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Chelpipe GROUP. Company profile. Group History. 1942-2002. 2002-2004. 2004-2007. 2007-2010. 1942. 2002. 2004. 200 7. ChTPZ Group was established Implementation of modern management technologies Attraction of significant investments Commencement of a 5-year modernization programme - PowerPoint PPT Presentation
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Chelpipe GROUP
Company profile
Group History
1942-2002 2002-2004 2004-2007 2007-2010
Foundation of Chelyabinsk Tube Roling plant based on evacuated Mariupol Pipe Plant equipment
Commenced production of welded industrial pipe
Chelyabinsk Tube Roling plant became the world largest pipe plant with output of 3.3-3.5 mln tonnes of pipes per annum
Commenced production of large diameter pipe
Extensive capex programme aimed at significant capacity increase
Production increase due to rapid recovery of oil & gas sector in Russia
ChTPZ Group was established
Implementation of modern management technologies
Attraction of significant investments
Commencement of a 5-year modernization programme
ChTPZ Group established Service Division as part of the strategy aimed at meeting growing demand from energy companies in integrated pipeline and related product packages
MZMZ – pipe bends and other pipeline components producer was acquired
Commenced production of high-quality ceramic flux used in welded LDP
Acquired 57% stake in Pervouralsk New Pipe Plant
ChTPZ Group became the second largest pipe producer in Russia
SOT – producer of bends with diameter up to 1,420 mm and wall thickness up to 100 mm was commissioned
Commenced Phase I of mini-mill construction project (USD $42 mln)
Launched construction of finishing centre (USD $10 mln)
MSA – industrial valves producer was acquired
Group established Rimera for the purpose of consolidation of the newly acquired OFS assets
Alnas - Russian largest ESP(1) producer was acquired
Izhneftemash – oilfield equipment manufacturer has joined Rimera
Rimera acquired control over key players in well logging market in Khanty-Mansiysk Autonomous District and Tomsk Region: Yuganskneftegazgeofizika and Tomskneftegazgeofizika
Rimera established Commercial Dept which consolidated sales & logistic functions of all enterprises
1942
1949
1956-1970
1963
1970-1990
1999
2002 2004
2006
2007
2003
2008
(1) Electric submersible pumps
2009
3
CHTPZ GROUP – INTEGRATED SOLUTIONS PROVIDER FOR OIL & GAS INDUSTRY
Large diameter pipes Pipeline service solutions Pipeline parts (bends/elbows, fittings,
valves)
Well logging Reservoir appraisal
OCTG pipes Well construction OCTG service
Oilfield equipment production and maintenance
Chelpipe Group accounted for 19,5 % of total Russian pipe output, producing 1,509 th. tonnes of pipes The Group unites “Chelyabinsk Tube Rolling Plant” (ChTPZ) and “Pervouralsk New Pipe Plant” (PNTZ). All sales and marketing operations are conducted by Uraltrubostal Trading House The strategy of ChTPZ Group is aimed at supply of comprehensive integrated solutions to Russian and international companies in the fuel and energy sector ChTPZ Group, through its subsidiary Rimera, offers services in exploration and oilfield development complete set of components for the construction of trunk and field pipelines delivery
GROUP HIGHLIGHTS
Pipe divisionPipe division
CHTPZ
PNTZ
Trading House «Uraltrubostal»
Chelpipe Group Chelpipe Group
Rimera(oilfield service
division)
Rimera(oilfield service
division)ChTPZ MetaChTPZ Meta
MZMZ
SOT
MSA
ALNAS
Izhneftemash
Rimera - service
Trading House «Rimera»
Tomskneftegaz-geophysica
Yuganskneftegaz-geophysica
Taimyrnefteraz-vedka
SAW linepipes Seamless linepipes OCTG Mechanical tubing Boiler tubes Stainless tubing Construction tubes
Bends/ ElbowsValvesFittings
Manufacturing and maintenance: electric submersible pumps (ESP), pumping, cementing, mixing units, sucker rod pumps
Tubing pipes rehabilitation
Exploration drilling Well logging and perforationGeotechnical studiesFormation testing
Ferrous scrap collection system and pipe-billet production
Trunk pipeline equipment
Oil & gas equipment
Formation evaluation
Trading House «Chtpz-kts»
Products and services for oil & gas
4
PRODUCTION RANGE OF PIPE DIVISION (1/2)
Welded Steel Pipes & Tubes
Longitudinally Welded Large O.D. Pipes (SAW)
Butt-WeldedTubes
ERW and HFIPipes & Tubes
• Range: 21 – 89 mm O.D.• Threaded & coupled or PE• Black or galvanized• Application: water and gas conveyance
• Range: 508 – 1220 mm O.D.• Black or with 3PE or FBE coating• Application: oil and gas trunk pipelines
General Purpose
Special Purpose
Round, square, rectangular,oval, flat-oval, variable cross-section
Application: compression refrige-rators, automotive exhaust systems,shock-absorbers, cardan axles, oil radiators
Range: 17 – 114 mm O.D.
Pipe divisionPipe division
ChTPZ Group ChTPZ Group
Oilfield service division - RimeraOilfield service
division - Rimera ChTPZ MetaChTPZ Meta
5
Seamless Steel Pipes & Tubes
Hot-FormedPipes & Tubes
Cold-FormedPipes & Tubes
Range: 32 – 530 mm O.D. Range: 4 – 325 mm O.D.
Cold-DrawnPipes & Tubes
Cold-RolledPipes & Tubes
Range: 4 – 180 mm O.D. Range: 57 – 325 mm O.D.
Application and Products:•Line pipes•OCTG – casing & tubing•Heavy-wall for mechanical engineering•For boilers and pressure vessels•Cold-resistant•For aviation and shipbuilding•For petrochemical industry•Corrosion resistant (stainless steel)•General purpose
Application and Products:•Aviation and shipbuilding•Mechanical engineering•Petrochemical industry•For boilers and heat-exchangers •Military
•Automotive industry•For downhole oil and gas equipment•Cold- and corrosion resistant (SS)•Ultra low-wall pipes•Capillary and variable cross-section
PRODUCTION RANGE OF PIPE DIVISION (CONT’D) (2/2)
6
NORMS, STANDARDS & QUALITY ASSURANCE AT PIPE DIVISION
Quality Control is a top priority and a key element in ensuring the consumer‘s loyalty to our products and trust in what we do
Multi-stage quality control system (inspection + testing + certification) guarantees the quality of our goods
Testing is performed at the Mill’s Quality control centers for:- chemical analysis- mechanical testing- steel macro- and microstructure control- raw material and pipe coating
Conformity of our goods to various domestic and international standards is ensured by regular certification and quality audits performed at the Mills
Norms & standards at pipe division:- seamless Pipes: Domestic Standards & Specs, API 5L, ASTM A53, A106, A333,
A335, A179, ASTM A213, A312, DIN 1629/2448, DIN 2391/2448, 2440/2441, DIN 17458/2462, 17175, EN 10210, 10297, 10216, 10219
- welded Pipes: Domestic Standards & Specs, API 5L, ASTM A53, DIN 2439, 2440, 2441, DIN 1626/2458, DIN 2393, 2394, 2395, EN 10240 A.1
Quality Assurance & Control at pipe division
7
MSA a.s.
CHTPZ KTS
Procurement & resale of valves and fittings
SOT
MZMZMZMZ
SOTSOT MSAMSA
• Cooperation with foreign and domestic manufacturers to provide integrated pipeline solutions all over the world
• MSA is one of the European leaders in valves manufacturing• Located in Dolní Benešov, Czech Republic • Products:
Ball valves DN 50-1400, PN up to 25 mPa Gate valves DN 30-1400, PN up to 25 mPa Swing check valves DN 50-600, PN up to 25 mPa Globe valves DN 50-350, PN up to 10 mPa Nuclear power valves
• ČSN, GOST, API, ANSI, ASME, ISO, BS, DIN certificated
• Bend: Ǿ 200-1400 mm• Bent branch: Ǿ 50-1400 mm• Pipeline hub: Ǿ 200-1400 mm• Adapter ring: Ǿ 200-1400 mm
API, GOST certificated
Branches: Surgut, Chelyabinsk,
Magnitogorsk, Almaty (Kazakhstan)
Branches: Surgut, Chelyabinsk,
Magnitogorsk, Almaty (Kazakhstan)
Key clients and projects:
• Complex supply for ESPO pipeline («Transneft»)• Fittings&valves supply for Vankor field development
(«Rosneft»)• Middle-Center Asia -4, Atasu-Alashan’kou, Keniyak-Kumkol’
pipeline projects (Kazakhstan) • Sempra project, On zy-tech’s stock, bechtel project (USA)• Margham, Margham II (UAE)• Gasco project (Egypt), Sain-Rawl 32’’Loopline (Oman)
Trunk pipeline equipment
Trunk pipeline equipment
MZMZFitting manufacturers
• Short radius elbows: Ǿ 45-820 mm• Concentric & eccentric reducers: Ǿ 50-400• Elliptical plug: Ǿ 50-400 mm
GOST certificated
BUSINESS-UNIT «TRUNK PIPELINE EQUIPMENT» - COMPLETE SET OF COMPONENTS FOR CONSTRUCTION OF TRUNK AND FIELD PIPELINES
Pipe divisionPipe division
ChTPZ Group ChTPZ Group
Oilfield service division - RimeraOilfield service
division - Rimera ChTPZ MetaChTPZ Meta
Trunk pipeline equipment
Trunk pipeline equipment
Oil & gas equipmentOil & gas
equipmentFormation evaluationFormation evaluation
CHTPZ KTSCHTPZ KTS
Manufacturing and supply of fittings
Complex supply of pipeline components
Manufacturing and supply of valves
8
PRODUCTS RANGE OF SOT
SOT – on of leading Russian producers of bent elbows with inductive heating
Competitive advantage of SOT’s products is defined by latest manufacturing equipment, where most noticeable is automatic geometry support during bending
Elbow diameters range from 219 to 1420 mm inclusively, firmness grade up to Kh100, wall thickness up to 100 mm, bent angle from 1 to 180 degrees with 1 degree step
SOT also produces assembled hubs – ready to use pipe constructions assembled in factory conditions
SOT is fitted with equipment for anti-corrosion coating from leading international companies - Turbotecnica, PRO TECH, Polin and can process components of any design and difficulty
For anti-corrosion SOT uses polyurethane materials from UP-1000/Frucs 1000A and Protegol UR-Coating 32-55. These polyurethane materials had been recognized as one of the best means for protecting metals from corrosion
SOT’s product range includes cold-bent elbows. Pipe-bending machines (TM&D, Italy) allow to bend cold pipes with diameter from 500 up to 1400 mm
9
Short radius elbows
Concentric & eccentric reducers
Elliptical plug
Basic technical documents
SNiP 2.05.06-85SNiP 3.05.05-84SP 34-116-97BSN 51-3-85SN 527-80PB 03-585-03PB 10-573-03
OST 34.10.699-97OST 34.10.700-97OST 34.10.418-90OST 34.10.422-90
Technical documents for components production
TU 1468-001-01394395-95TU 1468-002-01394395-95TU 1468-004-01394395-97TU 1468-005-01394395-98TU 1468-008-01394395-04TU 1468-009-01394395-03TU 1469-009-01394863-07TU 1468-010-01394863-99TU 1468-010-593377520-03TU 1462-203-0147016-01TU 14-159-283-2001TU 1468-020-48124013-03
Products characteristics
Application: water, steam, hydrocarbons
Pressure: up to 32 MPa
Parts diameter: from 45 to 820 мм
Steel grades: 10, 15, 20, 20А, 20UCh, 20GFUA, 08KhMChA, 09GSF, 09G2S, 15GS, 17G1S, 14G2AF, 13KhFA, 15KhFA, 15KhMFA, 20KhFA, 30KhMA, 15KhSND, 15Kh5M, 15Kh5, 12Kh2MFSR, 08Kh18N10T, 10Kh17N13М2Т, etc.
Firmness grades: from К34 to К60
Exploitation temperature: from -60 up to +450 Сo
GOST 17375-2001GOST 17378-2001GOST 17380-2001
PRODUCTS RANGE OF MZMZ
10
Ball valves
Gate valves
Swing check valves
Globe valves
Basic technical documents
Standards ČSN, GOST, API, ANSI, ASME, ISO, BS, DIN
Products characteristics
Water, gas, oil, sour service Temperature range from -60°C to
+ 400°C CLASS from 150 to 1500, NPS
from 2" to 56“
Crude oil products, non-corrosive liquids, water, saturated steam, air, oil
Temperature range from -46°C to + 650°C
CLASS from 150 to 1500, NPS from 2" to 56"
Water, steam, oil, crude oil and crude oil products, non-corrosive liquids
Temperature range from -46°C to + 650°C
CLASS from 150 to 600, NPS from 2“ to 24“
Water, saturated steam, air, oil, crude oil products, non-corrosive liquids
Temperature range from -46°C to + 650°C
CLASS from 150 to 600, NPS from 2" to 14"
PRODUCTS RANGE OF MSA
11
QUALITY ASSURANCE & CONTROL AT TRUNK PIPELINE EQUIPMENT (OILFIELD SERVICE DIVISION)
Quality management systems are in place on all plants
ISO 9001:2000 international standards certification or it’s Russian equivalent GOST R ISO 9001-2001
Quality management system certification ST RK ISO 9001-2001 for Kazakhstan at MZMZ and SOT plants
License of Federal Bureau for Ecological, Technological and Nuclear Supervision
Rostechnadzor equipment license for oil processing, chemical and other highly explosive and toxic production processes
American petroleum institute (API) certificate that qualifies MSA for API Q1 standards
MSA has UO-12-101-1060 license from 04.03.05 for nuclear plant equipment production
12
Oil&Gas equipmentOil&Gas equipment
Manufacturing
• «ALNAS»• «Izhneftemash»
Service
• «Rimera-service net»
Sales
Trading House «RIMERA»
JSC «ALNAS»The Almetyevsk Pump Manufacturing Plant holds leading role in Russian ESP-manufacturing market since 1978
Core product – electric submersible pumping units (ESP) for oil lift ALNAS products are supplied to leading Russian oil companies, as well as to international players in CIS, India, Oman, Iraq, Iran, Syria, etc.«ALNAS» quality system was certified for compliance to International Standard ISO 9001
JSC «Izhneftemash»
The Izhevsk Oilfield Machine Building Plant has been producing and delivering products for domestic and foreign oil companies since 1964
Products:• Sucker rod pump (SRP)• Pumping units• Cementing trucks• Mixing trucks• Pumps• Gear reducers• PCP drives• Automatic break out tongs• Fishing tools
«Rimera - Service» - service centers for pumping system (ESP and SRP)
Service centers are located in the largest oil-producing regions of Russia – Almetyevsk, Nizhnevartovsk, Surgut, Nyagan, Izhevsk, Usinsk, Nefteugansk, Buguruslan, PermProvided services:
• Short-time delivery of pumps and spare parts, ESP leasing
• Installation, running, commissioning and setting to operation mode
• ESP overhaul and maintenance• Technical consulting• Monitoring of ESP performance
and data analysis
BUSINESS UNIT «OIL & GAS EQUIPMENT » - SERVICE AND EQUIPMENT FROM DRILLING AND FIELD DEVELOPMENT TO OIL PRODUCTION
Pipe divisionPipe division
ChTPZ Group ChTPZ Group
Oilfield service division - RimeraOilfield service
division - Rimera ChTPZ MetaChTPZ Meta
Trunk pipeline equipment
Trunk pipeline equipment
Oil & gas equipmentOil & gas
equipmentFormation evaluationFormation evaluation
13
• ALNAS, est. in 1978, is the largest ESP manufacturer in the world, with production capacity up to 12 000 sets in year
• ESPs – Electric Submersible Pumping System for oil recovery generally consists of:Submersible
centrifugal pumpGas separatorHydro protectorSubmersible electric
motorCable lineSurface electric
equipmentTelemetry systemsTools and
accessories
A-ESPs structure
Submersible electric motor
Submersible centrifugal pump
(A-ESP)
Gas separator Hydro protector
ALSU-A switchboard VSD of new generation
(ESP control and protection)
ALNAS ESP
14
Alnas quality management system is certified in accordance with ISO 9001:2000. Currently Alnas is carrying out qualification procedures for ISO 9001:2008, which will be obtained in June 2009
Quality management system is fully documented and supported by necessary for ISO 9001:2008 procedures
Alnas implemented ecological management system in accordance with GOST R ISO 14001-2007. Qualification procedures for ISO 14001-2007 are under way and will be complete in 2009
License of Federal Bureau for Ecological, Technological and Nuclear Supervision confirms industrial products safety
QUALITY ASSURANCE & CONTROL AT ALNAS (OIL & GAS EQUIPMENT)
15
The oilfield pump units are intended for injection of working fluid during well cementing, hydro fracturing, hydraulic jet perforating, sand plug flushing, drilling, sidetracking and other flushing operations in oil and gas fields.
The mixing units are intended for transportation of dry concrete material (cement, sand, etc.), preparation of grouting mortar blends and other sandy and liquid blends for cementing oil and gas wells.
Pumps are intended for use as part of oil and gas pump units for well cementing and other oil field operations, for pressure maintenance systems and other.
Pumping units are individual mechanical drives for sucker rod pumps. Izhneftemash produces pumps for mounting on low and high foundations, single arm and chain pumping units.
Gear reducers are main composing parts of pumping units. PCP drives are intended as individual mechanical drive for progressive cavity pumps. They are efficient for exploitation of high viscosity oil and oil with high gas compound.
Izhneftemash produces more than 800 pump sizes and versions of sucker rod pumps. By constructive design pumps correspond to API 11 AX specification.
Automatic break out tongs with pneumatic drive and suspended tubing tongs are used as part of drilling units for making up and breaking out drill pipes and castings in round trip operations when drilling oil and gas wells.
Fishing tools – fishing spears and sucker rod sockets for external gripping are intended for gripping and pulling out tubing, bottom-hole pumps, downhole motors and sucker rods during elimination of sucker rod failures.
PRODUCTS RANGE OF IZHNEFTEMASH
16
QUALITY ASSURANCE & CONTROL AT IZHNEFTEMASH (OIL & GAS EQUIPMENT)
Izhneftemash’s quality management system covers all production stages from engineering to utilization at customer’s facilities. System fully corresponds to international standards ISO 9001 and API QR. Quality management system had been granted certificates ISO-9001 № 0094 and API Spec Q1 № Q1-0015
All equipment produced by JSC “Izhneftemash” has certificates of conformance issued by Russian State Standart
17
Drilling:
• Taimyrnefterazvedka
Well logging:
• Tomskneftegazgeophysica• Yuganskneftegazgeophysica
TaimyrnefterazvedkaThe companies account for more than 40 years of service experience in Russia's Far North (Eastern Siberia)
Activities:• Mobilization• Rigging-up • Exploration drilling• Formation testing • Completion
The company has own logistic system and 4 facilities for storage materials and service equipment. Taimyrnefterazvedka is capable of drilling wells in hard geological conditions with both abnormally high and low formation pressures, for example at record-depth of 4521 m, in the Tukolando-Vadinsk area. As a result of exploration works in Taimyr region 18 oil fields were discovered and reserves of 14 oil fields were included in operation
Tomskneftegazgeophysica & Yuganskneftegazgeophysica
The companies account for more than 40 years of service experience in geophysical surveys and logging.More than 60 geophysical crews in the companies, as well as their own stores of explosives and radioactive materials, are just some of the competitive advantages of these companies
Activities:• oil & gas wells completion and rehabilitation • drilled wells survey• wells in service survey• perforation• hydrodynamic survey of wells • geologic-geophysical data interpretation of wells survey • technological operations inside of wells (accident
elimination, stimulation of oil production, swabbing, etc.)
Formation EvaluationFormation Evaluation
BUSINESS UNIT «FORMATION AND EVALUATION» - DRILLING IN EASTERN SIBERIA AND WELL LOGGING IN KHANTY-MANSIYSK AND THE TOMSK REGION
Pipe divisionPipe division
ChTPZ Group ChTPZ Group
Oilfield service division - RimeraOilfield service
division - Rimera ChTPZ MetaChTPZ Meta
Trunk pipeline equipment
Trunk pipeline equipment
Oil & gas equipmentOil & gas
equipmentFormation evaluationFormation evaluation
18
UNGGF AND TNGGF ARE KEY PLAYERS IN MAJOR OIL REGIONS OF WESTERN SIBERIA
About the Companies:• «Uganskneftegazgeophysica» was established in 1963. Now it is the biggest
well logging company in Nefteugansk region of Khanty-Mansiisk AD• Key customer: «RN-Uganskneftegaz» (Rosneft)• More than 50 well logging crews, own stores of explosive and radioactive
materials
• «Tomskneftegazgeophysica» was established in 1969. Now it is the biggest well logging company in Tomsk region
• Key customer: «Tomskneft» (Rosneft and Gazprom Neft)• The company consists of 17 geophysical crews
Main services of the Companies – well logging:• Drilled wells survey• Wells in service survey• Perforation• Well testing• Log interpretation and evaluation• Inside wells technological operations (accident elimination, stimulation of oil production,
swabbing, etc.)Staff: 560 person
100%=$71 mln
65%
18%
17%
Market volume, 2008
Services
27%
37%
45%
Market share
55%
34%
81%100%=$18 mln
Well logging marketNegteugansk Region
Well logging market Tomsk RegionMarket share
Perforation
Wells in service survey
Drilled wells survey
35%
25%40%
19
RIMERA COMPANIES PROVIDE WIDE RANGE OF WELL LOGGING SERVICES IN WESTERN SIBERIA
Drilled wells surveyDrilled wells survey
Wells in service surveyWells in service survey
PerforationPerforation
• Wireline logging: directional survey electrical methods (laterolog, microlaterolog, contact logging, lateral logging sounding, induction logging (IL), multiplesonde IL,
caliper logging, geometry logging, SP logging) radiation methods (gamma ray logging, neutron logging, gamma-gamma geometry logging, nuclear cement top location, thermal
neutron die-away logging) acoustic methods high-frequency logging gyroscopic methods geotechnical study mud ligging
• Drilled pipe logging (AMAK equipment)• Rigid cable logging
• Temperature logging• Barometry• Water content measurements• Flow measurement• Resistivimetry• Gamma ray logging + collar logging• Geometry logging• Acoustic logging• Carbon-oxygen logging
• Wireline perforation• Tubing conveyed perforating• Oil-well blasting• Explosive packer installation• Formation stimulation by powder generator of pressure
Log interpretation and evaluationLog interpretation and evaluation
• Complex log interpretation and evaluation: wells in service survey drilled wells survey
Well testingWell testing
• Drill steam test in open and cased holes• Establishment of pressure-recovery and level–recovery curves• Working with ejector pumps
20