21
Page No.1of 21 MATERIAL CHEMICAL COMPOSITION DATE.20.03.09 S.No Carbon Manganese Silicon Charomium Nickel Molybdenum Sulpher Phosphorous Copper C Mn. Si. Cr. Ni. Mo. S P Max. Cu 1 AISI: 1040 0.37/0.44 0.60/0.90 0.30Max ---- ---- ---- 0.050Max. 0.040 ---- 2 AISI: 1045 0.43/0.50 0.60/0.90 0.30Max ---- ---- ---- 0.050Max. 0.040 ---- 3 AISI: 1035 0.32/0.38 0.60/0.90 0.30Max ---- ---- ---- 0.050 0.030 ---- Prepared By: Approved By: Material Spec

Chemical Composition

Embed Size (px)

Citation preview

Page 1: Chemical Composition

Page No.1of 15

MATERIAL CHEMICAL COMPOSITION DATE.20.03.09

S.NoCarbon Manganese Silicon Charomium Nickel Molybdenum Sulpher Phosphorous Copper Boron

C Mn. Si. Cr. Ni. Mo. S P Max. Cu B

1 AISI: 1040 0.37/0.44 0.60/0.90 0.30Max ---- ---- ---- 0.050Max. 0.040 ---- ----

2 AISI: 1045 0.43/0.50 0.60/0.90 0.30Max ---- ---- ---- 0.050Max. 0.040 ---- ----

3 AISI: 1035 0.32/0.38 0.60/0.90 0.30Max ---- ---- ---- 0.050 0.030 ---- ----

Prepared By:

Approved By:

Material Spec

Page 2: Chemical Composition

Page No.2of 15

MATERIAL MATERIAL CHEMICAL COMPOSITION DATE.20.03.09

S.NoCarbon Manganese Silicon Charomium Nickel Molybdenum Sulpher Phosphorous Copper

C Mn. Si. Cr. Ni. Mo. S P Max. Cu V

1 ASTM-A105 0.35Max. 0.60/1.05 0.10/0.35 0.30 0.40 0.12 0.40 0.035 0.40MAX. 0.08Max.

Prepared By:

Approved By:

Material Spec

Page 3: Chemical Composition

Page No.3of 15

MATERIAL CHEMICAL COMPOSITION DATE.20.03.09

S.No Material SpecCarbon Manganese Silicon Charomium Nickel Molybdenum Sulpher Phosphorous Copper Boron

C Mn. Si. Cr. Ni. Mo. S P Max. Cu B

1 AISI: 1008 0.10max 0.30 / 0.50 0.10Max. ---- ---- ---- 0.20/030 0.070 ----

2 AISI: 1010 0.08 / 0.13 0.30 / 0.60 0.10Max. ---- ---- ---- 0.050Max. 0.040 ----

3 AISI: 1015 0.13/0.18 0.30/0.60 0.30Max ---- ---- ---- 0.050Max. 0.040 ----

4 AISI: 1018 0.15/0.20 0.30/0.60 0.30Max ---- ---- ---- 0.050Max. 0.040 ----

5 AISI: 1020 0.18/0.23 0.30/0.60 0.30Max ---- ---- ---- 0.050Max. 0.040 ----

6 AISI: 1040 0.37/0.44 0.60/0.90 0.30Max ---- ---- ---- 0.050Max. 0.040 ----

7 AISI: 1045 0.43/0.50 0.60/0.90 0.30Max ---- ---- ---- 0.050Max. 0.040 ----

8 AISI: 10B21 0.18/0.23 0.80/1.10 0.15/0.30 0.10/0.20 0.15Max ---- 0.30Max 0.030 0.0005/0.003

9 AISI: 15B25 0.23/0.28 0.90/1.30 0.15/0.30 0.10/0.20 ---- ---- 0.030Max. 0.030 0.0005/0.003

10 AISI: 1541 0.36/0.44 1.35/1.65 0.30Max ---- ---- ---- 0.050Max. 0.040 ---- ----

11 AISI: 4135 0.33/0.38 0.70/0.90 0.15/0.30 0.80/1.10 ---- 0.15/0.25 0.040Max 0.035 ---- ----

12 AISI: 4140 0.38/0.43 0.75/1.00 0.15/0.30 0.80/1.10 ---- 0.15/0.25 0.040Max 0.035 ---- ----

13 AISI: 5140 0.38/0.43 0.70/0.90 0.15/0.30 0.70/0.90 ---- ---- 0.040Max 0.035 ---- ----

14 AISI: 8620 0.18/0.23 0.70/0.90 0.15/0.30 0.40/0.60 0.40/0.70 0.15/0.25 0.040Max 0.035 ---- ----

15 SCM 415 0.13/0.18 0.60/0.85 0.15/0.35 0.90/1.20 ---- 0.15/0.30 0.03Max 0.030 ---- ----

16 SCM 435 0.33/0.38 0.60/0.85 0.15/0.35 0.90/1.20 0.25 0.15/0.30 0.030 0.030 0.30 -

17 SCM 435H 0.32/0.39 0.55/0.90 0.15/0.35 0.85/1.25 0.25 0.15/0.35 0.030 0.030 0.30 -

18 SCM 440 0.38/0.43 0.60/0.85 0.15/0.35 0.90/1.20 0.25 0.15/0.30 0.030 0.030 0.30 -

19 SCM 440H 0.37/0.40 0.55/0.90 0.15/0.35 0.85/1.25 0.25 0.15/0.30 0.030 0.030 0.30

20 EN1A 0.07/0.15 0.80/1.20 0.10Max. ---- ---- ---- 0.20/0.30 0.070 ----

21 EN 8 0.35/0.45 0.60/1.00 0.05/0.35 ---- ---- ---- 0.060Max 0.060 ----

22 EN 8A 0.33/0.38 0.70/0.90 0.05/0.35 ---- ---- ---- 0.060Max 0.060 ----

23 EN 8D 0.40/0.45 0.70/0.90 0.05/0.35 ---- ---- ---- 0.060Max 0.060 ----

24 EN 8M 0.35/0.45 1.00/1.30 0.25Max. ---- ---- ---- 0.120/0.200 0.060 ----

25 EN 19 0.35/0.45 0.50/0.80 0.10/0.35 0.90/1.50 0.20/0.40 0.050Max. 0.050 ----

26 EN 24 0.35/0.45 0.45/0.70 0.10/0.35 0.90/1.40 1.30/1.80 0.20/0.35 0.050Max. 0.050 ----

27 EN 32B 0.10/0.18 0.60/1.00 0.05/0.35 ---- ---- ---- 0.070Max 0.050 ----

Page 4: Chemical Composition

Page No.4of 15

MATERIAL CHEMICAL COMPOSITION DATE.20.03.09

S.No Material SpecCarbon Manganese Silicon Charomium Nickel Molybdenum Sulpher Phosphorous Copper Boron

28 CK45 0.42/0.50 0.50/0.80 0.13/0.35 0.035Max 0.035 ----

29 MILD STEEL 0.25Max ---- ---- ---- ---- ---- 0.050Max 0.050 ----

30 ASTM-A105 0.35 0.60/1.05 0.10/0.35 0.30 0.40 0.12 0.40 0.035 0.40MAX. -

31 AISI: 1035 0.32/0.38 0.60/0.90 0.30Max ---- ---- ---- 0.050 0.030 ----

32 15B41H 0.35/0.45 1.25/1.75 0.15/0.35 ---- ---- ---- 0.050 0.030 ---- 0.0005/0.003

33 19MnB4 0.17/0.24 0.80/1.15 0.40 ---- ---- ---- 0.035 0.035 ---- 0.0008/0.005

34 20MnB5/21MnB5 0.17/0.24 1.10/1.15 0.40 ---- ---- ---- 0.040 0.035 ---- 0.0008/0.005

35 20MnCr5 0.17/0.22 1.10/1.40 0.40 1.00/1.30 ---- ---- 0.035 0.035 ---- ----

Prepared By:

Approved By:

Page 5: Chemical Composition

Page No.5of 15

No

Carbon Silicon Cobolt Nickel Vanadium

AISI/SAE C Si. Mn. Co Cr. Mo. Ni. V W

1 A2 J438 T30102 0.95/1.05 0.20/0.40 0.45/0.75 - 4.75/5.50 0.90/1.40 - 0.40 - 1.2363

2 A3 - T30103 1.20/1.30 0.10/0.50 0.40/0.60 - 4.75/5.50 0.90/1.40 - 0.80/1.40 - -

3 A4 - T30104 0.95/1.05 0.50 1.80/2.20 - 0.90/2.20 0.90/1.40 - - - -

4 A5 - T30105 0.95/1.05 0.10/0.50 2.80/3.20 - 0.90/1.20 0.90/1.40 - - - -

5 A6 - T30106 0.65/0.75 0.50 1.80/2.50 - 0.90/1.20 0.90/1.40 - - - -

6 A7 - T30107 2.00/2.85 0.50 0.80 - 5.00/5.75 0.90/1.40 - 3.90/5.15 - -

7 A8 - T30108 0.50/0.60 0.75/1.10 0.50 - 4.75/5.50 1.15/1.65 - 1.00/1.50 -

8 A9 - T30109 0.45/0.55 0.95/1.15 0.50 - 4.75/5.50 1.30/1.80 1.25/1.75 0.80/1.40 - -

9 A10 - T30110 1.25/1.50 1.00/1.50 1.60/2.10 - - 1.25/1.75 1.55/2.05 - - -

10 A11 - T30111 2.40/2.50 0.75/1.10 0.35/0.60 - 4.75/5.50 1.10/1.50 - 9.25/10.25 0.50 -

11 D2 J438b T30402 1.40/1.60 0.30/0.50 0.30/0.50 0.60 11.0/13.0 0.70/1.20 - 0.80 - 1.2379

12 D3 J438b T30403 2.00/2.35 0.25/0.45 0.24/0.45 - 11.0/13.0 0.70/1.20 - 0.80 0.7 1.2379

13 D4 - T30404 2.05/2.40 0.15/0.60 0.15/0.60 - 11.0/13.0 0.70/1.20 - 1.00 - -

14 D5 J438b T30405 1.40/1.60 0.30/0.50 0.30/0.50 2.50/3.50 11.0/13.0 0.70/1.20 - 0.80 -

15 D7 J438b T30407 2.15/2.50 0.15/0.60 0.15/0.60 - 11.5/13.5 0.70/1.20 - 3.80/4.40 - -

16 F1 - T60601 0.95/1.25 0.50 0.50 - - - - 3.80/4.40 - -

17 F2 - T60602 1.20/1.40 0.50 0.50 - 0.20/0.40 - - 0.25/0.75 - -

18 H10 - T20810 0.35/0.45 0.80/1.20 0.25/0.70 - 3.00/3.75 2.00/3.00 - 0.25/0.75 - 1.2365

19 H11 J438b T20811 0.30/0.40 0.80/1.20 0.20/0.40 - 4.75/3.75 1.25/1.75 - 0.30/0.50 - 1.2343

20 H12 J438b T20812 0.30/0.40 0.80/1.20 0.20/0.40 - 4.75/5.50 1.25/1.75 - 0.10/0.50 1.00/1.70 1.2606

21 H13 J438b T20813 0.30/0.40 0.80/1.20 0.20/0.40 - 4.75/5.50 1.25/1.75 -

22 H14 - 0.35/0.45 0.80/1.20 0.20/0.50 - 4.75/5.50 - - 0.80/1.20 - 1.2606

23 H19

24 H21

25 H22

26 H23

27 H24

28 H25

29 H26

30 H41

31 H42

32 H43

33 L2

34 L3

35 L6

36 L7

37 M1

38 M2

39 M3

40 M4

41 M6

42 M7

43 M10

44 M30

45 M33

46 M34

47 M36

48 M41

Norm Norme Standard Unified

Numbering Systems

Manganese Charomium Molybdenu

mWNr

No.du mat

mat.no

Page 6: Chemical Composition

Page No.6of 15

No

Carbon Silicon Cobolt Nickel Vanadium

AISI/SAE C Si. Mn. Co Cr. Mo. Ni. V W

Norm Norme Standard Unified

Numbering Systems

Manganese Charomium Molybdenu

mWNr

No.du mat

mat.no

49 M42

50 M43

51 M44

52 M46

53 M47

54 M48

55 M50

56 M52

57 M61

58 M62

59 01

60 02

61 06

62 07

63 P2

64 P3

65 P4

66 P5

67 P6

68 P20

69 P21

70 S1

71 S2

72 S4

73 S5

74 S6

75 S7

76 T1

77 T2

78 T4

79 T5

80 T6

81 T8

82 T15

83 W5

84 W108

85 W109

86 W110

87 W112

88 W209

89 W210

90 W310

Prepared By:

Approved By:

Page 7: Chemical Composition

Page No.7of 15

MATERIAL CHEMICAL COMPOSITION

DATE. 20.04.08

ISSUE NO. 01

S.NoCarbon Manganese Silicon Charomium Nickel Molybdenum Vanadium

C Mn. Si. Cr. Ni. Mo. V Co W

1 M35 0.80 -- -- 4.00 -- 5.00 2.00 8.00 6.00

2 M2 0.85 -- -- 4.00 -- 4.50 4.00 5.50 --

Prepared By:

Approved By:

Material Spec

Page 8: Chemical Composition

Page No.8of 15

MATERIAL CHEMICAL COMPOSITION DATE. 29.06.06

ISSUE NO. 02

S.NoCarbon Manganese Silicon Charomium Nickel Molybdenum Phosphorous Sulpher Vanadium

C Mn. Si. Cr. Ni. Mo. P Max. S V Co

1 H11 0.30/0.40 0.20/0.40 0.80/1.20 4.75/5.50 -- 1.25/1.75 -- -- 0.80/1.20 --

2 H13 0.30/0.40 0.80/1.20 0.20/0.40 4.75/5.50 1.25/1.75 -- -- 0.80/1.20

4 M2 0.78/0.88 0.20/0.40 0.20/0.40 3.75/4.50 -- 4.50/5.50 -- -- 1.60/2.20 --

0.95/1.05

5 M35 0.80 -- -- 4.00 -- 4.50 -- -- 4.00 --

6 EN 19 0.36/0.44 0.70/1.00 0.10/0.35 0.90/1.20 -- 0.25/0.35 0.050Max. 0.050 ---- --

7 EN 24 0.36/0.44 0.45/0.70 0.10/0.40 1.00/1.40 1.30/1.70 0.20/0.35 0.040Max. 0.035 ---- --

D2 1.40/1.60 0.30/0.50 0.30/0.50 11.0/13.0 - 0.70/1.20 - - 0.80 0.60

Prepared By:

Approved By:

Material Spec

Page 9: Chemical Composition

Page No.9of 15

DATE. 29.06.06

W

--

5.50/6.75

5.50

--

--

-

Page 10: Chemical Composition

Page No.10of 15

ALUMINIUMMATERIAL CHEMICAL COMPOSITION

DATE.23.11.07

S.NoAluminium Chromium Cobalt Manganese Molybdenum Nickel Phosphorous Silicon Titanium Tungsten Vanadium

Al Cr Co Mn Mo Ni P Si Ti T V

Prepared By:

Approved By:

Page 11: Chemical Composition

Page No.11of 15

NON-FERROUS MATERIAL CHEMICAL COMPOSITION DATE.23.11.07

S.NoCopper Manganese Zinc Lead Nickel Silicon Ferrous

Cu. Mn. Zn. Pb. Ni. Si. Fe. P Max. Al.

1 Copper 99.9 ---- ---- ---- ---- ---- ---- ---- ---- Remainder

2 Brass-Cold 62.0/65.0 ---- Remainder 0.30max ---- ---- ---- ---- ---- 0.60max

3 60.0/62.0 ---- Remainder 2.00/3.00 ---- 0.15max. 0.15max. ---- ---- ----

Prepared By:

Approved By:

Non-Ferrous material

Phosphorous

Aluminum Other

Impurities

Brass-Free machining Light reveting

Page 12: Chemical Composition

Chemical & Mechnical comparision of Aluminium Alloy 2024-T42 & 3003-O

2024 3003Chemical

Silicon 0.50 0.60Iron 0.50 0.70Copper 3.80/4.90 0.05/0.20Manganese 0.30/0.90 1.00/1.50Magnesium 1.20/1.80 -Chromium 0.10 -Nickel - -Zinc 0.25 0.10Titanium 0.15 -Others 0.15 0.15Aluminium Remainder Remainder

Above are in %

Mechcanical

Tensile Strength - Ultimate 57.0 min. ksi 14.0~19.0 ksiTensile Strength - Ultimate 38.0 min. ksi 5.0 min. ksiElongation 10% 25%

Page 13: Chemical Composition

Chemical & Mechnical comparision of Aluminium Alloy 2024-T42 & 3003-O

Page 14: Chemical Composition

PERCENTAGE( BY WEIGHT ) AS PER ELEMENT IS

1 Al Aluminium 1 Aluminium 0.052 Cr Chromium Boron

3 Co Cobalt4 Mn Manganese 5 Mo Molybdenum 6 Ni Nickel7 P Phosphorous8 Si Silicon9 Ti Titanium

10 T Tungsten11 V Vanadium

Page 15: Chemical Composition

PERCENTAGE( BY WEIGHT ) AS PER BTN ISO0.3 0.1