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CUSTOMIZED WINCHESHANDLING AND INDUSTRIAL SYSTEMS
State of the art solutions forOil & Gas | Research Vessels Naval industry & Submarines | Nuclear Power Plants
LIFTING SOLUTIONS
france
Founded in France over 60 years ago, Kleyfrance is a world-renowned supplier of highly customized and in-tegrated lifting solutions for oil & gas, research vessels, naval industry & submarines, and nuclear power plant safety devices.
With highly qualified people and a strong culture of innovation, we de-sign and deliver efficient and reliable turnkey systems, responding preci-sely to our clients’ requirements.
Kleyfrance is a flexible cus-tomer-driven organization with effi-cient worldwide support services. Our aim is to build long-term partnerships with our customers.
Amongst more than 300 systems de-veloped to our client satisfaction, we have recently delivered:• an 800t linear winch, the biggest
single line winch ever built in the world
• a dedicated lifting solution for ins-tallation and handling of heavy closing panels on the Chernobyl confinement arch
• three series of high-tech antenna winches for nuclear and military submarine communications
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Kleyfrance IN BRIEFPIONEERING COMPANY SINCE 1955
The key to our success is our people. We have a great team, made up of highly qualified and dedicated indivi-duals. At Kleyfrance, we pay attention to a positive working environment, where everyone feels recognized and actively contributes to our shared ob-jective: customer satisfaction.
Core values drive our corporate culture: work values, like professiona-lism, reactivity and flexibility; as well as social values, like sharing, caring and team spirit.
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Kleyfrance IN BRIEFCLIENT ORIENTED COMPANY
Kleyfrance IN BRIEFCLIENT ORIENTED COMPANY
OUR PRODUCTSOIL & GAS
Kleyfrance has solid experience in the development of a wide range of highly customized winches and hand-ling systems for FPSO, FSU, and pipe laying barges & vessels. Kleyfrance delivers complete equipment pac-kages including power and control systems.
Our customers are the prime contrac-tors of major companies. Our projects are in most of the oil theatres world-wide, especially in ultra-deep waters.
Our portfolio includes:• riser pulling systems, either ins-
talled inside an FPSO turret or onto a side balcony
• mooring systems, constant ten-sion/tie-back winches
• linear winches, with capacity ran-ging from 50t to 800t
• specific handling systems, such as spoolers, welding rotators, traction sheaves, etc.
• heave compensators• Annular Traction Winches©,
Fiber Rope Deployment Systems (FRDS)
Systems are motorized by dedicated power and control packages, including electrical packages, and electric and diesel HPUs. Our main applica-tions are FPSO riser connec-tions and mooring, pipe pulling and laying, and heavy lifting & erection.
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OUR PRODUCTSOIL & GAS
Linear Winches
Kleyfrance is the world leader in li-near winches. With almost 100 units delivered and operating worldwide, we provide linear winches with pro-ven design, unequaled reliability, and outstanding performances.
Our linear winches can be part of an RPS (riser pulling system) or used for heavy marine/land operations, such as mooring, pipe pulling, and struc-ture erection.
Key features include:• excellent weight/size to load ratio• different layouts and working
positions• continuous or intermittent motion• socket passing• inching control (very low speed)• load limitation
We have recently delivered several li-near winches with the world’s highest capacity: 800t.
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OUR PRODUCTSOIL & GAS
440t Linear winch for FPSO Mooring system
550t Riser Pulling System (RPS), FPSO Cidade de Paraty
800t Linear winch (socket Passing)
600t A-frame for pipe laying , Polaris Barge
Wire rope socket - RPS, FPSO Cidade de Ilhabela
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Kleyfrance has a long tradition in oceanography, where our innovative and pioneering frame of mind has al-lowed us to develop state-of-the-art deep sea winches and handling sys-tems.
Over the past four decades, we have built long-term partnerships with inter-national research institutes and uni-versities.
OUR PRODUCTSOCEANOGRAPHY &RESEARCH VESSELS
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Our outstanding equipment provides recognized added value to numerous research vessels throughout the wor-ld, with a portfolio including:• deep sea winches• Annular Traction Winches© es-
pecially developed for synthetic rope (coring, geology, dredging, trawling)
• ultra-clean CTD winches and re-lated handling systems
• drum winches• A-frames, Launch & Recovery
Systems (LARS)• piston corers (e.g. Calypso©) with
auxiliaries and related handling systems (telescopic fork, booms, platforms)
• sub-hull sensor deployment (TVO)
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OUR PRODUCTSOCEANOGRAPHY &
RESEARCH VESSELS
Control console for A-frames and Deep Sea winches, Marion Dufresne II RV
30t Multipurpose Stern A-frame, Pourquoi Pas ? RV
45t Annular Traction Winch © for steel wire and synthetic ropes, Marion Dufresne II RV
2t corer handling booms, Marion Dufresne II RV
Winch room, 2×5t ultra-clean CTD Annular Traction Winches ©, Marion Dufresne II RV
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Kleyfrance is a key supplier of DCNS, the French leader group specialized in naval defense. We have developed a range of successful antenna winches for military submarines (SNLE, Barra-cuda and Scorpène programs).
OUR PRODUCTSNAVAL DEFENSE & SUBMARINES
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We have developed several types of winches operating either inside the submarine hull or in immersion out-side the hull. Qualified for harsh envi-ronment (shock, vibration, EMC, etc.), our antenna winches are specially de-signed with high-tech components to comply with military specifications and achieve outstanding performance:• acoustic discretion• EMC• shock and vibration resistance• reliability, availability and maintai-
nability
Naval defense work is extremely challenging because of the strictness of the specifications and the sophis-tication of the required technology. Kleyfrance’s success on naval de-fense projects has contributed to our expertise and proven that we can meet the toughest standards on the most demanding projects.
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OUR PRODUCTSNAVAL DEFENSE
& SUBMARINES
Antenna Winch, DCNS - Barracuda submarines
Control panel of wire antenna winch
Antenna winches, DCNS / Brazilian Navy - Scorpène submarines
Pushing system for antenna winches
Immersed antenna winch, VLF Buoy BMTI / DCNS
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OUR PRODUCTSNUCLEAR POWER PLANTS
Since the early 1970’s, Kleyfrance has been developing anti-whip so-lutions for nuclear power plants, in partnership with CEA and Areva (for-merly Framatome).
These systems serve to prevent sud-den whipping of steam pipes of reactor cooling circuit. In case of pipe failure, a significant amount of energy would be released by pressurized steam. In this instance, anti-whip systems would act to efficiently absorb this energy, ensu-ring the damage would not be further propagated to the rest of circuit.
Kleyfrance has equipped all French nuclear power plants (58 reactors) and partnered with Framatome, then Areva, in the construction of several plants worldwide, including in South Africa, China and South Korea.
For over 10 years, Kleyfrance has supplied these systems for 3rd ge-neration nuclear plants (EPR), and is currently working on several projects
under construction in China.
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Antiwhip restraint devices, Yangjiang NPP Unit 1/2 (CPR1000MW)
Reactor building Unit 1 of Ningde NPP (CPR1000)
Crushable devices for Hainan Changjiang NPP (650MW)
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OUR PRODUCTSCIVIL WORKS &
WIRE ROPE SOCKETING
The Kleyfrance story started 60 years ago, with the invention of a patented wire rope socketing technique (ancho-rage).
This technique has now many civil engineering applications, such as pre-stressed concrete and suspended roofs, requiring the tensioning of an-choraged wires and wire ropes. Histo-ric Kleyfrance projects with this tech-nology include Saint-Nazaire Stadium in the 60’s, Munich Stadium in 1972, and Teheran Stadium in 1977.
Today, Kleyfrance continues to utilize this socketing technique in several sectors such as:• tensioning of Pylons for electricity
transportation• landing stoppers for fighter aircraft
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Comprehensive set of Linear Winches, storage drums & diverter sheaves, VINCI / NOVARKA - Chernobyl Arch (for reactor confinement)
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OUR PRODUCTSCIVIL WORKS &
WIRE ROPE SOCKETING
The Kleyfrance organization reflects our will to provide customers with the highest possible added-value all along the project.
Project organization: a highly skilled Project Manager attends to customer needs and en-sures that everything goes smoothly, on time and on budget.
Industrial chart: in order to bring real added value and achieve excellence, we focus on our core expertise (engineering, project ma-nagement, commissioning and services), and subcontract the manufacturing phases to qua-lified suppliers. This is transparent for our cus-tomer, however, as we entirely manage the interfaces and oversee every aspect of the project up to turnkey delivery.• Engineering is a key point, as our highly
customized and innovative solutions are developed 100% internally. Over 60 years of pioneering activity, we have delivered no less than 300 systems, and have de-veloped considerable know-how in various areas related to our business. Our en-gineering team is split into two distinct yet
closely related engineering offices: one dedicated to mechanical design,
and the other to motorization, including hydraulics, elec-
trics and automation issues. As an in-
novative com-
pany, we hold several patents, especially in relation with linear winches, heavy lifting, and synthetic rope deployment winches.
• Manufacturing of mechanical parts is en-trusted to highly qualified subcontractors, selected for their excellence in processes such as welding, machining, heat treat-ment, and surface treatment.
• Control command systems are developed in partnership with strategic sub-contrac-tors. This includes electrical cubicles (power and PLC), control consoles and HMIs. Hydraulic Power Units (HPU) can be developed either 100% internally or through close partnerships. In all cases, Kley France retains full control, by defining the architecture and regulation loops, es-tablishing detailed specifications, and run-ning functional tests.
• Assembly, commissioning and testing of the equipment are performed by our teams in our 1500 m² technical hall located close to Nantes.
• Worldwide service: as per project requi-rements and logistics constraints, we can readily deploy our organization and teams around the globe. In this way, we can easily deliver closer to customer sites anywhere in the world, and adapt the percentage of local manufacturing and commissioning.
• Worldwide product support : our Pro-duct Support Office efficiently handles all logistics and human issues related to dispatch of spare parts and onsite sup-port. Our site engineers can be mobilized anywhere in the world on short notice for support, maintenance and operations.
They hold all necessary documents to work either onshore or offshore,
(eg visas, medical certificates, BOSIET and HUET training
certificates).
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OUR ORGANIZATIONFOCUSED ON CORE EXPERTISE
OUR ORGANIZATIONREACTIVITY & FLEXIBILITY
Kleyfrance is a human size com-pany: with our reasonable size and highly skilled people driven by strong team spirit, we offer our customers reactivity and flexibility. We consider this to be critical in complex industrial projects.
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Place and date:
For the issuing office: Saint Priest, 19 February, 2015 DNV GL – Business Assurance
Parc Technoland, 69800 Saint Priest, France
Lise-Marie BIEZ Management Representative
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. ACCREDITED UNIT: DNV GL Business Assurance France 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France. TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Certificate No:111596-2012-AQ-FRA-COFRAC Rev. 1
Initial certification date:30 March, 2000
Valid:19 February, 2015 - 02 March, 2018
This is to certify that the management system of
KLEY FRANCE 9, Avenue Edouard Belin, 92500 RUEIL MALMAISON, France
and the sites as mentioned in the appendix accompanying this certificate
has been found to conform to the Quality Management System Standard:
This certificate is valid for the following scope:
Design, manufacturing, assembly, installation and commissioning of : - Winches and special equipment for deep offshore- Winches and special equipment for oceanographic research vessels- Winches and special equipment for military vessels and sub-marines- Antiwhip restraint devices for nuclear power plants- Bracing wires, aircraft stopper wire ropes and other special rope devices
Kleyfrance has a long background in the nuclear, military and oil & gas sectors. Working for demanding customers in highly complex environments has given us solid experience in quality, safety, and traceability.
Where applicable, our projects are third-party certified (DNV, Bureau Veritas, Lloyds Regis-ter LRQA, ABS, IRS, etc.) in accordance with international offshore rules, such as Bureau Veritas NR526, DNV 2-22 lifting appliances, DNV 2.7-1 lifting certification, API standards and even Norsok standards.
Our equipment is CE certified where appli-cable, and can be designed for specific en-vironments including ATEX, onshore, offshore and subsea.
The Kleyfrance Quality Management Sys-tem, certified ISO 9001 by DNV since 2000, ensures optimal organization with a focus on continuous improvement.
In addition, our Product Quality Management system controls strict compliance with specifi-
cations and standards, closely monitoring quality every step of the way, from the
purchase of each component un-til final certification. We detect
the slightest nonconformity quickly and take rapid
action to eradicate the root cause.
Both systems play a vital role in full compliance with customer requirements.
QUALITYCOMPLIANCE WITH MOST DEMANDING REQUIREMENTS
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Germany
Angola
United States of America
India
Australia
Brazil
Finland
Norway
United Kingdom
Taiwan
Canada
France
Netherland
Singapore
South Africa
South Korea
Ukraine
China
Egypt
Europe
Hong Kong
Portugal
Swiss
PROJECTS’ FOOTPRINTSWHEREVER REQUESTED
http://www.kleyfrance.fr
HEAD OFFICE9 Avenue Edouard Belin
CS 4005792566 Rueil-Malmaison Cedex
FranceTel : +33 1 41 39 86 70
ASSEMBLY AND TEST HALLPôle d’Activités du Point du Jour
6 rue Nicolas Sadi Carnot85600 Boufféré
FranceTel : +33 1 41 39 86 70
PRODUCT SUPPORTEmail : [email protected]
Tel : +33 1 41 39 86 80