Chiller Energy Savings Calculator

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IntroductionEnergy Cost Calculator for Air Cooled ChillersThis cost calculator is a screening tool that estimates a product's lifetime energy cost savings at various efficiency levels. Maintenance and installation costs do not vary significantly among the same product having different efficiencies; so, these costs are not included in this calculator tool.As a screen tool, the results are only as good as the input provided. Therefore it should not be considered an accurate calculation of the final operating costs of the equipment. Rather it gives the user a feel for the savings derived from choosing one piece of equipment over another.If an accurate estimation of the energy consumption is required for your project, you may want to inquire about Xcel Energy's Engineering Assistance Studies or their Energy Design Assistance programs. Or talk to the engineer in charge of your design about performing an energy simulation of your building and its space conditioning system.Instructions for useStep 1. Enter information on the two units you are considering for purchase in the HVAC System tab.Blue/green cells are to be filled in or have a drop down selection.Step 2. Pick your electric rate on the Electric Rate tab.Step 3. Pick or develop your own daily and monthly load profile for your building from the Load Profile tab.Step 4. The spreadsheet will update the Energy Calculations tab to reflect the inputs you have provided.Step 5. Go to the Summary tab to see the results.

This tool was developed by:HVAC& R Center at U.W. Madison

Revision number 1.01 Revision date 4/29/2010

Questions of comments: [email protected] www.hvacr.wisc.edu

HVAC SystemInformation on the UnitsHigh Efficiency UnitStandard Efficiency UnitEquipmentAir Cooled ChillerEquipmentAir Cooled ChillerMinimum FLV efficiency10.0EERMinimum FLV efficiency10.0EERMinimum IPLV efficiency10.0EERMinimum IPLV efficiency10.0EERBase rebate per ton$6Base rebate per ton$6Increment0.10EERIncrement0.10EERIncremental FLV rebate/ton$1.00Incremental FLV rebate/ton$1.00Incremental IPLV rebate/ton$0.25Incremental IPLV rebate/ton$0.25Capacity100tonsCapacity100tonsRated Efficiency11EERRated Efficiency9.8EERRated IPLV12EERRated IPLV11.2EERTotal kW109.09kWTotal kW122.45kWUnit Cost *$85,305.79Unit Cost *$71,088.16Installation Cost *$10,364.87Installation Cost *$10,364.87Expected Lifetime15yearsExpected Lifetime15yearsExpected Xcel Energy Rebate$2,100.00Expected Xcel Energy RebateDoes not qualify.Installed Cost$93,570.65Installed Cost$81,453.02* Unit and Installation Costs are based on general averages generated from 2009 RSMeans. High efficency is assumed 20% more expensive.Proposed project costs would give better results.Current Xcel Energy RebateMinimumBase RebateIncrementFLV Increment rebateIPLV Increment rebateUnit cost/tonLabor per tonAir Cooled Chiller10EER60.1$1.00$0.250$710.88$103.65

Electric RateChoose Your Electric Rate2010 CO Retail Electric RatesC - CommercialConsumptionDemandSummer On Peak kWh$0.08639Summer On Peak kW$0.000Summer Off Peak kWh$0.08639Summer Off Peak kW$0.000Winter On Peak kWh$0.08621Winter On Peak kW$0.000Winter Off Peak kWh$0.08621Winter Off Peak kW$0.000On Peak Hours9 am - 9 pmSummer MonthsJune - SeptColorado Electric RatesElectric RatesSummer kWhWinter kWhSummer kWWinter kWOn peak hoursSummer MonthsC - Commercial$0.08639$0.086210.00.09 am - 9 pm9.0012.00June - Sept1-Jun-101221-Oct-10PG - Primary General$0.02952$0.02935$16.87784$15.368409 am - 9 pm9.0012.00June - Sept1-Jun-101221-Oct-10SG - Secondary General$0.03132$0.03114$18.00226$16.492839 am - 9 pm9.0012.00June - Sept1-Jun-101221-Oct-10SGL - Secondary General Low Load Factor$0.17727$0.15834$6.31916$6.319169 am - 9 pm9.0012.00June - Sept1-Jun-101221-Oct-10TG - Transmission General$0.02885$0.02868$13.21469$11.730849 am - 9 pm9.0012.00June - Sept1-Jun-101221-Oct-10

Load ProfileEstablish the Building Load ProfileStep 1. Choose operating hours and a daily load profile for the equipment.12:00 AM1:00 AM2:00 AM3:00 AM4:00 AM5:00 AM6:00 AM7:00 AM8:00 AM9:00 AM10:00 AM11:00 AM12:00 PM1:00 PM2:00 PM3:00 PM4:00 PM5:00 PM6:00 PM7:00 PM8:00 PM9:00 PM10:00 PM11:00 PM5.) 7 AM - 5 PM Load Profile5%5%5%5%5%5%40%60%60%60%80%80%100%100%100%80%60%40%5%5%5%5%5%5%Several daily operating schedules have been input for you.You may choose one or create your own custom dailyload profile. "Base Load" indicates that the unit operatesat 100% throughout the time of operation. To create yourown, choose "Custom" and fill in the blanks at the right.Step 2. Chose days of operationWeekday + Saturday6DaysStep 3. Choose a monthly load profile.JanFebMarAprMayJunJulAugSepOctNovDecRetail60%60%80%80%100%100%100%100%100%80%80%60%Several sample monthly load profiles have been put inthe caluculator to give you a start. You can choose anythat seem to match your load or insert your own bychoosing "Custom" and filling in the blanks to the right.Step 1 inputs12:00 AM1:00 AM2:00 AM3:00 AM4:00 AM5:00 AM6:00 AM7:00 AM8:00 AM9:00 AM10:00 AM11:00 AM12:00 PM1:00 PM2:00 PM3:00 PM4:00 PM5:00 PM6:00 PM7:00 PM8:00 PM9:00 PM10:00 PM11:00 PM1.) 7 AM - 5 PM Base Load0%0%0%0%0%0%100%100%100%100%100%100%100%100%100%100%100%0%0%0%0%0%0%0%2.) 6 AM - 8 PM Base Load0%0%0%0%0%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%0%0%0%0%3.) 5 AM - 10 PM Base Load0%0%0%0%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%0%0%4.) 24 hours Base Load100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%100%5.) 7 AM - 5 PM Load Profile5%5%5%5%5%5%40%60%60%60%80%80%100%100%100%80%60%40%5%5%5%5%5%5%6.) 6 AM - 8 PM Load Profile5%5%5%5%5%40%40%60%60%60%80%80%100%100%100%80%60%40%40%40%5%5%5%5%7.) 5 AM - 10 PM Load Profile5%5%5%5%25%40%40%60%60%60%80%80%100%100%100%80%60%40%40%40%25%25%5%5%8.) 24 hours Load Profile25%25%25%25%25%40%40%60%60%60%80%80%100%100%100%80%60%40%40%40%25%25%25%25%9.) Custom ProfileInputyourownloadprofile.Step 2 inputs7 days/week7Weekday + Saturday6Weekdays5Step 3 inputsJanFebMarAprMayJunJulAugSepOctNovDecCustomInputyourownloadprofile.Hospital60%60%80%100%100%100%100%100%100%100%80%80%Large Office Buidling60%60%80%80%100%100%100%100%100%80%80%60%Manufacturing/Warehouse0%0%0%0%100%100%100%100%100%100%0%0%Retail60%60%80%80%100%100%100%100%100%80%80%60%School20%20%60%80%100%20%20%20%100%100%60%20%Small Office Building10%10%40%60%80%90%100%100%80%60%40%10%

Load Profile

Daily Load Profile

Energy Calculations

Monthly Load Profile

SummaryCalculating Energy Consumption and DemandThis page shows the calculations for energy consumption and demand. No input is required. Results are in the Summary tab.Unit #1Hourly kW12:00 AM1:00 AM2:00 AM3:00 AM4:00 AM5:00 AM6:00 AM7:00 AM8:00 AM9:00 AM10:00 AM11:00 AM12:00 PM1:00 PM2:00 PM3:00 PM4:00 PM5:00 PM6:00 PM7:00 PM8:00 PM9:00 PM10:00 PM11:00 PMSunday00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.0Monday15.455.455.455.455.455.4543.6465.4565.4565.4587.2787.27109.09109.09109.0987.2765.4543.645.455.455.455.455.455.45Tuesday15.455.455.455.455.455.4543.6465.4565.4565.4587.2787.27109.09109.09109.0987.2765.4543.645.455.455.455.455.455.45Wednesday15.455.455.455.455.455.4543.6465.4565.4565.4587.2787.27109.09109.09109.0987.2765.4543.645.455.455.455.455.455.45Thursday15.455.455.455.455.455.4543.6465.4565.4565.4587.2787.27109.09109.09109.0987.2765.4543.645.455.455.455.455.455.45Friday15.455.455.455.455.455.4543.6465.4565.4565.4587.2787.27109.09109.09109.0987.2765.4543.645.455.455.455.455.455.45Saturday15.455.455.455.455.455.4543.6465.4565.4565.4587.2787.27109.09109.09109.0987.2765.4543.645.455.455.455.455.455.45Summer On Peak kWh0.0863918784Winter On Peak kWh0.0862133784On peak start9Summer On Peak kW0Winter On Peak kW0On peak start1-JunSummer Off Peak kWh0.0863918784Winter Off Peak kWh0.0862133784On peak end21.00Summer Off Peak kW0Winter Off Peak kW0On peak end1-OctHourly consumption rate01234567891011121314151617181920212223$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09Hourly consumptionTotalSunday$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00Monday$86.71$0.47$0.47$0.47$0.47$0.47$0.47$3.77$5.65$5.65$5.65$7.54$7.54$9.42$9.42$9.42$7.54$5.65$3.77$0.47$0.47$0.47$0.47$0.47$0.47Tuesday$86.71$0.47$0.47$0.47$0.47$0.47$0.47$3.77$5.65$5.65$5.65$7.54$7.54$9.42$9.42$9.42$7.54$5.65$3.77$0.47$0.47$0.47$0.47$0.47$0.47Wednesday$86.71$0.47$0.47$0.47$0.47$0.47$0.47$3.77$5.65$5.65$5.65$7.54$7.54$9.42$9.42$9.42$7.54$5.65$3.77$0.47$0.47$0.47$0.47$0.47$0.47Thursday$86.71$0.47$0.47$0.47$0.47$0.47$0.47$3.77$5.65$5.65$5.65$7.54$7.54$9.42$9.42$9.42$7.54$5.65$3.77$0.47$0.47$0.47$0.47$0.47$0.47Friday$86.71$0.47$0.47$0.47$0.47$0.47$0.47$3.77$5.65$5.65$5.65$7.54$7.54$9.42$9.42$9.42$7.54$5.65$3.77$0.47$0.47$0.47$0.47$0.47$0.47Saturday$86.71$0.47$0.47$0.47$0.47$0.47$0.47$3.77$5.65$5.65$5.65$7.54$7.54$9.42$9.42$9.42$7.54$5.65$3.77$0.47$0.47$0.47$0.47$0.47$0.47Monthly Consumption rateSundayMondayTuesdayWednesdayThursdayFridaySaturdaySundayMondayTuesdayWednesdayThursdayFridaySaturdayJan5444455$0.00$346.82$346.82$346.82$346.82$433.53$433.53Feb4444444$0.00$346.82$346.82$346.82$346.82$346.82$346.82Mar4555444$0.00$433.53$433.53$433.53$346.82$346.82$346.82Apr4444554$0.00$346.82$346.82$346.82$433.53$433.53$346.82May5544445$0.00$433.53$346.82$346.82$346.82$346.82$433.53Jun4455444$0.00$346.82$433.53$433.53$346.82$346.82$346.82Jul4444555$0.00$346.82$346.82$346.82$433.53$433.53$433.53Aug5554444$0.00$433.53$433.53$346.82$346.82$346.82$346.82Sep4445544$0.00$346.82$346.82$433.53$433.53$346.82$346.82Oct5444455$0.00$346.82$346.82$346.82$346.82$433.53$433.53Nov4554444$0.00$433.53$433.53$346.82$346.82$346.82$346.82Dec4445554$0.00$346.82$346.82$433.53$433.53$433.53$346.82Unit #1Total Consumption$27,138.99Monthly Demand (kW)1-Jan1-Feb1-Mar1-Apr1-May1-Jun1-Jul1-Aug1-Sep1-Oct1-Nov1-Dec109.09109.09109.09109.09109.09109.09109.09109.09109.09109.09109.09109.09On/off peak2.002.002.002.002.001.001.001.001.002.002.002.00Montly Demand charge$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00Total Demand$0.00Unit #2Hourly kW12:00 AM1:00 AM2:00 AM3:00 AM4:00 AM5:00 AM6:00 AM7:00 AM8:00 AM9:00 AM10:00 AM11:00 AM12:00 PM1:00 PM2:00 PM3:00 PM4:00 PM5:00 PM6:00 PM7:00 PM8:00 PM9:00 PM10:00 PM11:00 PMSunday00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.0Monday16.126.126.126.126.126.1248.9873.4773.4773.4797.9697.96122.45122.45122.4597.9673.4748.986.126.126.126.126.126.12Tuesday16.126.126.126.126.126.1248.9873.4773.4773.4797.9697.96122.45122.45122.4597.9673.4748.986.126.126.126.126.126.12Wednesday16.126.126.126.126.126.1248.9873.4773.4773.4797.9697.96122.45122.45122.4597.9673.4748.986.126.126.126.126.126.12Thursday16.126.126.126.126.126.1248.9873.4773.4773.4797.9697.96122.45122.45122.4597.9673.4748.986.126.126.126.126.126.12Friday16.126.126.126.126.126.1248.9873.4773.4773.4797.9697.96122.45122.45122.4597.9673.4748.986.126.126.126.126.126.12Saturday16.126.126.126.126.126.1248.9873.4773.4773.4797.9697.96122.45122.45122.4597.9673.4748.986.126.126.126.126.126.12Summer On Peak kWh0.0863918784Winter On Peak kWh0.0862133784On peak start9Summer On Peak kW0Winter On Peak kW0Summer Off Peak kWh0.0863918784Winter Off Peak kWh0.0862133784On peak end21.00Summer Off Peak kW0Winter Off Peak kW0Hourly consumption rate01234567891011121314151617181920212223$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09$0.09Hourly consumptionTotalSunday$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00Monday$97.32$0.53$0.53$0.53$0.53$0.53$0.53$4.23$6.35$6.35$6.35$8.46$8.46$10.58$10.58$10.58$8.46$6.35$4.23$0.53$0.53$0.53$0.53$0.53$0.53Tuesday$97.32$0.53$0.53$0.53$0.53$0.53$0.53$4.23$6.35$6.35$6.35$8.46$8.46$10.58$10.58$10.58$8.46$6.35$4.23$0.53$0.53$0.53$0.53$0.53$0.53Wednesday$97.32$0.53$0.53$0.53$0.53$0.53$0.53$4.23$6.35$6.35$6.35$8.46$8.46$10.58$10.58$10.58$8.46$6.35$4.23$0.53$0.53$0.53$0.53$0.53$0.53Thursday$97.32$0.53$0.53$0.53$0.53$0.53$0.53$4.23$6.35$6.35$6.35$8.46$8.46$10.58$10.58$10.58$8.46$6.35$4.23$0.53$0.53$0.53$0.53$0.53$0.53Friday$97.32$0.53$0.53$0.53$0.53$0.53$0.53$4.23$6.35$6.35$6.35$8.46$8.46$10.58$10.58$10.58$8.46$6.35$4.23$0.53$0.53$0.53$0.53$0.53$0.53Saturday$97.32$0.53$0.53$0.53$0.53$0.53$0.53$4.23$6.35$6.35$6.35$8.46$8.46$10.58$10.58$10.58$8.46$6.35$4.23$0.53$0.53$0.53$0.53$0.53$0.53Monthly Consumption rateSundayMondayTuesdayWednesdayThursdayFridaySaturdaySundayMondayTuesdayWednesdayThursdayFridaySaturdayJan5444455$0.00$389.29$389.29$389.29$389.29$486.62$486.62Feb4444444$0.00$389.29$389.29$389.29$389.29$389.29$389.29Mar4555444$0.00$486.62$486.62$486.62$389.29$389.29$389.29Apr4444554$0.00$389.29$389.29$389.29$486.62$486.62$389.29May5544445$0.00$486.62$389.29$389.29$389.29$389.29$486.62Jun4455444$0.00$389.29$486.62$486.62$389.29$389.29$389.29Jul4444555$0.00$389.29$389.29$389.29$486.62$486.62$486.62Aug5554444$0.00$486.62$486.62$389.29$389.29$389.29$389.29Sep4445544$0.00$389.29$389.29$486.62$486.62$389.29$389.29Oct5444455$0.00$389.29$389.29$389.29$389.29$486.62$486.62Nov4554444$0.00$486.62$486.62$389.29$389.29$389.29$389.29Dec4445554$0.00$389.29$389.29$486.62$486.62$486.62$389.29Unit #2Total Consumption$30,462.13Monthly Demand (kW)1-Jan1-Feb1-Mar1-Apr1-May1-Jun1-Jul1-Aug1-Sep1-Oct1-Nov1-Dec122.45122.45122.45122.45122.45122.45122.45122.45122.45122.45122.45122.45On/off peak2.002.002.002.002.001.001.001.001.002.002.002.00Montly Demand charge$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00$0.00Total Demand$0.00

Dan Dettmers:Each cell represents the number of times that particular day of the week appears in that month. This is based on the 2010 calender.Dan Dettmers:Each cell represents the number of times that particular day of the week appears in that month. This is based on the 2010 calender.Dan Dettmers:"1" means on peak"2" means off peakDan Dettmers:"1" means on peak"2" means off peak

Summary of the ResultsPrepared for:Pepared by:High Efficiency UnitStandard Efficiency UnitLife Cycle Analysis NumbersEquipmentAir Cooled ChillerEquipmentAir Cooled ChillerYearUnit 1 EnergyHigh EffUnit 2 EnergyStd Eff0$27,138.99$120,709.64$30,462.13$111,915.15Capacity100tonsCapacity100tons1$27,681.77$148,391.41$31,071.37$142,986.52Rated Efficiency11EERRated Efficiency9.8EER2$28,235.40$176,626.81$31,692.80$174,679.32Total kW109.09kWTotal kW122.45kW3$28,800.11$205,426.92$32,326.65$207,005.984$29,376.11$234,803.04$32,973.19$239,979.17Unit Cost$85,305.79Unit Cost$71,088.165$29,963.64$264,766.67$33,632.65$273,611.82Installation Cost$10,364.87Installation Cost$10,364.876$30,562.91$295,329.58$34,305.30$307,917.12Xcel Rebate$2,100.00Xcel RebateDoes not qualify.7$31,174.17$326,503.74$34,991.41$342,908.538$31,797.65$358,301.39$35,691.24$378,599.77Installed Cost$93,570.65Installed Cost$81,453.029$32,433.60$390,735.00$36,405.06$415,004.8410$33,082.27$423,817.27$37,133.17$452,138.00Annual Energy CostsAnnual Energy Costs11$33,743.92$457,561.19$37,875.83$490,013.83Consumption$27,138.99Consumption$30,462.1312$34,418.80$491,979.99$38,633.35$528,647.17Demand$0.00Demand$0.0013$35,107.17$527,087.16$39,406.01$568,053.1914$35,809.32$562,896.48$40,194.13$608,247.32Total$27,138.99Total$30,462.1315$36,525.50$599,421.99$40,998.01$649,245.33Simple PaybackLife Cycle AnalysisAnnual Savings of Unit #1 over Unit #2Number of yeas for the analysis$3,323.1425yearsFirst Cost Savings of Unit #2 - #1$12,117.63Estimated % annual increase of electric rates2%Simple Payback3.65Years

High EffStd EffLife Cycle Cost Analysis