105-100-95-90-85-80-75-70-65-60
B2-12days
(ppm)-115-110-105-100-95-90-85-80-75-70-65-60
B2-20days
(ppm)-115-110-105-100-95-90-85-80-75-70-65-60
B2-40days
(ppm)-115-110-105-100-95-90-85-80-75-70-65-60
B2-60days
Non-degraded
Q0
Q1 Q2
Q3
Degraded
NMR spectra evolution (plain cement paste)
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Results 29Si NMR
Colloidal silicaDry silica
(ppm)-115-110-105-100-95-90-85-80-75-70-65-60
Portland cement with different additionsat 40 days of Ca leaching
B2-40days
(ppm)-115-110-105-100-95-90-85-80-75-70-65-60
L1-40days
(ppm)-115-110-105-100-95-90-85-80-75-70-65-60
N1-40days
Effect of the nanosilica additions at 40 days
Plain Cement
Q0
Q1
Q2
Q3
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
Time (days)
* Results 29Si NMR
Rela
tive
inte
nsit
yQ
3
Evolution of Q3 over time
0
10
20
30
40
50
60
70
80
0 10 20 30 40 50 60 70
Plain cement paste
Colloidal silica
Dry silica
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
Relative Intensity of Q3 to Q2
Less Ca leaching
* Results 29Si NMR
Rela
tive
inte
nsit
yQ
3/
Q2
Time (days)
0
0.5
1
1.5
2
2.5
3
3.5
4
0 10 20 30 40 50 60 70
Plain cement paste
Colloidal silica
Dry silica
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* Conclusions
A coherent set of data from different characterisation techniques has been obtained, confirming that:• Portlandite consumption occurs in the early stage of accelerated
Ca leaching
• Pozzolanic reaction induced by dry silica prevents early Ca leaching
• Si polymerisation induced by Ca leaching in nanosilica modified cement pastes is less intense than in blank cement pastes
• Nanosilica addition to cement-based materials can control C-S-Hdegradation induced by Ca leaching
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
* AcknowledgementsThe NANOC Team
StaffDr Antonio PorroDr Igor Campillo
Dr Yolanda de MiguelDr Edurne Erkizia
Dr José Antonio IbáñezDr. María Moragues
Dr Jorge Sánchez Dolado
StudentsJuan José Gaitero
Yolanda Saez De IbarraItsaso Berra
Hegoi ManzanoAinara Montero
TechniciansEneritz Belasko
Raquel Vega
Funding:Basque Governmentunder the ETORTEK, SAIOTEKand BIZKAITEK programs
Unidad AsociadaNANOC®
CENTRO DE APLICACIONESDE NANOMATERIALESEN CONSTRUCCION
THANK YOU VE
RYMUCH
FOR YOUR ATTENTIO
N !!