chub maker

S U

P P

L E

M E

N T

Heated Pipingfor ChubMaker® 4100

R.A JONES & Co. - Davenport807 West Kimberly Road

Davenport, Iowa 52806 U.S.A.Phone (563) 391-1100

Manual Part No.: 071-16395-600

NOTICE TO USERS

R.A JONES & Co. reserves the right to modify the contents of this manual at any time.R.A JONES & Co. shall not be held liable for errors contained herein, for omissions, orfor incidental or consequential damages in connection with furnishing, performance, oruse of this material. This document contains proprietary information which is protectedby copyright - all rights reserved.

No part of this document may be photocopied or reproduced in any form without priorwritten consent of R.A JONES & Co. This document contains information whichconcerns or relates to trade secrets, processes, operations, style of work, design,performance, or apparatus of R.A JONES & Co. Such information is being submittedin confidence with the understanding that it will not be disclosed to a third party, in wholeor in part, without the written consent of R.A JONES & Co.

Printed in U.S.A.Copyright 2014 - All Rights Reserved - R.A JONES & Co.

Table of Contents

July, 2014 / 071-16395-600 i

List of Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Pipe Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Technical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

List of Illustrations

ii 071-16395-600 / July, 2014

List of Illustrations

2-1: ChubMaker® Heated Piping Accessory. . . . . . . . . . . . . . . . 2-1

6-1: Typical Weld Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-2: Pressure Testing the Pipe Components. . . . . . . . . . . . . . . . 6-2

Foreword

July, 2014 / 071-16395-600 iii

Foreword

Although packaging industries are fairly well established,

changes do occur. Over the years, R.A JONES & Co. has made

improvements in its publications to keep pace with those changes.

This manual has been prepared to provide correct operating

and maintenance procedures. Read and understand this manual

before attempting operation, cleanup, or maintenance. Instructions

in this manual are intended to guide your safe, efficient operation of

the machine. Please pay particular attention to safety instructions.

We have tried to make this manual as complete and

comprehensive as possible. It is now your responsibility to read and

to adhere to the procedures, CAUTIONS!, WARNINGS!, and

instructions.

If there is something in this manual you do not understand,

cannot find, or is in error, contact the Technical Publications

Department of R.A JONES & Co. at (563) 391–1100.

Trademarks and registered trademarks indicated within this

document are owned by their respective companies.

Safety

July, 2014 / 071-16395-600 1-1

Section 1-Safety

Throughout this manual, safety related information is displayed witha signal word. The signal word designates the level of hazard. Thefollowing examples explain the level of hazard connected with eachsignal word.

D A N G E RDANGER statements refer to immediate hazards or unsafepractices which WILL result in severe personal injury ordeath; including extensive machine or property damage.

W A R N I N G! W A R N I N GWARNING statements refer to hazards or unsafe practiceswhich COULD result in severe personal injury or death;including major machine or property damage.

C A U T I O NCAUTION statements refer to hazards or unsafe practiceswhich COULD result in minor personal injury; or damage tothe machine or property.

N O T I C ENOTICE statements refer to special instructions to avoidunnecessary steps, avoid damage to parts, or to make aprocedure easier. These statements are NOT USUALLY safetyrelated.

Safety

1-2 071-16395-600 / July, 2014

Safety should be a constant concern of EVERYONE. This concernmust not be taken lightly when working in or around any type ofmachinery. While normal safety precautions were taken in thedesign and manufacture of this machine, there are some potentialsafety hazards. EVERYONE connected with the operation andmaintenance of this machine should follow the instructions listedbelow to avoid injury.

Turn “OFF” and “LOCK OUT” the main electricaldisconnect switch (located on the remote controlenclosure) before working on the Heated PipingAccessory.

ALWAYS replace the Safety Guards after working on themachine.

N O T I C EIf any safety related signs or legends become damaged,worn, or missing, contact the R.A JONES & Co. PartsDepartment, with the part number. Upon verification that thesign or legend being ordered is safety related, the sign orlegend will be replaced at no charge. Free replacement onlyapplies to signs or legends that have been determined to besafety related, by R.A JONES & Co., and does not apply tonon-safety related signs or legends.

W A R N I N G! W A R N I N GARC FLASH

High voltage (above 120 VAC) circuits are prone to arc flashbetween active terminals and any short to ground, such as anearby hand-held tool.

Personal Protective Equipment (PPE) must be used by thoseopening any high voltage enclosure to minimize the potentialfor injury. Reference NFPA 70E.

Injuries resulting from arc flash include, but are not limitedto, loss of limbs, extremely severe and painful burns,disfigurement, or death.

Safety

July, 2014 / 071-16395-600 1-3

NEVER operate any machine with the Safety Guards off.

Before starting the machine, make sure that EVERYONE isclear of the machine.

NEVER wear loose fitting clothing or jewelry when workingaround the machine or related machinery.

PERSONS WITH LONG HAIR should wear a hat or net toprevent their hair from being caught in moving machinery.

When working with materials which are caustic, toxic orflammable, use extreme caution. Wear protective clothingand use adequate face protection. Follow the manufacturer'sinstructions.

KEEP THE AREA AROUND THE MACHINE CLEAN ANDDRY.

NEVER CLIMB on the machine. Use a safe step ladder whenneeded.

If ANY machinery is to be operated in an area wherecombustible or explosive gases or materials may be present,Check FIRST with your local authorities and your insurancecarrier to determine applicable codes, regulations andappropriate safety measures.

NEVER make adjustments while the machine is inoperation.

Keep all wire covers and sealtite connectors tight to preventelectrical shock.

Handle the sections of the pipe with care when dismantlingfor cleanup. Pipes are very heavy when full of product.

Keep the area around the machine clean and dry.

D A N G E RWater heating elements are very hot. Do not touch theheating elements. A severe burn will result.

Safety

1-4 071-16395-600 / July, 2014

W A R N I N G! W A R N I N GELECTROCUTION SHOCK HAZARD

Servicing machine while standing on wet surface subjectspersonnel to increased electrical shock hazards. Suchhazards may cause severe or fatal injury.

N O T I C EANY CHANGES TO THE MACHINE MAY REDUCE THE SAFETYLEVEL OF THE MACHINE. PRIOR TO MAKING ANY CHANGES,ALTERATIONS, OR MODIFICATIONS TO THE MACHINE, CONTACTTHE ENGINEERING DEPARTMENT AT R.A JONES & Co.,REGARDING SUCH CHANGES.

Description of Operation

July, 2014 / 071-16395-600 2-1

Section 2-Description of Operation

The ChubMaker® Heated Piping Accessory consists of awater jacketed sanitary pipe (A), a water reservoir tank (B)with a pump and heaters, and a control system (C) designedto operate automatically.

A Jacketed Sanitary Pipe E Return Pipe

B Water Reservoir Tank F ChubMaker®

C Control SystemG Metal Detection Areaa

a. Metal detector is supplied by customer and not by R.A Jones & Co.

D Check Valve

Figure 2-1: ChubMaker® Heated Piping Accessory

CA00092

E

B

G

C

A

D

F

Description of Operation

2-2 071-16395-600 / July, 2014

Product is pumped through the sanitary pipe. At the sametime, heated water is pumped through the jackets of this pipe.The Heated Piping prevents fatty tissue build-up on the innerwall of the pipe. The water cools as it circulates, causing thethermostat to turn the heater elements on. Thus, watertemperature is maintained.

When the machine is shut off, air enters the system through acheck valve (D) at the top of the return pipe (E). This allowsthe water to drain back into the reservoir tank (B); preventingany product inside the pipe, from overheating. When themachine is re-started, water again begins to circulate and thecheck valve closes.

Proper water level is maintained in the reservoir tank (B) by afloat valve. Whenever the water level drops, the float valveopens to bring the water up to the proper level again. Shouldthe valve malfunction, or during periods of shutdown whenthe water level in the reservoir tank is low, the resistive levelsensor detects a low water level and prevents the heatingelements from turning “on”. This helps the heater elementslast longer. The display indicates “HEATED PIPING WATERLOW” and an audible alarm sounds.

Setup

July, 2014 / 071-16395-600 3-1

Section 1-Setup

To prepare for operation, it is necessary to make only oneadjustment. That adjustment is the water temperature. Theoperating temperature will depend on product characteristicsand packaging rate. To determine the proper operatingtemperature, follow the procedure below:

1. Push SYSTEM RESET if the PanelView is notdisplaying a control screen.

2. From the HOME or any other screen, touch HEATERCONTROL to open the HEATER CONTROL screen.

NOTE: If the HEATER CONTROL screen is alreadydisplayed, Step 2 will not be required.

EON #####

ChubMaker® 4100NNN

POSITION(DEG)

NNN

SPEED(PPM)

807 West Kimberly Road Davenport IA 52806 USAPh (800) 257-5622 (563) 391-0000 Fax (563)-391-0699

www.rajones.com

SENSORCONTROL

HEATERCONTROL

ACTIVEALARMS

ALARMHISTORY SETUPRUN

CONTROLHOME

WAITING ONEXTERNAL RUN PERMISSIVE

Setup

3-2 071-16395-600 / July, 2014

3. Touch HEATED PIPING to toggle to the “ON” position.This will turn the heated piping “on”.

4. Touch #####oC (or the value displayed on this pad).This will open a numeric display.

5. Set the temperature by entering a value on thenumeric keypad, followed by pressing ENTER toconfirm. The new SET POINT temperature is now set.

NOTE: A good rule to follow when first determining thewater temperature, is to use the percent of lean in theproduct you are about to run. For example, yourproduct is 90/10 ground beef (or 90% lean). Use 90°F[46°C] as a starting point.

6. Wait for the water temperature to stabilize at the setpoint.

7. Touch RUN CONTROL to return to the RUNCONTROL 1 screen.

8. At the RUN CONTROL 1 screen, touch ENGAGEFILM to toggle to “CLOSE”.

9. Touch FILM to toggle to “ON”.

HEAT SEALER

STATUS

SENSORBREAK

MEASURED = ##### °F

SET POINT = ####°F#####°C

MEASURED = ##### °C

HEATED PIPING

STATUS

AT TEMP

MEASURED = ###.#

SET POINT = ##.#°F##.#°C

HEATERCONTROLSCREEN

HEATERCONTROL SETUPHOME RUN

CONTROLSENSOR

CONTROLACTIVEALARMS

ALARMHISTORY

OFF

HEATSEALER

ON

OFF

HEATEDPIPING

ON °C

NNNNNNNNNN

PRODUCTIONCOUNT RESET

SERVO NOT READY

6/12/2007 10:06:52 AM

Setup

July, 2014 / 071-16395-600 3-3

10. Touch AUTO beneath HEAT SEAL FRAME.

11. Touch PUMP to toggle to “ON”.

12. Touch CLIP to toggle to “ON”.

13. Make and examine packages.

a. If you observe fat smearing next to the film, thetemperature is too high.

The fat is smearing because the temperature ofthe piping is too high and it is melting the fat asit contacts the piping.

b. If the package weight begins to decrease, witheach package slightly lighter than the last, thetemperature is too low.

The package weight is decreasing due to fat inthe product accumulating on the inside walls ofthe piping. (The piping is not warm enough.) Asthe fat builds up on the piping walls, the area ofthe pipe is reduced. As a result, the pump isunable to push enough product through the

PACKAGEWEIGHT

###.### lb

PACKAGELENGTH##.## in

HEAT SEALFRAME

RUNCONTROLSCREEN 1

RUN *RUNCONTROL SETUPHOME SENSOR

CONTROLACTIVEALARMS

HEATERCONTROL

ALARMHISTORY

OFF

FILM

ON OFF

PUMP

ON OFF

CLIP

ON

MACHINESPEED

###.# ppm

PACKAGEWEIGHT##### gm

PACKAGELENGTH

##### mm

NNNNNNNNNN


SERVO NOT READY

RAISE

AUTO

LOWER

OPENENGAGE FILM

CLOSE

6/12/2007 10:06:52 AM

Setup

3-4 071-16395-600 / July, 2014

pipe at the rate required to produce the properweight.

If the condition is allowed to continue, fat in thepipe will break loose in large pieces, causingone or two packages to go up in weight,followed by package weights decreasing again.

14. Repeat Step 2 to Step 13 to correct too high or too lowof a temperature.

Operation

July, 2014 / 071-16395-600 4-1

Section 1-Operation

The Heated Piping Accessory is an integral part of themachine. With heated piping turned “ON”, the water pumpwill circulate water automatically when the clipping head isstarted.

Check the water level in the reservoir tank to be sure thatwater has not been lost during cleanup or through leakage.The water should be at least 8 inches deep in the reservoirtank.

1. Push SYSTEM RESET if the PanelView is notdisplaying a control screen.

2. From the HOME or any other screen, touch HEATERCONTROL to open the HEATER CONTROL screen.

NOTE: If the HEATER CONTROL screen is alreadydisplayed, Step 2 will not be required.

N O T I C EWater must be in the reservoir tank before the main power isturned on. Otherwise, the heater elements will not operate.

Operation

4-2 071-16395-600 / July, 2014

3. Touch HEATED PIPING to toggle to the “ON” position.This will turn the heated piping “on”.

HEAT SEALER

STATUS

SENSORBREAK

MEASURED = ##### °F

SET POINT = ####°F#####°C

MEASURED = ##### °C

HEATED PIPING

STATUS

AT TEMP

MEASURED = ###.#

SET POINT = ##.#°F##.#°C

HEATERCONTROLSCREEN

HEATERCONTROL SETUPHOME RUN

CONTROLSENSOR

CONTROLACTIVEALARMS

ALARMHISTORY

OFF

HEATSEALER

ON

OFF

HEATEDPIPING

ON °C

NNNNNNNNNN


SERVO NOT READY

6/12/2007 10:06:52 AM

Cleanup

July, 2014 / 071-16395-600 5-1

Section 1-Cleanup

After a production run is completed, install the cleaner plugadapter (A), (Part Number 007-50819-010 for 3” HeatedPiping System and Part Number 007-50819-02 for 4” HeatedPiping System) at the lower elbow (B).

Make certain that the valve (C) on the cleaner plug adapter(A) is in the “OFF” or “CLOSED” position. Connect an air lineto the adapter and slowly open the valve until the desired flow

CA00032A

B

E

D

F

Cleanup

5-2 071-16395-600 / July, 2014

rate is obtained. This procedure may be done while the pipeis connected to the ChubMaker® (D). The product will haveto be retrieved below the mandrel of the ChubMaker®.

After the product has been removed from the pipe,disconnect the water hose coupling (E) at the reservoir tank(F). This will prevent siphoning. All remaining hoses may thenbe disconnected.

Care must be used when dismantling the pipe sections toavoid any damage to them. Once the sections of pipe havebeen removed from the ChubMaker®, clean them using astandard sanitary cleaning procedure.

C A U T I O NALWAYS start at the top of machine when removing pipe.This will help avoid damaging the machine canopy.

ALWAYS start at the bottom of machine when installing pipe.This will help avoid damaging the machine canopy.

W A R N I N G! W A R N I N GPipe sections may be heavy, depending on the amount ofproduct left in them. They may also be hard to balance,depending on where any product may be locating inside thepipe.

Use care when handling the pipe sections. Always use atleast two people when removing or assembling the pipesections.

Pipe Inspection

July, 2014 / 071-16395-600 6-1

Section 1-Pipe Inspection

The following inspection must be performed by a qualified person. Ifyour components have been updated per Safety Bulletin S/N 1088,the following is not as critical from a health stand point.

1. First, perform a visual check. Thoroughly inspect theinterior, exterior, and end areas of all pipe componentsfor any abnormalities, especially around welds. See“A” (end weld) and “B” (flange weld). (See Figure 6-1..)If any abnormalities are noticed, take corrective actionby either replacing the suspect part, or welding andpolishing the area if it is within easy reach. Thisinspection needs to be done on a regular ongoingbasis.

2. Second, a pressure test needs to be performed. Withthe piping fully assembled, pressurize the jacket withwater to between 30 and 60 psig [210 and 420 kPa] atroom temperature. Make sure a gage is attached forobservation. Once pressure has been applied, turn thewater supply “off” to the piping jacket. Observe thegage over a period of fifteen minutes. If a pressuredrop is noted, you will need to isolate the componentor components to determine where the problem lies.See Figure 6-2. and step-by-step instructions on thefollowing page.

Figure 6-1: Typical Weld Locations

Pipe Inspection

6-2 071-16395-600 / July, 2014

3. Third, another visual check should be performed if afailure of the pressure test occurs. With the suspectcomponent isolated from the pressure test, thoroughlyobserve the interior and exterior for any suspect areas.If any are found, either replace the part, or weld andpolish the area if it is within easy reach. Perform thepressure test again, followed by another visual check,if necessary.

1. Disconnect the supply hose at “A” and the return hoseat “B”.

2. Connect the community water supply to the connectorat “A”.

3. Turn the water supply “on”.

4. Allow water to fill the pipe jackets.

Figure 6-2: Pressure Testing the Pipe Components

A

B

CA00032B

Pipe Inspection

July, 2014 / 071-16395-600 6-3

5. When water begins to flow from the connection at “B”,allow the water to continue to run to bleed air from thepipe jackets. Install a pressure gage (0 to 100 psi) [0 to700 kPa] at “B” to plug the system.

NOTE: Threaded connections for hoses may leak andmay need to be tightened.

6. Keep the water supply “on” until the gage peaks andremains at a constant reading.

NOTE: The pressure should indicate between 30 psiand 60 psi [210 and 420 kPa] on the gage.

7. Turn the water supply “off”.

8. Observe the gage for 15 minutes to see if a pressuredrop occurs.

You need to establish a time table for periodic inspection of jacketedpiping components to ensure the integrity of the system. It isadvisable that the water used in the heated piping system besanitary. Refer to USDA Publication N504, List of ProprietarySubstances and Non-Food Compounds, page II-VI G-4, whichrecommends five parts per million of chlorine to establish andmaintain sanitary water; and also, Title 9, Code of FederalRegulations, Section 308.3, “Sanitation”, which specifies the waterused in equipment be potable.

Pipe Inspection

6-4 071-16395-600 / July, 2014

USDA Publication N504LIST OF PROPRIETARY SUBSTANCES AND NON-FOOD COMPOUNDS

F. PESTICIDES

F1. Nonresidual pesticides.

These compounds must be used in accordance with the conditions for nonresidualinsecticides set forth in Section 8.48 of the Meat and Poultry Inspection Manual.

F2. Residual pesticides.

These compounds must be used in accordance with the conditions for residualinsecticides set forth in Section 8.48 of the Meat and Poultry Inspection Manual. They must be used in a manner that prevents their entry into edible product areasthrough open windows, ventilating systems, etc.

F3. Rodenicides for controlled use only.

Compounds listed in this category are to be used in accordance with the conditionsfor rodenticides set forth in Section 8.49 of the Meat and Poultry InspectionManual.

F4. Fumigants for controlled use only.

Compounds listed in this category are to be used in accordance with the conditionsfor fumigants set forth in section 8.48 of the Meat and Poultry Inspection Manual.

F5. Fumigants for controlled use only.

Before using these compounds, all edible products and packaging materials must beremoved from the room to be fumigated. After fumigation, the treated equipment andspace must be thoroughly aerated to remove all vapors before inspectors or employeesreenter the area. Food contact surfaces must be rinsed with potable water beforeedible products are returned to the room. Use of such compounds is not covered inthe Meat and Poultry Inspection Manual.

G. WATER TREATMENT COMPOUNDS

Compounds used in such treatment should not remain in the water in concentrationsgreater than required by good practice. Compounds containing substances which maysubsequently result in the adulteration or contamination of meat or poultry productsmay not be introduced into the system.

G1. General potable water treatment compounds.

G2. Phosphate potable water treatment compounds.

The concentration of phosphates may not exceed 10 parts per million calculated asphosphate ion.

G3. Silicate potable water treatment compounds.

The concentration of silicates may not exceed 10 parts per million calculated assilicon dioxide.

II-v

Pipe Inspection

July, 2014 / 071-16395-600 6-5

USDA Publication N504LIST OF PROPRIETARY SUBSTANCES AND NON-FOOD COMPOUNDS

G4. Chlorine potable water treatment compounds.

Chlorine may be present in processing water of meat and poultry plants atconcentrations up to 5 parts per million calculated as available chlorine. Also,chlorine may be present in poultry chiller intake water, and in carcass wash waterat concentrations up to 50 parts per million calculated as available chlorine. Chlorine must be dispensed at a constant and uniform level and the method or systemmust be such that a controlled rate is maintained.

G5. Cooling and retort water treatment compounds.

Chemical agents may be added to water used to cook and cool containers of meat andpoultry products to prevent staining of containers and to control corrosion anddeposit formation on surfaces of processing equipment. The amount used should bethe minimum sufficient for the purpose.

G6. Compounds for treating boilers, steam lines, where the steam produced maycontact edible products and/or cooling systems where the treated water may notcontact edible products.

In compounds containing volatile amines, the amine in the steam may not exceed theindicated concentration.

Cyclohexylamine 10 ppm Morpholine 10 ppmOctadecylamine 3 ppm Hydrazine 0 ppmDiethylaminoethanol 15 ppm

G7. Compounds for treating boilers, steam lines, and/or cooling systems whereneither the treated water nor the steam produced may contact edible products. Thisdoes not include compounds added to water used to cook and cool containers of meatand poultry products.

H. LUBRICANTS

H1. Lubricants with incidental contact.

These compounds may be used as a lubricant with incidental food contact for use inofficial establishments operating under the Federal meat and poultry productsinspection program. Such compounds may be used on food processing equipment as aprotective anti-rust film, as a release agent on gaskets or seals of tank closures,and as a lubricant for machine parts and equipment in locations in which there ispotential exposure of the lubricated part to food. The amount used should be theminimum required to accomplish the desired technical effect on the equipment. Ifused as an anti-rust film, the compounds must be removed from the equipment surfaceby washing or wiping, as required to leave the surface effectively free of anysubstance which could be transferred to food being processed.

H2. Lubricants with no contact.

These compounds may be sued as a lubricant, release agent, or anti-rust film onequipment and machine parts or in closed systems (e.g., hydraulic systems) inlocations in which there is no possibility of the lubricant or lubricated partcontacting edible products.

II-vi

Pipe Inspection

6-6 071-16395-600 / July, 2014

PART 308-SANITATION

AUTHORITY: 21 U.S.C. 601-695; 7 CFR 2.17,2.55.

§ 308.1 Examination and specifications for equipment and sanitation prior to granting inspection.

Prior to the inauguration of inspection, an examination of the establishment and premises shall bemade by a Program employee and the requirements for sanitation and the necessary facilities forinspection shall be specified by him in accordance with the regulations in this part and Part 307of this subchapter.

§ 308.2 RESERVED.

§ 308.3 Establishments; sanitary condition; requirements.

(a) Official establishments shall be maintained in sanitary condition, and to this end therequirements of this section shall be complied with.

(b) There shall be abundant light, of good quality and well distributed, and sufficientventilation for all rooms and compartments to insure sanitary condition.

(c) There shall be an efficient drainage and plumbing system for the establishment andpremises, and all drains and gutters shall be properly installed with traps and vents approved bythe circuit supervisor.

(d)(1) The water supply shall be ample, clean, and potable, with adequate facilities for itsdistribution in the plant and its protection against contamination and pollution. Everyestablishment shall make known and, whenever required by the circuit supervisor, shall affordopportunity for inspection of the source of its water supply, the storage facilities, and thedistribution system. Equipment using potable water shall be so installed as to prevent back-siphonage into the potable water system. Nonpotable water is permitted only in those parts ofofficial establishments where no edible product is handled or prepared, and then only for limitedpurposes such as on ammonia condensers not connected with the potable water supply, in vaporlines serving inedible product rendering tanks, in connection with equipment used for hashingand washing inedible products preparatory to tanking, and in sewer lines for moving heavy solidsin the sewage. Nonpotable water is not permitted for washing floors, areas, or equipmentinvolved in trucking materials to and from edible product departments nor is it permitted in hogscalding vats, dehairing machines, or vapor lines serving edible product rendering equipment, orfor cleanup of shackling pens, bleeding areas, or runways within the slaughtering department. Inall cases, nonpotable waterlines shall be clearly identified and shall not be cross-connected withthe potable water supply unless this is necessary for fire protection and such connection is of atype with an adequate break to assure against accidental contamination, and is approved by localauthorities and by the circuit supervisor.

(2) The circuit supervisor may permit the reuse of water in vapor lines leading fromdeodorizers used in the preparation of lard and similar edible product and in equipment wheresuch water is sued to thermally process canned product packed in hermetically sealed containers,provided:

(i) The reuse is for the identical original purpose.(ii) All pipelines, reservoirs, tanks, cooling towers, and like equipment employed in

handling the reused water are so constructed and installed so they can be cleaned and drained,and are kept clean.

97-4 21

Ordering Parts

July, 2014 / 071-16395-600 7-1

Ordering Parts

Ordering parts requires the following information:

1. Purchase order number.

2. Complete shipping instructions, including shippingaddress which indicates actual location of your facility;not a post office box.

3. Part number(s), description(s), and quantity of eachpart ordered.

Our Parts Department is staffed from 7:30 a.m. to 4:30 p.m. (CentralTime Zone - United States), Monday through Friday. Reduced staffperiods are between 12:30 p.m. to 1:00 p.m. (Central Time) andbetween 4:00 p.m. and 4:30 p.m. (Central Time). Please keep this inmind if calling during these time periods.

Orders may be telephoned, submitted by FAX, or mailed to thefollowing:

North American Location R.A JONES & Co.807 West Kimberly RoadDavenport, IA 52806 USA

Phone: (563) 391-11001-800-257-5622 (USA)

FAX: (563) 391-4951

[email protected]

European Location R.A JONES & Co.Unit 22, Victoria Spr. Bus. Pk

Wormald StreetHeckmondwike, West Yorkshire

England, WF15 6RA

Aerosol Spares OnlyPhone: +44-1895-202391

Dawson Spares & All Field ServicePhone: +44-1924-414600

FAX: +44-1924-414601

Ordering Parts

7-2 071-16395-600 / July, 2014

Notes . . . .

Technical Service

July, 2014 / 071-16395-600 8-1

Technical Service

Technical Service Representatives are available to provide

maintenance and repair service, and training, in your plant on

machines built by R.A JONES & Co. These representatives are

qualified to provide service to and operational maintenance

instruction for, the above machines. They are not qualified to give

service or advice relating to machinery or equipment sold or

manufactured by others, or to advise regarding manufacturing

processes or product formulations.

For additional information, or to schedule repair service,

periodic inspection, or in-plant training, contact the Technical

Service Department:

North American Location R.A JONES & Co.807 West Kimberly RoadDavenport, IA 52806 USA

Phone: (563) 391-11001-800-257-5622 (USA)

FAX: (563) 391-4951

European Location R.A JONES & Co.Unit 22, Victoria Spr. Bus. Pk

Wormald StreetHeckmondwike, West Yorkshire

England, WF15 6RA

Aerosol Spares OnlyPhone: +44-1895-202391

Dawson Spares & All Field ServicePhone: +44-1924-414600

FAX: +44-1924-414601

Technical Service

8-2 071-16395-600 / July, 2014

Notes . . . .

Parts Index

July, 2014 / 071-16395-600 9-1

Parts Index

650-16395-630 Leg Components . . . . . . . . . . . . . . . . . . . . . . . . 9-3

650-16395-690 Heated Piping Assembly . . . . . . . . . . . . . . . . . . 9-5

650-16395-690 Heated Piping Assembly - Tank (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9

650-16395-690 Heated Piping Assembly - Tank (Side View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13

007-75426-460 Voltage Specific Parts . . . . . . . . . . . . . . . . . . . 9-17

9-2 071-16395-600 / July, 2014

ITEM PART NUMBER QTY DESCRIPTION

5 007-74718-030 1 Cover

007-73676-000 1 Adjustable Bracket

July, 2014 / 071-16395-600 9-3

0650-16395-630 LEG COMPONENTS

5

9-4 071-16395-600 / July, 2014


1 007-73679-000 1 Elbow

2 044-760-18830 11 Elbow

3 044-700-15190 12 Coupler Plug

4 044-700-15150 12 Coupler Socket

5 007-71739-030 1 Hose Assembly

6 007-71739-062 2 Hose Assembly

044-700-15150 1 Coupler Socket

044-700-15190 1 Coupler Plug

044-760-80740 1 Full Coupling

7 007-71719-210 1 Jacketed Pipe

8a 044-700-15190 1 Coupler Plug

8b 044-760-52830 1 Nipple

8c 044-760-66720 1 Reducer Bushing

8d 044-760-75890 1 Tee

8e 94-B6510-53-04 1 Connector

10 007-71717-000 1 Elbow

11 044-580-41100 3 Clamp

044-580-41120 6 Gasket

14 007-71965-010 1 Jacketed Pipe

15 007-71739-082 1 Hose Assembly

16 007-71720-020 1 45 degree Elbow

17 007-71739-062 1 Hose Assembly

53 044-580-16150 2 4” Tri-Clamp

044-580-41121 2 4” Gasket: Buna-N

901 044-990-04440 1 3” Wrench (Not Shown)

902 007-50819-010Consisting of:

044-700-39780044-870-68000007-50827-000

1

111

Cleaner (Not Shown)

SnaptiteShut Off3” Cap

ITEM DESCRIPTION ITEM DESCRIPTION

A ChubMaker 4100 B Tank, see page 9-9

July, 2014 / 071-16395-600 9-5

0650-16395-690 HEATED PIPING ASSEMBLY

2

2

2

10

2

2

1

2

2

7

4" S-LINE

14

16

34

2

5

17

2

6

6

4

SEE VIEW A

11

53

15

SEAT NUTB4" BEVEL

AREADETECTOR

4" S-LINE

53

METAL

A

8a

8e

8c

8d

8b

6

VIEW A

9-6 071-16395-600 / July, 2014


18 044-050-13200 A/R 3/4” Sealtite Conduit

96-390-1966-00 A/R Black 12 AWG Stranded Wire

96-390-1970-00 A/R 12 Gage MTW Green/Yellow Wire

96-390-2800-00 A/R 14 Gage MTW White Wire

96-390-2900-00 A/R 14 Gage MTW Red Wire

96-390-4221-00 A/R Type T Thermocouple Wire

96-390-5120-00 A/R 18-16 MTW Blue Wire

39 044-050-49480 1 Condulet (Explosion Proof)

044-050-68000 1 Connector

47 044-870-01510 A/R 5/32” Natural Nylon Tubing

48 044-120-01200 3 Ty-Rap®

49 94-B6590-53-00 1 Bulkhead Union

50 044-050-67190 1 Connector

51 044-050-13120 1 3/4” Conduit Bulkhead

52 044-050-68000 1 Connector

ITEM DESCRIPTION ITEM DESCRIPTION

A ChubMaker 4100 B Tank, see page 9-9

July, 2014 / 071-16395-600 9-7


DETECTOR

49

3918

4750

18

52

51

52

4" S-LINE48

AREA

4" S-LINE

B

SEAT NUT4" BEVEL

METAL

A

007-71730-120 ASSY,HEATED PIP_2

9-8 071-16395-600 / July, 2014

NOTE: When assembling pipe fittings to tubing and hoses, use both Teflon® tape andpipe sealant to prevent water leaks.


5 007-71739-030 3 Hose Assembly

17 007-71739-062 1 Hose Assembly

37 044-580-06000 2 Clamp

044-700-08050 A/R Hose

044-700-39581 2 Nipple


37

ASSEMBLE HOSE WITHOUT KINKS.

5 5

5

17

July, 2014 / 071-16395-600 9-9


21 007-71732-000 1 Tank Cover

22 007-74801-012 1 Logo

23 007-71736-000 1 “HEATED PIPING” Legend

24 044-990-10766 4 Latch Kit

25 007-71091-000 1 “WARNING” Legend

26 007-71731-010 1 Tank Weldment

007-71733-000 1 Tank Door

27 044-990-11300 A/R Cabinet Door Gasket

With Top Cover and Front Door

0650-16395-690 HEATED PIPING ASSEMBLY - TANK (FRONT VIEW)

26

24

25

27 26

22

23

21

9-10 071-16395-600 / July, 2014


2 044-760-18830 11 Elbow

3 044-700-15190 12 Coupler Plug

4 044-700-15150 12 Coupler Socket

25 007-71091-000 1 “WARNING” Legend

28 044-320-43051 1 Terminal Block

044-320-43100 A/R DIN Rail

044-320-43310 1 Thermo Block End Cover

044-320-70022 9 Terminal End Block

044-320-70028 1 10-Pole Terminal Jumper

044-320-70591 10 Terminal Block

044-320-70595 6 Terminal Cover

044-320-71000 6 Terminal Block

044-320-71020 1 10-Pole Center Jumper

95-254-1650-50 3 #10-32 Self Locking Nut

29 044-990-61431 4 Adjustable Leg

32 044-050-18970 1 Close Conduit

044-050-29000 2 Conduit Lock Nut

33 044-190-05400 1 Ring Terminal - Blue

044-760-97620 1 3/8” Seal Nut

044-890-11700 1 Probe

34 044-310-24010 1 Thermocouple

044-760-62430 1 Reducing Bushing

35 044-890-90000 1 Float Valve

36 044-050-30220 1 1” Lock Nut

044-050-30226 1 Sealing Ring

044-050-78120 1 Cord Grip

39 044-050-49480 1 Condulet (Explosion Proof)

044-050-68000 1 Connector

46 024-26197-000 1 “GRD PE” Legend

200 044-130-09100 3 Heater 460 volt - 4000 watt

July, 2014 / 071-16395-600 9-11

Without Top Cover and Front Door

650-16395-690 HEATED PIPING ASSEMBLY - TANK (FRONT VIEW)

32

SECTION B-B

3433200

2

28

39

35

3

36

46

25

29

4

B B

9-12 071-16395-600 / July, 2014


2 044-760-18830 11 Elbow

3 044-700-15190 12 Coupler Plug

4 044-700-15150 12 Coupler Socket

20 007-71737-000 1 “TO BOTTOM ELBOW” Legend

30 007-71734-000 1 Heaters Cover

95-254-1180-50 4 1/4-20 Lock Nut

35 044-890-90000 1 Float Valve

37 044-580-06000 2 Clamp

044-700-08050 30 Hose

044-700-39581 2 Nipple

38 044-760-70286 1 Reducer Bushing

40 044-761-34050 1 Pipe Plug

42 044-760-52830 1 Nipple

044-760-95890 1 Union

45 007-71729-000 1 “WATER SUPPLY” Legend

201 044-780-70023 1 Submersible Pump 460 volt - 60 hertz - 3 phase

July, 2014 / 071-16395-600 9-13

0650-16395-690 HEATED PIPING ASSEMBLY - TANK (SIDE VIEW)

201

37

42

38

3530

37

3

40

20 45

2

4

9-14 071-16395-600 / July, 2014


19 007-71738-000 1 “TO RETURN STANDPIPE” Legend

44 007-71072-000 2 “HOT SURFACE” Legend

49 94-B6590-53-00 1 Bulkhead Union

650-16395-690 HEATED PIPING ASSEMBLY - TANK (BACK VIEW)

49 44

19

July, 2014 / 071-16395-600 9-15

Notes . . . .

9-16 071-16395-600 / July, 2014


(200 - 240 Volt Machines)

21 044-310-18611 1 3 Phase, 240 Volt Controller

22 044-040-70038 1 3-Pole Contactor

044-040-80287 1 Overload Relay

64 044-890-11790 1 Isolated Resistance Sensor

71 044-040-10492 1 3-Pole, 25 Amp Circuit Breaker

(380 - 480 Volt Machines)

21 044-310-18475 1 Temperature Control

22 044-040-70038 1 3-Pole Contactor

044-040-80400 1 Overload Relay

58 044-320-43051 1 Terminal Block (Not Shown)

044-320-43310 1 End Cover (Not Shown)

64 044-890-11830 1 Liquid Level Control

71 044-040-01442 1 3-Pole, 15 Amp Circuit Breaker

July, 2014 / 071-16395-600 9-17

0007-75426-460 VOLTAGE SPECIFIC PARTS

GRDPE

WATER LEVEL

21

22

BREAKOUT

71

64

Documents

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