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Classic 500 Seat Modification FIRST ATTEMPT

Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

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Page 1: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

Classic 500Seat Modification

FIRST ATTEMPT

Page 2: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

ORIGINAL SEAT

Page 3: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

base plate after removing the rexine cover and the foam

Page 4: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

adding hard rubber-foam towards the back.Another large layer of this material was added, missed the picture.

Page 5: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

putting the original seat foam over the base plate. scooping the material from centre.

Page 6: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

adding additional material towards the back, for lower back support.

Page 7: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

shaping /finishing the material

Page 8: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

covering the entire seat with a thin layer of foam (thickness:1/4 of an inch)

Page 9: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

putting a fresh tailor-made rexine cover.

Page 10: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

ORIGINAL SEAT AFTER MODIFICATION

Page 11: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

Installed on the bike

Page 12: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

Installed on the bike

Page 13: Classic 500 Seat Modification - team-bhp.com · Classic 500 Seat Modification FIRST ATTEMPT. ORIGINAL SEAT. base plate after removing the rexine cover and the foam. adding hard rubber-foam

RESULT:

The Experiment was NOT successful.The raised lower back support felt good,but the angle was too steep and pushed

my butt towards the tank.

Overall, not very happy with this modification.

NEXT STEPS:Further modification, to be shared in next PDF.

:)