Classic Series Treadmill CLST-XXXX-01 · operation manual (cd) ak58-00634-0000 service manual m051-00k58-a159 hardware bag ak58-00226-0000 touch up paint: spray can .5 oz bottle w/applicator

Classic Series Treadmill CLST-XXXX-01

Customer Support Services

PARTS MANUAL rev 09 Apr 2008

2

CLASSIC TREADMILL CLST-0XXX-01

Contents S/N CLT100000 and up

Miscellaneous .......................................................................................................... 3

Rear End Caps and Cup Holders..................................................................................... 4

Scuff Pad, Tinsel, and Frame Tag Board .......................................................................... 5

Console and Related Components .................................................................................. 6

Uprights, Handrails, and Ergo Bar .................................................................................. 7

Ergo Bar with Heart Rate Assembly ................................................................................ 8

Motor Cover, Front Cover, and End Caps.......................................................................... 9

Belt, Deck, and Rear Roller.........................................................................................10

Lift Frame, Lift Motor, and IEC Receptacle......................................................................11

DSP Controller Assembly ............................................................................................12

Drive Motor Assembly................................................................................................13

Idler Arm Assembly and Static Brush..............................................................................14

Leg Leveler Assembly................................................................................................15

Front Roller Assembly ...............................................................................................16

Line Cords and Line Cord Options .................................................................................17

Block Diagrams .......................................................................................................18

3


Miscellaneous S/N CLT100000 and up

Description Part No.

OPERATION MANUAL (CD) AK58-00634-0000

SERVICE MANUAL M051-00K58-A159

HARDWARE BAG AK58-00226-0000

TOUCH UP PAINT:

SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN

0017-00008-0204 0017-00008-0205 0017-00008-0206

ACCESS PANEL ASSY

CONSISTS OF: 1) 120” POWER EXT. CABLE 2) CONNECTOR MTG. PLATE 3) F-TYPE ADP CONNECTOR 4) F-TYPE PANEL CONNECTOR

AK58-00329-0000

AK32-00020-0002 0K58-01392-0000 0017-00021-2810 0017-00021-2846

INSTALLATION VIDEO M051-00K58-A160

4


Rear End Caps and Cup Holders S/N CLT100000 and up

Rear End Cap0K58-01268-0000

Rear End Cap0K58-01268-0000

Screws (4)0017-00101-1772

Cup Holder, LTAK58-00247-0002

Cup Holder, RTAK58-00247-0001

5


Scuff Pad, Tinsel, and Frame Tag Board S/N CLT100000 and up

Anti-Scuff Pad0K58-01376-0000 (2)

Anti-Static Tinsel

Tinsel Spring0017-00009-0901

0K58-01102-0001

ISO PCB

B084-92329-0000

6


Console and Related Components S/N CLT100000 and up

Part Nos. Language

Console Assembly Overlay

Eng/Met AK58-00580-0001 0K58-01298-0001

Eng/Eur AK58-00580-0002 0K58-01298-0001

German AK58-00580-0003 0K58-01298-0003

Spanish AK58-00580-0004 0K58-01298-0004

Japanese AK58-00580-0006 0K58-01298-0006

French AK58-00580-0007 0K58-01298-0007

Italian AK58-00580-0008 0K58-01298-0008

Dutch AK58-00580-0009 0K58-01298-0009

PCB Assembly

A084-92184-A006

Rear Console Case0K58-01272-0000

Rear Console Decal

0K58-01357-0000

Console Screw (8)

0017-00101-1288

Console Accessory

Cover0K58-01280-0000

PCB Mounting Screw (8)

0017-00101-1275

Polar/E-Stop Cable Assy

AK58-00237-0000

Polar PCB W/Cable AssyAK39-00064-0000

Switch Membrane

118E-00001-0129

Front Console Case

0K58-01273-0001

Stop Switch

0K58-01321-0000

Micro-Switch0017-00032-0185

CD Tray, Rubber Pad

0K58-01359-0000

Tether Stop AssyAK58-00322-0000

Magnet Disc0K40-01070-0000

See Table

See Table

7


Uprights and Handrails S/N CLT100000 and up

Handrail Hex Nut (4)

0017-00103-0327

Handrail (2)AK58-002569-0000

Top RT Handrail Boot0K58-01303-0001

Console/Cup Holder

Mounting Screw (8)

0017-00101-1780

Bottom RT

Handrail Boot

0K58-01304-0001Handrail Mounting

Screw (4)

0017-00101-1774

Handrail Boot

Screws (6)

0017-00101-1770

Bottom LT

Handrail Boot0K58-01304-0002

Console Mounting

Screw (4)0017-00101-1773

Top LT Handrail Boot0K58-01303-0002

Handrail Screw (2)

0017-00101-1773

Handrail End Cap (2)

0K58-01396-0000

Upright, RT

AK58-00311-0003

Upright, LT

AK58-00311-0004

Upright Tube Cap (2)

0K58-01302-0000Upright TubeCap Screw (2)

0017-00101-1772

Grommet (2)

0017-00042-0326

Upright Plug (2)0K58-01305-0002

Upright Mounting

Screw - 0017-00101-1778 (6)

Washer - 0017-00104-0325 (6)

Upright, Plug (2)

0K58-01305-0002

ERGO Bar W/HR Assembly

AK60-00147-0000

8


Ergo Bar with Heart Rate Assembly S/N CLT100000 and up

ERGO-BAR OVERMOLD ASSY: PURCH. DAK58-00376-0000

8-16X18 PHL PAN PLT ST BO B (2) 0017-00101-0824

Heart Rate Sensor Kit KIT: SERV; MFG; ELECTRODES; LARGEGK20-00002-0005

GASKET: ERGOBAR0K58-01347-0000

COVER: I/R LENS SENSOR0K58-01103-0000

Ergo Bar with Heart Rate AssemblyAK60-00147-0000

9


Motor Cover, Front Cover, and Front End Caps S/N CLT100000 and up

Front End Cap (2)0K58-01267-0000

End Cap Screws (4)0017-00101-1772Front Cover

0K58-01266-0000

0017-00101-1771Screws (4)

Motor Cover Screws (4)0017-00101-1772 Motor Shroud Assy.

AK58-00397-0001

Bug Medallion AssemblyAK58-00245-0000

Felt Strip - 28”0017-00081-0294

10


Belt, Deck, and Rear Roller S/N CLT100000 and up

Deck

0K65-01263-0000

Deck Mounting Screws (4)

0017-00101-1775

Grommet (2)0017-00042-1147

TECSPAK Spring (8)0K40-01026-0002

Washer (8)

0017-00104-0072

TECSPAK Tinnerman Clip (8)

0017-00103-0198

TECSPAK Mounting Screw (8)

0017-00101-1652

Belt Limit Label, RT

M051-00K58-A100

Caution Label

M051-00K58-A014

Striding Belt

0K58-01400-0000

Belt Limit Label, LTM051-00K58-A101

Rear Roller Guard, LF

0K58-01390-0002

Round Grommet0017-00042-0326

Roller Guard Screw (4)

0017-00101-1776

Rear Roller Guard, RT0K58-01390-0001

Square Grommet0017-00042-1147

Screw0017-00101-1776

Washer

0017-00104-0043

Rear Roller0K58-01002-0000

Rear RollerAdjusting Screws0017-00101-1779

11


Lift Frame, Lift Motor, and IEC Receptacle S/N CLT100000 and up

Cotter Pin

0017-00007-0208

Clevis Pin0017-00007-0214 Lift Motor

0K58-01062-0000

Lock Nuts (2)

0017-00103-0285

Hex Screws (2)

0017-00101-1777

Flat Washers (2)

0017-00104-0259

Bronze Sleeves (2)0K58-01089-0000

Line Cord Clip0017-00042-0840

Lift Frame

0K58-01066-0000

Lock Nut

0017-00103-0025

Lift Motor Hex Bolt0017-00101-1021

Vinyl Cap

0017-00042-1075

Wheels (2)

0K58-01071-0000

Phillips Screws (2)

0017-00101-1612

Washers (2)0017-00104-0189

Lift Frame End Caps (4)

0017-00042-1076

Frame Screws (2)0017-00101-1723

Frame Screws *0017-00101-1723

Line-Cord Socket Brkt *0K58-01419-0000

Line Cord

(see line cord page)

Lower Receptacle Brkt0K58-01420-0000

Frame Screws (2)0017-00101-1723

IEC Receptacle *0017-00003-0949

COVER: PIVOTS;

LIFT-FRAME (2)

0K58-01322-0000

* RECEPTACLE-ASSY: MFG; RECESS B

AK58-00514-0000

12


Motor Controller Assembly S/N CLT100000 and up

DSP w/Cables100-120V AK58-00547-0001200-240V AK58-00547-0003

13


Drive Motor Assembly S/N CLT100000 and up

Poly-V Pulley0K58-01057-0001

Locking Nuts (4)0017-00103-0027

Insulating Shoulder Washers (4)

0K58-01255-0000

Insulating Pads (2)0K58-01256-0001 FLYWHEEL: CAST-IRON;

W/TAPER

0K58-01092-0004

Setscrews (2)

0017-00101-0333

Note: key is part of the drive motoronly, not available separately.

TAPERED DRIVE MOTOR

MOTOR-DRIVE ASSY: MFG; W/LBL B

AK58-00171-0002

3/8 -16X16 UNS HXW L BLT G5 ZN B

0017-00101-1885

Washers (4)0017-00104-0409

14


Idler Arm Assembly and Static Brush S/N CLT100000 and up

Idler Arm AssemblyAK58-00053-0002

Idler Pin0017-00007-0248

Idler Spring Damper0K26-02055-0000Idler Spring0K58-01085-0000

Wire Clamp0017-00042-1072Screw0017-00101-1193

Limit Switch0017-00032-0195Limit Switch CableAK58-00027-0000

Motor Pulley0K58-01057-0001Allen Screw0017-00101-0333

Grommet0017-00042-0326

Drive Belt0K58-01114-0000

Idler Pulley0K26-01731-0000

Threaded Idler 0K58-01084-0002Lock Nut: Idler0017-00103-0324

Shaft

Anti Static Brush0K58-01263-0001Tinsel Bracket Screw(2)0017-00101-1193

15


Leveler Assembly S/N CLT100000 and up

Bracket Leveler

0K58-01083-0000

Pivot Pin

0K58-01098-0000

Leveling Foot0K58-01110-0000

Stop Nut0K58-01099-0000

Hex Bolt (4)

0017-00101-1652

Lock Washer (4)

0017-00104-0333

Flat Washer (4)0017-00104-0190

Leveler AssemblyAK58-00370-0000

16


Front Roller Assembly S/N CLT100000 and up

Polley V Pulley 8”0K58-01105-0000

Hex Bolt0017-00101-1632 Flat Washer0017-00104-0330

Lock Washer0017-00104-0005

Flat Washer0017-00104-0043

Mounting Bolt0017-00101-0974

3.5” Front Roller0K58-01001-0001

Front Roller AssemblyAK58-00066-0000

17


Line Cords and Line Cord Options S/N CLT100000 and up

Optional Line Cords

Description Length(feet)

Part No.

LINE-CORD: 120V; 20A; 12' 0017-00003-0947

LINE-CORD: R/A 120V 8' 0017-00003-0915

LINE-CORD: R/A; NEMA 5-20 144"

12' 0017-00003-0980

LINE-CORD: R/A; W/PLUG 220/60

7.5' 0017-00003-0981

LINE-CORD: 220V; 15A; 12' 0017-00003-0948

Standard Line Cords

Model # Model Description Part No.

CLST-0100-01 CLST ENG/ENG 120/60 DOM LOW VOLTAGE

CLST-0300-01 CLST FRN/MET 120/60 DOM LOW VOLTAGE

CLST-0400-01 CLST SPN/MET 120/60 DOM LOW VOLTAGE

0017-00003-0974 LINE-CORD: R/A; 96"; W/RECP

CLST-0103-01 CLST ENG+MET 220/60 DOM HIGH VOLTAGE

CLST-0705-01 CLST JAP/MET 100/50 DOM LOW VOLTAGE

CLST-0706-01 93T JAP/MET 200/50 DOM HIGH VOLTAGE

0017-00003-0781 LINE-CORD: R/A; 220V; USA

CLST-0101-01 93T ENG+MET 230/50 CON HIGH VOLTAGE

CLST-0201-01 93T GER/MET 230/50 CON HIGH VOLTAGE

CLST-0301-01 93T FRN/MET 230/50 CON HIGH VOLTAGE

CLST-0401-01 93T SPN/MET 230/50 CON HIGH VOLTAGE

CLST-0501-01 93T ITL/MET 230/50 CON HIGH VOLTAGE

CLST-0601-01 93T DUT/MET 230/50 CON HIGH VOLTAGE

0017-00003-0696 LINE-CORD: R/A; CEE7;

103" 10A 250V

CLST-0102-01 93T ENG+MET 240/50 UK HIGH VOLTAGE 0017-00003-0890

LINE-CORD: U.K; R/A

CLST-0104-01 93T ENG+MET 240V+ AUS HIGH VOTAGE 0017-00003-0996

LINE-CORD: IEC; AUSTRALIAN; 230/50

18


Block Diagram S/N CLT100000 and up

POLARRECEIVER PCB

AK39-00064-0000

P1

P11

P6P7

P3 P2

DISPLAY

SIDE CONSOLE

7-7 SEGMENT

P8

P1P4 USED ON 97Ti &93/95T-0705 JAP &93/95T-0706 JAP ONLY

P14 P5

COAX VIDEO IN

VOLT ON TV P.S.

ACCESSPANEL

E STOP

POLAR &END SESSION LIFE PULSE KEYPADS

MAIN PWR/SCI

CBL-ASSY: SIDE-CONSOLEAK58-00031-0000

MESSAGE CENTER CONSOLE

CSAFECARDIO THEATER 1

CSAFECARDIO THEATER 2

CBL-ASSY: H/R SENSORSAK58-00041-0001

CBL-ASSY: POLAR/E-STOP

AK58-00237-0000

CBL-ASSY: EMERGENCY-STOP

AK58-00036-0000

TO DSPCONTROLLER

CBL-ASSY: PWR EXT; 120"

AK32-00078-0001

CBL-ASSY: COAX; 120"

AK32-00020-0002

19


Block Diagram - Continued S/N CLT100000 and up

BLACK

RED

BROWN

YELLOW

ORANGE

GRAY

WHITE

GREEN

PURPLE

BLUE

38 9 10 21 6 7 4 5

376 21098 541

3

12

P5

34

21

5120VOUT

6

AUTOX-FRMR

220/230V IN

1234

100V IN

240V IN

200V IN

COM

654321

WHITE

BLACK

RED

P11 P13

NE

UT

RA

L1

20

VIN

23

0V

OU

T

1 2

GR

EE

N/Y

EL

LO

WB

LA

CK

RE

DW

HIT

E

BL

UE

BL

UE

46 5 23 1 321 4

GR

N/Y

LW

BL

AC

K

RE

DW

HIT

E

RED

P9DSP

CONTROLLER

JUMPER; POWER;

LCD-CONSAK58-00522-0000

CBL-ASSY

CBL-ASSY:CONSOLE

AK58-00034-0001

P7

P12

P4

P6

CBL-ASSY:

AUTO-XFRMR; 20"

AK58-00527-0000

200-240V unitsCIRCUIT-BREAKER:2A

0017-00003-0626

100V units

CIRCUIT-BREAKER:4A

0017-00003-0950

LIFTMOTORDRIVE

MOTOR

P1P8

5

34

21

20


Block Diagram - Continued S/N CLT100000 and up

120V DOMESTIC

200-240V ONLY

BLACK

WHITE

BLK

WHT

NE

U

WHT

HO

T

GN

DBLK

GRN/YLW

21

LINE FILTER

N

L

LO

AD L

INE

N

L

GRN/YLW

1 2

MOV1

2

POWER CABLE PLUGS INTOP7 ON THE DSP CONTROLLER

ON/OFFSWITCH

BLACK

WHITE

BLK

WHT

NE

U

WHT

HO

T

GN

D

BLK

GRN/YLW

21

LINE FILTER

N

L

LO

AD L

INE

N

L

GRN/YLW

1 2

MOV1

2

3 POWER CABLE PLUGS INTOP7 ON THE DSP CONTROLLER

ON/OFFSWITCH

CBL-ASSY: JUMPER; BLK; 4"AK58-00081-0000

CBL-ASSY: JUMPER; GR/YL; 5"AK58-00083-0000

CBL-ASSY: JUMPER; WHT; 6"AK58-00082-0000

CBL-ASSY: POWER; 230-240V; LEDAK58-00596-0001

CBL-ASSY: MOV; FILTERAK58-00224-0001

CBL-ASSY: HI-POT JUMPERAK58-00263-0000

FILTER: LINE; 20A0017-00003-1015FILTER: LINE; 10A

0017-00003-0898

FILTER: LINE; 20A0017-00003-1015

CBL-ASSY: HI-POT JUMPERAK58-00263-0000

CBL-ASSY: JUMPER; WHT; 6"AK58-00082-0000

CBL-ASSY: JUMPER; GR/YL; 5"AK58-00083-0000

CBL-ASSY: JUMPER; BLK; 4"AK58-00081-0000

CBL-ASSY: MOV; FILTERAK58-00224-0001

CBL-ASSY: POWER; 100-200VAK58-00520-0000

Documents

Classic Series Treadmill CLST-XXXX-01 · operation manual (cd) ak58-00634-0000 service manual m051-00k58-a159 hardware bag ak58-00226-0000 touch up paint: spray can .5 oz bottle w/applicator