Chemistry in the European Framework Programme...5 Kemiens Dag –København –16/11/2011 Chemistry in Horizon 2020 The process sector stakeholders are positioning themselves for the

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Kemiens Dag – København – 16/11/2011

Chemistry in the

European Framework Programme

European Commission

Research & Innovation

Industrial Technology

Søren Bøwadt

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Europe 2020 Strategy

● Successful exit from the crisis

sustain demand and stem the rise in unemployment

● Boost competitiveness

make EU industry lead in world markets

strengthen and modernise our industrial base

● Lay foundations for a sustainable future

sustainable growth of economies and societies

tackle climate change including energy efficiency

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● Strategy for smart, sustainable and inclusive growth:

- Innovation, Competitiveness, Green & Social aspects

● Among 7 flagship initiatives, Chemistry can play a strategic role in Innovation Union, Resource-efficient Europe and Industrial policy

● Innovation Partnerships will create new frameworks

● Focus on facing the Grand Challenges:

- Recovery, Employment, Ageing, Environment, Energy …

● 3% for R&D and 20/20/20 climate targets should be met

● Support to PPPs as a tool to combine public and private funding

● Acting efficiently together as in the Recovery Plan

EUROPE 2020 and Chemistry

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Chemistry penetrates every aspect of our daily lives

● In order to keep improving our quality of life it is essential to keep developing chemistry and chemical products

● However, the traditional oil based resources are getting limited and expensive

● Need to transform the oil based chemistry towards sustainable chemistry using renewable resources and energy efficient production methods and facilities

● Need to achieve energy and emission reductions as well as safer chemicals and products

● Plays a crucial role in achieving the goals of Europe 2020

This transformation is only possible if all the major players in the process industry work together to make real and verifiable commitments

Chemistry and Society

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Chemistry in Horizon 2020

The process sector stakeholders are positioning themselves for the new FP, in line with the flagship initiative on the Innovation Union

Potential to implement industry driven partnerships within the Key Enabling Technologies

→ SusChem sent a White Paper on “Sustainable Production” to the

European Commission in March 2010 and a joint proposal for a “Resource and Energy Efficiency Partnership” with 12 platforms and associations of Energy intensive industries in September 2010 (Updated in October 2011)

→ The European Commission is expecting all stakeholders

to provide additional input about the future direction and implementation together with a firm commitment

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Resource efficiency improvement Key success factor for the chemical

industry

● Decreasing raw material availability and increasing prices will require decoupling economic growth and resource consumption

● Ambitious political targets have been set for the raw material intensive industry, e.g. in Germany (1994 → 2020: - 50%)

● In the chemical industry raw materials have the largest share of manufacturing costs(32% of raw materials vs. 3% of energy)*

*Source: „Zukunft des Chemiestandorts Deutschland“ TCW München, 2009

1994 20202007

819409

602

Target: 50%

reduction

kg /

TEUR

Production raw material intensity (DE)

Source: Stat. Bundesamt 2009

Energy

Material

Labour

AuxiliariesOther

Costs

Margin

Manufacturing costs distribution

in the chemical industry*

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Resource efficiency covering the whole production process

Input OutputProcess

Energy

Solvents,Catalysts &Auxiliaries

Water

Raw Material

Packaging

CO2

Gaseous Emissions

Products

Byproducts

Waste Water

Residues

Landfill Waste

Recycling

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● Efficient catalytic systems based on Nanotechnology

● Faster, safer and more flexible processes using micro processing systems

● Efficient recycling systems covering the whole value-chain

● More efficient use of raw materials and integration of bio-resources while using less energy and creating less waste

● Development of platform technologies facilitating bio-based industries

● Use of CO2 as carbon source for chemicals and materials

● New ultra-light, multifunctional and structural materials

● Better, more flexible and efficient energy storage systems

Leading to demonstration and validation of the technological concepts

Technological challenges to achieve the objectives of Europe 2020

in the chemical sector

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● Continuation of the Public-Private-Partnership concept, where industry groups work together with the public side to address “Grand Challenges” and demonstrate the benefits of the integrated technologies throughout the value-chain

● Europe should build on its strong interdisciplinary research landscape through collaborative projects between SME’s, industry and academia

● More emphasis on Standardisation and Pre-normative research integrated in collaborative projects

● Facilitation of access to IPR, especially for SMEs

● Better access to loans and venture capital

Such a transformation is only possible if policy and industry work together through the PPPs and ETPs, and despite the economic crisis keeps investing in research and innovation

Removing non-technological bottlenecks - A European model for innovation

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Involvement of the Chemical industry in potential Innovation Partnerships and PPPs

• Healthy Ageing

• Raw materials

• Water

• Smart Cities

• Sustainable Agriculture

• The Chemical Industry should play a major role in the

relevant actions related to the Europe 2020 strategy

• Possible PPP on Energy-intensive industries

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Industrial Policy flagship

● An Integrated Industrial Policy for the Globalisation Era Putting Competitiveness and sustainability at Centre Stage (COM(2010)614)

● Many references to resource efficiency in industry

e.g. 8.5 Addressing concerns of energy-intensive industries:

“The Commission will:

In the context of the discussion on future research Public-Private Partnerships, consider an Energy-intensive Industries Low Carbon Implementation initiative, bringing together the relevant technology platforms with the EU and Member States, to ensure the appropriate R&D, financing and deployment strategies for low-carbon production;”

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Industrial Technologies Calls related to Chemistry in FP7

NMP has published over 50 call topics related to chemistry with a total Commission funding above 800 M€

NMP has published 12 call topics in CORE CHEMISTRY areas with a total Commission Funding of around 250 M€

Presently running Flagship projects in Chemistry:

F3 Factory, EuroBioRef, AFORE, Copiride, Synflow, INCAS, POLYCAT, CAEC, Pills……

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F³ Factory ─

Short Overview

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The Dilemma:

World-scale, continuous

facilities for large-volume

chemicals, polymers, biological

products

→ efficient, but inflexible

Multi-purpose, multi-product,

batch facilities for actives,

formulations and specialties

→ flexible, but inefficient

Both concepts require

significant upfront investment

→ high business risk

The Task:

Introduce efficiency to multi-

purpose, multi-product

facilities

Add flexibility to efficiency

of world-scale facilities

Reduce risk in large-scale

investment

Move risk of process

development to early phases

F³ Factory aims at solving this dilemma

Future Manufacturing

The F³ Factory Task

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● Forward-integrated Manufacturing

New business models

New supply chain concepts

● Taylor-made and local manufacturing

Differentiated or new products

Local markets and alternate feedstock

● Efficient and flexible Manufacturing

Sustainable, ecological

Globally competitive

F³ Factory enhances competitiveness of the European industries

Future Manufacturing –

The F³ Target

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Man

ufa

ctu

rin

g

Co

sts

ScaleScale

World Scale

Conventional design creates efficiency with plant scale

Technological progress starts

with small-scale facilities

Small Scale

Modularity offers flexibility, but

reduces economy-of-scale effects

Modular Design

F³ Factory challenges the conventional approach to large scales

Future Manufacturing –

The Modular-Scale Paradigm

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Future Manufacturing:

The Assembly-line Paradigm

Multi product, continuous, small-to-medium scale

production

as an alternative to conventional multipurpose

plants

Distributed, dedicated small-to-medium scale

production

as an alternative to large scale production

Demonstrate technical and economical viability of F³ concepts, thanks to an

optimum and integrated arrangements of standardized intensive equipments, for

distributed mono-product processes and flexible multi-products processes

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▪ A physical backbone facility will

demonstrate the feasibility of the

F3 approach.

▪ In the INVITE facility consortium

partners will demonstrate their

respective units in different areas

Only a public-private partnership of industry leaders and academia

with public funding can initiate this paradigm change

Rhodia

BASF

Arkema

Astra Zeneca

Evonik

Procter&Gamble

INVITE Facility is set up at

BTS in Leverkusen to

demonstrate F³ Factory

concepts in action

Dissemination

•Standards

•Modules

•Equipment

F3 backbone facility

PEC1low-to-medium viscous

Speciality polymer

PEC2high viscous

Speciality Chemicals/ Intermediates

PEC 3

PEC 4

PEC 5

PEC 6

Fine Chemicals for Consumer Goods

Modular F3 Factory:

The Demonstration Plant

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F³ Factory: Demonstration

Activities by Partners

● Arkema – Acrylic acid from glycerolFeedstock: From oil-based to green-glycerol, distributed manufacturing

● Astra Zeneca – AIs & intermediatesNew potential drug substances, flexible small-scale manufacturing, robust and speedy

● BASF – PolyetherketoneHT thermoplastics, high-viscosity modules, solvent-free, sustainable

● Evonik – IntermediatesOxidation (H2O2) and catalysis, cold downstream processing

● Procter & Gamble – Customized surfactantsGas/liquid reactions for consumer products, distributed production

● Rhodia – Polyacrylic acidWater soluble synthetic polymers,

● BTS – Demonstration & backbone facility, Polymer intermediatesModular design methodology, plant operation, process models, …

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F³ Consortium

applies a systems approach linking

technology and supply chain aspects

forms interdisciplinary teams addressing

complexity to create and demonstrate new

concepts

is a coordinated effort of academia and

industries boostering the competitiveness

of Europe

Future of Manufacturing –The F³ Consortium

http://www.procterundgamble.de/index.shtml

http://www.bayer.de/

http://www.cnrs.fr/accueil.html

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More info:

Søren Bøwadt

● European Commission - DG Research

● Industrial technologies - Production

● Mail: CDMA 0/022, B-1049 Brussels - Belgium

● Visit Address: Rue du Champ de Mars 21,

B-1050 Brussels Belgium

● Phone Direct line: +32 (2) 299 42 03

● Fax: +32 (2) 296 05 50

● E-mail: [email protected]

About the 7th Framework Programme see:

http://ec.europa.eu/research/participants/portal/page/home

mailto:[email protected]

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Innovation Union website:http://ec.europa.eu/research/innovation-union/

Innovation Union Facebook page:http://www.facebook.com/Innovation.Union

Innovation unlimited blog:http://blogs.ec.europa.eu/innovationunlimited

Thank you for your attention

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Chemistry in the European Framework Programme...5 Kemiens Dag –København –16/11/2011 Chemistry in Horizon 2020 The process sector stakeholders are positioning themselves for the