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April 19, 2023 © PETRONAS 2014 1
© 2013 PETROLIAM NASIONAL BERHAD (PETRONAS)
All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
Student Industrial Training PresentationDhamiry Thaqif B Mohamed Faiz (16913)Mechanical EngineeringUniversiti Teknologi PETRONASIntern @ Terengganu Crude Oil Terminal
CH Tan 2014
April 19, 2023 © PETRONAS 2014 2
Contents Introduction
PETRONAS Group PETRONAS Carigali Sdn. Bhd. Peninsular Malaysia Operations Terengganu Crude Oil Terminal
Terengganu Crude Oil Terminal – The operations. Training Experience @ T.C.O.T.
Tasks assigned Training undergone Special experience
Student Industrial Project Proposed project
Conclusion
April 19, 2023 © PETRONAS 2014 4
Terengganu Crude Oil Terminal (TCOT)
Peninsular Production Department-Terminal (PPD-T)
Peninsular Production Cluster 1 (PPD1)
Peninsular Malaysia Operations (PMO)
PETRONAS Carigali Sdn. Bhd.(PCSB)
Petroliam Nasional Berhad (PETRONAS)
April 19, 2023 © PETRONAS 2014 5
PETRONAS Group
• Petroliam Nasional Berhad.• Founded 17 August 1974.• Core Businesses:
– Exploration & Production– Downstream (Oil & Petrochemicals)– Gas & Power– Logistics & Maritime– Technology & Engineering
• Has over a hundred subsidiaries.– PETRONAS Dagangan Berhad– PETRONAS Gas Berhad– PETRONAS Carigali Sdn Bhd
Company Logo
April 19, 2023 © PETRONAS 2014 7
PETRONAS Carigali Sdn. Bhd.
• Exploration & Production• Onshore & Offshore• Consists of 3 division in Malaysia:
– Peninsular Malaysia Operations (PMO)– Sarawak Operations (SKO)– Sabah Operations (SBO)
• Also operates exploration and production in various overseas countries such as Turkmenistan, Sudan and Vietnam under PETRONAS Carigali Overseas Sdn. Bhd.
April 19, 2023 © PETRONAS 2014 8
Peninsular Malaysia Operations (PMO)
• Production Division in Peninsular Malaysia
• Consists of many departments:– Production Cluster 1 (PPD1)– Production Cluster 2 (PPD2)– Reliability & Maintenance (PRM)– Integrated Planning (PIP)– Integrity & Engineering (PIE)– …etc
• Supported by Kemaman Supply Base (KSB), Kerteh Helibase.
April 19, 2023 © PETRONAS 2014 9
Peninsular Production Department-Terminal (PPD-T)
• Listed under Production Cluster 1 (PPD1)• Involves in all terminal operation activities• Execution of operational strategies & first line
maintenance.• Encompasses three onshore terminals:
– Terengganu Crude Oil Terminal (TCOT)– Onshore Slug Catcher (OSC)– Onshore Gas Terminal (OGT)
April 19, 2023 © PETRONAS 2014 10
Terengganu Crude Oil Terminal (TCOT)
• One of the terminals under operation of PPD-T.
• Commissioned in 1983.
• Receives crude oil from TAPIS pump.
• Main functions:– Separation and stabilization of crude oil.
– Storage of crude and condensate.
– Treatment of produced water.
– Export of crude and condensates.
• The resultant crude has a vapor pressure of 83kPa measured at 38°C (stabilized crude), BS&W content of <0.5%
April 19, 2023 © PETRONAS 2014 11
What makes a good crude oil?
Low in sulfur content.
Light (High API Gravity
• <0.5% BS&W Contents
April 19, 2023 © PETRONAS 2014 14
The Main Facilities
T-250
Slop Oil System
Stabilization Trains
24” Tapis Inlet Receiver
2-Train crude stabilization plant
Crude Handling : 385,000 bbl / day
Capacity: 60,000 barrels
Incoming Crude: 180 – 200 kbd
April 19, 2023 © PETRONAS 2014 15
Crude & Condensate
Storage Tanks
Vapor Recovery System
Flare
•Storage Capacity : Crude
( 2,500,000 barrels )
• Condensate ( 600,000 barrels )
Condensate Recovery System
Gas Handling: 32
mmscfd
Latest Flaring Rate: 1~2 mmscfd
April 19, 2023 © PETRONAS 2014 16
Crude Export Line
Firewater System
Central Control Room
Produced Water System
Produced Water Handling
ability:
30,000 barrel / day
Latest Export Rate: 12 mmscfd
April 19, 2023 © PETRONAS 2014 18
Stabilization Trains
1. V-220 Gas-Oil-Water Separator2. V-225 Electrostatic Precipitator3. V-230 Crude Surge Separator
April 19, 2023 © PETRONAS 2014 26
Tasks Involved
• Join vendor presentations.– MISTRAS: NDT Valve-leakage testing tools.– Eesiflo: Portable Ultrasonic Flow Meter.
• Join HSE Walkabout.• Join Plant General Inspection (PGI)• Conduct Safety Briefing.• Guide vendors into the plant site.• Meeting scriber.
– Plant shutdown meeting.– Task Force meeting.
• Organize campaign. [ongoing]– Hazardous Area Classification
April 19, 2023 © PETRONAS 2014 28
Trainings Undergone
• Hydrogen Sulphide (H2S) Safety Awareness Training– 19 February 2014– Terengganu Safety Training Centre (TSTC)
April 19, 2023 © PETRONAS 2014 29
Special Experience
• TCOT/OSC Fire emergency response drill.• Faked victim.
April 19, 2023 © PETRONAS 2014 31
Proposed project
• Upgrade of level sensor at closed drain open sump SU-265.
• Justifications & decision making.
April 19, 2023 © PETRONAS 2014 33
Conclusion
• Great exposure to real-industry working environment.
• Familiarized with terminal operations & instrumentations.
• Improved communication skills.
• Improved software skills.
• Gained insights and awareness towards the importance of Health, Safety and Environment at workplace.